MENARDS INC.

STORES

CATERPILLAR OLYMPIAN SERIES

G100F3 NATURAL GAS GENERATOR SET
100 kW STANDBY POWER
120/208 VAC THREE PHASE,
60 Hz, 1800 RPM
WITH SOUND ATTENUATED ENCLOSURE
400 AMP, 100 AMP GTS TRANSFER SWITCHES

BRIAN ALLEN
EPG ACCOUNT MANAGER
FA BO
JOHN THIEDE
PROJECT MANAGER
 MENARDS INC. STORES
CHECK LIST & WIRING DIAGRAMS

THIRTY THREE OLYMPIAN SERIES

G100F3 NATURAL GAS GENERATOR SET
100KW STANDBY POWER
120/208 VAC. THREE PHASE
60HZ 1800 RPM

TABLE OF CONTENTS
TAB ITEMS
1 CHECK LIST OF ITEMS TO BE PERFORMED BEFORE
TECHNICAN IS SENT TO SITES TO PERFORM STARTUP.

2 EXPLAINATION OF WIRING TERMINATIONS FOR DC AND AC

FOR G100F3 GAS UNIT

3 DRAWING 43140-1 FOR DC AND AC CONNECTIONS BETWEEN

GENERATOR SET, ATS, REMOTE ANNUNCIATOR, AND
BUILDING LOAD

4 DRAWING 42811-1 FOR AC CONNECTIONS BETWEEN UTILITY

POWER, BATTERY CHARGER, BLOCK HEATER.
 MENARDS, INC.

Check list of items required by Menards before Technician is sent to site to

perform startup.

(1) Make sure the fuel piping is sized to produce full load The fuel specifications are as
follows:

a) Generator set Fuel Consumption at full load 1242 CU FT PER HR.

b) The (Primary Regulator) should be sized correctly to give a maximum outlet

pressure of 20" water column and be of sufficient size to flow the specified
maximum gas volume required by a particular gas generator at the required
minimum dynamic pressure (typically 7" water column). The optimum natural
gas supplying pressure at the generator gas connection point (at the edge of the
baseframe) is 11" water column. An approved flexible gas fuel line should be
used for taking the gas supply to the generator's gas connection point. Manual
shut-off valves should be fitted at appropriate points in the system and as
specified by local gas codes and regulations.

(2) Drawings will be provided by FABCO with point to point wiring connections, wire
size, and amount of wires. Connection points are between generator set, automatic
transfer switch, and remote annunciator. All wires and connections need to be made
before a technician will be dispatched to site for startup. Before startup the technician
will check all wiring to make sure it is correctly terminated.

(3) All load lines between generator set Utility Power and ATS should be terminated. A
phase rotation check will also be required at time of startup to make sure utility power
and generator set are phased properly.

(4) The following ship loose parts should be shipped with the generator set from the
factory. Battery, remote annunciator, keys, and manuals. If any of these ship loose
parts are missing please contact John Thiede at FABCO.

(5) Note: All the above items need to be completed before contacting John Thiede at
FABCO. If not there could be additional charges for work not completed and
has to done by the startup technician. Please allow two weeks after notifying
FABCO of the startup.

(6) Please sign this checklist if all above items have been completed.

FABCO Power Systems

John Thiede
Project Manager
414-461-9113 Ex 1266 Phone
414-615-2101 Fax
"mildfati e-mail
 MENARDS INC. STORES
WIRING TERMINATIONS
FOR STANBY GENERATOR SET
GENERATOR CONTROL PANEL EMCP 3.2 TO AUTOMATIC
TRANSFER SWITCH.

(START CONTACTS ENGINE AND ATS)

Terminals 5 and 24 in EMCP 3.2 Generator Control Panel
(AUTOMATIC TRANSFER SWITCH ENGINE START
CONTACTS)
Engine start contacts (P Relay) Terminalsl and 2 located upper
left hand corner inside of door.
Requires 2 # 10 Wires (stranded) to each transfer switch or run in
parallel from switches to generator set. Wire good for 300 Feet.

(REMOTE ANNUNCIATOR TERMINATIONS)

EMCP 3.2 CONTROL PANEL REMOTE ANNUNCIATOR

TERMINALS OR WIRE TERMINALS
Terminal 63 Terminal 8
Terminal 64 Terminal 9
Shield terminated in EMCP 3.2 Terminal Marked SC1
(NOTE) The wire is a shielded twisted pair # 16- Good for 300FT
Wire should be equivalent to Belden cable 3082A good for 500
Meters or Belden Cable 3084A good for 100meters
(NOTE) There is a 120 ohm resistor connected between
terminals 63 and 64 in EMCP 3.2 Panel and 120ohm resistor
connected between Terminals 8 and 9 in remote annunciator
Terminal 7-B+ Terminal 11 BAT +
Terminal 5 -B- Terminal 12 BAT -
Requires 2 #8 Wires (Stranded) Good for 300FT
SEE DRAWING D43140-1 for termination points for above
wiring.

AC WIRING for battery charger and block heater.

Terminals or Wires 131 and 132 in EMCP 3.2 Panel
Requires 25 or 30 Amp Breaker protection from AC Panel
Wires (2) # 10 Wires (stranded) Good for 300FT
See Drawing 42811-1 for termination points for above wiring
 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8
WE IF 4 PPE BREMER FITTED
CHANGE Ni -... N

-Y-
Thr
LI PI P2
—Krii-l§) 3 Pole 300AMP
RI di ....H.2.4 Breaker
A A
M Aty RI L3
in
E ......______ EARN STUD
•
/-0 L1 3 Pole 100AMP
/-0 L2 Breaker
104 103 102 101 /-0 L3
n
— F1 n F2 F3[ I- _
OA PM 03A) CIO 030 CEO 092 091 COO
1
I r -I
OK
II MAGNETO
On On 0„ 0, 0 0 0 G 0 0 PICK-UP
vAiss.
I I

MOM
105 109 110 001 010 030 MO I 00 <4=fr,
INTERFACE R.
MCCULE 002 I I
B B
02 onn
412 30 CAN2 Remote
5914 11
ELECTRONIC SEWAGE UN I I Annunciator Terminals
ABOF
80A3c7REF. CDO 3 00 CO2
7 5 81 V NY

._. it,
02 40
4„, A
. , 4 rEF.
• • C nt c Di
--r
C D---F “2
sB si 1 1 in,?
* 5c,1 . 201

lI•
— 0 0 I_1
u CP 411 C C Di —
C D---I
02 04 813 80 42 41
EM
STOP
CANOP i 13 II 9 1 7 39
1 RtrdEN 50 34 42 20433 67 CM
004
EMCP3.2 Th.
—cP IA IB IC
vs CAMI J1939 CAM2 J1939 RS 455 AC

8
P OOP
_T53A 0, VA
OK
EARTH (MOONING SCREW) I
M ? it I c
C 12V H 55 I 0 0
ran M _L_ 10
A le- --.. \-) C Remote p LCD DISPLAY n 6) 9,5
. 53A .44 CA:/EIAR011iNAG S Annunciator B+ 84 M SRO OP I =4E.
B— Terminations
\......4...r) A 04.3122
SEE NOTE 1

F10
25 BA1TERY (12/14Vde)
Sil 11 0
G D
—
VC (NA)
REF
BO
RLY1
ETC
R12(2
FUEL
89.13 RLY4
ADDIBLE
RLY5
=WM
RLY6
GENSET
RLY7
PM
RLYB
itsifr
0 0 _
CRANK ONTO. ALARM ALARM RUNNIN

=
7 EMERG
STOP
REMOTE MINE ct
START TEMPE ATTIRE PRESSURE
TAO PING Pr" EE CauThE .DriatE TAO ilL E
EEESEuE SIZE
VR°
I REF. 0 in. , 'ft2 'ft3 'ft 4 I/P 5 1/4 e VP 7 1/1. 8 atiri+ Ajj2tr2+ APprosVE34 AUSTE LE 1 _ Natant ZATEIVE3_
SEE NOTE 1 BOB B06
D Z. 51 [---111 45 [18 35 F41 111 32 [71
3 33[ 1 0 20 [17 2 [2.- 1[24 14 7011 55 54 53 45 44 as 28 se 38 30 40 i 37 I 29j......2

CHASSIS ]R11 IN 727 7 87 788 7 90 7 17 24 IN 15 WI W2 SP3 W4 OP ET SAl 30

LCS WOODWARD I
ELEC1RCNIC FUEL
GOVERNOR ge.
D MAGNETO
man UP 0__cW 19 REF [
D
0 001

i
I I
I Os.
EEE 031E .1
7_ I ro sn 7 ;MS 0
— IF P851 001100 BO 0904 5
CONN
EA TO STO.
7
C
I__I
re sT2
0-7-C— ORIONPAWL 1 AMP t t, 0-7
— ENONE 2
h CUSTOM
START SGNM1 _
STOP
OP 041
canopy
0ERVA
sus arty
1HSE ADO UNK
Cr r Ch I
5 I
"3)-0 GRIM 4 3
(BLACK)
SEE Nt3.11221 R4® 032 002 PlEkh
URE0-1WWITE)
Zgl.[ POWER+ I

I
(RED/YMITE) ROTE 21 CONNECTOR 53A Generator Start WI W2 W3 W4 SAl
REF. P0804+
P0804+ P00185+ TO TERMINALS 13 a H ON
ENGNE OMER arm FOR
7 Termin Is I 16 0 0 ET
(RED/WIIITE) (RED/WHITE) EMCP 3.2 Panel Remote Annunciator
6.11L ENGNES. kj IV
r FAULT
SP IRE V' V
E SEE gRE9 [— "A Terminal 63 CAN 2+ Fa 1 CHANNOS E
"A I IWA Shielded
Terminal 64 CAN 2— 1_45 H I
Add 120 Ohm
oR fesl i snteor to the end I I 1 1I i
RACEri [-' 01 1 0 r ofl_i 9 al
043122 L4 I
I I I
Terminal 7 or ?Are 7 I- 0R— 7
B+
I
I I 0-j- u 1
Terrnina15. or Wire 5 L,, H
v., _,- 1 L
Automatic Transfer Switch P
I Relay Located Door Upper Left
_ Hand Comer Terminals 1 & 2 _
Data Link Shielded Pa r from
EMCP 3.2 Panel to Remote
L Li
Annunciator
L _ J
Dashed lines from EMCP 3.2 to
Automatic Transfer Switch.
Remote Annunciator by
installing electrical contractor

F F
REMARKS DRN. BY P. MCBRIDE TILE WIRING DIAGRAM OF EMCP3.2 PANEL
0 OUTGOING/INCOMING PANEL TERMINAL -C— \ / 0.0. CONNECTOR FROM ENGINE
DATE 12V 4.2L & 6.8L FORD GAS ENGINE (ONA 3P 4W)
0 CUSTOMER POWER CONNECTCM -C— 0 5 WAY CONNECTOR ON EMER. STOP LOOM 26/07/05
0 INTERNAL PANEL TERMINAL flO) CUSTOMER IERMINALS APPD. BY Pi Croc,\,,A - 14zF--,/ ORIGINAL DRAWING NO. ISSUE
A FIRST ISSUE -C-- 12 WAY ELECT. GOV. CONNECTOR NIS DRAM S IS COPYRIGHTED MO MAY EE OWED SCALE
0 AC CONNECTOR FROM ENGINE OI LY FOR TIE PURPOSES Cf MANTANNG TIE DATE
ISSUE CESCRIPTON ECR/DCR BY 13A1E -C— (A) 10 WAY 0091820104FOR
0091820104
IEC 1011104.1 MODULE -C— 2 WAY CONNECTC6 FOR FUEL 50.54151 PURCHASED FOMENT BY NE PURCHASER
DO NOT SCALE
27/07/21M A3 N. T.S. D43140 A
W.V.
1 I 2 I 3 I 4 I 5 I 6 I 7 I El
 1 I 2 I 3 I I 5 I 6 I 7 I a
BATTERY CHARM FEWPMBOJL3PMEICUL5 BA1TERY CHARGER PBOJLI/FROJLIO I FOR MIA 120% FEI MUST BE 4A
IF REQUIRED IF REWRED
HEATER CRCUINY mi/m1/201
FBI Si UARY ADRUARY IF RECURED
(BA)lJ I AC.SUPPLY AC. SUPPLY

A
Ills • SEE FUSE (ENGINE HEA1E110 TABLE NOTE AC CONNECTIONS A
m 32 31 AC Circuit feeding the
generator set is 120VAC
ti AU MARY protected by a 30Amp
64156445.
AC FUSE (2A)11 (V Mill I AC. SUPPLY breaker. The termination

BALMY WORT P503

137
—
_ 135
:5 31 13 140
e points are terminals or wires
131 and 132 in the EMCP
Control Panel.
IF REQUIRED CR/2
Es2 IS 1 .6
__ Hrl \
si_iL
WEN - BOOST
i o+
L
BA TIERY
04ARCER +_
CHARGER

NE
137
:Al :1 5
_

0.0SED - RONAL 1 1 FIT EBB

:A2 5 IF REWIRED
INTERNAL M1 1 42
Sc PJSE
TWICE CHARGE 1
AMMETER P6541
F REWIRED
n — —
,
AL BATTERY
B i mfacE al NA lER HEATER B
I HARTER PMA4 HEAlER
Fek , If REWIRED

ripaRczumBUCAVIIIPFIETUTRED
• SEE FUSE (ENCINO I-EATER) TABLE
II FOR PSYA 120Y. FO MUST BE 4.4
1
3
all (24 1
Ins
1 (24)
t AUXUARY
A
FUSE (ENGINE HEATER)
C
1 0
e 5
c
SET DESCRPTON FUSE DESCRIPTION
ONA GAS 4.2L — 110V AND 240V 10A
MT IF PISCSMI/AHVEEH/PLOCUL3/5 ONA GAS 6.8L — 110V 20A
FIT EBH HEW
4 e
1 141
IF REQUIRED
ONA GAS 6.8L — 240V 10A
__ ONA GAS 8AL — 110V 20A __
ONA GAS 8.1L — 240V 10A
DNA PEP 1X04 — 110V AND 240V 10A
Itlr-
1 NEMER
ita HEAlER ONA PEP 1X06 — 110V 16A
1
I
DNA PEP 1X06 — 240V 10A
, ONA HEUI 1306 — 110V 20A
D
T DTRPEVRED ONA HEUI 1306 — 240V 10A D
-1.2 CSA GAS 4.2L — 110V AND 240V 10A
KEA \i—V-1
,,,,,,a,
E CSA GAS 6.8L — 110V 20A
3/431 OPHI-BOOSARGE
T
CLOSED-NCRMAL CSA GAS 6.8L — 240V 10A
31
5
CSA GAS 8.1L — 110V 20A
O<LE CH
CSA GAS 88.1L — 240V 10A
ETER PMA4
__
MOPED CSA PEP 1X04 — 110V AND 240V 10A __
0 CSA PEP 1X06 — 110V 15A
OW CSA PEP 1X06 — 240V 10A
CSA HEUI 1306 — 110V 20A
7
CSA HEUI 1306 — 240V 10A
RoW PEP 1X04 — 110V AND 240V 10A
RoW PEP 1X06 — 110V AND 240V 10A
E RoW HEUI 1306 — 110V AND 240V 10A E
RoW 2X06 — 240V 16A
RoW 4006 — 240V 20A
RoW 4008 — 240V 16A
RoW 4012 — 240V 16A
RoW 4016 — 240V 16A

F F
DAN. BY J.ENGLAND MILE OPTIONS SCHEMATIC
(2) CUSTOMER TERMINAL
DATE BATTERY CHARGER / HEATERS
0 511E64AL PANEL TERMINAL 25/04/05
0 OUTGOINGANDDMING PANEL TERMHAL APPD. BY Cra, \ ,,l/i, - 6-1Ela ,,,,,/ ORIGINAL DRAWING NO. ISSUE
A FIRST ISSUE NIS ERAW240 B COPYRRH1ED MO MAY EE OWED IZE SCALE
ONLY FOR 1HE REPOSES Cf MURMUR NE DO NOT SCALE DATE Al N.T.S. D42811 A
ISSUE CESCRIPMCN ECVDCR BY DATE FURCHASED EQUFIENT BY NE P63604565 27/04/2005
Mil/FAIM
1
I
2 I 3 I 4 I 5 I 6 I 7 I 5