NUT 3141 Lecture 7 - Module 4 - Food Processing
NUT 3141 Lecture 7 - Module 4 - Food Processing
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Food Processing – NUT 3141 – Course syllabus
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IV. Cooling process
a. Chilling
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IV. Cooling process
a. Chilling
Refrigerant in
Refrigerant in a high vapour
low- vapour pressure state
pressure state Compressor
Evaporator Condenser
Refrigerant in liquid
Refrigerant in
liquid state at Regulator state (after giving
energy) and at high
low pressure
pressure
6
IV. Cooling process
a. Chilling
Condenseur
Mechanical
refrigeration
system
Reference:
Food Processing Technology,
Second Edition, CRC Press,
WoodHead publishing limited,
2000
7
IV. Cooling process
a. Chilling Different types of Different types of
evaporators condensers
Thermostatic valve
Pressure-enthalpy diagram
Change in the pressure and enthalpy of the refrigerant during its cycle in the
refrigeration system:
• In the evaporator and condenser, the enthalpy of the refrigerant changes
while the pressure remains constant.
• During compression, both enthalpy and pressure parameters increase.
• At the regulator, the enthalpy remains constant and the pressure
decreases.
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IV. Cooling process
a. Chilling
Pressure-enthalpy
diagram of a refrigerant
Pressure (kPa)
Pressure (kPa)
In the condenser: latent heat is transferred
from C to D
CP = (H2-H1)/(H3-H2)
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IV. Cooling process
a. Chilling
The selection of a refrigerant is done by considering the following characteristics:
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IV. Cooling process
a. Chilling Formula Freon 12 Freon 22 HFC 134a Ammonia
(dichloro- (monochlorodifl (CH2FCF3): (NH3): R717
Refrigerant difluoro- uoro-methane R134a
methane CHClF2): R22
comparison CCl2F2): R12
(Tevaporation – 15 °C Molecular weight (Da) 120.9 86.5 102.3 17.0
and Tcondensation 30 °C Boiling point (°C) at
) - 29.8 -40.8 -26.16 -33.3
101.3 kPa*
Evaporation pressure
182.7 296.4 164.0 236.5
at -15 °C (kPa)
Condensation pressure
744.6 1203.0 770.1 1166.5
at 30 °C (kPa)
Reference: Introduction to Freezing point (°C ) at
-157.8 -160.0 -96.6 -77.8
Food Engineering, 4th 101.3 kPa
edition, Ed. R. Paul Singh Critical temperature (°C
& Dennis R. Heldman, 112.2 96.1 101.1 132.8
)
Elsevier, AP, 2009
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IV. Cooling process
a. Chilling Formula Freon 12 Freon 22 HFC 134a Ammonia
(dichlorodiflu (monochlorodifl (CH2FCF3): (NH3): R717
Refrigerant oro-méthane uoro-méthane R134a
CCl2F2): R12 CHClF2): R22
comparison
(Tevaporation – 15 °C Critical pressure (kPa) 4115.7 4936.1 4040 11423.4
and Tcondensation 30 °C Discharge temperature
) 37.8 55.0 43.0 98.9
at compression (°C)
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IV. Cooling process
a. Chilling
• Chilling slows down microbiological and enzymatic activities.
• Chilling delays breathing of fresh fruits and vegetables.
Product Relative Shelf life in weeks
respiration rate at 2°C
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IV. Cooling process
a. Chilling
Examples:
• Apples at temperatures below 2 – 3 °C.
• Bananas at temperatures below 12 – 13 °C.
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IV. Cooling process
a. Chilling
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IV. Cooling process
a. Chilling
Examples of Fruit Temperature (°C) Relative Shelf life (days)
optimal cold humidity (%)
storage
conditions for Apricot - 0.5 – 0 90 7 – 14
certain fruits and Bananas 11 – 15.5 85 – 95 7 - 10
vegetables
Broccoli 0 95 10 - 14
Celery 0 95 30 – 60
Cucumber 10 - 15 90 - 95 10 -14
Eggplant 7 - 10 90 -95 7 - 10
Reference:
Food Processing Lettuce 0-1 95 – 100 14 - 20
Technology, Second Peach -0.5 – 0 90 14 - 30
Edition, CRC Press,
WoodHead publishing Strawberries -0.5 – 0 90 – 95 5-7
limited, 2000 Tomatoes 4 - 10 80 – 90 4-7
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IV. Cooling process
a. Chilling
25
IV. Cooling process
a. Chilling Microorganism Growth min temp Typical foods
(°C)
Minimum growth Pathogens
temperatures of
Aeromonas hydrophilia 1–5 Raw milk, water, chicken, cheese, seafood
certain spoilage
microbes including Escherichia coli 4-7 Meat, fish, chicken, vegetables, cheese
pathogens* Vibrio parahaemolyticus 5 – 10 Crustaceans, oysters
Bacillus cereus 4 – 10 Products with spices and/or cereals
Yersinia enterocolitica -1 – 7 Red meats, seafood, milk, tofu
Salmonella enteriditis 5.2 – 6 Eggs, chickens, milk, meats, sauces
Clostridium botulinum I 10 Low-acid canned foods
Clostridium botulinum II 3.3 Smoked fish
Reference:
Food Processing Staphylococcus aureus 6 Dairy, cooked meats, seafood
Technology, Second Listeria monocytogenes -0.4 – 3 Milk and dairy products, ready-to-eat
Edition, CRC Press, sandwiches, salads (cabbage and meat))
WoodHead publishing Clostridium perfringens 12 Raw meats, chicken, fish, dairy products,
limited, 2000 dried foods, soups, spices, pasta 26
IV. Cooling process
a. Chilling
Minimum growth
temperatures of
certain alteration Microorganism Growth min Typical foods
microbes including temperature (°C)
pathogens* - Altered microbes
Continued Certain lactic acid 0–5 Milk, dairy products, meats, fruit juices,
bacteria vegetables, sugar-containing products
Pseudomonas spp -3 – 0 The majority of refrigerated foods
Yeast (i.e. Candida spp), <0 Fruit juices, meat products, vegetables, dairy
Reference: and mould (i.e. Mucor products
Food Processing spp, Rhizopus spp)
Technology, Second
Edition, CRC Press,
WoodHead publishing
limited, 2000
27
IV. Cooling process
a. Chilling
• Microbiological contamination.
• Reduced shelf life.
• Modification of sensory qualities including color.
• Economic losses.
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IV. Cooling process
a. Chilling
Solid food Chilling methods
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IV. Cooling process
a. Chilling
Cryogenic cooling
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IV. Cooling process
a. Chilling
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Food Processing – NUT 3141 – Course syllabus
36
IV. Cooling process
b. Freezing
37
IV. Cooling process
b. Freezing
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IV. Cooling process
b. Freezing
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IV. Cooling process
b. Freezing
• Fast freezing allows to have small ice crystals which affects less the texture of
the product.
Freezing also requires continuity in the cold chain: transport and storage, which
increases the costs of the process.
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IV. Cooling process
b. Freezing
• The removal of latent and sensitive heat will lead to a decrease in the
temperature of the food and the conversion of its free water contents to a
solid state (ice crystals).).
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IV. Procédé de refroidissement
b. Freezing
Solids freezing system
• Plate system: the food is placed for a period of time between two plates with
very low temperatures (no contact between the food and the refrigerant).
• Ventilated systems: the product is placed in a cold room in which air at very
low temperature circulates in forced convection (ventilation and direct air-
food contact)*.
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IV. Cooling process
b. Freezing
The IQF (individual quick
freezing) system: very low
temperature air circulating at
very high speed (Air blast).
The product is reduced in size and then immersed in a liquid refrigerant bath
under conditions similar to those of IQF.
A conveyor allows the product to pass through the refrigerant bath for an
optimized time.
The liquid refrigerant can also be sprayed on the food instead of immersion.
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IV. Cooling process
b. Freezing
Reference:
Food Processing Technology,
Second Edition, CRC Press,
WoodHead publishing limited,
2000
46 45
IV. Cooling process
b. Freezing
Liquid freezing system
• Destabilization of emulsions.
• Possible precipitation of proteins.
• Downgrade of starch.
• Change in texture: tissues of animal origin are less sensitive.
• No effects on nutrients and sensory quality, except in the case of
prolonged storage.
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IV. Cooling process
b. Freezing
To address the harmful effects of freezing on the texture of solid food
products:
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IV. Cooling process
b. Freezing
Beans 52 0 - 32 0 0 0 - 21 53 0 -23
Pea 11 0 - 16 0-8 0-8 7 29 0-4
Beef - 8 9 0 24 22 -
figure Reference :
Food Processing Technology, Fruits 18 29 17 16 - - 37
Second Edition, CRC Press,
WoodHead publishing limited,
2000
51
IV. Cooling process
b. Freezing
Shelf life
The International Institute of Refrigeration (IIR) defines shelf life as the period
after which a cumulative and irreversible reduction in the quality of the product
is achieved so that it is no longer suitable for consumption..
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IV. Cooling process
b. Freezing Product Shelf life (months)
- 12 °C - 18 °C - 24 °C
Examples of
Beef carcass 8 15 24
frozen food shelf
life Whole chicken 9 18 > 24
Liver 4 12 18
Ground beef 6 10 15
Figure reference:
- 7 °C - 12 °C - 18 °C
Food Processing Technology, Green beans 1 3.1 9.8
Second Edition, CRC Press,
Cauliflower 0.4 2 9.7
WoodHead publishing limited,
2000 Pea 1 3 10.1
Spinach 0.76 1.9 6.2 53
IV. Cooling process
b. Freezing
Freezing
diagram
Temperature (°C)
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IV. Cooling process
c. Freeze-drying and Freeze concentration
Examples of freeze-dried
food products Instant
soluble
coffee
Herbs
Freeze-dried
shrimp
(a) (b)
(c)
(d)
P1
Reference : Éditions techniques
de l’ingénieur. Lyophilisation,
Michèle Marin et Frédéric René.
2005
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IV. Cooling process
c. Freeze-drying and Freeze concentration
Heating
plate
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IV. Cooling process
c. Freeze-drying and Freeze concentration
The solid porous foods obtained have The porous solids obtained have a
higher densities lower density
Reference :
Food Processing Technology,
Abnormal taste and smell Normal taste and smell
Second Edition, CRC Press,
WoodHead publishing limited,
2000 65
IV. Cooling process
c. Freeze-drying and Freeze concentration
Comparison
between hot air
drying and Hot air drying freeze-drying
freeze-drying - Darker color Normal color that approximates the
Continued initial color
Vitamin
Food Loss (%)
losses during Vit C Vit A Thiamine Riboflavin Folic acid Niacin Pantothenic Ac.
freeze-drying
Beans 26 - 0- - 0 - 10 -
60 24
Pea 8– 5 0 - - 0 10
30
Reference : Orange 3 3-5 - - elevation - -
Food Processing juice
Technology, Second Beef - - <10 0 - 0 56
Edition, CRC Press,
WoodHead publishing
limited, 2000
67
IV. Cooling process
c. Freeze-drying and Freeze concentration
Freeze
concentration unit
Reference:
Food Processing
Technology, Second
Edition, CRC Press,
WoodHead publishing
limited, 2000
69
IV. Cooling process
c. Freeze-drying and Freeze concentration
Source photo:
http://www.juicemakingmachine.com/
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