This document provides operation and safety instructions for a fertilizer mixing plant. It outlines maintenance procedures, safety precautions, and guidelines for daily use. Personnel are instructed to carefully read and follow the manual to safely operate the plant and avoid risks like falling, crushing, electrocution, and injuries from moving parts. The manual describes the plant components like raw material hoppers, screw feeders, and batching scales to mix fertilizers. Regular cleaning and inspections are recommended to properly maintain the equipment.
This document provides operation and safety instructions for a fertilizer mixing plant. It outlines maintenance procedures, safety precautions, and guidelines for daily use. Personnel are instructed to carefully read and follow the manual to safely operate the plant and avoid risks like falling, crushing, electrocution, and injuries from moving parts. The manual describes the plant components like raw material hoppers, screw feeders, and batching scales to mix fertilizers. Regular cleaning and inspections are recommended to properly maintain the equipment.
This document provides operation and safety instructions for a fertilizer mixing plant. It outlines maintenance procedures, safety precautions, and guidelines for daily use. Personnel are instructed to carefully read and follow the manual to safely operate the plant and avoid risks like falling, crushing, electrocution, and injuries from moving parts. The manual describes the plant components like raw material hoppers, screw feeders, and batching scales to mix fertilizers. Regular cleaning and inspections are recommended to properly maintain the equipment.
This document provides operation and safety instructions for a fertilizer mixing plant. It outlines maintenance procedures, safety precautions, and guidelines for daily use. Personnel are instructed to carefully read and follow the manual to safely operate the plant and avoid risks like falling, crushing, electrocution, and injuries from moving parts. The manual describes the plant components like raw material hoppers, screw feeders, and batching scales to mix fertilizers. Regular cleaning and inspections are recommended to properly maintain the equipment.
The Purpose of thir manual is to help the user operate the plant in a trouble – free manner. The manual gives a few examples of manufacturing techniques of double ribbon mixes. This is obviously the task of the job site supervisors whose instructions are to be obeyed by the personnel who operate the plant The illustrations of the plant are given for explanatory purposes. a copy of this manual should be given to the plant users who must keep it in the operator’s cab with the utmost care. Always read and understand this manual, taking care to check what you have learnt on the various machines, before starting, operating, servicing, feeding or attempting any other procedures on the plant
Do not make any unauthorized modifications
Do not make any unauthorized modifications to the plant structure, set-up and operation. The plant setup (electrical,electronic parts and gas supply) must not be altered in any way without SANNONG
B Safety
B.1 EU directives referred to
The plant described in this manual fully complies with the safety requirements called for by the European machine
Recommended use of the plant
This plant has been specifically designed , constructed and sold for Auto Batching Mixing Lifting
Abuse and
B.5 Personal Safety devices
Personal safety devices required and be visual inspection of the plant HARD HATS Use hard hats during maintenance to avoid injury provoked by tools falling or other items.
Used protective gloves to avoid cuts, punctures or bruies
SAFETY FOOTWEAR Use safety work shoes to prevent injury from falling objects or crushing during maintenance
CLOTHING Wear adequate clothing in order not to get caught in moving machine parts and to avoid injury and corrosive chemical bad for health
Safety goggles must be worn when gate that provides access to tower, mixer and working station
B.6.Dangers The dangers described above are normally likely to occur when The people exposed run the risks listed below
List of the risk
Symbol Crushing Failure to maintain a safe distance
Cutting
Crushing Accidental fall of material
Fall (On the ground or from a height)
Safety barriers along catwalks Risk of electrocution
The use of safety devices does not eliminate dangers. The personnel in charge of the plant should stay alert at all times. The dangerous situations described above normally arise while performing maintenance work if the recommended safety procedures described herein are overlooked (Safe distances, inspection procedures, etc.)
While using the plant
The workers will run the following risks if the national or local safety regulations in force as well as the safety rules listed in this manual are not obeyed.
Risk of parts falling
Due to overhead loads (e.g. additives lifted by winches, etc Provoked by the opening of storage bin discharge gates Rsults: from mimor injury to death
Risk of being crushed
Due to rotating parts (Conveyor belts, joints, driers, etc) or moving parts (bucket, Shuttle) Results: Serious injury or even death Risk of falling From platforms, stairs or ladders Collision with moving parts Due to soiled or obstructed gangways or platforms Results : from slight to serious injury
Risk of shearing Due to rotating parts (conveyor belts joints driers etc) or moving parts (bucket shuttle) Results: Serious injury or even death
Risk of electrocution Due to the presence of high-voltage electrical equipment (220-380V) Rsults: from mimor injury to death
Safety Cautions before Operation
Before start the machine please check the power supply wire connection and each parts if connect well when machine stop to check or maintenance please turn off power supply D.3.2.3 Operation and Maintenance 1 Before load material, Bucket Elevator need to work 2 to 3 minutes in unload condition. 2. Feed uniformly, doesn’t exceed the rated capacity of Bucket Elevator, in case of materials block Under the bottom of Bucket Elevator 3.When bucket elevators need to stop, Firstly stop loading until all materials are discharged, and then stop it 4.After working 100 hours from first time use or after a repair, please recheck the whole bucket elevator, Screw down all the screw
When Bucket Elevator is operating, do not allow cleaning up and repair the moving parts
5. Keep each lubrication spot work well during bucket elevator operation, and chain drive need to be add oil each shift, and bear need to add butter in each three days. The reducer’s maintenance please sees operation requirements of reducer. 6. To regularly checks all parts of operation, Check whether each joint bolt fastening, such as conveyor part are damaged shall timely be replaced.
7.To regularly cleaning up the bucket elevator, it will be easy to clean by rubber hammer lightly hit the outside covers; there is no dead corner in the bottom of elevator by use are plate
E Daily Maintenance 1 It is the responsibility of each worker to take good care of the machine. Good daily maintenance will prolong the machines working life 2.It should worl half an hour in unload before whole machine beginning to work. Make the weighing controller (Batching) warm – up.
3. Prohibit to hit the outside of main part of the machine and mechanical parts, otherwise,it will not only direct damage equipment outside, but also easy to cause danger. So the Manufacturer should teach the operator to study the operational manual and understand the working process, in case damage equipment due to load material or other artificial reason. 4. Except for factory designated personnel and manufacturer specified personnel, any other personnel are not allowed to adjust the system parameters without authorization, and forbidden to open the host cabinet 5 regularly check the terminals whether corrosion or loose phenomena, if have, should be handled in time. 6 If found cakes materials and ropes at filling port, please kick them off. 7 the motors and chains of machine have to be lubricated in regularly. 8 Machines should be cleaned up after each shift off duty. 9 Regular maintenance should be done based on the using conditions and working environment of the factory. If any problem exists during operators should Make records and eliminate it when maintenance F – Lubrication oil inside the reducer when it ex-work (In case oil leakage during load and unload or transportation, when the reducer put upside down) Please correctly add lubrication oil as per the indicated oil no. on brand. Please notice that the oil level is located at the middle of part, if the oil is too much, it is easy to break the oil seal and make the reducer leakage.
2. After operation 100 hours, it should replace new oil, and Cleaning up internal oil pollution (Open the oil plug sockets on the bottom of Motor base, and the oil pollution remained must be emitted), when the machine continuously work every 3 months ( eight-hour per shift) please replace new oil. 3. If the reducer havent’t work for a long time (normally more than 12 month) , before reusing it, must replace the same model lubricating oil. please don’t add mixture of different lubrication
G-use and maintenance of Bear
Grease filling Quantity Grease filling quantity of bear enclosure is commonly up to 1/3 -1/2 volume If filling too much, please pay more attention on it, because tha grease will be fever by mixing action and easy to deterioration, aging and softening. Supplement and replacement of Grease Must use cleaning grease and pay attention to prevent external things fall into it. Better to use the same type lubricating grease when refilling When refilling, to ensure the new grease goes inside the Bearing is particularly important
Bear Replacement
If any of the following problems exists, the bearing cannot be used and must be replaced by a new One Any cracks or gaps appears on the inner ring, outer ring, rolling element and retainer; Any cracks on ferrule or rolling elements Significant injuries on the rolling surface, sidewall and rolling elements Singnificantly abrasion on retainer, or slack of the rivet Rust or injuries on rolling surface or elements Severe indentations and hit marks on the rolling surface and elements Significant creeps inside the inner ring or outside the outer ring Obvious color change due to heat Bearing with sealed grease has significant damages on the seal ring or the dust shield
Instrument Maintenance Regularly blows the dust inside the instrument by cooling blower, and cleaning up the outside by wet mop. Regularly checks the connection wire and connector clip whether work well. It should be done well protective work, especially thunder and lightning often happened area, check the grounding connection of instrument are good, if the condition possible, please take the power of instrument off. Machine Stop Maintenance When machine Seasonal stop, please unload the weighing scale and make the cell in loose condition, cleaning up the residual material in hoppers and packaging well in anit-moisture materials and store in the day and aeration place. Wrapping the control panel by anti-moisture materials after power off Each Each
Raw Material Hopper
It is suitable for batching 5 kinds of material each line, each set have 5 Hoppers. Raw material : 304 stainless steel. Noted: Inside wall of hopper to be painted the Teflon paintings. Improve the flow ability and stop sticking on the wall, also have the anit-corrosion function Vibrating motor : 0.12Kw
Screw feeders Raw material: 304 Stainless steel. the botton open the cleaning door for maintenance. Suitable for difficult flow ability powder Feeding Frequency converter control the speed of feeding Powder: 2.2 Kw * 10 = 22 Kw
Batching Scale (Formulation)
One weighing hopper, Weighing in Static situation, with high batching accuracy. Weighing method : gain-in weight batching scale . with reliable and durable operation function. Capacity: 100-120 Kg/ Batch each scale Inside wall of weight Mixer
Bucket Elevator Material Distributor Buffer hopper Ration packing machine Sewing machine and bag belt conveyor Automatic Bag Mouth Folder Main Control Cabinet Air Compressor Inclined belt bag conveyor Dust collector Main support frame and platform Mobile belt conveyor Granulation Machine Outside Painting
