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MASSEY FERGUSON 4200 SERIES OPERATORS
INSTRUCTION BOOK
4200 Series Cab Tractor
Operator Instruction Book
Tractor Models Applicable: Contents - Page
For cab tractor models:
4225, 4235, 4245, 4255, 4260, 4270.
General Information - 3
Tractor identification.
Serial numbers applicable: Introduction.
Warranty, pre-delivery and installation on the farm.
K 27456 onwards.
Safety notes.
Manufactured from 2001 onwards.
Safety decals.
Controls and Instruments - 21
Controls.
Instruments.
Operation - 45
Starting.
Running-in.
Operating the tractor.
Maintenance and Adjustment - 99
Maintenance chart.
Recommended lubricants.
Servicing the tractor:
Greasing, checking levels and changing oil.
Adjustments - axles, brakes and wheels.
Replacements - fuses, bulbs and battery.
Fuel storage.
Accessories - 167
Specification - 173
Alphabetical Index - 191
TL 3686
Published by:
AGCO Limited, August 2002
Banner Lane, 1857 230 M2
Coventry, Issue 2
England CV4 9GF © AGCO Limited 2001
MF and MASSEY FERGUSON are registered trademarks of AGCO Corporation or one of its subsidiaries.
4200 cab - M2
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Tractor Identification
Fig. 1 Fig. 2
Serial Numbers
NOTE: Observe the serial numbers of your tractor.
Always quote the serial numbers in any communication to
your Massey Ferguson Dealer.
Tractor Model:...................................................................
Tractor Serial No. (Fig. 1 and Fig. 2):
..........................................................................................
Engine Serial No. (Fig. 3): .................................................
Four-wheel Drive Front Axle Serial No. (Fig. 4):
..........................................................................................
Axle Type: .........................................................................
Nearest Massey Ferguson Dealer:
Fig. 3
..........................................................................................
..........................................................................................
..........................................................................................
................................. Phone:.............................................
Date of Installation on the Farm: ......................................
Expiration of Warranty: .....................................................
This publication is written in accordance with International Standard ISO 3600 ‘Guide
to: Information, Content, and Presentation of Operators Manuals Provided for Tractors
and Machinery for Agriculture and Forestry’.
Fig. 4
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Introduction, Warranty and Safety Notes
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pre-delivery, Installation on the Farm and Warranty . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tractor and Machine Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction to Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
A Word to the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Follow a Safety Programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Protective Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Prepare for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Servicing the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Work Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
After Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4200 cab - M2
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Introduction and Warranty
Introduction Pre-delivery, Installation on the Farm
NOTE: This book is published for worldwide distribution, and Warranty
and the availability of equipment shown either as basic or The Company, when selling new goods to their Dealers,
accessory may vary according to the territory in which the gives a warranty which, subject to certain conditions,
tractor is to be operated. Full details of equipment guarantees that the goods are free from defects in
available in your area can be obtained from your Massey material and workmanship. Since this book is published
Ferguson Dealer. Use only Massey Ferguson approved for worldwide circulation, it is impossible to detail the
attachments and equipment. exact terms and conditions of warranty that apply to a
The purpose of this book is to enable the owner and retail customer in any particular country. Purchasers of
driver to operate the tractor in a safe manner. Providing new Massey Ferguson equipment should request full
that the instructions are followed carefully, the tractor will details from their supplying Dealer.
give years of service in the tradition of Massey Ferguson. In accordance with the Company's policy of continuous
The installation of the product on the farm by the Dealer improvement to its machines, alterations in the
gives the opportunity to ensure that these operating and specifications of machines may be made at any time
maintenance instructions are understood. Always consult without notice. The Company accepts no responsibility
your Dealer if you do not understand any part of this for discrepancies which may occur between the
book. It is important that these instructions are specifications of its machines and the descriptions
understood and observed. Daily maintenance should thereof contained in its publications.
become a routine, and a record of hours in service
should be kept. Pre-delivery and Installation on the Farm
When new parts are required it is important that only A Dealer is required to carry out certain activities when
genuine Massey Ferguson service parts are used. supplying a new Massey Ferguson tractor. These consist
Massey Ferguson Dealers supply genuine parts and can of a full pre-delivery inspection to ensure that the tractor
give advice regarding their fitment and use. Extensive supplied is ready for immediate use, and to give full
damage may occur as a result of the fitment of parts of instruction in the basic principles of operation and
inferior quality. Customers are advised to buy their maintenance of the tractor. These instructions will cover
service parts only from an authorized Massey Ferguson instruments and controls, routine maintenance and
Dealer. safety precautions. All persons who will be concerned
Owing to wide variations in operating conditions, it is with the operation and maintenance of the machine
impossible for the Company to make comprehensive or should be present during this instruction period.
definitive statements in its publications regarding NOTE: Massey Ferguson will not accept responsibility
performance or methods of use of its machines, or to for any claim resulting from the fitment of non-approved
accept liability for any loss or damage which may result parts or attachments, or unauthorized modification or
from these statements, or from any errors or omissions. alteration.
If the tractor is to be used for abnormal conditions which
may be detrimental, (e.g. deep water or paddy fields) Warranty Procedure
consult your Massey Ferguson Dealer for special Correct installation on the farm, coupled with regular
instructions, or the warranty may be invalidated. maintenance, will do much to prevent breakdowns. If,
These tractors are designed solely for use in customary however, operating trouble is experienced during the
agricultural operations (intended use). warranty period, the following procedure must be
Use in any other way is considered as contrary to the adopted:-
intended use. Massey Ferguson accepts no liability for ● Immediately notify the Dealer from whom you
any damage or injury resulting from misuse and these purchased the tractor, quoting the Model and Serial
risks must be borne solely by the user. Number. It is most important that there should be no
Compliance with, and strict adherence to, the conditions delay, and you should realise that, even where the
of operation, service and repair as specified by Massey original failure is covered by warranty, if the failure is
Ferguson also constitute essential elements for the not repaired immediately, warranty cover may not
intended use. apply.
These tractors should be operated, serviced and repaired ● Provide your Dealer with as much background
only by persons familiar with all their particular information as you can. It will help him to know how
characteristics and who are acquainted with the relevant many hours service has been achieved, the type of
safety rules (accident prevention). work on which you are engaged and the symptoms
of the trouble.
Customers are strongly advised to use an official Massey
Ferguson Dealer in connection with any service It should be noted that normal maintenance services
problems and adjustments that may occur. such as tuning, brake/clutch adjustments, and the supply
of materials used to service the tractor (oil, filters, fuel
and antifreeze) are not covered by the terms of warranty.
4 4200 cab - M2
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Introduction and Warranty
Parts Warning WARNING: In some of the illustrations used
The fitment of non Massey Ferguson parts may result in in this Operator Instruction Book, panels or
a part of substandard quality being used. Massey guards may have been removed for clarity.
Ferguson will not take the responsibility for any loss, Never operate the tractor without these components
damage or liability resulting from the fitment of such in position. If the removal of panels or guards is
parts, and, if fitted during the normal warranty period the necessary to make a repair, they MUST be replaced
manufacturer's guarantee may be invalidated. before operation.
Moving to a new Location EU Declaration of Conformity
Only the Massey Ferguson Dealer from whom you
Massey Ferguson tractors conform with the protection
purchased the tractor is responsible for the protection requirements relating to Electromagnetic Compatibility.
afforded by your warranty and, where possible, you
should always take your tractor to him for repair. If,
however, you move to another area or if your tractor Tractor and Machine Noise
should be working temporarily at some distance from the
The Massey Ferguson range of 4200 series tractors
Dealer from whom it was purchased, you are
meet the sound level requirements in accordance with
recommended to obtain from that Dealer the name and
Directive 77/311 ECC Annex 1, with cab doors and
address of the Massey Ferguson Dealer nearest to your
windows closed.
new location and to ask for arrangements to be made for
outstanding service warranty commitments to be
transferred to the latter. If you have left the area in which
the original Dealer operates and have not made
arrangements with a new Dealer, the latter will readily
provide assistance in an emergency but you will be
charged at normal rates for any work undertaken unless:
● You make it clear that the warranty has not expired,
and
● You give the repairing Dealer the opportunity to make
suitable arrangements with the retailing Dealer.
Service After Warranty
During the warranty period, you should have all your
repairs and maintenance performed by your Massey
Ferguson Dealer. This ensures that a detailed check is
kept on the progress and performance of your new
tractor.
In order to obtain the best results from your Massey
Ferguson tractor, it is important that regular maintenance
and service checks continue after the warranty period
has expired. Make use of your local Massey Ferguson
Dealer for all major tractor services; a trained mechanic
will spot any problems between one service and the
next.
The mechanics are regularly trained and updated on the
product, servicing techniques and the use of modern
service tools and diagnostic equipment. They receive
regular Service Bulletins, have all Workshop Manuals and
other such technical information to ensure that the repair
or service is to the standard required by Massey
Ferguson.
Safety
The safety of the operator is one of the main concerns in
designing and developing a new tractor. Designers
incorporate as many safety features as is possible in
constructing our tractors. However, every year many
accidents occur which could have been avoided by a few
seconds thought and a more careful approach to
handling farm machinery and implements.
Read and practice the safety instructions detailed in the
next section of this book.
4200 cab - M2
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Safety Notes
Safety Alert Symbol and Terms
This safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
The safety alert symbol identifies important safety messages on machines, safety signs, in manuals, or elsewhere.
When you see this symbol, be alert to the possibility of personal injury or death.
Follow the instructions in the safety message.
Why is SAFETY important to you?
★ ACCIDENTS DISABLE and KILL ★
★ ACCIDENTS are COSTLY ★
★ ACCIDENTS can be AVOIDED ★
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Tractor and Implement Safety
The tractor is a source of power - Mechanical and Hydraulic.
On its own, the tractor is of little practical value. Only when used in conjunction with an implement or other attachment
does it become a working unit.
This instruction book is compiled to cover those safe working practices that are associated with the base tractor
operation.
It does not cover all operation and safety instructions relevant to all known implements and attachments that may be
fitted at the time of tractor delivery or at some future date.
It is essential that operators use and understand the relevant instruction manual of such implements and attachments.
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Introduction to Safety Remember that YOU are the key to safety. Good safety
practices not only protect you, but also the people
This safety section of your Operator Instruction Book is around you. Study the features in this manual and make
intended to point out some of the basic safety situations them a working part of your safety programme. Keep in
which may be encountered during the normal operation mind that this safety section is written only for this type
and maintenance of your FOOTSTEP (ROPS) or CAB of machine. Practice all other usual and customary safe
tractor, and to suggest possible ways of dealing with working precautions, and above all - REMEMBER -
these situations. This section is NOT a replacement for SAFETY IS YOUR RESPONSIBILITY. YOU CAN
other safety practices featured in other sections of this PREVENT SERIOUS INJURY OR DEATH.
book. Use only AGCO - Massey Ferguson approved
Additional precautions may be necessary, depending on attachments and equipment.
attachments used and conditions at the work site or in
the service area. Massey Ferguson has no direct control
over tractor application, operation, inspection, lubrication,
or maintenance. Therefore it is YOUR responsibility to
use good safety practices in these areas.
A Word to the Operator
It is YOUR responsibility to read and understand the
safety section in this book before operating your tractor.
You must follow these safety instructions that take you
step by step through your working day.
In reading this section, you will note that illustrations
have been used to highlight certain situations. Each
illustration is numbered and the same number appears in
the text in parenthesis. This number is placed at the end
of the written text that refers to the illustration.
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Safety Notes
Danger, Warning and Caution Observe the Following
Whenever you see the words and symbols shown below, ● DO NOT allow children or unqualified persons to
used in this book and on decals, you MUST take note of operate your tractor. Keep others away from your
their instructions as they relate to personal safety. area of work.
DANGER: This symbol together with the ● Securely fasten your seat belt when the tractor has a
word DANGER indicates an imminently ROPS (Roll Over Protective Structure) frame in the
hazardous situation that, if not avoided, will upright position or is fitted with a cab.
result in DEATH OR VERY SERIOUS INJURY. ● Where possible, avoid operating the tractor near
ditches, embankments and holes. Reduce speed
WARNING: This symbol together with the when turning, crossing slopes, and on rough,
word WARNING indicates a potentially slippery, or muddy surfaces.
hazardous situation that if not avoided could ● Stay off slopes too steep for safe operation.
result in DEATH or SERIOUS INJURY. ● Watch where you are going, especially at row ends,
CAUTION: This symbol together with the on roads, and around trees.
word CAUTION is used to indicate a ● DO NOT permit others to ride on the tractor or the
potentially hazardous situation that, if not implement unless an approved passenger seat and
avoided, may result in MINOR INJURY. seat belt is fitted.
IMPORTANT: The word IMPORTANT is used to identify ● Hitch only to the drawbar and hitch points
special instructions or procedures which, if not strictly recommended, and never above the centre line of the
observed, could result in damage to, or destruction of the rear axle.
machine, process or its surroundings.
● Operate the tractor smoothly - no jerky turns, starts
NOTE: The word NOTE is used to indicate points of or stops. When the tractor is stopped, apply the
particular interest for more efficient and convenient repair parking brake securely. Lower the implement and
or operation. remove the key.
● DO NOT modify or remove any part of the equipment
Decals and DO NOT use attachments unless they are
WARNING: DO NOT remove or obscure properly matched to your tractor.
Danger, Warning, Caution or Instruction
Decals. Replace any Danger, Warning,
Caution or Instruction Decals that are not readable or
are missing. Replacement decals are available from
your Dealer in the event of loss or damage. The actual
location of these Safety Decals is illustrated at the
end of this section.
If a used tractor has been purchased, refer to the
illustrations at the end of this section to ensure that all
the safety warning decals are in the correct position and
are readable.
Follow a Safety Programme
For Safe Operation
For safe operation of an agricultural tractor, you must be
a qualified and authorized operator. To be qualified you
must understand the written instructions supplied in this
Operator Instruction Book, have training, and know the
safety rules and regulations for the job.
Some regulations specify that no one under the age of
16 years, for example, may operate power machinery.
This includes tractors. It is your responsibility to know
what these regulations are, and obey them, in the
operating area or situation.
These will include, but are not limited to, the following
instructions for safe tractor operation.
WARNING: An operator should not use
alcohol or drugs which can affect his
alertness or co-ordination. An operator on
prescription or ‘over the counter’ drugs needs
medical advice on whether or not he or she can safely
operate machines.
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Safety Notes
Protective Structures
Roll Over Protective Structures
A Roll Over Protective Structure (ROPS) and seat belt is
fitted as standard equipment to the footstep tractor at
the time of factory assembly. If the ROPS was removed
by the original purchaser or has been removed, it is
recommended that you equip your tractor with a Roll
Over Protective Structure and a seat belt. ROPS are
effective in reducing injuries during overturn accidents.
Overturning a tractor without ROPS can result in serious
injury or death (Fig. 5).
If a fold down ROPS is installed DO NOT wear seat belt
when the ROPS is in the folded down position.
Operation
● Before using the tractor ensure that the ROPS frame
is not damaged, that it is securely fastened to the
tractor and if a hinged section is fitted that it is in the
TL 3130
raised position and secured.
● If the ROPS has been removed from the tractor, or Fig. 5
folded down for a specific operation, it must be
refitted or erected immediately afterwards using the
proper hardware and applying the recommended
torque values.
● DO NOT attach chains, ropes, or cables to the ROPS
for pulling purposes; this will cause the tractor to tip
backwards. Always pull from the tractor drawbar.
● Always wear your seat belt - adjusted snugly except
when operating with a folded down ROPS.
● Check the seat belt for damage. A damaged seat belt
must be replaced (Fig. 6).
Damage to the ROPS
If the tractor has rolled over or the ROPS has been
damaged (such as striking an overhead object during
transport), the ROPS must be replaced to provide the
original degree of protection.
After an accident, check for damage to the ROPS,
operator's seat, seat belt and seat belt mountings.
Before you operate the tractor, replace all damaged TL 899
parts. Fig. 6
DO NOT WELD, DRILL, BEND OR STRAIGHTEN THE
If additional controls or displays are to be added to the
ROPS. To do so reduces the protection it offers.
operator's area contact your Massey Ferguson Dealer for
Cab information as to how this can best be done.
The safety cab has been designed for fitment to this The ROPS cab together with the seat belt is effective in
reducing injuries during overturn accidents. Wearing the
series of tractor and meets all the legal requirements of
seat belt is an important part of this protection.
cab safety and noise levels.
● Always wear your seat belt - adjusted snugly.
The safety cab conforms to the various international
safety standards. The cab must NEVER be drilled, or ● Check the seat belt for damage. A damaged seat belt
modified to install accessories or implements. Welding must be replaced (Fig. 6).
components to the cab or repairing damaged
components is NOT PERMITTED. DO NOT attach chains
or ropes to the main frame of the cab for pulling
purposes.
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Safety Notes
Prepare for Safe Operation
Protect Yourself
Wear all the protective clothing and personal safety
devices issued to you or called for by job conditions.
Don't take chances (Fig. 7).
You may need:
● A hard hat.
● Safety glasses, goggles, or face shield.
● Hearing protection.
● Respirator or filter mask.
● Foul weather clothing.
● Reflective clothing.
● Heavy gloves (neoprene for chemicals, leather for
rough work).
● Safety boots.
TL 106
DO NOT wear loose clothing, jewellery or other items
and tie up long hair which could entangle in controls or Fig. 7
other parts of the tractor.
Note where fire extinguishers and first-aid or emergency
equipment is kept and get to know where to find help in
a hurry. Make sure you know how to use this equipment
(Fig. 8).
Know Your Equipment
Know your tractor. Know how to operate all equipment
on your machine and the implements and attachments
used with it. Know the purpose of all the controls,
gauges and dials. Know the rated load capacity, speed
range, braking and steering characteristics, turning
radius, and operating clearances.
Keep in mind that rain, snow, ice, loose gravel, soft
ground, etc. can change the way your tractor operates.
Under poor conditions, slow down and be extra
careful, engage four-wheel drive, if fitted.
Study the DANGER, WARNING, or CAUTION safety
signs on your tractor and the information signs also.
TL 105
READ THIS OPERATOR INSTRUCTION BOOK BEFORE
STARTING THE ENGINE. Fig. 8
STUDY IT BEFORE YOU START WORK (Fig. 9).
IF THERE IS SOMETHING IN THE MANUAL YOU
DON'T UNDERSTAND, ASK SOMEONE (such as your
equipment Dealer) TO EXPLAIN IT TO YOU.
IMPORTANT: This manual covers general safe practices
for agricultural tractors. It must always be kept with the
tractor. For further copies contact your Massey Ferguson
Dealer.
TL 104
Fig. 9
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Safety Notes
Use all Available Protective and Safety Devices
Keep all protective devices in place and securely
fastened. Make certain all guards, shields and safety
signs are properly installed, as specified, and are in good
condition.
To help keep you and others around you safe, your tractor
must be equipped with:
● Roll Over Protective Structure (ROPS), and seat belt.
● Tractor PTO shield.
Your tractor may also need:
● Rear view mirror.
● Fire extinguisher.
● ROPS, FOPS (Falling Object Protective Structure),
protective enclosure or protective screens (Fig. 10).
Remember FOPS are protection from light falling
objects and are not intended as protection from large
falling objects such as large round bales or fence rails.
● SMV (slow moving vehicle) emblem, additional safety TL 2655
guards, lights or decals and a back up alarm. Fig. 10
Know which devices are required for safe operation of
your tractor. Use them. Make sure they are in place and
in good condition. DO NOT remove or disconnect any
safety device.
Check the Equipment
Before you begin your working day, take time to check
your tractor and ensure that all systems are in good
operational condition.
● DO NOT smoke while refuelling the tractor. Keep any
type of open flame away (Fig. 11).
● Stop the engine and wait for it to cool before
refuelling.
● Check for loose, broken, missing, or damaged parts.
Have everything put into good repair. Make certain all
safety devices are in place.
● Check ROPS and seat belt for damage. A damaged
ROPS or seat belt (see Fig .6) MUST be replaced.
● Ensure that implements and attachments are TL 3787
properly installed and that the tractor and implement
PTO rev/min ratings match. Fig. 11
● Check the tyres for cuts, bulges and correct pressure.
Replace worn or damaged tyres.
● Check the engine oil level and add oil if required.
● Perform all maintenance procedures outlined in the
maintenance and adjustment section of this manual.
● Check foot and parking brakes for proper operation,
adjust if necessary.
TL 1013
Fig. 12
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Safety Notes
● Check that the PTO driveline locking devices are
latched.
● Check that the tractor PTO shield and driveline guards
are in place and operating properly.
● Check the tractor and implement hydraulic system.
Have any leaks or damaged parts repaired or
replaced.
WARNING: Diesel fuel or hydraulic fluid
under pressure can penetrate the skin or eyes
and cause serious personal injury, blindness
or death. Fluid leaks, under pressure, may not be
visible. Use a piece of cardboard or wood to find
leaks. DO NOT use your bare hand. Wear safety
goggles for eye protection. If any fluid is injected into
the skin, it MUST be surgically removed within a few
hours by a doctor familiar with this type of injury (see
Fig. 12).
Before applying pressure to the fuel or hydraulic system,
be sure all connections are tight and that lines, pipes, and TL 110
hoses are not damaged. Before disconnecting fuel or
hydraulic lines, be sure to relieve all pressure. Fig. 13
Make sure that all hydraulic lines are correctly installed
and not crossed. Servicing the Tractor
WARNING: Liquid cooling systems build up ● DO NOT service the tractor while the engine is
pressure as the engine gets hot. Before running or hot, or if the tractor is in motion (Fig .13).
removing the radiator cap, stop the engine
and let the system cool. ● Before making adjustments to, or servicing the
electrical system, disconnect the battery negative (-)
▲ Check the engine cooling system and add coolant cable first.
as required.
● To prevent fires or explosions keep open flame away
Clean the Tractor from the battery or cold weather starting aids. To
prevent sparks which could cause explosions use
● Keep work surfaces and engine compartments clean. jump cables according to instructions.
● Before cleaning the machine, always lower ● When making repairs or adjustments it is
implements to the ground, place transmission in recommended that you consult your Massey
neutral, engage the parking brake, shut off the engine Ferguson Dealer, and have the work carried out by
and remove the key. trained personnel.
● Clean steps, pedals and floor. Remove grease or oil. ● The implement and/or tractor must be supported on
Brush away dust or mud. In winter, scrape away suitable wooden blocks or stands. NOT a hydraulic
snow and ice. Remember - slippery surfaces are jack.
dangerous.
● Check all nuts and bolts periodically for tightness,
● Remove or put away tools, buckets, chains and especially wheel hub and rim nuts. Tighten to the
hooks. prescribed torque values.
Protect the Environment ● Check the brakes regularly, top up the reservoir and/
or adjust where necessary. Make sure that the brakes
● It is illegal to pollute drains, water courses or soil. Use are evenly adjusted, especially when using a trailer.
authorised waste disposal facilities, including civic
amenity sites and garages providing facilities for
disposal of used oil. If in doubt, contact your local
authority for advice.
4200 cab - M2
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Safety Notes
Starting
Warn Personnel before Starting
Before starting, walk completely around the tractor and
any attached equipment. Make sure that no one is under
it, on it, or close to it. Let other workers and bystanders
know you are starting up and don't start until everyone is
clear of the tractor, implements and towed equipment.
Ensure that all bystanders, particularly children, are a
suitable distance away before starting the engine.
Mount and Dismount Safely
Always use ‘three point contact’ with the machine, and
face the machine when you mount it. (Three point
contact means both hands and one foot or one hand and
both feet are in contact with the machine at all times
during mounting and dismounting).
Clean your shoes and wipe your hands before climbing
on. Use handrails, grab handles, ladders or steps (as TL 111
provided) when mounting or dismounting.
Fig. 14
DO NOT use control levers as a hand hold and never
step on foot controls when mounting or dismounting. Test the Controls
DO NOT attempt to mount or dismount from a moving After starting, re-check all gauges and lights. Make sure
tractor. DO NOT jump off a tractor other than in an everything is functioning correctly. If the tractor does not
emergency. respond correctly when each control is operated, DO
NOT use the machine until the fault is rectified.
Start Safely
WARNING: Before starting the engine make
sure there is plenty of ventilation. DO NOT
operate the engine in a closed building. The
exhaust fumes may cause asphyxiation.
Always start the engine from the operator's seat with all
the transmission levers and the PTO lever in neutral.
Make sure that the tractor's dual brake pedals are locked
together at all times unless you are making turns in the
field which require independent use of the brakes. Make
sure the brakes are properly adjusted so that both brakes
engage at the same time.
Adjust the seat, fasten the seat belt, apply the parking
brake and put all controls in neutral before starting up.
DANGER: Start the engine, with the starter
key, from the operator's seat only. DO NOT
attempt to start the engine by shorting
across the starter terminals. The machine will start in
gear if the neutral start circuit is bypassed. This could
cause serious injury or death to anyone in the vicinity
of the tractor (Fig. 14). Ensure that the engine starter
solenoid cover is always in position.
Follow Recommended Starting Procedures
Follow the starting procedures recommended in the
Operation section of this Operator Instruction Book. This
includes normal starting, cold starting, and the use of
starting fluids.
12 4200 cab - M2
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Safety Notes
Starting Fluid
WARNING: DO NOT use aerosol cans of
starting aid on tractors with the thermostart
connected to the electrical system. Ether
combined with thermostart can cause an explosion
with damage to engine, personal injury, or both.
Your tractor has been fitted with a thermostart cold
starting device. If aerosol cans of starting fluid, or ether
start-aid, are to be used the thermostart must be
disconnected. Remove the wire from the thermostart
unit which will be found on the induction manifold. Tape
the end of the wire to prevent an electrical short circuit.
Handle starting fluid as directed by the manufacturer.
Starting fluid must only be used when an ether-start aid
is fitted as original equipment by the manufacturer or
when installed by a Dealer as an accessory. In cases of
tractors being fitted with glow plugs or thermostart,
these must be removed prior to the installation of an
ether start-aid (Fig. 15).
TL 894
Work Safely Fig. 15
WARNING: An unbalanced tractor could
overturn and cause injury or death. Make
sure front frame counterweights, wheel
weights and wheel ballast are used as recommended
by the manufacturer. DO NOT add extra
counterweights to compensate for an overloaded
tractor, it is recommended to reduce the load. Keep
all parts of your body inside the operator's
compartment while operating the tractor.
Making the Right Moves
Make sure your tractor is ready for the job it must do.
Know the rated load capacities of your tractor and never
exceed them. Be certain that any equipment or
implements you intend to use DO NOT exceed the load
rating of your tractor. Be sure the tractor and implement
PTO speed match.
Keep in mind that tractors normally operate on uneven,
unpaved, and often bumpy or sloping surfaces. Operating
TL 895
conditions can reduce the amount of weight you should
carry or pull. Fig. 16
● DO NOT attempt to work the controls except from
Follow Safe Operating Practices
the operator's seat.
● Operate the controls smoothly - don't jerk the
● DO NOT carry passengers (Fig .16).
steering wheel or other controls.
● Before dismounting, always disengage the PTO,
● DO NOT get on or off a moving tractor. Keep a firm
lower all attachments and implements to the ground,
grip on the steering wheel at all times, with the
place the tractor in neutral, engage parking brake,
thumbs clear of the spokes when driving the tractor.
shut off the engine and remove the key.
● Make sure you have adequate clearance in all
DO NOT touch, lean on, or reach through any implement
directions for tractor, cab, ROPS and implement.
mechanism or permit others to do so.
● DO NOT play games with a tractor or equipment.
Stay alert. Should something break, come loose, or fail to
Use only for intended purpose.
operate on your equipment, stop work, lower equipment
to the ground, shut off the engine, inspect the machine
and have repairs or adjustments made before resuming
operation.
4200 cab - M2
WEO 13
Safety Notes
Watch out for Others
● Be aware of what is going on. DO NOT allow an
untrained or unqualified person to operate your
tractor. They could injure themselves or someone
else.
WARNING: Your tractor is a one-person
machine. DO NOT permit others to ride on
the tractor or the implement (see Fig. 16). In
some territories a passenger seat must be fitted to
carry passengers. DO NOT allow anyone to ride on
the implements or other equipment including trailers,
except on certain harvesting equipment, specifically
designed for riders during the actual harvest
operation only (not during transport). Such
equipment must have provision for a safe riding area.
DO NOT allow children on the tractor.
● Be certain you can control both speed and direction
before moving. Move slowly until you are sure that
everything is operating properly. After starting,
TL 2106
recheck the steering, right and left. Be certain you
have full steering and brake control. If differential is Fig. 17
locked, DO NOT operate at high speed or turn the
tractor until the differential lock is disengaged.
● DO NOT lift a load over anyone.
● Keep others away from your operation. DO NOT
allow anyone to stand or pass under a raised
implement (Fig. 17).
● DO NOT lift objects that can not be contained in the
bucket, get the appropriate attachment. DO NOT
allow anyone to stand on the ROPS or fenders.
● When using a loader, avoid sudden stops, starts,
turns, or change of direction. Keep loads close to the
ground when transporting.
● DO NOT stand (or allow anyone else to stand) in front
of, under, or behind loaded or loading equipment. DO
NOT drive a tractor up to someone standing in front
of a fixed object.
● Keep others away from universal joints, hitches,
drawbar, lift arms, PTO drives, cylinders, belts,
pulleys, and other moving parts. Keep all shields and TL 1017
guards in place.
WARNING: DO NOT stand, or allow anyone Fig. 18
else to stand, between the tractor and To Avoid Side Overturns
implement unless the engine is turned off
and the parking brake is engaged, the transmission is ● Set the wheel track at the widest setting suitable for
in neutral, the key is removed, and all attachments or the job being done.
implements are lowered to the ground. ● Lock the brake pedals together before driving at
transport speeds.
Risk of Overturning ● Reduce speed to match operating conditions. If the
For your safety, it is strongly recommended that all tractor is equipped with a front-end loader, carry the
footstep tractors are fitted with Roll Over Protective bucket and load as low as possible.
Structures (ROPS) and seat belts (Fig. 18). ● Make wide slow turns at reduced speed. Don't let
In the event of an overturn with a tractor fitted with a cab your tractor bounce. You may lose steering control.
or ROPS, hold the steering wheel firmly and DO NOT ● Don't pull a load too heavy for your tractor. It could
attempt to leave the seat until the tractor has come to run away on the down slope or the tractor could jack-
rest. If the doors of the cab are obstructed, leave through knife around a towed load.
the rear window or the roof hatch.
● Don't brake suddenly. Apply brakes smoothly and
gradually.
14 4200 cab - M2
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Safety Notes
● When going down a slope, use the throttle to slow
the tractor engine and use the same gear range you
would use to go up the slope. Shift into gear before
you start downhill.
● Engage four-wheel drive (if fitted), this will give four-
wheel braking.
WARNING: DO NOT disengage the clutch or
attempt to shift gear after you have started
downhill.
● It is less likely that the tractor will overturn if you
travel straight up or down a steep slope rather than
across it.
● Avoid crossing steep slopes if possible. If you must
do so, avoid any holes or depressions on the downhill
side. Avoid any stumps, rocks, bumps or raised areas
on the uphill side. When operating near ditches and
banks, always keep your tractor behind the shear line
(A, Fig. 19). Avoid ditches, embankments and river-
banks which might cave in. TL 3729
● If it is necessary to cross a steep slope, avoid turning
uphill, slow down and make a wide turn. Travel Fig. 19
directly up or down the slope, never across it. When
travelling up or down a slope, keep the heavy end of
the tractor on the uphill side.
● If when travelling across a slope with side mounted
implements, keep the implement on the uphill side.
Do not raise the implements. Keep them as low to
the ground as possible when crossing a slope.
● When towing a load at transport speed or in the field,
lock the drawbar in the centre position and use a
safety chain.
● DO NOT use your tractor to round up farm animals.
To Avoid Rear Overturns
WARNING: Hitching to the rear axle, or any
other point above the swinging drawbar, can
cause a rear overturn.
● DO NOT pull anything using the top link connection,
or from any point above the centre line of the rear
axle. Always use an approved Massey Ferguson TL 3383
drawbar, and only use a drawbar pin that locks in
place. Fig. 20
● High hitching can cause rear overturn, which may ● If you get stuck in a ditch, BACK OUT, if possible. If
cause serious injury or death. Hitch loads to the you must go forward, do it slowly and carefully.
drawbar only. ● A bare tractor or tractor with rear mounted
● Only use a three-point linkage drawbar when stays attachments should be backed up the slope in reverse
are fitted to keep it in the down position. and travel forward downhill.
● Use front counterweights to increase tractor stability ● A tractor with a loaded front-end bucket should be
when towing a heavy load or to counter balance a backed down the slope and travel forward uphill.
heavy rear mounted implement (Fig. 20). Keep the loader bucket as low as possible.
● Start forward slowly and gradually increase your ● Always keep the tractor in gear when going downhill.
speed. DO NOT rev the engine or drop the clutch. If DO NOT permit the tractor to coast with clutch
the tractor is attached to a heavy load, or immovable disengaged or transmission in neutral.
object, improper clutching may cause overturn.
● If the front end of the tractor starts to lift, reduce your
speed and, if necessary, disengage the clutch.
● If your tractor is bogged down in mud or frozen to the
ground, DO NOT attempt to drive forwards. The
tractor can rotate around its rear wheels and
overturn. Lift any attached implement and attempt to
BACK OUT. If this is not possible, tow it out with
another vehicle.
4200 cab - M2
WEO 15
Safety Notes
General Operating Hazards
● Ensure that the PTO shield (1) is in place and that the
PTO cap (2) is fitted when the PTO driveline is not in
use (Fig. 21).
● Before attaching, detaching, cleaning or adjusting
PTO driven implements, disengage the PTO, stop the
engine, remove the key, and make sure that the PTO
driveline has stopped.
● Ensure that all the PTO driveline guards are in place
and observe all safety decals (Fig. 22).
● Be sure everyone is clear of your machine before
engaging the PTO. For stationary PTO operation,
always place transmission in neutral, engage parking
brake, and chock both tractor and implement wheels.
● When operating mobile PTO driven equipment, DO
NOT leave the tractor seat until the PTO drive is
disengaged, the transmission is in neutral, the
parking brake is engaged, the engine shut off and the
key removed. TL 3617
● DO NOT use PTO adaptors, reducers or extensions Fig. 21
as they extend the PTO coupler and universal joint
out beyond the protection offered by the PTO shield.
● The top link and lift rods must not be extended
beyond the point where threads begin to show.
DANGER: DO NOT attempt to unplug the
hydraulic connections, or adjust an
implement with the engine running or the
PTO drive in operation. To do so may result in very
serious injury or death.
● When using chemicals, carefully follow the chemical
manufacturer's instructions for use, storage and
disposal. Also follow the chemical application
equipment manufacturer's instructions.
● When operating under poor visibility conditions, or in
the dark, use your tractor field lights and reduce your
ground speed. DO NOT use your field lights when
travelling on a roadway because rear pointed white
lights may be illegal except when reversing and may
confuse following drivers.
● Operate your tractor with the wheels set at the
widest setting possible, consistent with the particular
task you are performing. To adjust wheel settings
refer to Maintenance and Adjustment section.
● Reduce your speed when operating over rough or
slippery ground and when foliage restricts your view
of hazards.
● DO NOT make sharp turns at high speed. TL 2215
Fig. 22
16 4200 cab - M2
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Safety Notes
Implements and Attachments
WARNING: A front-end loader (bucket or
forks) must be equipped with a suitable
restraining device to prevent the load (bales,
fence posts, rolls of fence, wire etc.) from rolling
down the lift arms into the operator's compartment
and crushing the driver when the loader is raised.
Inadequately secured objects could also fall and
injure bystanders.
● Three-point hitch and side mounted implements
make a much larger arc when turning than towed
equipment. Make certain to allow sufficient clearance
for turning. Use only Massey Ferguson approved
attachments and implements.
● When using attachments or implements with the
tractor, be sure to thoroughly read the Operator
Instruction Book for that attachment or implement
and follow its safety instructions.
● DO NOT overload an attachment or towed TL 3500
equipment. Use proper counter-weights to maintain
tractor stability. Hitch loads to the drawbar only. Fig. 23
● A safety chain will help control drawn equipment
should it be accidentally separated from the drawbar
while transporting. Using the appropriate adaptor
parts, attach the chain to the tractor drawbar support
or other specified anchor location. Provide only
enough slack in the chain to permit turning. See your
Massey Ferguson Dealer for a chain with a strength
rating equal to, or greater than the gross weight of
the towed machine (Fig. 23).
● Make sure any towed implements are equipped with
a safety chain linking tractor and implement (Fig .23).
● Pull only from the approved drawbar. Towing or
attaching to other locations may cause the tractor to
overturn (Fig. 24).
Safety - Towing
● For towed equipment WITHOUT brakes, DO NOT
tow equipment:
■ at speeds over 32 km/h (20 miles/hour);
TL 3730
■ that, when fully loaded, weighs more than 1.5 times
the weight of the towing unit. Fig. 24
● For towed equipment WITH brakes, DO NOT tow Road Transport
equipment:
BEFORE operating your tractor on a public road, a
■ at speeds over 40 km/h (25 miles/hour); number of precautions must be taken.
■ that, when fully loaded, weighs more than 4.5 ● Familiarise yourself with - and obey - all laws
times the weight of the towing unit. appropriate to your tractor.
NOTE: Tractor requires correct trailer braking equipment ● Lock your brake pedals together.
be installed and connected to the equipment.
● Raise all implements to their transport position and
Stopping distance increases with speed and weight of lock them in place.
towed loads, and on hills and slopes. Towed loads with or
● Place all implements into their narrowest transport
without brakes that are too heavy for the tractor or are
configuration.
towed too fast can cause loss of control. Consider the
total weight of the equipment and its load. ● Disengage the PTO and differential lock.
● Make sure any required clearance flags or hazard
lights are in place and in working order.
● Make sure you use a proper hitch pin with a clip
retainer.
● Clean off all reflectors and road lights, front and rear,
and be certain they are in working order.
4200 cab - M2
WEO 17
Safety Notes
● Make sure tractor and equipment are equipped with
Slow Moving Vehicle (SMV) (Fig. 25) signs and other
marking aids recommended for improved visibility, or
beacon (Fig. 26) if the law requires them.
Rules of the Road
WHEN operating your tractor on a public road a number
of precautions must be taken.
WARNING: DO NOT allow any passengers on
the tractor or towed equipment.
● Know the route you are going to travel.
● Use flashing lights or beacon when travelling on
roads, day or night, unless prohibited by law (Fig .26).
● Use caution when towing a load at transport speeds
especially if the towed equipment is NOT equipped
with brakes.
● Observe all local or national regulations regarding the
TL 3754
road speed of your tractor.
● Use extreme caution when transporting on snow- Fig. 25
covered or slippery roads.
● Wait for traffic to clear before entering a public road.
● Beware of blind intersections. Slow down until you
have a clear view.
● DO NOT attempt to pass at any intersection.
● Slow down for turns and curves.
● Make wide, gentle turns.
● Signal your intent to slow, stop or turn.
● Shift to a lower gear before going up or down hills.
● Keep tractor in gear. DO NOT coast with the clutch
disengaged or transmission in neutral.
● Stay out of the path of oncoming traffic.
● Drive in your correct lane keeping as near to the kerb
as possible.
● If traffic builds up behind you, pull off the road and let
it go by.
● Drive defensively. Anticipate what other drivers might TL 3708
do.
● When towing a load, start braking sooner than normal Fig. 26
and slow down gradually.
● Watch out for overhead obstructions.
● Make sure that the load does not obscure warning or
any other lights.
After Operation
When stopping at any time, bring the tractor to a
complete halt, apply the parking brake, disengage the
PTO, place all gear shift levers in neutral, lower the
implement to the ground, stop the engine and remove
the key BEFORE leaving the seat.
18 4200 cab - M2
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Safety Notes
Safety Decals and Locations
3808 566 M1 3808 551 M1
Located inside cab on right-hand centre pillar. Located inside cab on right-hand centre pillar.
WARNING: In the event of an CAUTION: Be aware - Read
overturn, hold on to the steering the Operator Instruction Book
wheel. DO NOT jump out of the for safety information and
tractor. operating instructions.
For interior decals above order Decal Pack Part No. 3808 518 M91
3808 563 M1
Located on the starter motor.
DANGER: Start only from the
operator’s seat. DO NOT short
circuit the starter motor to start
the engine. You can be killed if you
carry out this dangerous practice.
CAUTION: Disconnect the
negative cables from the battery
before removing the solenoid
cover and before servicing the
electrical system.
3808 557 M1
Located at rear of cab adjacent to linkage.
DANGER: Stand clear of rotating WARNING: Stand to one side of
shafts. DO NOT become entangled the tractor when using Remote
in the PTO shaft. Keep all drive Position Control. DO NOT stand
line, tractor and equipment guards between the tractor and
in place during operation. implement, you could be crushed.
For exterior decals above order Decal Pack Part No. 3808 530 M91
4200 cab - M2
WEO 19
Safety Notes
3808 554 M1 3808 499 M1
Located on right- and left-hand side of radiator. Located on right- and left-hand side of radiator.
WARNING: Keep hands
clear of rotating fan blades
WARNING: Stand clear. while the engine is running.
Beware hot parts Keep guards in place.
3808 560 M1
Located adjacent to radiator header tank.
WARNING: Keep hands
clear of rotating parts and
entanglement in belts while WARNING: Protect your
the engine is running. Keep face. High pressure steam
guards in place. and hot water. Remove the
filler cap with extreme care.
For exterior decals order Decal Pack No. 3808 530 M91
3810 054 M1
Battery -
Located on
top of the battery
To obtain the above decal order separately
20 4200 cab - M2
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