The MCU Fitment Manual provides guidance on the operation, maintenance, and troubleshooting of the MCU Fitment system, aimed at enhancing production efficiency and minimizing assembly errors. It includes details on the system's key components, operation procedures, and maintenance checklists for users involved in the Cabin BWT Line. The manual is intended for production managers, operators, and maintenance personnel with varying levels of experience.
The MCU Fitment Manual provides guidance on the operation, maintenance, and troubleshooting of the MCU Fitment system, aimed at enhancing production efficiency and minimizing assembly errors. It includes details on the system's key components, operation procedures, and maintenance checklists for users involved in the Cabin BWT Line. The manual is intended for production managers, operators, and maintenance personnel with varying levels of experience.
The MCU Fitment Manual provides guidance on the operation, maintenance, and troubleshooting of the MCU Fitment system, aimed at enhancing production efficiency and minimizing assembly errors. It includes details on the system's key components, operation procedures, and maintenance checklists for users involved in the Cabin BWT Line. The manual is intended for production managers, operators, and maintenance personnel with varying levels of experience.
The MCU Fitment Manual provides guidance on the operation, maintenance, and troubleshooting of the MCU Fitment system, aimed at enhancing production efficiency and minimizing assembly errors. It includes details on the system's key components, operation procedures, and maintenance checklists for users involved in the Cabin BWT Line. The manual is intended for production managers, operators, and maintenance personnel with varying levels of experience.
This manual provides essential guidance on the operation, maintenance, and
troubleshooting of the MCU Fitment. It aims to help users effectively utilize to identify the correct part of the vehicle to ensure precision and reliability in the assembly process.
Intended Audience:
This manual is intended for production managers, operators, and maintenance
personnel involved in the Cabin BWT Line. It is designed for users with varying levels of experience, offering clear instructions to ensure safe and efficient operation.
1.1 Project Overview
The MCU Fitment Poka Yoke system is designed to verify and minimize the errors in identifying the MCU (Motor Control Unit) for the Vehicle. The main aim is to enhance production efficiency, improving product quality, and minimizing the risk of errors in the assembly process.
1.2 Key Components of the System
1. Barcode Scanners:
Purpose: Barcode is used to identify the MCU model.
Functionality: Scans and identifies the MCU model by reading barcodes.
www.diaautomation.com 2 2.Operation Procedure
Mcu Fitment Part Poka Yoke for Different Models, Implemented Barcode based Part Scanning System. When a vehicle enters to the stage Tower Lamp Orange Indication Will Glow. Then the operator Scan the Part related to Running Vehicle Model Part will be Accepted and Tower Lamp Green Indication Will Glow. When the Wrong part Scanning Part will not accept and Tower Lamp Red indication will glow, Alert will Generate the particular Stage and Andon Display Pause Code will be display.
01 24V DC 8 Channel Sink Input Module 1734-IB8 Allen Bradley 1 Nos
02 24V DC8 Channel Source Output Module 1734-OB8 Allen Bradley 1 Nos
03 ASCII Module 1734-232ASC Allen Bradley 1 Nos
POINT I/O One-piece Terminal Base with
04 1734-TOP Allen Bradley 3 Nos Screw Clamp, 8 Terminations
05 Barcode Scanner DS3678 Zebra 1 Nos
06 3 Colour Tower lamp Banner 1 Nos
www.diaautomation.com 7 8 Maintenance Check List
S. Activity Condition Frequency Action Period Method No Check the power Should be in Do cord &plug, After working mode maintenance 1 Tower Lamp Bulbs & lamp every 4 Manual like warning, whenever holders, months signalling. needed Signaling circuit Check the wire Do Wires connections, After maintenance 2 Relay connections Coils and every 6 Manual whenever should be tight Tripping months needed currents Wireless Do connections Check the After Ethernet maintenance 3 should be proper communication every 12 Manual Connection whenever for wires months needed communication Check cable Inspect and Electrical After connections in Tighten 4 Cable Every 12 Manual panel and Electrical Connections Months counter display Connections Barcode Wires Do Tighten the After maintenance 5 Scanner Power connections Battery Adapter Every 6 Manual whenever Supply should be proper Cable Months needed Barcode Do Wires Tighten the After Scanner Power maintenance 6 connections whenever Communication Every 12 Manual Communication should be proper needed cable Months Cable Do Inspect & Check the maintenance Change the After Barcode whenever 7 Battery in Battery Every 12 Manual Scanner Battery needed Scanner whenever Months needed
