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Lab 01 Introduc on to Ansys So ware

Khwaja Fareed University of Engineering and

Information Technology, Rahim Yar Khan

Lab Report

Submitted By:
Saad Ahmed

MEEN221101023

Bs-MEEN-6A

Submitted To:

Engr. Adnan Rasheed

INSTITUTE OF MECHANICAL AND

MANUFACTURING ENGINEERING (IMME)
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Lab 01 Introduc on to Ansys So ware

Lab Session 01

Objective
Introduction to ANSYS Workbench, its components and interface, and to learn
about the different applications in conjunction with the interface.

Theory:
INTRODUCTION:

ANSYS is a general-purpose finite element-modeling package for numerically

solving a wide variety of mechanical problems. These problems include: static/dynamic
structural analysis (both linear and non-linear), heat transfer and fluid problems, as
well as acoustic and electromagnetic problems. ANSYS Workbench is a software
platform used for simulation, engineering design, and product development. It is a
powerful tool that enables engineers and designers to simulate and analyze various
physical phenomena such as stress, heat transfer, fluid flow, electromagnetic fields,
and structural behavior. The software provides a graphical user interface (GUI) that
allows users to create and modify models, define material properties, boundary
conditions, and loads, and run simulations.

ANSYS Workbench supports a variety of analysis types, including;

• Finite Element Analysis (FEA)

• Computational Fluid Dynamics (CFD)
• Electromagnetic Analysis

A partial list of industries in which ANSYS is used:

• Aerospace--- Electronics & Appliances

• Automotive--- Heavy Equipment & Machinery
• Biomedical--- MEMS - Micro Electromechanical Systems
• Bridges & Buildings--- Sporting Goods
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The software also includes a wide range of post-processing tools, allowing users to
analyze and interpret simulation results. Overall, ANSYS Workbench is a versatile
and powerful software platform that helps engineers and designers to develop and
optimize products faster, with greater accuracy and efficiency.

Components and product lines

There are three main component products derived from ANSYS Multiphysics:

 ANSYS Mechanical – structural & thermal capabilities

 ANSYS Emag – electromagnetics
 ANSYS FLOTRAN – CFD capabilities

Other product lines:

 ANSYS LS-DYNA – for highly nonlinear structural problems

 ANSYS Professional – linear structural and thermal analyses, a subset of
ANSYS Mechanical capabilities

ANSYS Design Space – linear structural and steady-state thermal analyses, a

subset of ANSYS Mechanical capabilities in the Workbench Environment.
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1. Structural analysis: is used to determine deformations, strains, stresses,

and Reaction forces.
2. Static analysis:
 –Used for static loading conditions.
 –Nonlinear behavior such as large deflections, large strain, contact, plasticity,
hyper elasticity, and creep can be simulated.
3. Dynamic analysis:
 Includes mass and damping effects.
 Modal analysis calculates natural frequencies and mode shapes.
 Harmonic analysis determines a structure’s response to sinusoidal loads of
known amplitude and frequency.
 Transient Dynamic analysis determines a structure’s response to time-varying
loads and can include nonlinear behavior.

•Other structural capabilities

 Spectrum analysis
 Random vibrations
 Eigen value buckling
 Substructuring, submodeling

ANSYS Advantages

Some advantages of ANSYS Workbench include:

 Integration: ANSYS Workbench offers seamless integration between various

ANSYS software products, allowing engineers to perform complex simulations in a
single environment.
 Customization: ANSYS Workbench allows users to customize their
simulation workflows, enabling them to develop and apply their own simulation
methodologies.
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 Parametric modeling: ANSYS Workbench supports parametric modeling,

enabling engineers to quickly explore design alternatives and evaluate the impact of
design changes on performance.
 High-performance computing: ANSYS Workbench can leverage high-
performance computing resources, allowing engineers to perform large and complex
simulations that would otherwise be impossible.
 Collaboration: ANSYS Workbench enables engineers to share their
simulation results with colleagues, facilitating collaboration and decision-making.
ANSYS Workbench Interface:

The ANSYS Workbench is designed to be user-friendly and intuitive, allowing users

to easily navigate through different simulation workflows, drag and drop components
to create models, and apply loads and boundary conditions with interactive tools. The
interface also includes features such as multi-physics simulation capabilities,
automated meshing tools, and customizable reports and plots for visualizing
simulation results.

Overall, the ANSYS Workbench interface provides a streamlined and efficient way
for engineers and analysts to perform complex simulations and analyze results,
helping to reduce design cycle time and optimize product performance.

Figure 2: Workbench Interface

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Element table:

The primary data results are directly available for all elements in post processor.
The secondary data or derived data (stresses, strains, Von mises stress, principal
stress, etc.) is available only for solid elements. The problems where solid model is
created and meshed) directly through nodal solution results in the post processor, but
not available to line elements like (beam, link, etc.). To get the secondary data for line
elements, we need to define the element table for the particular element to get the
required data. For example, to get axial stress for the link element, you must go to
Ansys help, type link180 and see the link180 definitions and sequence no. for
the link1. Through the post processor you have to create element table > define >
by sequence no. – LS1 and plot > element tables > LS1 gives the axial stress for the
problem

Figure 3: ANSYS Layout

 Toolbox

The ANSYS Workbench Toolbox is a collection of tools and features that are
available in the ANSYS Workbench interface for engineering simulation. These tools
and features are organized into various categories, such as modeling, meshing, solving,
and post-processing, and are designed to make it easier for engineers and analysts to
create, solve, and analyze complex simulations.

Some of the key tools and features in the ANSYS Workbench Toolbox include:
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 Geometry Modeling: ANSYS Workbench allows users to create and modify

3D models using a variety of tools, including sketches, extrusions, revolves, and
sweeps.
 Meshing: ANSYS Workbench includes advanced meshing tools that can
automatically generate high-quality meshes for complex geometries, as well as tools
for manually refining meshes and applying boundary conditions.
 Solvers: ANSYS Workbench supports a range of solvers for various physics,
including structural, fluid dynamics, electromagnetics, and thermal analysis.
 Post-processing: ANSYS Workbench provides tools for visualizing and
analyzing simulation results, including customizable plots, animations, and reports.
 Design Exploration: ANSYS Workbench also includes tools for design
exploration and optimization, allowing users to evaluate multiple design options and
identify the best performing designs.
Overall, the ANSYS Workbench Toolbox provides a comprehensive set of tools and
features for engineering simulation, making it a powerful platform for product design
and optimization.

Project Schematic
The ANSYS Project Schematic is a graphical interface that allows engineers and
analysts to create, manage, and organize simulation models in ANSYS Workbench.
The Project Schematic provides a visual representation of the simulation model and
its components, including;

 Geometry
 Mesh
 Materials
 Loads, and Boundary conditions

In the Project Schematic, users can add components to the simulation model by
dragging and dropping them from the Toolbox onto the workspace. These components
can then be connected together to form a complete simulation model. The Project
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Schematic also allows users to define simulation settings, such as solver settings, time
steps, and convergence criteria.

Figure 4: Project Schematic

 Cell and System

In ANSYS Workbench, a Cell is a container that holds all of the data, settings, and
results for a single simulation. A Cell can be thought of as a self-contained unit that
represents a single simulation model, and it can be added, removed, or modified within
an ANSYS Workbench Project.

Each analysis system within a Cell is typically designed to solve a specific type of
engineering problem, such as;

 Structural Analysis
 Thermal analysis
 Fluid dynamics analysis

Users can select the appropriate analysis system for their specific simulation needs,
and then customize it by adding or modifying components as needed.

Overall, the Cell and analysis system structure in ANSYS Workbench provides a
flexible and powerful way for engineers and analysts to organize and manage their
simulation models. By using Cells and analysis systems, users can more easily create,
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modify, and solve simulation models, and they can more effectively collaborate with
others in a shared simulation environment.

Project Schematic Workflow:

The project schematic in ANSYS Workbench is a visual representation of the

simulation workflow that allows you to create, manage, and run simulations
efficiently. Here are the typical steps to create a project schematic in ANSYS
Workbench:

 Create a new project: Open ANSYS Workbench and create a new project by
selecting "File" -> "New Project." Choose a descriptive name and location for your
project and select the analysis type you want to perform.
 Add components to your project: Add the necessary components to your project,
such as geometry, materials, loads, and boundary conditions. You can add components
by right-clicking on the "Project Schematic" tab and selecting "Insert."
 Organize components in the schematic: Organize the components in the
schematic by dragging and dropping them from the toolbox to the workspace. You can
also group components together for easier organization.
 Connect components: Connect the components by adding connections between
them. This defines the simulation workflow and ensures that the analysis is performed
in the correct order. To add a connection, click on the "Connection" tool in the toolbox
and click on the output port of one component and the input port of another component.
 Configure component settings: Configure the settings for each component as
necessary. You can access the settings for each component by double-clicking on it in
the schematic.
 Save the project schematic: Save the project schematic by selecting "File" ->
"Save Project" or by pressing Ctrl+ S.
 Run the simulation: After you have created and configured your project
schematic, you can run the simulation by selecting "Solution" -> "Analysis Type" ->
"Run."
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 Analyze results: Once the simulation is complete, you can analyze the results
by selecting "Solution" -> "Analysis Type" -> "Solution Information" and viewing the
results in the corresponding tabs.

Figure 5: Project Workflow

ANSYS Context Menu Operation :

The ANSYS Workbench Context Menu is a powerful feature that provides quick
access to frequently used tools and commands. Here are some of the common
operations that can be performed using the Context Menu in ANSYS Workbench:

 Rename: You can use the Rename command to rename a component, load,
boundary condition, material, or any other item in the project schematic.
 Duplicate: You can use the Duplicate command to create a copy of a
component or any other item in the project schematic. This is useful when you want to
create multiple versions of a component with slight variations.
o Delete: You can use the Delete command to remove a component, load,
boundary condition, material, or any other item from the project schematic.
 Properties: You can use the Properties command to access the properties of a
component, load, boundary condition, material, or any other item in the project
schematic. This allows you to modify the properties of the item.
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 Copy/Paste: You can use the Copy and Paste commands to copy and paste
components, loads, boundary conditions, materials, or any other items in the project
schematic.
 Replace: You can use the Replace command to replace a component or any
other item in the project schematic with another item. This is useful when you want
to replace a component with a newer version.
 Create Connection: You can use the Create Connection command to create
a connection between components in the project schematic. This allows you to simulate
the interaction between components.
 Insert: You can use the Insert command to insert a new component, load,
boundary condition, material, or any other item into the project schematic.
 Import/Export: You can use the Import and Export commands to import and
export project schematic files in various formats.

Figure 6: Options

Steps Involved in Simulation:

ANSYS Workbench is a powerful software platform that allows you to perform

simulations for a wide range of engineering applications. Here are the typical steps
involved in an ANSYS Workbench simulation:

 Define the geometry: The first step is to define the geometry of the system
you want to simulate. You can either import an existing geometry or create a new one
using ANSYS Design Modeler.
o Create a mesh: Next, create a mesh that accurately represents the geometry
of the system. ANSYS Meshing provides a range of meshing tools to create high-quality
meshes for complex geometries.
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 Assign material properties: Assign the appropriate material properties for

each component of the system. ANSYS Workbench provides a library of material
properties for common materials and the ability to define custom materials.
 Define boundary conditions: Define the boundary conditions for the
system, such as loads and constraints. ANSYS Workbench provides a range of
boundary condition types to simulate different scenarios.
 Set up the simulation: Configure the simulation settings, such as the type
of analysis and the solver options. ANSYS Workbench provides a range of solvers,
including structural mechanics, fluid dynamics, and electromagnetic simulations.
 Run the simulation: Run the simulation and monitor the progress. ANSYS
Workbench provides a range of tools to analyze the simulation results, such as
convergence monitoring and solution monitoring.
 Post-process the results: Once the simulation is complete, analyze the
results using ANSYS Workbench's post-processing tools. These tools allow you to
visualize the results, extract data, and create reports.
 Verify and validate the results: Verify and validate the simulation results
by comparing them with experimental data or other simulation results. ANSYS
Workbench provides a range of tools to perform model verification and validation.

Introduction to design modeling:

 Design Modeling

The ANSYS Design Modeler training course will teach users how to create and
modify their geometry in preparation for their analysis in ANSYS Workbench, this
course is intended for both FEA and CFD users. Students who attend this course learn
how to:

 Using the graphical user interface to get around.

 In order to prepare for their analyses, they must develop, alter, and/or clean
up their geometry.
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 Create two-dimensional drawings and transform them to two-dimensional or

three-dimensional models.
 Modify the geometry in two and three dimensions.
 ANSYS Design Modeler allows you to import existing CAD geometry.
 In preparation for FE beam analysis, build line bodies and their cross sections.
 Prepare surface bodies for FE shell analysis by constructing surface bodies
putting together sample assemblies  Make use of parameters.
 These are the measures that concept modelling entails.

Overview of various Important Research (analysis) Systems:

System analysis is the practice of planning, designing, and maintaining Software

systems. As a profession, it resembles a technology-focused type of business analysis.
A system analyst is typically involved in the planning of projects, delivery of solutions,
and troubleshooting of production problems. The following are common types of system
analysis.

 Requirements: Specifying non-functional requirements such as system

availability.
 Project Planning: Contributing estimates, assumptions and constraints to
project planning initiatives. A system analyst may act as an information technology
expert who advises a project.
 Data Analysis: Data analysis such as an evaluation of data quality.
 Integration Analysis: Planning integration of processes, systems, services
and data.
 Measurement & Benchmarking: Developing technology metrics and
benchmarks.
 Capability Analysis: Evaluating the capabilities of products technologies,
infrastructure, services, platforms and APIs.
 Prototyping: Prototyping design alternatives such as products, platforms and
APIs:
 Design: Designing solutions such as a software design or data model.
 Risk Management: Identification and analysis of information technology
risks. For example, an analysis of the risk associated with legacy systems.
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 Incidents & Problems: Troubleshooting incidents and resolving the root

cause of problems
 Quality Assurance: The process of preventing problems and continually
improving systems.

General types of analysis in ANSYS

 Structural analysis
It will be either linear or non-linear. The linear model analysis assumes that the
material does not deform (permanent deformation) plastically. Non-linear models
separate contact conditions (contact with lift-off) when stressing material past elastic
capabilities into the plastic range or bending more significantly than 10% of the model
length (large deformation). At this point, material properties change, and stresses in
the material will vary with the amount of deformation. The vibrational analysis tests
a model for its natural, resonant frequencies (to avoid a rattling muffler during idle
conditions, or other failure such as happened with the Tacoma Narrows bridge)
random vibrations, shock, and impact. Each of these incidences may act on the natural
vibrational frequency of the model, which, in turn, may cause resonance and
subsequent failure.

 Fatigue analysis
It helps designers to predict the life of a model by showing the effects of cyclic
loading on the part/assembly. Fatigue is responsible for approximately 80% of all
structural failures.
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Figure 7: Fatigue analysis

 Heat Transfer analysis

It shows the conductivity or thermal properties of the model. This may be either
steady state or transient transfer. Steady-state transfer refers to constant thermal
properties that Yield linear heat diffusion and where time is not a factor in either the
loading of thermal properties or in reading results at various time increments. Non-
linear will usually involve time, radiation, and/or changing thermal properties in the
material or through convection.

Figure 8: Heat Transfer analysis

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Vibration analysis
It consists of several types: fundamental or natural frequencies, with or
Stressing forced vibration, noise-vibration-harshness or randomly induced
vibration such as would be experienced in an earthquake. Workbench Simulation helps
determine if a part or structure is susceptible to environmental vibrations, as with
might be experienced with rotating equipment or other induced vibrations (picture an
opera singer breaking a glass, or the Tacoma Narrows bridge collapse).

Figure 9: Vibration analysis