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POLYDOROS F/R
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Troubleshooting Guide
POLYDOROS F/R
POLYDOROS F80/ R80/ F55
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distribution
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2007
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© Siemens, 2007
- For internal use only - All documents may only
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Print No.: AX65-120.840.01.04.02 English

Replaces: AX65-120.840.01.03.02 Doc. Gen. Date: 07.11
CS PS AX R/F
n.a.
2007
2
10096966
10096955
10096950
10096925
POLYDOROS F/R AX65-120.840.01.04.02 Page 2 of 34 © Siemens, 2007

07.11 CS PS AX R/F For internal use only
Copyright / Version / Disclaimer 3
1Copyright / Version / Disclaimer
Copyright
“© Siemens, 2007“ refers to the copyright of a Siemens entity such as Siemens Aktienge-
sellschaft - Germany, Siemens Shenzhen Magnetic Resonance Ltd. - China, Siemens
Shanghai Medical Equipment Ltd. - China, Siemens Medical Solutions USA Inc. - USA
and/or Siemens Healthcare Diagnostics Inc. - USA.
Document Version
Siemens reserves the right to change its products and services at any time.
In addition, manuals are subject to change without notice. The hardcopy documents corre-
spond to the version at the time of system delivery and/or printout. Versions to hardcopy
documentation are not automatically distributed. Please contact your local Siemens office
to order current version or refer to our website http://www.healthcare.siemens.com.
Disclaimer
Siemens provides this documentation “as is“ without the assumption of any liability under
any theory of law.
The service of equipment described herein is to be performed by qualified personnel who
are employed by Siemens or one of its affiliates or who are otherwise authorized by Sie-
mens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are not entitled to use this documentation
without prior written authority.
© Siemens, 2007 AX65-120.840.01.04.02 Page 3 of 34 POLYDOROS F/R

For internal use only 07.11 CS PS AX R/F
4 Table of Contents
0Table of Contents
1 _______ Safety Information _______________________________________________ 5
System Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Notes regarding the Hazard Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
UPS Safety Information for the Image System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Polydoros Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Service Radiation Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Switch in the Normal Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SS_Switch, D600.S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power On / Off, D611.S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
S2 Switch-on Button, D611.S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
S4 UDC Disable Switch, D611.S4 (no Intermediate Circuit Voltage) . . . . . . . . . . . . 10
Service Radiation Switch, D611.S3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D600.S5 mAs Meas. Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 _______ Troubleshooting Strategy ________________________________________ 12
Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Malfunctions without an Error Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Malfunctions without an Error Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 _______ Overview ______________________________________________________ 14
POLYDOROS F / R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 _______ Troubleshooting ________________________________________________ 18
Checking the Intermediate Circuit Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Charging Routine for Intermediate Circuit Voltage during Switch-on . . . . . . . . . . . . 18
Discharging Routine for Intermediate Circuit Voltage during Switch-off . . . . . . . . . . 19
Intermediate Circuit Errors after switching the Generator ON . . . . . . . . . . . . . . . . . . 19
Checking the High Voltage Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
High Voltage Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
High Voltage Test with HV Blind Stoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Checking the Heating Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Measuring the Heating Current in Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Measuring the Heating Filament / High Voltage Cables . . . . . . . . . . . . . . . . . . . . . . 26
Measuring the Resistance on the High Voltage Transformer primary side . . . . . . . . 26
Checking Standby Heating with HV Blind Stoppers . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check of Heating with the Catho Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Checking the Rotating Anode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 _______ Switch ________________________________________________________ 32
AT-FS 708 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6 _______ Changes to previous version _____________________________________ 33

Safety Information 5
1-
System Safety Information
1Safety Information
When performing the work steps and checks, the general safety information for medical
products must be observed. (XPRF-000.860.01 / Safety Information)
NOTE Work on the system may be performed only by trained per-

sonnel.
Notes regarding the Hazard Key 0
The hazard keys are used for internal search functions to more easily find notes that must
be mentioned in the technical document. These hazard keys are not relevant for the user.
General Safety Information 0
WARNING Observe the Safety Information!

If not observed, death or serious bodily injury can occur.
¹ When performing the work steps and tests, the prod-
uct-specific safety information contained in the docu-
ments as well as the general safety information for
medical products must be observed.
UPS Safety Information for the Image System 0
Hazard key: hm_serv_WarnSetUPSPowerMayBePresent

UPS = Uninterruptable Power Supply.
WARNING Observe the Safety Information!

Even if power has been swiched off to the complete X-ray
system with the on-site On/Off switch and this has been
secured against unintentional switch-on, there is still line
power present on the FL-C PC and on one or more monitors.
¹ When performing work steps on the FL-C and on the
monitors, the UPS must be switched off and the "OUT-
PUT" connector on the back of the UPS must be dis-
connected.

6 Safety Information
Polydoros Safety Information 1.1
WARNING Observe the safety information!

¹ When performing the work steps and tests, the prod-
uct-specific safety information contained in the docu-
ments as well as the general safety information for
medical products must be observed.
Hazard key: hm_serv_DetOptLink_Eyeinjury
WARNING A Gigalink (Class kx3A product) with a laser diode is used for
image transfer between the FD --- PIX Box --- image system.
The laser beam is dangerous for the human eye.
¹ Do not look into the laser beam. The laser beam is not
visible.
WARNING Appropriate radiation safety measures must be provided

while performing this work.
¹ Checks and settings that need to be performed with
X-ray radiation switched on are identified by the radia-
tion warning symbol x .
WARNING Unwanted radiation

¹ To prevent unintentional triggering of high voltage or
radiation, set the SS switch (S1) on the D600 to OFF (1)
(Fig. 1 / p. 8).
CAUTION Damage to the D600 board.

¹ The D600.X222 and D600.X223 CAN connections and
the "CAN IN" and "CAN OUT" CAN on the connector
panel (Fig. 1 / p. 8) may not be unplugged or plugged in
while under power.
Hazard key: hm_serv_Voltage_after_shutdown

WARNING Prior to beginning work, make absolutely sure to switch off

power to the particular assembly:
¹ Completely switch power off to the entire X-ray system
at the on-site on/off switch and secure it against unin-
tentional switch-on.
WARNING Line power is present!

¹ After switching off the F1 power switch, the input termi-
nals still cond8uct voltage to X1, X2, F2, K3. The follow-
ing points conduct voltage with the generator switched
off and the system switched on: F1, F2, F4-F10, K1, K2,
K4, K5, K6, T1, T3, X1-X4, X7-X10, Z1, Z2. See the "Cau-
tion!" label in the generator.
WARNING Intermediate circuit voltage is present!

¹ After switching off the generator, there is still approx.
600 V DC voltage present at the D510, D115 and D480
inverter! This is indicated by the V121 and V122 LEDs
on the D510. The voltage dissipates in approx. 2 min-
utes to < 30 V; the LEDs go off at approx. 30 V.
WARNING There may be line voltage present on D612.

¹ After switching off the generator, there may still be line
voltage present on the X23 connector! On the connec-
tors for external radiation and for the room light con-
trol.
WARNING Opening the Pivot Frame

¹ Prior to loosening the nuts (A/Fig. 1 / p. 8) and opening
(swinging out) the pivot frame, make absolutely sure to
switch off the generator and wait a min. of 2 minutes
until the intermediate circuit voltage is less than 30 V.

Fig. 1: Safety Note

Service Radiation Switch 1.2
Service Switch in the Normal Position 0
Tab. 1 Service_Switch
Name 1 Additional Information Switch Position LED

SS switch D600.S1 ON / "Position 2" V29 OFF
With System SW VB D600.S2 ON / "Position 1" V8 OFF
With System SW => VC D600.S2
the switch position depends
on the installed D611.
Service Mode
With D611, Part No.: 10096926 -----------> OFF / “Position 1” V8 OFF
With D611, Part No.: 10569108 -----------> ON / "Position 2" V8 ON

mAs Meas D600.S5 OFF / “Position 1” V109 OFF
Power On / Off D611.S1 ON / "Position 2"
Service Radia- HW release switch for X-ray. D611.S3 OFF / “Position 2” V70 /V76 OFF
tion Switch
Udc disable Udc disable D611.S4 ON / "Position 2"
1. For details, see Wiring Diagram AX.......
SS_Switch, D600.S1 0
See (Fig. 1 / p. 8)
ON = Position 2 Normal mode / LED D600.V29 = OFF

OFF = Position 1 Spark pulses are not transferred to the main inverter; no high voltage
is generated. LED D600.V29 = ON.
Power On / Off, D611.S1 0
See (Fig. 1 / p. 8)
ON = Position 2 Normal mode, the generator can be switched on via the system
switch-on circuit.
OFF = Position 1 The generator is switched off and cannot be switched on via the sys-
tem.

S2 Switch-on Button, D611.S2 0
See (Fig. 1 / p. 8)
Not pressed Normal operation

pressed n.a.
S4 UDC Disable Switch, D611.S4 (no Intermediate Circuit Voltage) 0
See (Fig. 1 / p. 8)
ON = Position 1 No intermediate circuit voltage. When there is a switch-over,

there is always a reboot of the
generator.
OFF = Position 2 Normal operation The error
Intermediate circuit voltage too
low is entered into the error log.
Service Radiation Switch, D611.S3 0
Hazard key: hm_serv_ClosedHWloop
X NOTE If the D611.S3 “Service Radiation Switch” is set to ON,

radiation is switched on by the SW.
In other words, radiation is triggered by a confirmation in the
SW screens.
In this case, work must be performed with utmost care (cau-
tion).
After completing the adjustment, the D611.S3 "Service Radi-
ation Switch" must be set to OFF.
NOTE After completing the particular adjustment, the D611.S3 "Ser-

vice Radiation Switch" must be set to OFF to rule out unin-
tended triggering of radiation.
See (Fig. 1 / p. 8)
OFF = Position 2 Normal operation

ON = Position 1 HW release switch for X-ray.

D600.S5 mAs Meas. Switch 0
See (Fig. 1 / p. 8)
OFF = Position 1 Normal operation

ON = Position 1 The tube current can be measured at the D600 mA_Meas test
points.

12 Troubleshooting Strategy
2-
Malfunction
2Troubleshooting Strategy
Malfunctions without an Error Display 0
NOTE Plug in measuring strips, etc. on components (boards) only

with the generator switched off. ESD guidelines must be
observed.
NOTE These instructions describe only errors that can occur with
correct cabling inside the component.
In other words, first check the cabling in new systems (star-
tup)...
NOTE Possible errors are listed in the error texts. These should be
worked through as chronologically as possible.
The same applies for troubleshooting in this document.
If a generator error occurs, the following displays must be checked according to the
generator Wiring Diagram:
• D600 7-segment displays
• D611 7-segment displays
• Status of the LEDs for power supplies on the corresponding boards
• Status of the red LEDs for errors on the corresponding boards
• The LEDS on the MCB F80 board.
Malfunctions without an Error Display 0
Error Display on the System

• In addition to the error code, the operator also receives a message about how to cor-
rect the error or the cause in the "country/customer language".
NOTE Depending on the system, display of the errors can be made

at different locations.
For example, on the TUI (Touchscreen User Interface), on the
interactive display element integrated into the remote con-
trol console.
Image System Monitor

Troubleshooting Strategy 13
Error Log
• All "error codes" that occur are stored in the system error log.
The error log can be read out using the SSW.
The service technician can obtain additional information (more exact description of the
error as well as a possible correction of it) by using the SSW.

14 Overview
3-
POLYDOROS F / R
3Overview
Fig. 2: Complete with number

Overview 15
Fig. 3: 2nd row with numbers
NOTE The drawings show the Polydoros F80 as the example. With
other generators, breakers / trip breakers or a D470 are miss-
ing.

16 Overview
No. POLYDOROS
1 D600 Main Control Board
2 F80 MCB
3 D611 FIL / RAC Controller
4 D612 System Power
5 SNT1 Switch Power Supply
8 T3 Transformer, 230V - 24V
10 D470 FIL Power Board
11 D115 Stator Device
12 Rotating cable connection (terminal strip or K7 / K8)
20 HSE high voltage transformer
21 Fans behind the HSE
22 D510 inverter with D510_L (not shown in the illustration)
23 HF Limiter (L_par_1)
24 HF Limiter (L_par_2)
30 F1 power switch, 50A/500V
31 T1 three-phase transformer
32 Z1 noise filter / 3-pole
33 Z3 noise filter / 2-pole
35 F3 N-trip breaker
36 F3 N-trip breaker
37 F4 - F7 N-type Trip Breaker
38 K1 breaker
39 K2 breaker
40 K3 breaker
41 K4 breaker
43 K5 breaker / K6 breaker
44 F8 - F10 N-type Trip Breaker
45 D613
50 Fan, 24V

Overview 17
No. POLYDOROS
51 Ethernet switch
52 XCU

18 Troubleshooting
4-
Checking the Intermediate Circuit Voltage
4Troubleshooting
Charging Routine for Intermediate Circuit Voltage during Switch-on 0
DANGER The intermediate circuit voltage is approx. 600V DC!

¹ Attach and disconnect the oscilloscope to U_DC+ and
U_DC- with the generator switched off and with the
intermediate circuit voltage discharged (this is dis-
played by LEDs V121 and V122 on the D510; the voltage
dissipates in approx. 2 minutes to <30V; the LEDs go
off at approx. 30V). Measurements performed without
the differential sensor head leads to damage of the
oscilloscope.
NOTE Measurement of the intermediate circuit should always be

performed on the D600.
Channel A = D600.X75 “UZ_act”

1V ⇒ 100V
This is displayed during generator boot-up.

V6 will be a "c" then the invertor will start to
boot.
Fig. 4: Charge routine of the intermediate circuit

voltage
In the following reports, the intermediate voltage may vary by max.:

• range "in 100 msec."
¹ 50V to 250V
• range "in Standby"
¹ 450V to 650V
• range "During exposure or fluoroscopy".
¹ 400V and 650V

Troubleshooting 19
Discharging Routine for Intermediate Circuit Voltage during Switch-off 0
DANGER The intermediate circuit voltage is approx. 600V DC!

¹ Attach and disconnect the oscilloscope to U_DC+ and
U_DC- with the generator switched off and with the
intermediate circuit voltage discharged (this is dis-
played by LEDs V121 and V122 on the D510; the voltage
Toggle the UDC switch dissipates in approx. 2 minutes to <30V; the LEDs go
on the D611 off at approx. 30V). Measurements performed without
the differential sensor head leads to damage of the
oscilloscope.
Channel A = measured on the

D510 between U_DC+ and
U_DC-
1V ⇒ 100V 100V = 100V !!
Be careful whening doing this.

You can also see the discharge if you turn
off UDC (S4 on D611)
Fig. 5: Discharge routine of the intermediate circuit

voltage
Intermediate Circuit Errors after switching the Generator ON 0
The K2 Charging Breaker does not energize

• Measure the voltage on the K2 "Charging Breaker" coil, A1 to A2.
¹ Reference: 24 V DC (D612)
• Check the K1 "Power Breaker", 21, 22. (older F80/R80)
¹ Low ohmic
• Check the D612 X20 cable connection to the K2 "Charging breaker". (24V)
• D612 defective I would check the SNT voltage as well!

20 Troubleshooting
The K2 Charging Breaker energizes briefly but deenergizes again

Measure the UZ voltage:
• If Uz is less than 50 V after approx. 100 msec., check the following:
- Check the F4 safety trip breaker (charging circuit)
¹ Trip breaker is switched on
¹ Approx. 400 Volt AC, 2-phase is present at the trip breaker.
- Check the K2 "Charging Breaker", 13 / 14. (24V)
- Check the charge resistance on the D510 inverter:
Ohmic measurement between D510: L1 --- X130.1 and L3 --- X130.3: (charging)
a) both measurements are approx. 50 Ohm
¹ the charge resistance of the D510 inverter is ok
b) one or both measurements result in approx. 100 Ohms or both measurements
result in infinite resistance Current Limiting Resistors
¹ the charge resistances of the D510 inverter are defective, modify the inverter
with the D510_L board. (See the Replacement Instructions (AX65.120-841..)
- Short circuit in the intermediate circuit
¹ D470/ D115/ D510
• If Uz is greater than 50 V after approx. 100 msec., check the following:
- Check the K2 "Charging Breaker", 13 / 14.
- Actual value sensing is defective.
¹ D510 / D600 defective
The K1 Power Breaker does not energize
NOTE The power breaker energizes only when the intermediate cir-
cuit voltage, Uz, is more than 400 V after 5-8 sec.
(K2 charging breaker functions correctly.)
• Measure the voltage on the K1 "Power Breaker" coil, A1 to A2.

¹ Reference: 24 V DC (D612)
• Check the D612 X20 cable connection to the K1 "Charging breaker".
• D612 defective I would check the SNT voltage as well!
The K1 Power Breaker energizes and then deenergizes immediately
NOTE The power breaker energizes only when the intermediate cir-
cuit voltage, Uz, is more than 400 V after 5-8 sec.
(K2 charging breaker functions correctly.)
• Check the K1 "Power Breaker", 43 / 44. External to the contactor

Troubleshooting 21
Checking the High Voltage Circuit 4.1
High Voltage Test 0
Preparations
+KV KV
1. Connect the oscilloscope to P_UT_act D600.X100 (channel A) and N_UT_act
D600.X98 (channel B) (1V ⇒ 20kV). 1V = 10KV not 20KV
2. The D600.S1 SS switch must be in the ON position.
Work Steps
1. Prepare an exposure:
For example, with the Fluorospot Compact:
- Create a test patient.
- Select the "Examination" tab card.
- Select the 3-point technique in the RAD mode.
2. Select the corresponding kV / mAs / ms data.
- 99 kV
- 10 mAs
- 100 ms
- Large focus
3. Release an exposure.
Evaluating the Oscillogram
Fig. 6: D600, X98, X100, 100kV, 10mAs, 100ms

• The P_UT_act and N_UT_act voltages are different (tolerance 20%) or do not reach 50
kV.
¹ High voltage transformer is defective.
Take a look at ILoad as well.

22 Troubleshooting
High Voltage Test with HV Blind Stoppers Setting Fluoro to 40KV and 1 ma should help
0 with
choosing between Tank and Tube. Fluoro should be
General normal, if no then it is most likely the tank.
In this test, the high voltage circuit is separated using the HV blind stoppers to determine
whether the cause of the error is the high voltage transformer or the high voltage cables /
X-ray tube. When performing this test, there is no tube current and no X-radiation.
Preparations
1. Switch off power to the POLYDOROS.

2. Remove the high voltage cables from the high voltage transformer.
3. Insert the HV blind stoppers (service aid, Part No. 1621791) into the high voltage trans-
former.
Measuring UT_act
1. Connect the oscilloscope to UT_act D600.X96 (1V ⇒ 20 kV)

- 81 kV
- 2 mAs
- 200 ms
- Large focus

Troubleshooting 23
This is a normal image.
Fig. 7: kV is a blind stopper, 80 kV, 2 mAs, 200 ms

If UT_act matches the diagram:
• Troubleshooting is
¹ Tube arcs
Measuring Oscillation Current when testing this attach second channel to OUT A D600.x27
trigger off of OUT A 2V/Div
1. Connect the oscilloscope to I_load D600.X87 (1V ⇒ 50A).
- 81 kV
- 2 mAs
- 500 ms
- Large focus

24 Troubleshooting
Fig. 8: Oscillation current

Check initial and subsequent oscillations.
• If ok:
¹ Tube arcs
• If there is no oscillation:
¹ Check the inverter control signals.
Inverter Control Signals

Check initial and subsequent oscillations.
• If ok:
¹ Tube arcs
• If there is no oscillation:
¹ Check the inverter control signals.
Measuring the Inverter Control Signals
1. Connect the oscilloscope to OUT A D600.X27. 2v/DIV


Troubleshooting 25
- 81 kV
- 2 mAs
- 500 ms
- Large focus

There must be brief, approx. 5 V, pulses.
• If there is no signal:
¹ Replace the D600.

26 Troubleshooting
Checking the Heating Circuit 4.2
Measuring the Heating Current in Standby 0
Connect a digital multimeter.

1. For the large focus at
- D611. X156 to D611. X193 ( 1V ⇒ 1.5 A )
¹ ~2A (2.2 A1) Standby heating
Values will most likely be different due to
2. For the small focus at
inherrent differences in tubes. These are
- D611. X146 to D611. X193 ( 1V ⇒ 1.5 A ) approximate values.
Measuring the Heating Filament / High Voltage Cables 0
Preparations

2. Remove the cathode-side high voltage cable from the high voltage transformer.
Filament and High Voltage Cable Resistance Measurement
1. Use the digital multimeter to measure the filament and high voltage cable.
- Required: Each less than 3 Ohms.
If the resistance is greater than or equal to 3 Ohms, check the high voltage cables
individually.
¹ Replace either the high voltage cables or the tube unit.
Measuring the Resistance on the High Voltage Transformer primary side 0
1. For the large focus, connect a digital multimeter

to the high voltage transformer, D642 X12, 1 to 4.
- Required: less than 1 Ohm.
¹ Replace the high voltage transformer.
2. For the small focus, connect a digital multimeter
to the high voltage transformer, D642 X14, 5 to 2.
- Required: less than 1 Ohm.
¹ Replace the high voltage transformer.
1. With 2 built-in D470 boards, control of heating is separate for each focus.

Troubleshooting 27
Checking Standby Heating with HV Blind Stoppers 0
General
In this test, the high voltage circuit is separated using the HV blind stoppers to determine
whether the cause of the error is the high voltage transformer or the high voltage cables /
X-ray tube. When performing this test, there is no tube current and no X-radiation.
Preparations

2. Remove the high voltage cables from the high voltage transformer.
3. Insert the HV blind stoppers (service aid, Part No. 1621791) into the high voltage trans-
former.
Measuring the Heating Current in Standby

Connect a digital multimeter.
1. For the large focus at
- D611. X156 to D611. X193 ( 1V ⇒ 1.5 A )
2. For the small focus at
- D611. X146 to D611. X193 ( 1V ⇒ 1.5 A )
If the values are not reached, replace the particular D470.
1. With 2 built-in D470 boards, control of heating is separate for each focus.

28 Troubleshooting
Check of Heating with the Catho Box 4.3
General Information 0
The catho box (Fig. 9 / p. 28) is a service aid with which the X-ray tube heating values can
be checked.
The catho box is used here instead of the X-ray tube so that a risk of damage to the tube
is ruled out.
Here, the check of the selected heating filament (focus) and the measurement of the heat-
ing current is possible.
NOTE The check with the catho box may be performed only without
high voltage! Set the D600.S1 SS switch to the OFF position.
NOTICE Damage to the catho box!

¹ The catho box may not be in operation longer than 15
minutes!
Fig. 9: Front of Cathobox

Pos. 1 Display lamp for F2 large focus with the 0.3mm heating filament
Pos. 2 Display lamp for F2 large focus with the 0.22mm heating filament
Pos. 3 Display lamp for F1 small focus with the 0.22mm heating filament
Pos. 4 Display lamp for FG micro focus with the 0.22mm heating filament
Pos. 5 COM test socket for measuring heating current
Pos. 6 F2 test socket for measuring the large focus heating current
Pos. 7 F1 test socket for measuring the small focus heating current
Pos. 8 FG test socket for measuring the micro focus heating current

Troubleshooting 29
Fig. 10: Back of Cathobox

Pos. 1 4-pole high voltage receptacle for the 3-focus Megalix
Pos. 2 4-pole high voltage receptacle for the 2-focus Megalix
Pos. 3 3-pole high voltage receptacle for the Optitop Optilix
Preparations 0
• Switch off power to the generator.

• Unplug the cathode-side high voltage cable from the X-ray tube assembly and insert it
into the catho box: With an Optitop X-ray tube, use the socket on the right.
• The D600.S1 SS switch must be in the OFF position.
Work Steps 0
• Switch on the generator.

• The D600.S1 SS switch must be in the OFF position.
• Prepare an exposure:
• Select appropriate kV / mAs / ms data in the RAD mode, 3-point technique for the par-
ticular focus.
Small focus Large focus

73 kV 63 kV
5 mAs 5 mAs
100 ms 100 ms
• Trigger exposure for the focus to be checked.

• Measure the heating current.

30 Troubleshooting
NOTE The data for pre-heating are empirically obtained values and
can differ in individual cases.
Optitop 150/40/80 HC Large focus

Heating current
Preheating ~2A (2.2 A1)
63 kV / 50 mA 4.0 A
Max. heating current 5.2 A
1. With 2 built-in D470 boards, control of heating is separate for

each focus.
Optitop 150/40/80 HC Small focus

Heating current
Preheating ~2A (2.7 A1)
73 kV / 50 mA 4.0 A
Max. heating current 5.5 A
NOTE To check other working points, take the heating current val-
ues from the illustration of "Emission and Heating" in the
corresponding X-ray tube manual.
• Measure the heating current with a digital multimeter in the DC voltage range. (1V ⇒
1A)
- the heating current of the large focus can be measured between the COM and F2 test
sockets (5+6/Fig. 9 / p. 28)
- the heating current of the small focus can be measured between the COM and F1
test sockets (5+7/Fig. 9 / p. 28)
• Focus selection can be checked with the display lamps:
- With the Optitop 150/40/80, HC goes on (1+3/Fig. 9 / p. 28).
• End exposure.
• Switch off power to the generator.
• Unplug the cathode-side high voltage cable from the catho box and insert it into the
X-ray tube

Troubleshooting 31
Checking the Rotating Anode 4.4
NOTE No additional tests are provided for the rotating anode,

because the error messages in the error log adequately
describe the cause.

32 Switch
5-
AT-FS 708
5Switch
Meaning of the LEDs (Fig. 11 / p. 32) on the switch.
Fig. 11: AT-FS 708
LEDs Color Description

LINK/ACT Green On indicates a valid physical link to the port.
Blinking indicates data is being transmitted.
Off means no link.
100 M Green On means the bandwidth is 100 Mbps.
Off means the bandwidth is 10 Mbps.
COL/FULL Green On indicates full duplex transmission mode.
Blinking indicates data collision in the half-duplex mode.
Off indicates half duplex transmission mode.
POWER Green On means there is power to the switch.
Off means there is no power to the switch.

Changes to previous version 33
6Changes to previous version 6-
Change from version 03 to version 04
Chapter Changes
all Hazard keys added.

34 Changes to previous version


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POLYDOROS F80/ R80/ F55

Print No.: AX65-120.840.01.04.02 English

POLYDOROS F/R AX65-120.840.01.04.02 Page 2 of 34 © Siemens, 2007

© Siemens, 2007 AX65-120.840.01.04.02 Page 3 of 34 POLYDOROS F/R

1 _______ Safety Information _______________________________________________ 5

System Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 _______ Troubleshooting Strategy ________________________________________ 12

3 _______ Overview ______________________________________________________ 14

4 _______ Troubleshooting ________________________________________________ 18

Checking the Intermediate Circuit Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 _______ Switch ________________________________________________________ 32

6 _______ Changes to previous version _____________________________________ 33

POLYDOROS F/R AX65-120.840.01.04.02 Page 4 of 34 © Siemens, 2007

NOTE Work on the system may be performed only by trained per-

Notes regarding the Hazard Key 0

General Safety Information 0

WARNING Observe the Safety Information!

UPS Safety Information for the Image System 0

Hazard key: hm_serv_WarnSetUPSPowerMayBePresent

WARNING Observe the Safety Information!

© Siemens, 2007 AX65-120.840.01.04.02 Page 5 of 34 POLYDOROS F/R

Polydoros Safety Information 1.1

WARNING Observe the safety information!

Hazard key: hm_serv_DetOptLink_Eyeinjury

WARNING Appropriate radiation safety measures must be provided

WARNING Unwanted radiation

CAUTION Damage to the D600 board.

Hazard key: hm_serv_Voltage_after_shutdown

POLYDOROS F/R AX65-120.840.01.04.02 Page 6 of 34 © Siemens, 2007

WARNING Prior to beginning work, make absolutely sure to switch off

WARNING Line power is present!

WARNING Intermediate circuit voltage is present!

WARNING There may be line voltage present on D612.

WARNING Opening the Pivot Frame

© Siemens, 2007 AX65-120.840.01.04.02 Page 7 of 34 POLYDOROS F/R

Fig. 1: Safety Note

POLYDOROS F/R AX65-120.840.01.04.02 Page 8 of 34 © Siemens, 2007

Service Radiation Switch 1.2

Service Switch in the Normal Position 0

Name 1 Additional Information Switch Position LED

With D611, Part No.: 10096926 -----------> OFF / “Position 1” V8 OFF

With D611, Part No.: 10569108 -----------> ON / "Position 2" V8 ON

1. For details, see Wiring Diagram AX.......

ON = Position 2 Normal mode / LED D600.V29 = OFF

Power On / Off, D611.S1 0

© Siemens, 2007 AX65-120.840.01.04.02 Page 9 of 34 POLYDOROS F/R

S2 Switch-on Button, D611.S2 0

Not pressed Normal operation

S4 UDC Disable Switch, D611.S4 (no Intermediate Circuit Voltage) 0

ON = Position 1 No intermediate circuit voltage. When there is a switch-over,

Service Radiation Switch, D611.S3 0

Hazard key: hm_serv_ClosedHWloop

X NOTE If the D611.S3 “Service Radiation Switch” is set to ON,

NOTE After completing the particular adjustment, the D611.S3 "Ser-

OFF = Position 2 Normal operation

POLYDOROS F/R AX65-120.840.01.04.02 Page 10 of 34 © Siemens, 2007

D600.S5 mAs Meas. Switch 0

OFF = Position 1 Normal operation

1 _ Safety Information _________________________________________ 5

2 _ Troubleshooting Strategy __________________________________ 12

3 _ Overview ________________________________________________ 14

4 _ Troubleshooting __________________________________________ 18

5 _ Switch __________________________________________________ 32

6 _ Changes to previous version _______________________________ 33