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HAITAI HTW320 MANUAL
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Main Parameter Table
Manual Operations
Table of Contents
Safety direction
Grounding
Safety warning
Main parameter table
Structure of machine
Automatic operation
Manual operation
Semi automatic operation
Working principle
Mold Clamp Installation dimension
How to order spare parts
Preparation before Purchase
Selection & Specification
Clamping force constant Kp
Other secondary considerations
Choice of hydraulic oil and lubricating oil
Electricity and cooling water
Preparation before Installation
Installation and commissioning
Installation foundation
Adjustable iron plate
HTW320 foundation plan
Quantities of bolt and adjustment block
Hydraulic oil
Connection of cooling water pipes
Cooling water pips connection
Pressure of Cooling Water
About cooling water wastage for oil cooling
Cooling water capacity
Cooling water wastage for oil cooling (litre / min)
Electric wiring
Protective Earthing
Water cooling capacity for mold and screw
Connecting power supply cable
Grounding cable section
Cable color
Commissioning
Machine body leveling adjustment
Central alignment of nozzles
Parallelism of mold platen
Pump rotating direction testing
Tolerance of platen parallelism
Check and Adjustment
Preparations before trail operation
Four Safety Caution
Manning and Environment Management
operation area
High temperature warning
Leakage warning
Machine main Safety Warning
Electricity warning
Mold thickness notice
Lubrication
Opening the safety door warning
Using material warning
Description of safety devices
Barrel cover
Front safety door
Mechanism safety devices
Rear safety door
Cautions
Inspection Procedures for Test Run
Periodical Inspection
Mechanical Clamping Safety Device
Mechanical safety device
Down putting machinery safety device
Saw tooth Type safety device
Hydraulic Safety Devices
Mechanical operation
Safety operation
Hydraulic operation
Electric operation
Maintenance
Poisonous gas, fog and powder
Machine’s noise grade
Quickly decomposed plastic
Electricity voltage
Hydraulic oil pre-heating
Hydraulic system oil monitoring
Automatic operations
Electric –thermal starting
Manual operations
Semi-automatic operations
Mounting and dismounting of mold
Mounting of mold
Adjustment of Clamping Force
Dismounting
Adjustment safety device
Nodosity type safety device
Screw type safety device
Adjustment of slide plate
safety block
Sawtooth Type safety device
Finish working
Injection working step
Treating after finishing the injection
Mechanical structure of Injection Unit
Replacement of Barrel and Screw
Replacement of screw
Beware of high temperature
Dismounting of barrel
Replacement of plastic material
Selection and replacement of injection nozzle
Install and remove the nozzle
Selection of the injection nozzle
Adjustment of backpressure
How select screw diameter
Selection of screw and barrel
Suggestion screw selection
Adjusting of hydraulic support slide
Maximum allowable temperature of the plastic injection unit
Accumulator charging gas
Lubrication list
Maintenance of hydraulic unit
Selection of hydraulic oil
Maintenance of hydraulic oil
Oil level
Oil temperature
Quality control on hydraulic oil
Air filter
Noise of the pump
Oil filter
Oil pressure
Change of hydraulic oil
Drain up the oil tank
High & low soft pipe
Cleaning of the barrel and screw
Partial cleaning
Complete cleaning
Clean up barrel
Clean up the screw
Clean up the screw tip
Daily maintenance
Open nozzle
Daily electrical check
Daily hydraulic system check
Daily safety check
Mechanical system check
Accessories
Parts list of clamping unit
HTW320 ejector cylinder structure
Parts list of clamping cylinder
Parts list of ejector cylinder unit
Carriage cylinder structure
Carriage unit parts list
Carriage cylinder parts list
Injection cylinder structure
Injection cylinder parts list
HTW320 screw and barrel parts list
Preface
Thank you very much for you purchase of the HAITAI Injection Machine.
The injection machine is good in capacity, superb in workmanship, and easy to operate.
The inside five point toggle clamp unit has many patent technology of our company, which enable the
machine to have a rigid structure and to be difficult to deform, other feature like force symmetry, smooth
movement, low noise. The uses of hollow spherical structure of the fixed platen design increase the
precision of the products. The flexible tie bar and nut to make sure that the tie bar free from fracture. The
widening space of open stroke and tension bar, therefore the use of the scope has been further improved.
The twin toggles of clamp structure that is five points arranged slanting is patent technique of our
company. The clamp unit is good in rigidity, no distortion, symmetry in force, less in noise and steady to
run. The fixed platen is designed hollow
The double balanced injection unit has stable performance and rigid structure. The low-speed-high
torque motor direct drives plasticizing. The capacity of plasticizing has been improved with a high
efficiency. The patent technology of double injection unit save the energy and increase the injection speed.
The use of high, medium and low-pressure screw is able to meet the thick-walled, thin-walled products
molding requirement.
The heat resistance type heated ring is PID controlled by computer. It features as heating fast, stable
temperature, the sensitive and accurate temperature conversion.
The "Mechanical - Electrical - Hydraulic" safety device ensure safe and reliable. The machine has a
reasonable layout and beautiful appearance. It can be easily operated and maintained.
The speed of opening/closing mold, change of pressure, the amount of pre-plasticizing, the switch
point from injection to holding, and the multi stage of injection is controlled by computer and the
movement is finished by the hydraulic system. These features result in a high precision, fast response,
integration of "mechanical –electric-hydraulic‖ advanced control systems.
The hydraulic system incorporates proportional pressure control; the main components are
international brand-name products.
0-1
Please notice follow as:
★It is necessary of operation the machine correctly that you need to know function, feature and
maintenance of each part of machine.
★This operation manual provides to help you operate varies kind of injection machines made in our
factory.
★It is important for operator and worker to install and operate the machine.
★ Please read this instruction carefully after the machine is put into operation. Then
provide proper handling and careful maintenance.
It is remember that safety team in the ―safety warning‖ page in order to avoid danger of person
and machine by fault.
★Please notice safety direction
到 Note: --Pay special attention
Attention: --Safety direction
The company will keep the machines to improve. This information may be different from some small
part of the machine. Please contact our company for the difference.
This information is a permanent paper for machines, please keep in good condition. The transfer of
machinery, together with the transfer of the operation manual at the same time is necessary.
The copy and backup, including excerpts of this manual is permitted without our consent. To show the
manual to a third party or copy is not allowed, we will have the right of action. We are nor responsible
for all kinds of information derived from this manual.
0-2
SAFETY WARNING
The machine must be grounded.

Each switch button on the face board of controller must be at correct position
before starting machine. Do not touch live electricity parts after starting
machine.
Check main cable often, if cover of main cable has expose, broken and
dehisced, must be changed.
To ensure switch off power supply of machine when you maintain.
Grounding
To sure ground terminal of main electrical box connect with grounding cable
lie hidden in the earth.
The resistance of grounding cable must fit requirement specified, and the
ground cable must be laid as requirement specified.
Check grounding cable and grounding terminal often to make sure the
machine keep grounding well.
Fire danger no close oil tank!
 Be caring for firing when cleans the oil tank by gasoline,
otherwise, it should occur dangerous to you or detonate the
machine.
 Do not fire before the gasoline have not emanated completely as
finished clean.
 You must be attention not to fire after open machine’s package,
because the oil tank of machine has cleaned by gasoline before
the machine leave the factory.
Do not allow changing or removing the safety devices
The safety devices equipped in the machine are good help you or your
conducts made.
The machine should be operated at normal state and safety devices work well.
0-3
Do not allow changing or removing or the safety devices, but our company is irresponsible for in
case of fault of machine in accident.
You must operate the machine only at operation area; never allow operation other any place
(especially rear safety gate).
If the safety devices are not set to normal state, please inform our company by
telephone in time.
Contract –Telephone Number
Department Telephone /Fax Email
Tel: 86-574-89022801
International trade dep. Tel: 86-574-89022803 sales@china-haitai.com
Fax:86-574-89022802
Tel: 86-574-89022803
Technical Dep. service@china-haitai.com
Fax:86-574-89022802
Tel: 86-574-89022803
Service dep. service@china-haitai.com
Fax:86-574-89022802
Address: Haitai Industry Park Bai Zhang East Road, Ningbo City
Postcode：315101
Email：sales@china-haitai.com service@china-haitai.com
Http：www.china-haitai.com
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Chapter 1 Technical parameter and structure
1.1 Main parameter table

HTW320
Technical parameter table A B C
Screw diameter mm 67 70 75
Screw l/d ratio L/D 22.5 21.5 20
Shot volume (theoretical) cm3 1181 1289 1480
Injection unit Injection weight g 1076 1175 1349
Injection rate g/s 337 368 422
Injection pressure Mpa 186 170 148
Screw speed rpm 190
Clamp force KN 3200
Open stroke mm 660
space between tie bars (w×h) mm 660×660
Clamping unit Max. mould height mm 720
Min. mould height mm 250
Ejector stroke mm 160
Ejector force KN 70
Max. pump pressure Mpa 16
Pump motor power KW 37
Heating power KW 24.7
machine dimension (l×w×h) m 7.21×1.90×2.34
Machine weight T 12.5

Others
Oil tank volume L 620
Environment temperature ℃ 5--40
Humidity % 30-95
Store temperature of transportation ℃ -25--+55
Altitude m <=1000
Others
0-5
Lifter Whole machine
Electricity safety yes
Machinery safety yes
Hydraulic safety yes
Adjustment block for machine body 12-Φ150x45 round adjustment block
Mounting screw 12-M16x500
Slide block of Moving platen Incline adjustment block
Back pressure setting V15
Hex. Screw for fore barrel 10-M20
No.32 or No. 68 Hydraulic, No. 46 hydraulic oil for

Hydraulic oil
ration pump, No. 32 hydraulic oil for varies pump
Water flux of Cooler >=64 L/min
Water Flux of distributor >=31 L/min
Cable diameter 70mm2
1.2 Structure of machine

The injection machine is made of five units that are clamping unit, injection unit, hydraulic
system, electricity unit and machine body.
See Fig.1-1. and main parts of each unit see Fig.1-2.
0-6
electricity system machine body
clamp unit hydraulic system injection unit
Fig. 1-1
0-7
Fig.1-2
0-8
1.clamp cylinder 2.trail platen 3.link structure 4.moving platen 5.eject cylinder
6.tie bar 7.fixed platen 8.safety humper 9.screw 10.barrel 11.carriage cylinder
12.hopper 13.injection cylinder 14.power resource 15.electric control bix
16.machine body base
1.3 Working principle
The injection machine is controlled to run by special computer and each action is driven by
hydraulic. The machine can be worked by ―manually‖, ―semi automatically‖ or
―automatically‖ operation through hydraulic and electric control.
Manual operation:
The machine is manually operated.
Semi automatic operation:

Each action of the process is done automatically according to the specified program until a
cycle finished after closing the safety door.
Automatic operation:
The computer controls the machine action program; each action of process is automatically
done in cycle.
Automatic operation has two kinds of sensor full-auto and timing automatically.
Caution:
The machine shall be checked to ensure the safety devices
works well before manual or semi-automatic operation.
During an operating cycle:

 Working process of the Injection Unit:
Plastics go into the barrel from the hopper;
The screw turns and the plastics are kneaded and extruded, producing and heating, which,
together with the externally barrel, melts plastics;
The melted plastics accumulated at front end of screw and driving screw backwards until
there is a certain amount of melted plastics;
The injection cylinder pushes the screw forwards and injects the melts plastics at the front
end of screw into the mould.
 Working process of the Clamping Unit:
Driven by the clamping cylinder, the moving platen moves forward rapidly,
The moving platen slows down to clamp with high pressure when it is close to the mould,
Injection and cooling,

Mould open slowly,
Open mould to the required position.
0-9
Injection and clamping are done alternately to constitute an operating cycle. All these
actions are performed by hydraulic system under the computer control.
1. 4 Mold Clamp Installation dimension
0-10
1.5 Preparation before Purchase
1.5.1 How to order spare parts

When you intend to purchase spear parts, please provide the following information:
To sure the model, serial number and shipping date of your machine selected.
Code of the spear parts, location and ref. Number in the drawing of the Manual and
Quantities, they can be found in chapter 9.
You can buy the spear parts directly in the stores or nearby offices of HAITAI Machinery.
The model, serial number and production date of the machine can be found on the nameplate
of machine.
In case that component you need is not listed in the Manual or different from the manual,
please provide the manufacturer name and code number.
1.5.2 Selection & Specification
1.5.2.1 Calculate the injection capacity of the injection molding machine according to the
weight of product
If the product is made from polystyrene, the injection capacity Wps shall be
Wps=(product weight + total weight of the runner system) / (0.75～0.90)
i.e. Wps=(1.3～1.1) × (product weight + total weight of the runner system)
The larger coefficient is taken when high precision product quality is required.
If the product is made from other plastic (named X plastic), calculate the theoretic
injection capacity of the plastic, Wx, based on the aforesaid formula:
0-11
Wx=(1.3～1.1) × (product weight + total weight of the runner system)
But you can’t decide the injection capacity of the injection-molding machine simple by
Wx, you have to exchange it into Wps. The formula is:
Wps=Wx × 1.05
Vx
In which, Vx represents the specific gravity of certain plastic.
For example: Suppose a plastic product is made from polyethylene (PE), its weight is
calculated to be 185g, and the weight of runner system is estimated to be 20g,
according to the aforesaid formula:
Wx = 1.2* (185+20) =246g
The specific gravity of PE Vx =0.92
So , Wps =246 × 1.05
0.92
The machine with HTW1600 is recommended.
1.5.2.2 According to the perpendicular projection area of the product on the platen, calculate
the clamping force P:
Clamping force=clamping force constant × projection area of the product
i.e. p = Wps
In which, P---- clamping force (t)
S---- perpendicular projection area on the platen (cm2)
Kp---clamping force constant (t/cm2)
Kp is listed in the following table 1
1.5.2.3 The space between tie bars of the machine is dependent on and larger than the external
size of mold.
Table 1 clamping force constant Kp (for precise products)
Plastic Other
Description PS PE PP ABS NYLON POM Fiberglass Engineering
Plastic
2
Kp (t/cm ) 0.32 0.32 0.32 0.30 0.64～0.8 0.64～0.8 0.64～0.8 0.64～0.8
1.5.2.4 The opening stroke of the injection molding is dependent on and larger than the height
of the product.
0-12
Moving
platen Mold Mold Fixed platen
Opening stroke
Fig.1-3
1.5.2.5 Other secondary considerations

The mold thickness of the injection-molding machine shall match you mold height.
Ejector stroke, ejection force.
Technical data.
The dimension, the material feeding become difficult, even worsts no feeding to effect an
operation.
0-13
Chapter 2 Machine Installation
2.1 Preparation before Installation

2.1.1 choice of hydraulic oil and lubricating oil (grease)
Hydraulic oil and lubricating oil are very important for the operation of injection molding
machine, so the user shall observe the requirements strictly for purchase and application of
them. Table 2-1 shows the recommended hydraulic oil, lubricating oil and grease.
The hydraulic oil and lubricating oil must be chosen carefully; otherwise, you cannot fully
utilize the excellent performance of the machine.
Not to make environmental pollution while using hydraulic oil and lubrication oil.
Table 2-1 recommended hydraulic oil and lubrications
CHINA
BRAND SHELL MOBIL ESSO FEOSO
(AREA)
Hydraulic TELLUS46 N46 Anti-wear
DTE25 TRERSS046 HYDROSO46
oil Hydraulic oil
Machine oil
VACTRA
N220 (for
Lubricating TONNA OIL MILLCORK150
HYDROSO100 southern area)
oil T68 HEAVY Or TERESS068
N100 (for
MEDIUM
northern area)
Lithium base
Grease
Grease
2.1.2 electricity and cooling water

First, the user should get the required power supply and cooling water ready.
You may, according to the data of instruction, generally determine the power supply, source
and layout of the cooling water. As the machine may be different in some way from the oral
or written descriptions provided by us, the user shall make proper changes of the power
supply and water source while installing the machine.
If necessary, accessories are required for a suitable cable and pipe installation.
2.2 Lifting machine
Check whether there is something damaged with the machine and whether it is
confirmation in good conditions before lifting.
0-14
If the machine gets damage during transportation, be sure to report in time and make a
record.
It shall be noted that during the storage and handling of the equipment, the allowable
ambient temperature to the equipment is between -25℃and 55℃;in case the temperature has
to be exceeding 70℃, the equipment shall be not exposed to such temperature for more than
24 hours.
The equipment is large and heavy. The following points shall be noted in lifting:
※ For the safety and stableness in the process of lifting, please refer to Fig. 2-1.
※ The crane must have sufficient lifting capacity;
※ The pulling cable should be tied according to the specified position shown as Fig. 2-1
any other part of machine mustn’t be tied in order to protect the machine;
※ The steel cable and hook must be strong enough and damage –free (see machine weight
in the table 2-1);
※ The machine should be protected to prevent any scratched or other damages.
※ Please make reference to Fig.2-1 when the equipment is handled with forklift. The
primary requirement is a forklift of sufficient capacity to ensure the balance when
handling, and no tilting shall occur to ensure the safety and stabilization when handled
up and downward.
※ A wooden pallet recommended is placed under the equipment to facilitate the handling
with forklift.
※ In case no such pallet is available, some soft material shall be padded under the
equipment to avoid scratching.
※ It is shall take care during handling operation. The handling point shall be on the center
of gravity of the equipment.
※ The lift personal should be qualified.
※ All the exposure parts, such as leaders, tie-bars and surface of platens should be wiped
antirust before transporting.
Caution: Do not remove antirust oil with impregnant, use soft material such as paper
or clothes only.
0-15
lifting ring
fixed platen
Fig.2-1
Table 2-1 Machine weight unit：ton
Model HTW320
Weight (not including oil) 12.5
2.3 Installation and commissioning
2.3.1 Installation foundation
If the machine will be installed on a concrete base, make sure that it’s strong enough.
Leveling pad can be also be used for the purpose of leveling as well as a vibration absorbent.
0-16
0-17
Fig.2-2 HTW320 foundation plan
Shockproof heel block or foundation bolt
Notice ：
Keep machine’s circumference clean.
Fig.2- 3 adjustable iron plate

Refer to the clause 2.3 to use foundation bolts to fix the machine on an intensified concrete
floor.
Leveling pad can also be used for the purpose of leveling as well as a vibration absorbent
see Fig.2-3.
If the machine will be installed on a concrete base, make sure that it’s strong enough.
Table 2-2 quantities of bolt and adjustment block
Type of machine HTW320

Bolts quantity 12-M16
Adjustment block quantity 12
2.3.2 Site
The place see Fig.2-4 where the machine is installed should be free of humidity and dust。
And have sufficient space for installation, commissioning, and maintenance etc. sufficient
space shall be left at least 1000mm.
0-18
maintenance room
mould holder
feeding space
moving space
operation area
product space
Fig.2-4
2.4 Hydraulic oil

The machine has hydraulic oil in its tank. Make the oil reach the upper limit of the oil level
gauge and make sure the filled oil is same as the hydraulic oil in the tank. To ensure normal
operation of the machine, the oil can only be filled into the tank after being filtered.
Caution:
Recheck the oil level after starting the machine and fill the oil when insufficient.
Different types of hydraulic oil can’t be mixed; otherwise it will deteriorate all the hydraulic
oil.
0-19
Middle line
中线
Fig.2-5 油位机
Oil level
Please contact us if you have any question.
2.5 Cooling water pips connection
2.5.1 Pressure of Cooling Water

Generally speaking, the water pressure ranges between 0.5 and 1Mpa and can lower in case
water tower is available.

2.5.2 connection of cooling water pipes
The cooling water for oil cooler, mold barrel is separately comes from the cooler and the
water supply rack or comes from an alternate cooling water source, which can be connected
by users to meet their special needs. Refer Fig.2-6 for the connection of cooler and water
supply rack.
cooler
barrel cooling
mould cooling
to other
cooling system
oil inlet outlet
water in
water out
Fig.2-6
Refer to theFig.2-6 to connect the cooling water inlet and outlet pipe. connecting ：
0-20
Inlet port of cooler： Rc11/4‖
Outlet port of cooler： Rc11/4‖
Inlet port of mold： Rc1‖
Outlet port of mold： Rc1‖
Soft rubber tube with valve is recommended to adopt.
Permitted hydraulic pressure (MAX.): 8bar
The pressure difference between inlet and outlet should be ≥3bar
To guarantee enough water.
Notice ：
Cooling water must be clean.
Cooling water not filtered which directly come from river or other source can cause cooler jam.
2.5.3 Cooling water wastage for oil cooling (litre / min)

The consumption of cooling water depends on the moulding condition. When the water
volume consumed by mold is not considered, the total cooling water is approximately table
2-2. the actual water consumption shall include the amount consumed by the mould. Of
course, the water temperature, air temperature and dirt in the cooler will affect the cooling
efficiency and other attributes.
Table 2-3 about cooling water wastage for oil cooling
Temperature at inlet
Model Pump power
15℃ 20℃ 25℃
HTW320 37KW 85 110 125
2.5.4 Caution
As it is very cold in winter (especially in northern area), the cooling water shall go on
circulating under relatively lower pressure after the machine stops running. At night when
the cooling water is likely to freeze, the water in the cooler shall be discharged, and using
compressed air to protect the cooler and other devices from damages shall further discharge
the residual water. Furthermore, the cooling water shall be kept clean.
2.5.5 cooling water capacity (L/min)

Motor power Water Flow ratio Motor power Water flowing ratio
7.5kW 13 litre/min or more 55kW 94.5 litre/min or more
0-21
11kW 19 litre/min or more 75 kW 129 litre/min or more
18.5kW 32 litre/min or more 110 kW 190 litre/min or more
30kW 51.5 litre/min or more 155 kW 269 litre/min or more

Note: the oil temperature in tank do not exceed 55℃
2.5.6 Water cooling capacity for mold and screw（L/Min）
Heater power Cooling Water Heater power Cooling water

6 kW 10.5 litre/min or more 35 kW 60.0 litre/min or more
15 kW 26.0 litre/min or more 60 kW 103 litre/min or more
270 kW 460 litre/min or more
2.6 Electric wiring

2.6.1 Protective Earthing
The specified type HAITAI HTW series machine must do the earthing according to the
earthing indications in the way determined. See Fig.2-7. Power supply system see Fig.2-8,
the natural conductor and protect conductor is separated in the system.
0-22
Fig.2-7
Table 2-4 Grounding cable section as flowing:
Motor power Grounding cable section
15KW or below 16mm2
15KW—37KW 22mm2
37Kw or more 38mm2
When the earth resistance is more than 4Ω, the earthing must be repeatedly connected with the
closest standard earth body to reduce the earth resistance to or less than 4Ωfor purpose of
personal safety.
2.6.2 Connecting power supply cable
After connecting the safety earth, check the components and cable to see if they are loosened or
danger during transportation. Only when good condition is confirmed the three-phase, 380V
and 50Hz frequency can be supplied. The electric power consumed by the machine is as table
2-4. It must be noted that the diameter of electricity line for general power supply cannot less
than be a value, otherwise the temperature of electricity line may be higher, the required cross
section of electricity line is as table 2-4. The 3-phase power cable shall be connected to the
tripolar breaker, which is located inside the electric control panel while the neutral power cable
shall be connected to the side terminal bank where neutral line is marked. Refer to Fig. 2-9.
Power supply
0-23
Electric
device
Grounding
Exposed electric part
Fig.2-8
Fig.2-9
table 2-5 Cable connecting section unit：mm2
Model Phase wire PE wire
HTW320 25 16
The grounding of 3-phase power cable shall ensure motor driving pump rotates in correct
direction. (Remember: the oil pump can only be started after the oil tank of the hydraulic
0-24
system is filled with sufficient and applicable oil).
2.6.3 cable color
The cable color see table 2-6
Table 2-6 of cable color
Cable sort Cable color
Cable for connecting motor, air circuit Blank (BVR 2.5mm，4mm，
breaker, heating and transformer (380V) 6mm，10mm，16mm，)
Fleet blue (BVR 2.5mm，4mm，6mm，
Heating zero cable
10mm)
220Vcable for contactor, controller switch Red （RV 1mm）
24V、48V wires blue（RV 1mm）
Grounding cable Yellow （RV 1mm，BVR6mm，BVR10mm）
 Note: two-twist wire: yellow connect +24V or +48V, blue connect 0V

Three twist wire: yellow connect +24V, blue connect 0V, blank connect signal
input.
2. 7 Commissioning
The machine has been adjusted in factory, and adjustment will be made mainly on the
following aspects after installation.
2.7.1 machine body leveling adjustment
Adjust the bolts of the shockproof heel blocks and make machine horizontal after install the
machine on the base.
First make to adjust Portrait level by a gradienter on the machine guide, and then make to
adjust landscape direction by a level meter on machine track between the mold platens as
illustrated Fig.2-9. Keep the reading and place the level in vertical direction and insert
location pin, finally tighten nut.
平行直尺
Level meter 水平仪
gradienter 机身淬火导轨
Machine guide
Fig.2-10
2.7.2 Test and adjust tie bar
0-25
gradienter
Fig.2-1
For the horizontal level of the slide way surface, the allowed longitudinal tolerance is
0.20mm/m and transverse tolerance is 0.16mm/m.
Attention!
Only after the cement consolidates, nut of concrete blots can be fastened.
After the adjustment, all the nuts on the adjustable mounts must be fastened.
In order to prevent any damage due to the groundwork, it is recommended to check
the plane situation after 4 weeks of operation
2.7.3 Central alignment of nozzles.
Measure L1=L2, L3=L4 by a vernier caliper, axiality between nozzle and mould orientation
hole can be adjusted as follow See table 2-6.
Table 2-6 about requirement data of axiality
Diameter of mold location hole Ф80~Ф100 Ф125~Ф250 Ф315 or more
Axiality ≤Ф0.25 ≤Ф0.3 ≤Ф0.4
Mold located
nozzle
hole
0-26
platen
Fig.2-12
Adjustment nozzle, mold position hole and vertical level of machine body which
between the two mold platens.
Unscrew the fasten screw and locking screw.
As above diagram indication, measure L1, L2, L3, and L4 by vernier caliper with 0.05mm
accuracy. Adjusting it to make L1=L2, L3=L4. Tolerance of adjusting must accord with the
request of the above table 2-6.
2.7.4 parallelism of mold platen
Generally, the measure descried below is sufficient to align the machine bed. If tolerance
exceeds maximum permissible levels, please inform the manufacturer. See table 2-7.
Table 2-7 of Tolerance of platen parallelism
Space between tie bar Tolerance when clamping Tolerance when clamping
available force is zero force is max.
≥200~250 0.20 0.10
>250~400 0.24 0.12
>400~630 0.32 0.16
>630~1000 0.40 0.20
>1000~1600 0.48 0.24
>1600~2500 0.64 0.32
2.8 Pump rotating direction testing

In order to observe the motor rotation direction, please provide assistance to machine testing
technician. One operator would start the pump motor by pressing the pump motor start
0-27
button QS, and another operator would observe the motor rotation direction. In order to
facilitate the observation and avoid damage to the pump, the operator should confirm the
rotation direction and press the emergency stop button immediately after the pump has
started rotating. If the motor rotation direction is not correct, it is only necessary to
reconnect the three- phase (such as L1, L2, L3) in the main air circuit breaker, and
should not try to change the motor end wiring.
 Note: In case that the motor turns anti-clockwise and the oil pump makes noises due to no oil
pressure, the oil pump will cause damage if it’s keep running.
2.9 Preparations before trail operation
The parts with antirust additive should be cleaned with petrol or kerosene.
During cleaning, be aware of fire!

For the parts with hard chromium, such as tie bar and cross heads guide rod, cylinder pistons
must be dust free and dirt free for the sake of protecting sealing element and chrome plating.
A coat of lubricating oil is required after cleaning.
Before the operation of the machine, it is necessary to apply additional lubricating oil to the
parts though they have been lubricated in the factory.
For the central lubricating systems, the lubricating pump should always keep full and
checked frequently.
2.10 Check and Adjustment
When earthing is ready, all the screw, nuts and pipe connectors shall be checked, and must
be tightened before operation. The electric cable inside and outside the electricity cabinet
shall also be checked. In addition, if the connects are found loose or fall, they shall be
tightened immediately for normal operation.
After careful and overall check, turn on and test the machine. Nobody can operate the
machine before careful and overall check.
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CHAPTER 3. Safety
3.1 Four Safety Caution
—Open the safety door before putting the hand into the mould.
—Shut down the pump if inspection or maintenance is carried out for the mold.
—switch off the machine whenever you go between the tow platens.
—Keep your body away from any moving part of the machine.
Attention!
The safety equipment fitted on the machine is there for you safety and that of the
production of goods.
The machine should only be operated when all safety equipment is in working order.
To remove, by-pass, or make safety equipment inoperative is therefore not permitted.
The safety equipment also includes the safety program contained in the software. Don’t
carry out any changes to this program.
3.2 Manning and Environment Management
-Operators must be experience and qualified.

-For maintenance of safety devices, please feel free to contact our Company.
-Operators must be trained for the operations, maintenance and inspection before operating
the machine. The person who has not been trained and licensed is absolutely prohibited to
operate the machine.
-Operator should operate the machine in operation area. See the followed diagram.
clamp unit injection unit
operation area
Fig. 3-1
-Ensure sufficient space between machine and wall. Confirm the water and power supply,
mainly including cable specifications, fuse, grounding, water pressure and water output
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setting.
-Check the warning sign on the machine and put on a new one if it is found damaged or lost,
make periodic inspections on the equipments.
-Clean up the water, oil and resin on the machine and its foundation immediately, if any, to
avoid slide and injury.
-Keep the walkway and areas around the machine free of obstacles to avoid trip and hurt.
-Warn the person who acts dangerously.
-Put the tools at the designated pace after use rather than on the machine.
-Report if any injury occurred.
-React quickly in case of any emergency.
3.3 Machine main Safety Warning

3.3.1 Leakage warning
3.3.2 High temperature warning
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3.3.3 Pinch warning
3.3.4 Oil temperature warning
0-31
3.3.5 Moving part warning
3.3.6 Pressure vacuum warning
3.3.7 Heating melts plastic warning
0-32
3.3.8 Repair pressure vessel
3.3.9 Screw rotating warning
0-33
3.3.10 prohibit over hydraulic pressure warning
3.3.11 Noticing
3.3.12 Safety Warning
0-34
3.3.13 safety protection warning
3.3.14 plasticizing warning
0-35
3.3.15 electricity warning
3.3.16 mold thickness notice
0-36
3.3.17 opening the safety door warning
70
170
3.3.18 using material warning
3.3.19 lubrication
0-37
3.3.20 noticing
3.4 Electricity Safety equipment
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In case of any accident or error in the process of operation, first press the
emergency stop button (the red projected one on the lower right corner of the
screen) as shown in fig. 3-2, and then turn off the main power supply switch as
shown in fig.3-3. Find out the causes of fault and do not start the machine until
all faults have been rectified.
Computer controller
Liquid crystal display
Emergency stop button
Emergency stop (press down)

Reset (turn right, clockwise)
Fig.3-2
（two on front view,one on back view）

limit swtich machinery safety device
fore & rear fixed gate barrel cover fixed gate for inject
fore&rear moving gate
hydraulic safety valve

"button power resource
（optional)
（each one）
nozzle safety gate
Fig.3-3
3.4.1 description of safety devices
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The safety devices include safety door and locking-self mechanism. See above Fig.3-3.
All safety doors are very important to avoid personal to damage by splashing melted
material and prevent person from dangers zone.
The locking-self mechanism will stop all damage action at any door opening.
Front safety door

It permit operation place. All damage action such as ―close mold‖, ―nozzle forward‖, and
―injection‖ does not work until the safety door closed.
There are tow systems electricity and hydraulic to control damage running.
Rear safety door

It is monitored by limit switch S3. Once the rear safety door opened, the limit switch S3
close so clamping valve cannot work.
The moving mold is able to begin clamping after rear safety door closed.
Mechanism safety devices

This device function prevents the safety door from moving.
Safety door for nozzle

The safety door prevents personal from touching hot nozzle or sprayed melted material.
The limit switch S8 monitors the door.
Barrel cover
The cover fixed on heating ring; it prevents personal from touching hot barrel.
Fixed door
All of fixed doors have tightened by bolts. Do not remove.
Hydraulic safety valve

Client can be optional.
3.4.2 Safety door limit switch
As shown in Fig.3-4, the safety door limit switch serves to interrupt the mold closing. When
the safety door is open, limit switch has been activated to break the circuit. Its dual circuit
control functions of NC (Normally closed) and (normal open) can stop the motion of the
machine.
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S1--upper front door S2--lower front door S3--upper rear door
S2--lower rear door S5--valve for front door S6--valve for rear door
S8--injection shield S9--top door 1 S10--top door2
Fig.3-4
3.4.3 Inspection Procedures for Test Run
Open the safety door (either the front or the back)

Set the computer selection button on the ―manual‖ status
Press ―close‖ button to clamp mold
No clamping movement indicates normal conditions.
 Note: Inspect the front and back safety doors separately. After opening any of them
indicated normal conditions, cannot work any action, and otherwise turns off the power
supply immediately. If you have any problem, please contact us.
3.4.4 Periodical Inspection
Make sure that the safety doors can be opened and closed smoothly.
Check whether the safety doors (such as door, slide way and roller) are in good condition.
Make clear the correct configuration such as safety gate, limit switches and screw.
Note: Turn off the main power supply before inspection and put away the tools after
inspection.
3.4.5 Cautions
For safety of operations, do not remove the safety door and limit switch as long as the safety
door operates normally.
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Fix the problem immediately when the safety door cannot be opened or closed.
In case any fault occurs in the process of operation press Emergency Stop button.
3.5 Mechanical safety device
3.5.1 Mechanical Clamping Safety Device
The location and structure of the mechanical safety device are as shown in Fig.3-3 and
Fig.3-5A, 3-5B, 3-5C and 3-5D respectively. When the safety door is open, the safety block
is in a free state, when the mold is closed, the safety block will prevent the safety lever from
moving and thus prevent the moving platens from closing.
Fig.3-5A
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Fig.3-5B
Fig.3-5C down putting machinery safety device

trail platen moving platen lock nut
safety block machinery safety bar
Fig.3-5D Saw tooth Type safety device
3.5.2 Inspection Steps for Test Run
0-43
1) Shut down the pump motor
2) Open the front safety door
3) Check whether the safety block drop freely, if yes, it is normal。
4) Turn around the safety block with your hand; if it moves smoothly, it is normal; otherwise
you will have to adjust the safety device.
3.6 Hydraulic Safety Devices (optional)

The device is an optional feature and customer may order one if necessary.
The location of the hydraulic safety device is as shown in Fig.3-3. Under the front safety
door locates a hydraulic safety valve. When the safety door is closed, the hydraulic valve is
pressed and the oil hydraulic system of mold clamping is connected, or when the
moveable safety door is opened, the hydraulic valve springs and the oil circuit is cut off, thus
the moving platen cannot be closed. There is only one hydraulic control valve under the front
safety door.
Before running the machine, you must:
1) Check whether the press wheel on the hydraulic valve of hydraulic safety
device is pressed down or not after the safety gate is opened /closed.
2) Check whether the mold is closed when the safety door is opened, closed and partly
opened; do not operate until all these tests are passed.
3) Contact us for any problem do not restart the machine until problem solved, In addition,
inspection shall also be conducted periodically.
3.7 Safety operation

Efficient, quality and safe operation is the goal of every manufacturer that includes us. For
this reason, please pay attention to the following safety issues.

3.7.1 Mechanical operation
1) Beware of outside objects fall into the machine while operating
2) Do not climb onto the machine while it is running
3) Wear gloves and uses protective tools while working on the high temperature parts
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高温区
Hot zone
Nozzle
射嘴 Heating band
加热圈 Barrel protection cover
机筒防护罩
Fig. 3-6
4) Plastics such as Teflon, Polytoluence and PVC will decompose and release harmful gases
after being heating and molten. In this case good ventilation system is needed. Detail see
clause 3.8.
5) All the moveable safety doors have the function to stop the running machine when they
are open, and all the fixed doors cannot do this and will not affect the operation of the
machine when they are removed.
6) Do not feed the hopper make maintenance by standing on the injection unit.
7) Do not put foreign objects into hopper together with the raw material; otherwise the
injection unit will be damaged.
8) Work idling is not allowed for hopper, in case of suspension of material feeding, the
increasing heat may cause fire at the inlet.
9) While removing the nozzle, you should clean up the resins inside the hopper, move the
screw backward and cool the hopper first.
 Note: Wear protective gloves and goggles while working.
10) While operating the mold, remember to:
◎ Open the safety door before putting your hand into the mold;
◎ Stop the motor and discharge the residual pressure in the oil circuit before moving
your upper body into the mold;
◎ Make sure that the mechanical safety device works before entering the mold for
operation, and at the same time turn off the main power switch and put on a
―No-Power on‖ sign nearly.
11) Observe with caution on the devices during operation.
3.7.2 Hydraulic operation
1) Keep the oil pressure device away from fire.
2) The oil pressure of the old pressure device cannot exceed the preset value as higher
pressure may result in fault of oil pressure device and crack or leakage of the
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high-pressure oil tube.
3) Check oil level of the tank before switching on the device, and the oil shall be leveled
above the centerline of the oil level gauge.
4) Do not operate the device when the oil temperature is below 15℃ or above 60℃. Do not
start up the hydraulic pump if the oil temperature is below 0℃. In general, the working
temperature of the hydraulic oil is between 40 degree to 50℃.
5) Do not press any leakage point of oil tube and flange that it is connected between oil tube
and valve with hand, as the high-pressure oil is very dangerous. In case of any leakage,
shut down the pump motor and repair the leaking part immediately.
中线
Centerline
Oil level gauge

Fig.3-7
油位机
3.7.3 Electric operation
1) Keep in mind to shut off the main power switch in case of any emergency.
2) Always keep the electricity cabinet door closed. When it is to be opened, cut off the main
power supply first.
3) In case of electric fault such as blown fuse or switch trips, should be repaired by
professional maintenance personal.
4) Upon completion of wok or sudden power interrupting, cut off he power supply for the
sake of safety and protection the electric devices.
5) Non-professionals are not permitted to touch any electric parts (electric cabinet, motor
and electric heater coil) to avoid any high voltage shock.
3.7.4 Maintenance
First cut off the main power supply before maintenance and put on a sign of ―No Power on‖
at an eye-catching position nearly.
Inspection the safety devices periodically, if find any fault you should rectify in time.
No tools leaved on the machine.
3.8 Poisonous gas，fog and powder

The poisonous gas，fog and powder can be expelled from some resin when Heated
Excessively, such as PTFE, PVC. If the poisonous gas fog and powder can’t be eliminated
by adjusting the machines’ parameter, it’s necessary to install a ventilating fan running
together with the machine.
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Following as Fig.3-7 of ventilating fan’s installation：
Fig. 3-8
3.9 Quickly decomposed plastic
Some kinds of plastic, such as poly-toluene, PVC, can be caused to decompose and explode
after being heated long time.
Rules of keeping accident away:
Process various plastic strictly according to their characteristic and processing requirement,
especially, the processing temperature of barrel and stay time in the barrel.
Shorten the material’s stay time in the barrel if the material is sensitive to heat. In case of
intermit of injection operation or change processing material, clean the barrel with
polyethylene (PP) or PE etc, and then stop heating.
3.10 Machine’s noise grade

The measurement of noise grade is according to the standard of EN 2011997 ANNEXD. The
noisy grade is the same with the various driving devices and is measured at the workshop of
the manufacturer when shut off the other entire noise source.
3.11 Cautions
Before operating the injection-molding machine, fill the hydraulic oil and lubrication oil to
the level above the specified scale see Fig.3-7.
The viscosity of the lubricating oil used cannot be too high or too low.
The over high viscosity will result in:

-Increased internal friction
-Soaring oil temperature
-Unsteady movement of moving parts
-Pressure loss
-Over-consumed power
The over low viscosity will result in:
-Increased oil leakage at the oil seal
-Decreased operation precision
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-Decreased pressure efficiency
-Decreased pump efficiency
◎ Don’t ascend the machine during machine is running,
◎ For protection barrel, don’t put metal material with plastic material together to
hopper,
◎ The screw is not been revolved for long time without plastic material,
◎ Don’t stand on injection unit to filling or repair machine,
◎ Don’t remove the fixed gate during operation machine,
◎ When removing nozzle, first clearing plastic material into barrel and making screw
back, then cooling barrel to 100℃ degree, finally, loosing nozzle. Note: during
removing nozzle, must wear glove and eyeglass,
◎ To pay attention to the warning brand during operation machine, the most dangerous
area of injection molding machine is follow as diagram fig.3-9.
Including:
Damager A—the area is clamp unit between fixed platen and moving platen. Because
the machine can bring the largest clamp force, and make person extrusion if you put
your hand or body into there.
Damager B—nozzle unit. During the machine working, the nozzle has brought about
hotter temperature and spray hotter plastic material melted to make scald.
Damager C—injection barrel unit. The barrel surface is very hotter and the heating
band terminal is living electricity during the machine running, so it makes scald and
get an electric shock.
damager area B
damager area A damager area C
Fig. 3-9 show damager area

If you enter the damager area, must do it as follow:
Enter damager A area:
If you want your hand reach in this area, must open the safety gate first,
When you want your body enter in the area, first must stop motor, clear out pressure in
the oil circuit, then shut off power resource and put ―no electric voltage ‖ brand near
0-48
the circuit breaker.
Enter damager B area:
Should wear glove and eyeglass, person’s face do not close the nozzle.
Enter damager C area:
First prevent from hot temperature and wear glove, second shut off heating power
recourse on the menu.
The hydraulic oil within the 32-68CST/40℃ viscosity class is required, and the 46SCT/40℃
viscous hydraulic oil is recommended.
The machine is equipped with centralized lubricating system. See Fig3-10. Add lubricating
oil to the specified level and make daily inspection before operation. Lubricating grease
such as 0#, 1# lithium base grease and molybdenum dissulphur grease is needed for certain
parts.
Lubrication pump
Fig.3-10
The parts and spare parts specially designed and manufactured for the injection-molding
machine cannot be used for any other purpose absolutely. And they shall be preserved
properly to avoid rust, scratches and aging.
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Chapter 4 operation
In addition to the daily operation of the machine, this section introduces some other works
(such as changing and removing mold, replacing screw, etc), notes and caution for operation.
Safety always is the top concerning in operation.
If any design or manufacturing defect found in operation that affects operation or shows
insufficient safety protection and needs improvement (including mechanical structure, parts,
circuit system, hydraulic system etc.), please feel free to contact us or our office or agency
nearby. We will take necessary action immediately.
 We are not liable for failure and damage arising from unauthorized modifications,
especially for the parts and loops relates to the safety circuits and the hydraulic circuits.
Please be remained that the pump motor and the main power supply must be turned off
before ant auxiliary work is started.
4.1 check
Be sure all thing of machine is ready. The machine shall be in good condition in all aspects,
especially the safety unit. The oil level in the tank and the lube pump shall be above the
midline. The cooling water and the power supply shall be ready. Only after all the above
have been confirmed can the operation.
4.2 electricity voltage

First, Inspection the voltage and frequency fit the machine specified. Then switch on main
switch QS and air circuit breaker. It appears words and figure on the menu of computer.
4.3 Hydraulic oil pre-heating

Start Hydraulic oil pump motor. The pump provides pressures 60bar to hydraulic system
during hydraulic oil pre-heating. Hydraulic oil temperature receive 45 ℃ operation
temperature quickly.
CAUTION:
In oil pre-heating process, all other machine operation is prohibited.
When oil temperature is low, oil viscosity is too high and makes oil filter blocked, system
will give alarm.
When oil temperature is over 60℃, the running of machine will stop and give alarm on
display.
When oil temperature is over 63℃, pump will stop and give alarm on display.
4.4 Hydraulic system oil monitoring:
Oil temperature:
Machine control system automatic controls oil temperature; machine will stop in case of oil
0-50
temperature too high.
The oil level in the tank and the lube pump shall be above the midline.
Only after all the above have been confirmed the operation and mounting of mold of mold
be started.
4.5 electric –thermal starting

The barrel begins to be heated by ―electric-thermal‖ button. In general, it takes about
30minut to the heating temperature setting.
 Special attention to: prohibit starting action of “plasticizing” and “injection” strictly.
4.6 manual operations

Starting machine first should be set lower pressure and speed in the action data page. You
can press each key to observe machine action correctness.
4.7 semi-automatic operations

Close safety door and then press semi auto button to start semi auto operating cycle. There is
no any trouble after one cycle finished, while open -close safety door again the machine
enters second semi-auto working cycle. In general you can ensure the semi auto operation is
normal after 3-5cycle of normal processing.
4.8 automatic operations

Close safety door and then press automatic button to start automatic operating cycle. It
makes sure the function of automatic operation normally after 3-5cycle of normal
processing.
4.9 descriptions some machine activation as follows:

a. During clamping, the speed and pressure value that you have already set on the menu
would change slightly. When moving platen of machine move close fixed platen, the
pressure and speed of clamp system will go to low pressure, low speed. After check
nothing in the moulds, the clamp system will lock the mold at high pressure. The limit
switch S4 will be depressed Completely, the clamping activation stops.
b. During opening mould, it is requirement that the opening speed is controlled at low- fast-
low –stop. When opening mould start, the hydraulic system will be at slowly speed &
high pressure for insure enough open mold force. After mould platen moved away a little,
the hydraulic system can automatically perform at low speed & low pressure. When the
product is divorced from mold, the hydraulic system will carry automatically out at fast
speed again, the mould platen open at fast speed, then the hydraulic system will
discharge so that the moving platen movement can gradually reduce speed until the
direction valve close and moving platen movement stop.
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c. When operation process, the carriage movement will retract without limit switch
controlled. During semi-automatic and fully automatic of operation, the limit switch S5
is only as exchange switch between carriage forward end & injection starting.
d. During Injection process the machine can work to inject at heating of multi -steps,
then the machine will be holding pressure.
The computer program according to transducer position controls automatically above all
activations.
4.10 mounting and dismounting of mold

4.10.1 Mounting of mold
Make sure that the mold matches with the machine specification shown in the platen
diagram. Be aware of the dimension of S1, S2, H1, and H2. The mold can be mounted
unless the outline dimension of the mold is not larger than space between tie bars S1, S2. Be
aware of the dimension of fixed screw hole in the platen MM and the distance of screw
holes. The shape of the platen is as Fig. 4-1. Refer to the annexed drawing for the specific
dimensions.
Fig.4-1
Please pay attention to: if a mold device connection area is less than 40% of S1xS2 area, should put a block
plate under mold
Steps of mounting:
1) Join two halves of the mold together;
2) Clean the mold platen with anti-rust agent;
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3) Press ―MOLD THICK‖ to moving the moving platen to end position;
4) Press ―NOZZL RET.‖ To backward the carriage;
Note: above operation should be under ―manual‖ mode.

5) Press ―OPEN‖ to move the moving platen to maximum position;
6) Put the mold into central hole of the fixed platen and fix it to the fixed platen with
mold clamps;
 Note: the ratio of length (H) and the diameter (D) of the fastening bolt ranges 1.5-1.8.
7) Press ―MOLD THIN‖ to set the mold thickness;
8) Set the mold clamping parameter to the low level;
9) Clamp carefully under ―manual‖ mode;
10) Alternately press ―CLOSE‖ or ―MOLD THIN‖ until the moving platen touch the mold;
11) Fix the moving part of the mold in the moving platen;
12) Remove the mold hanger;
13) Press ―OPEN‖ and ―CLOSE‖ carefully to try the open and close operation.
Note: the above steps must be operated carefully under the ―manual‖ mode and low
pressure.
Pay attention to the ejector length during mounting.
4.10.2 Dismounting
The dismounting of mold generally reverses the steps of its mounting.
Main steps:
1) Join the two halves of mold together;
2) Mount the hanger;
3) Press ―OPEN‖ to move moving platen backward to its end position and make sure that
the elector is at the last position;
4) Press ―NOZZLE RET‖ to move the nozzle backward to end;
5) Lift the mold.
 Note: the oil pump motor and the power supply must be turned off before lifting.
4.10.3 Adjustment of Clamping Force

The clamping force may be adjusted manually or automatically.
Steps for manual adjustment:
※ Start the oil pump motor;
※ Press ―MOLD THICK‖ or ―MOLD THIN‖ to start adjustment;
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※ Set the opening/closing pressure while adjusting oil flow quantity slowly.
 Note: Set the pressure and flow lower at beginning and then increase them slowly after the
appropriate adjustment.
※ Repeat opening, adjusting and closing to make sure that the toggle can stretch straight at
the closure of the mold;
※ Observe the reading on the pressure gauge to make appropriate adjustment of the
clamping force;
※ It’s ok until the clamping force is satisfactory;
※ Feed for trial production and readjust the clamping force, if necessary.
 Note: The clamping force is proved acceptable if the finished products do not have burrs.
Over clamping force may shorten the service life of the machine.
Steps for automatic adjustment
◎ Start the pump motor;
◎ Open the platen to its largest position;
◎ Set the opening, closing and adjusting parameters;
◎ Close the safety door and press ―AUTO MOULD‖ button; until you feel satisfied.
Finally, repeat mold closing and opening, and injection carriage forward and backward
under manual control, make overall check for correct data input. Make trail production until
the product meets with the quality standards.
 Note: the above adjustment shall be slowly in the manual mode except for the automatic
adjustment.
When loading and removing the mould, no magnetic force shall be used to lift the same for this
equipment series.
4.10.4 Adjustment safety device

If the safety device is nodosity type and sawtooth type (as Fig.4-3.1 and Fig.4-3.3), it does
not adjust. If the safety device is screw type (as Fig.4-2) it needs to adjust after setting open
mold stroke at open mold to end.
Step as below:
1) Shorten safety bar: first turn right locating nut by anticlockwise until a collision head
of safety bar is close safety block ( near 5mm), then turn the left locating nut by
clockwise to fasten safety bar.
2) Protraction safety bar: first turn left locating nut in by anticlockwise to need length,
then turn right nut by clockwise to make safety bar protraction until a collision head
close the safety block (about 5mm), finally tighten safety bar.
0-54
Note: after setting safety bar, must tighten right & left nut.
Fig. 4-2 screw type safety device
Fig. 4-3.1 nodosity type safety device
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Fig.4-3.2 down putting machinery safety device
trail platen moving platen lock nut
safety block machinery safety bar
Fig.4-3.3 Sawtooth Type safety device
4.11 Adjustment of slide plate
4.11.1 Adjustment of slide plate
The machine is equipped with the moving platen holding device to avoid the tie bars
deformation due to the mold bearing and the heavy weight of the moving mold. The structure
of moving platen runner is shown as Fig. 4-4 and Fig.4-5.
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Moving platen
Nut Adj. bolt
Slider plate
Backer
Fig. 4-4
position bolt
nut of adjusting by left
nut of adjusting by right
fixed bolt
up slider down slider
Fig. 4-5
It has two functions:

◎ Protect the tie bar from deformation under the weight of moving platen and mold;
◎ Make slight adjustment for precise central alignment of tie bar.
This device has been adjusted in factory before delivery.
 Note: in case of incorrect installation and serious wear out of device, can be result the
support forced of moving platen in more serious wear out.
4.11.2 Adjustment of slide plate:

1) When adjustment slides plate, first adjust iron block under machine body, and
check to level whole machine, then remove the mold on the moving platen,
beginning adjustment the slide plate.
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2) Screw or unscrew axial adjustment screw to make the runners come closely to the slide
way;
3) Open and close the mold in the state of no feed and then adjust axial adjustment screw;
4) Try again after feeding to see whether finished product has flash or not, if any, readjust
axial adjustment screw.
 Note: the supports must be always adjusted at the same time.
4.12 injection working step

1) First setting the barrel temperature to suitable plastic temperature, then wait 15 minutes
and start next step after receiving setting data.
2) Feeding material into hopper according to feeder requirement.
3) Setting end position and backpressure of plasticizing and screw rotate speed according
to weight of product and raw martial ratio. Then setting each injection section and time
or pressure of holding pressure according to molding requirement.
4) Start oil pump motor, press close mold button until close end mold.
5) The carriage moves forward by pressing ―carriage adv‖.
Pay attention to nozzle must keep close to sprue of mold.
6) Stopping charging automatically after the screw turn to setting position by ―plasticizing‖
key.
7) First inject and then stands holding pressure state by ―injection‖ key, finally injection
finished.
8) Begin charging material of next mold by ―plasticizing‖ key.
9) Before pressing ―open mold‖ key, should have cooling time energy, then press ―eject‖
key, finally open safety door and take the product.
10) Observe molding product quality, and do step3) to step9) again until the product is good.
11) Test the product and start semi auto operation or automatic operation.
4.13 Treating after finishing the injection

a) Finish working
First shut hopper by baffle and turn off electricity of barrel, then clamping at low pressure
by manual, the carriage and screw retract to end position, finally and switch off oil pump
motor and turn off all electricity power.
b) Change material and change mold
First shut hopper by baffles and turn off electricity of barrel, and then clean remained melts
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material in the barrel several times.
4.14 Replacement of Barrel and Screw

4.14.1 Mechanical structure of Injection Unit
The mechanical structure of the injection unit is as Fig.4-6.
fore barrel hopper nut semi-ring

safety cover
nozzle
Fig.4-6
4.14.2 Replacement of screw
 Note: If the barrel is not cooled down, it may cause fire. Do wear your protective gloves and
goggles. Be careful against burn while cleaning the residue.
Pay attention to you safety!
Some resins with high viscosity often stick to the screw and barrel when cooled down; it
may damage the metal surface. If the screw is replaced to process this kind of resins, clean it
with cleaning agents (PE, PS, and PP) to simplify the cleaning and removing procedures.
 Note: some necessary tools such as wooden rod, steel rods clamp should be ready before
removing.
Before dismounting screw and barrel be careful following:

1) Clean remains melt material several times.
2) Move injection unit backward end position in the manual mode
3) Remove Hooper
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4) Remove cover of barrel
5) Turn off heating and cooling of barrel and screw. Remove contact of heating ring and
thermocouple, and pipe joint of cooling water.
6) Do not over stretch the wires and hoses when moving the injection carriage at the
non-operation side.
 Note: Any plastic material left should be burned away. We suggest burning this plastic with
propane gas. Do not anneal screw while burning plastic.
Step for dismounting:

1) Remove the fastening and adjustment screws from the carriage. Take the positioning pin
of the injection carriage; push the injection carriage towards the operation side.
2) Lower the injection speeds and pressure and set the speed and pressure around 30%,
3) Move the carriage to the end position by pressing NOZZEL RET button,
4) Remove the carriage the nuts and bolts, exothermic ring and nozzle flange in sequence.
 Note: be sure to wear gloves and goggles, as the temperature of barrel is now very high.
No physical contact. The oil pump motor must be turned off before removing.
5) Start the oil pump motor and adjust injection pressure and speed to be 20-30%,
6) Press NOZZLE ADV to get to the proper position,
7) According to Fig.4-7, remove the bolts and semi-ring in succession, press NOZZ ADV
and remove the screw and the flat key,
Beware of high temperature

8) Move the carriage to the end position by press NOZZ RET button,
9) Put a wood log between the screw and the moving platen, take the wood with a clamp
rather than hand,
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barrel nut bolt semi ring
Fig.4-7
10) Press NOZZ ADV to eject to screw,

Be careful of the high temperature and never grad the screw with your hand.
11) Add more wood log until the screw comes out;
12) After it is removed, hold the screw with clamp and put it on the wood to prevent
damage.
13) Please note that the screw head has the left-hand thread.
Do not touch the screw since it may be hot.
For installation, reverse the above steps. Please note that when installing the nozzle flanges,
if the bolts are over fastened, the screw may be damaged, if the bolts are loose, leakage may
occur.
 Special attention: in assemble, only high yield bolts, nozzle, plasticizing and injection
cylinder provided by HAITAI company are sued and no other type product is
permitted!
4.14.3 Dismounting of barrel

The screw shall be removed first before dismounting the barrel. Even if you do not want to
remove the whole heater screw, you still have to push it forward to a proper position for the
purpose removing the nuts off the barrel.
Steps of removing:
1) Rewove all the heater bands on the barrel see Fig.4-6;
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Take care the temperature is high! Turn off the oil pump motor before the working.
2) Lift the barrel; just hold the barrel with the lifting rope rather than lifting it up too mach
power.
3) Remove the nuts and screw from the barrel;
4) Insert a wood log between the carriage and back plate of carriage; take the wood log
with clamp rather than hand, see Fig.4-8
5) Move carriage forward at lower by manual, and to bring out the barrel. Please keep the
barrel at level during the process.
6) Handle the dismounted charging barrel with care.
The procedure of mounting screw is just reverse of that of dismounting.
screw barrel clamping mool carriage
remove from it
Fig.4-8
4.15 Replacement of plastic material

1) Clean up the resins in hopper;
2) Shot the residues several times at the clean-up position in the manual mode no resin
comes out;
3) Clean up the barrel;
4) Add the new material into the hopper;
5) Operate the equipment till the new material come out, then put it into use.
It shall be noted that, when feeding material or maintenance, a feeding ladder shall be provided to
facilitate the worker feeding the material or maintenance and avoiding his falling off.
4.16 selection and replacement of injection nozzle
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4.16.1 Selection of the injection nozzle
As the most important part of the plastic injection system, while the nozzle is working,
melted plastic material driven by the screw is injected to the mould through the nozzle.
During the working process, the melted plastic material is sheared in the nozzle thus
producing high heat rendering the nozzle bearing the pressure from both the plastic injection
system and the plastic material in the moulds.
The structure of the injection nozzle is shown in Fig. 4-9.
Fig.4-9
The head of the nozzle is sphere in the size to suit the concave surface of the mould. In
general, the sphere radius of the nozzle shall be 0.5-1mm smaller than that of the mould, or
both have the same normal size while keeping the tolerance of the nozzle in minus value.
The size of the aperture of nozzle is dependent on the injection pressure and shearing heat of
material.
All injection machines produced by our company are equipped with standard injection
nozzles, and for each model, the nozzles of same structure but different sizes are also
available. For detailed size, please refer to the chapter 1 in the operation manual.
In case you require nozzle with special requirement, please contact us and we shall endeavor
to solve your problem.
4.16.2 Install and remove the nozzle

Before installation or removal of the nozzle, pay attention to temperature of the material
pipe unit the nozzle, which may be very high. Besides, the pressure also inject in the
injection system therefore protection suit is also required along with goggle and gloves in
operation. See Fig.4-10 he installation and removal operation without protective suit is
forbidden.
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M
Fig4-10
4.17 Selection of screw and barrel
4.17.1 How select screw diameter

Injection pressure depends on screw diameter. The injection pressure high should select
small screw diameter. Selection screw is dependence on following factor:
◎ Plastic material and product’s volume;
◎ Molten and flow property of plastic. Usually high viscosity plastic material asking for
high injection pressure to get thin wall thickness of product
◎ Thought of length of passage distance in the mold or thin wall of product.
◎ Kind of Injection sprue gate.
4.17.2 Suggestion screw selection

Screw A
Screw A used for product with thin wall. It is used for plastic material with high viscosity
and non-standard pouring hole.
Screw B
It is used for most popular plastic material (such as PP PE ABS etc) and standard plastic
product.
Screw C
It is used for thermoplastic with low viscosity and short runner mold. It is also can be used
on thick PVC product.
4.18 Adjustment of backpressure

The backpressure may increase melts effect and correcting injection measure. So you can
adjust backpressure of proportion valve to achieve some backpressure on the retraction of
injection oil cylinder.
In general the backpressure is about 0.5-2.0Mpa. It depends on product quality. The
backpressure is too high will cause to fall feeding power and also cause temperature too high
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due to friction and cutting plastic material.
Backpressure adjustment has tow mode: one is by manual and other by computer setting.
This machine’s backpressure adjustment is YV11. Turn YV11 clockwise to increase
backpressure, contrariwise decrease backpressure.
4.19 Maximum allowable temperature of the plastic injection unit

While working, the material feeder unit is in high temperature and high pressure status, the
maximum operating temperature of the plastic injection unit of the machine is 400℃.
4.20 Adjusting of hydraulic support slide (middle and big machine)
For ensuring tie bars parallelism, use two hydraulic slides to support for moving platen to move easily.
See Fig.4-11 and 4-12.
For decreasing tie bar bend strength that is supported by moving platen, two group slide
plate (four oil stuff cylinder) support moving platen in-phase. So the tie bar can stand level
state always, and the clamping unit moves easily and steady.
P. relay Gauge
Accumulator
Solenoid valve
Check valve
Relief valve
Fig.4-11
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Cover
Accumulator
Oil outlet
P. relay
Gauge Solenoid and check valve
Relief valve
Leveling
Cylinder
Piston
Slider
Fig.4-12
Support pressure is adjusted by pressure relay until tie bar level received. Adjustment range
of pressure is of 2-6Mpa.
The working as following:
Turn screw adjustment button of pressure relay in Deasil, show data on the gauge and set
pressure value bigger than current actual data. This the NC contact of gauge closes, solenoid
direction valve works, and hydraulic pump begins pouring oil to accumulator. The finger on
gauge raises until up to setting data, the NC contact trip, the solenoid valve interrupts, and
hydraulic pump stops pouring. Here, the accumulator provides supporting of hydraulic oil
cylinder. If the pressure adjusted too high, one side, must release relief valve by adjustment
handle, to fall supporting press of accumulator to this pressure below, and other side turn
adjustment button of pressure relay in reverse to decrease pressure data. Then reset satisfied
data again.
If the oil of accumulator gets decreasing, the finger on the gauge gets lower too. The NC
contact can close, the solenoid valve works again.
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Note: this pressure has adjusted well delivering factory. Do not adjust it any way. The system
hydraulic pressure must be higher than support press.
4.21. Accumulator charging gas
Do not charge other gas into the accumulator except nitrogen gas.
The special charging tool (manufacturer provide).
When charging, first turn top cap on the accumulator, and install charged tool and connect
high-pressure nitrogen gas, then open switch of the charging tool slowly until the gas
pressure receive specified pressure (this machine is of 2-3 Mpa).
Open exhaust stopper to release gas pressure until reaching specified value when pressure is
too high.
You should often inspect the gas pressure in the accumulator during processing.
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Chapter 5 Machine maintenance
Please service the machine periodically to keep in good performance and conditions, avoid
and reduce failure of sophisticated mechanical and hydraulic parts, improve product quality,
reduce wear and lengthen service life.
5.1 Lubrication
Proper lubrication will lengthen the service life; on the contrary, poor lubrication will result
in the wear and heat of parts. The clamping unit of the machine employs auto central
lubricating device, and the other necessary moving parts have grease nipples for lubrication.
See table 1.
Fig.5-1
MOS2 grease
#220 lubricate（small machine）
#00 lithium grease（large machine）
Lubrication oil is an important factor of the machine. No operation without lubricating,

otherwise the equipment will be seriously damaged.
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The following should be focused on when using the lubricating oil:
1) For the selection of the lube oil and grease, please refer to the recommendation in the
above chapter;
2) Store some lube oil for maintenance need, take care of storage:
※ The oil barrel oil should be properly sealed; Keep away from water;
※ Protect the oil containers from exposure to sunshine;
※ The storage temperature for the oil should not exceed 40℃.
2) Always keep the oil tanks with enough oil, and add grease once every 3,000-4,000
working hours.
Table 5-1 of Lubrication list
Sign Lubrication place Times Lubrication Frequency
Rear platen area 2 Oil Automatic
Hinged axles 22 Oil
Moving platen runners 4 Oil
Holes of the tie bar on the moving platen 4 Oil
Bolts of the tie bar on the moving platen 4 Grease 3000-4000hB
Holes of the tie bar on the rear platen 4 Grease
Injection bearing 1 Grease
Holes on the barrel platen and the motor platen 4 Grease
5.2 Maintenance of hydraulic unit
5.2.1 Hydraulic oil

5.2.1.1 Selection of hydraulic oil
As the medium for power transmission, the hydraulic oil is used for lubricating the surfaces
of metals. Since the variety and higher performance of the hydraulic equipment, the
requirement for hydraulic oil is more and more strict.
In general, hydraulic oil should:
※ Flow freely under the working conditions;
※ Form appropriate seal in the moving accessories;
※ Have no physical or chemical changes while working;
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※ Anti-rust and anti-corrosion;
※ Resist certain load and reduce the wear of moving components;
※ Separate moisture, dirt and other foreign substances quickly while static;
※ Suitable for sealing, etc. during working;
※ Fine resistance;
※ Bubbles resistance.
Hydraulic oils can be classified into the following categories:

Common types (turbo R&O) wear-resisting Low temperature oil
Mineral oil hydraulic oil wide temperature
Hydraulic hydraulic oil
Energy saving hydraulic oil with high
oil viscosity
Oil-in-water emulsion
Moisture Emulsion
Water-in-oil emulsion
hydraulic oil
Water ethanol type high moisture fluid
Synthetic Nitrate ester (flame resisting hydraulic fluid)

fluid Fatty acid hydraulic fluid (water proof)
The mineral hydraulic oil is the most one at present. According to different boiling points,
the crude oil with different viscosity can be produced. Therefore, this category is widely
used. The crude oil will have a variety of applications upon adding suitable additives, such
as common hydraulic; wear resisting hydraulic oil, wide temperature hydraulic oil, energy
saving hydraulic oil etc.
The flame resisting hydraulic oil can be classified into two types roughly, one is with
moisture and other is synthetic oil. Moisture flame resisting hydraulic oil includes oil in
water and water in oil emulsions, water ethanol and high moisture hydraulic fluid.
The synthetic oil includes mono phosphate ester, fatty acid, etc, which are used under
circumstances where exists combustion hazard.
Generally speaking, in terms of the lubricating quality, stability and sealing features, the
flame resisting hydraulic oil and the synthetic oil are not as good as mineral oils. Please
consult the supplier concerning these two categories.
In the past, the mineral hydraulic oil was used fro lubricating injection-molding machines.
Due to the moisture and explosion risks, the flame resisting hydraulic oil has replaced it in
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the recent years. Among types of the flame resisting hydraulic oil, water ethanol hydraulic
oil is highly recommended by the fire deportment. In addition, this type of hydraulic oil
becomes more popular for its convenient application and disposal.
The selection of hydraulic oil is mainly based on the viscosity, lubricating performance, the
oxidation stability; shear stability, flame resistance and its effect on the sealing material.
5.2.1.2 quality control on hydraulic oil

The items measuring the quality of hydraulic oil include: viscosity, lubricating performance,
oxidation stability, shear stability, flame resistance and its effect on the sealing material.
General samples for control reference regarding the hydraulic oil applied on industrial
machines.
It is difficult to establish a set of fixed values since the control on hydraulic oil and its
referential values change with the types of hydraulic oil, additives added or not, quality of
additives added, listed in the above table are reference only.
Testing items Referential value

Viscosity change ±10%
The increase in total acid value (after decrease) 0.4mg KOH/g
Moisture 0.1% or cloudy
Insoluble compositions 0.05%
Color Dramatic change
Contamination extent 7mg/100mg
5.2.1.3 Maintenance of hydraulic oil

Following should be checked before the operating process.
◎ Oil level
Under the normal circumstances, the lowest oil level should not be below the middle of the
oil level gauge. If the oil level is below the midline, the machine must be shut down
immediately for adding oil.
The oil can be added from the inlet of the air filter and must be the same as in the oil tank.
◎ Oil temperature
The machine should not be started when the oil temperature is below 15℃or above 60℃,
the hydraulic pump must not be started when the oil temperature is below 0℃, and the
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normal oil temperature is 40℃-50℃. If the oil temperature is too high during the
process of operation, certain measure should be taken to cool down the oil, such as
cleaning the cooler, increasing water flow, etc.
◎ Oil pressure
The oil pressure should be kept within the normal range. Too high or too low will cause
bad effects to the machine.
◎ Noise of the pump
The abnormal noises may come from the block in the filter, air absorbed into the oil, over
high viscosity of the oil or the foreign substances in the pump, etc.
◎ Leakage
Check connections, flange and hoses or leakage arising from the metamorphic sealing
materials.
5.2.2 Air filter
Fig.5-2
First open the cover, change air filter core, then screw and close one. See Fig.5-2.
 Note:
Air filter of oil tank is an important useful part. It should be changed after the machine has
run about 2000 hours.
The cover of air filter must be screwed in good, otherwise cause leakage.
Do start motor until the air filter is installed correctly.
5.2.3 Oil filter
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Fig.5-3
The machine is equipped with oil filter. See fig.5-3.
It is need for the machine to clean the oil filter in 6 months under common condition, just
change the filter net in 2 years.
5.2.4 High & low soft pipe

After the machine has run 5000hours, have to check as follow:
If inspection any bad condition, must change immediately.
1) Pipe surface has damaged. (Such as friction mark, cut, broken)
2) The surface of pipe have got no flexible,
3) Distortion,
4) Seal function damaged,
5) As the oil pipe has seriously corrupted, to make the function and intensity of
ringer of pipe reduced,
6) Exceed working life of pipe.
Note:
If the machine has worked over 20000hours or over five years normally, the all
soft-pipes have to change new one.
5.2.5 change of hydraulic oil
Drain up the oil tank:
 Note: any oil left in the oil tank will deteriorate the new oil.
◎ Disconnect the cover and clean up the oil tank;
◎ Replace or clean cover;
◎ Put on the oil tank cover;
◎ Drain new oil from the inlet of the sir filter till the oil is leveled above the midline;
◎ Fix the air filter.
Note: Dispose the used oil properly to protect the environment. The new oil must be the
same as the used one.
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5.3 Cleaning of the barrel and screw
It is necessary to clean up the barrel when new material is used. Normally it’s no need to
clean up the barrel until color change injection has amounted to 20-30 times. You need to do
partial or complete cleaning depending on the contamination.
Cleaning including partial cleaning and complete cleaning.
If the product has got some dirt on the same locality of surface, you should clear nozzle hole and seal
surface of barrelhead.
The uneven and thin spots on the products indicate that there exist problems at the hopper entry hole,
screw, non-return valve or the nozzle. In this case, the barrel should be cleaned up completely.
5.3.1 partial cleaning

Including cleaning the nozzle, nozzle flanges, screw tip, non-return collets, and spacer.
Nozzle Bolt Flange Barrel
Screw Spacer screw

tip
S
Fig.5-4
 Note: the barrel is very hot and might cause burn!

Wear protective gloves and goggles or mask during working.
1) shut down the heating system of the barrel and off the general power supply;
2) Remove the heater band and disconnect the nozzle, nozzle flanges, screw tip, non-return
collets and spacer;
Note: the screw between the screw tip and the screw is left screw.
3) Burn down the plastic material stuck on the nozzle, nozzle flanges, shut-off ring, and
thrust ring, spacer with open flame;
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4) Clean up all the accessories with steel wire and polish them with a fine abrasive cloth
lightly;
Note: do not polish the areas around the sealing face! Keep the sealing face intact.
5) Reinstall the accessories.
 Note: do not reinstall the accessories until their temperature is as same as that of
the plastic melt barrel. Add lubricant before re installation.
5.3.2 Complete cleaning

Including all the accessories in the partial cleaning, and plastic melt barrel and screw. As
fig.5-3
nozzle flange thrust ring barrel

nozzle screw head screw
shutoff ring
high strong Sex.bolt（12.9degree）
Fig.5-5
5.3.2.1 Clean up the hopper and repeat eject so as to clean up the barrel to as maximum.
 Note: discharge the material as much as possible and do not cool down the barrel full of
plastic absolutely.
Wear protective gloves and goggles against burn during working beside the heated
barrel.
Check the temperature of the barrel before displacement.
Turn off the general power supply.
Remove the feed manifold following the above steps.
Wear protective gloves and goggles during working.
Remove heating ring and disconnect the feed manifold handled by experienced personal. If
you should need help, please contact us.
0-75
Heat various components to clean up plastic residues. For components cleaning, see section
titled partial cleaning.
5.3.2.2 Clean up barrel

Heat the barrel until the residual plastics are molten. Be careful not to be burning.
Clean up the residue in the barrel using a wood log wrapped with cloth;
Clear up barrel by steel wire brush enswathed with a cloth.
5.3.2.3 Clean up the screw

The screw must be well protected. The screw should be placed on the wood log. See Fig.5-5.
Heat the screw with the open flame to burn down the residue.
 Note: beware of burn! Heat the screw evenly!

Polishing the screw evenly and carefully with fine emery paper.
 Note: do not polish the areas around the sealing face! Protect the sealing face against any
damage!
Apply lubricating oil before installation.
Fig.5-6
5.3.2.4 Clean up the screw tip

Turn right screw tip by spanner according to Fig. 5-6. Do not damage shut off ring.
0-76
screw hadle
wood
screw head
wood
wrench
Fig. 5-7
Fig. 5-8
Specially, you must wear protective gloves; eyeglass and face cover during remove hot
screw and barrel at repairing. Pay attention shut off ring of screw tip installed position.
5.3.2.5 Open nozzle

Burn plastic away from nozzle.
Then clean it with iron brush, and then fine it with fine emery cloth.
Do not grind around of seal surface. See Fig.5-8.
Fig.5-9
5.4 Daily maintenance

Operators should pay attention to the running machine. In case of any emergency, press the
emergency stop button on the computer panel immediately and then turn off the main power
supply. Do not restart the motor of the oil pump until the fault has been rectified.
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During the working the operators should do as following:
◎ Listen
In the event of any defect to the motor, oil pump and bearing, there will be abnormal
sound.
◎ Smell
The motor may give out smell if it is burned due to overload, ventilation block,
electro-thermal coils and plastic in the barrel.
◎ Observe
Check the lubrication system, oil pipes.
5.4.1 Daily safety check

Open the safety door and check if the safety device works properly before starting the
machine;
Check whether the Emergency Stop button works;
Check the surrounding area for any unsafe factors and the machine fro any tools and stains
left on it;
Establish a system for checking the safety device periodically.
5.4.2 Daily electrical check
Check the power supply and wires before starting up machine;
Check whether the motor runs normally after starting up the machine;
Check the electrical components;
Inspection and maintenance of the motor should be conducted for every 5000 working hours
or at least once a year;
Check the fastening bolts at the connections.
5.4.3 Daily hydraulic system check
Check the oil level gauge to see whether the hydraulic oil is above the centerline;
Check whether the oil in the lube oil tank is above the centerline;
Observe the oil pipe for leakage;
Check the seal in the cooling water pipes and clean it up, if any.
5.4.4 Mechanical system check
Check the product regarding defect and find out the causes;
Adjust the steel band on the tie bar;
Adjust the slide plate supporting the moving platen.
Note: turn off the main power supply before adjustment and hang up the ―no power‖ sign
beside the supply.
5.5 Cleaning
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Always keep the machine clean.
Before cleaning up the machine, you should:
Turn off the main power supply and put on a ―no power‖ sign nearly.
You are required to:
Clean up the surface of the machine with vacuum cleaner and small emery cloth, including
covers, pipes and valves etc.
Clean up the hydraulic oil or grease with yarn rage in time.
Otherwise the metal powders and dust stuck on the oil surface will reduce the mechanical
precision and increase wearing,
Clean up the powders stuck around the hopper with vacuum cleaner. Otherwise they will
bring the oil into the hopper during the process of maintenance to cause loss of the
pump and valves.
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CHAPTER 6.
ACCESSORIES
(machinery)
6.1 HTW320 Clamping unit
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Table 6.1 parts list of clamping unit
No. Parts name Components number Quantity
1 Clamping cylinder 1
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2 Big mold adjusting gear 11LB713200 1
3 Tail platen 11BA023201 1
4 Guide rod of cross head link base 12GA623200 2
5 Cross head link base 11ZI023200 1
6 Small link 11GA813500 4
7 Ejecting cylinder 1
8 Guide plate of ejector 11BA513200 1
9 Moving platen 11BA013200 1
10 Tie bar 12GA403200 4
11 Machinery safety rod 12GA073200 1
12 Machinery safety block 12BB933200 1
13 Stationary platen 11BA003201 1
14 Press ring of Tie-bar 11QB043200 4
15 Tie-bar nut 12MD103200 4
16 Slide block of moving platen 15BB283200 2
17 Front link 11GA804400\ 4500 4
18 11GA829300\
Rear link 3
11GA843200
19 Equal sleeve of adjust mold gear 12TE073200 12
20 Lid of adjust mold screw 11GB753200 4
21 Adjustment mold screw 11MD003200 4
6.1.2 HTW320 clamp cylinder structure
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Table 6-2 parts list of clamping cylinder
No. Part name Components number Quantity

1 Cylinder tied bar 12GA433200 4
2 Cylinder Back lid 12GB423200 1
3 Cylinder piston 12SB023200 1
4 Cylinder 12TJ823200 1
5 Piston rod 12GA503200 1
6 Fore lid 12GB523201 1
6.1.3 HTW320 ejector cylinder structure
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Table 6-3 parts list of ejector cylinder unit
No. Part name Components number Quantity

4 Cylinder piston bar 12GA513200 1
5 Cylinder connection sleeve 12TE343200 1
6 Fore lid 12GB533200 1
6.2 HTW320 Injection unit
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Table 6-4 carriage unit parts list
Code Parts name Components number Quantity
1 Barrel subassembly 1
2 Barrel cover 1
3 Cover supporter 12ZH003200 2
4 Hopper subassembly 1
5 Screw barrel base 11BA103201 1
6 Barrel locking nut 12MD323200 1
7 Screw drive base 11BA113201 1
8 Carriage positioning screw 12TE683200 4
9 Guide rod holder (right) 11ZI604201 1
10 Guide rod 12GA613201 2
11 Injection cylinder piston nut 12MD310700 2
12 Injection cylinder piston 2
13 Cooling water hose joint 50TC77E210 2
14 Location block 12KC311200 2
15 Guide bar holder (left) 11ZI604101 1
16 Carriage cylinder subassembly 1
6.2.2 Carriage cylinder structure
0-85
Table 6-5 carriage cylinder parts list

4 Cylinder piston bar 12GA530400 1
5 Fore lid 12GB513800 1
6 Tie bar 12GA421200 4
6.2.3 Injection cylinder structure
0-86
Table 6-6 Injection cylinder parts list

1 Back lid 12GB503202 2×1
2 Cylinder 12TJ803200 2×1
3 Piston bar 12GA523201 2×1
4 Piston 12SB013201 2×1
5 Fore lid 12GB403200 2×1
6.3 HTW320 Screw structure
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HTW320 screw and barrel parts list
No Part name Components number Quantity
1 Nozzle 12TB000100\12TG820100 1
2 Barrel head 12TJ411200 1
3 Screw head 12TA111100 1
4 Shut off ring 12HB210401 1
5 Thrusting ring 12HB110101 1
6 Barrel 12TJ317G00 1
7 Screw 12GAB07G00 1
① Hex-screw M20X70 12.9 GB70 12
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Manuals / Brands / HAITAI Manuals / Industrial Equipment / HTW320 / Manual / PDF

HAITAI HTW320 MANUAL

★Please notice safety direction

到 Note: --Pay special attention

Attention: --Safety direction

The machine must be grounded.

Contract –Telephone Number

Department Telephone /Fax Email

1.1 Main parameter table

Screw l/d ratio L/D 22.5 21.5 20

Shot volume (theoretical) cm3 1181 1289 1480

Injection unit Injection weight g 1076 1175 1349

Injection rate g/s 337 368 422

Injection pressure Mpa 186 170 148

Screw speed rpm 190

Clamp force KN 3200

Open stroke mm 660

space between tie bars (w×h) mm 660×660

Clamping unit Max. mould height mm 720

Min. mould height mm 250

Ejector stroke mm 160

Max. pump pressure Mpa 16

Pump motor power KW 37

Heating power KW 24.7

machine dimension (l×w×h) m 7.21×1.90×2.34

Machine weight T 12.5

Environment temperature ℃ 5--40

Store temperature of transportation ℃ -25--+55

Electricity safety yes

Machinery safety yes

Hydraulic safety yes

Adjustment block for machine body 12-Φ150x45 round adjustment block

Mounting screw 12-M16x500

Slide block of Moving platen Incline adjustment block

Back pressure setting V15

Hex. Screw for fore barrel 10-M20

No.32 or No. 68 Hydraulic, No. 46 hydraulic oil for

Water flux of Cooler >=64 L/min

Water Flux of distributor >=31 L/min

Cable diameter 70mm2

1.2 Structure of machine

system, electricity unit and machine body.

See Fig.1-1. and main parts of each unit see Fig.1-2.

clamp unit hydraulic system injection unit

Semi automatic operation:

During an operating cycle:

Injection and cooling,

Open mould to the required position.

1. 4 Mold Clamp Installation dimension

1.5.1 How to order spare parts

Table 1 clamping force constant Kp (for precise products)

1.5.2.5 Other secondary considerations

Ejector stroke, ejection force.

2.1 Preparation before Installation

2.1.2 electricity and cooling water

Weight (not including oil) 12.5

2.3 Installation and commissioning