Series WBV ®

Oil Boilers

As an ENERGY STAR® Partner, PB Heat, LLC has determined that

this product meets the ENERGY STAR guidelines for energy efficiency.

Installation,
Operation &
Maintenance
Manual
TABLE OF CONTENTS

TABLE OF CONTENTS
USING THIS MANUAL 1 5. BURNER SETUP & BOILER
A. INSTALLATION CLEARANCE. . . . . . . . . . . . . . . . . . . . 1 OPERATION 14
B. SPECIAL ATTENTION BOXES. . . . . . . . . . . . . . . . . . . 1 A. BURNER INSTALLATION. . . . . . . . . . . . . . . . . . . . . .14
B. BURNER START-UP & ADJUSTMENT . . . . . . . . . . . 14
1. PREINSTALLATION 2 C. CHECK BOILER CONTROLS . . . . . . . . . . . . . . . . . . . 14
A. CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 D1. FILL THE BOILER (WATER BOILERS) . . . . . . . . . . . 14
B. AIR FOR COMBUSTION & VENTILATION. . . . . . . . . 2 D2. FILL THE BOILER (STEAM BOILERS). . . . . . . . . . . . .15
C. CHIMNEY / VENT & DRAFT CONTROL. . . . . . . . . . . 3 E. PURGE AIR FROM THE SYSTEM
D. INSTALLATION SURVEY. . . . . . . . . . . . . . . . . . . . . . . 3 (WATER BOILERS ONLY) . . . . . . . . . . . . . . . . . . . . . 15
E. PLANNING THE LAYOUT. . . . . . . . . . . . . . . . . . . . . . 3 F. CLEAN THE BOILER
(STEAM BOILERS ONLY) . . . . . . . . . . . . . . . . . . . . . 15
F. BOILER WATER TREATMENT. . . . . . . . . . . . . . . . . . . 3

6. MAINTENANCE 17
2. BOILER PLACEMENT & ASSEMBLY 4
A. GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
A. SETTING THE BOILER. . . . . . . . . . . . . . . . . . . . . . . . . 4
B. DAILY MAINTENANCE
B. FLUE BAFFLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 (WITH BOILER OPERATING) . . . . . . . . . . . . . . . . . . 18
C. CONNECTING THE FLUE OUTLET. . . . . . . . . . . . . . . 4 C. WEEKLY MAINTENANCE
D. JACKET ASSEMBLY (KNOCKDOWN BOILERS). . . . . . 4 (WITH BOILER OPERATING) . . . . . . . . . . . . . . . . . . 18
D. MAINTENANCE OF SAFETY RELIEF VALVE. . . . . . . 18
3. PIPING & CONTROLS 6 E. MONTHLY MAINTENANCE
A. PRESSURE TEST BLOCK ASSEMBLY. . . . . . . . . . . . . . 6 (WITH BOILER OPERATING) . . . . . . . . . . . . . . . . . . 18
B. BOILER RETURN CLEARANCE . . . . . . . . . . . . . . . . . . 6 F. MAINTENANCE – ANNUAL. . . . . . . . . . . . . . . . . . . 18
C. WATER BOILER PIPING . . . . . . . . . . . . . . . . . . . . . . . 6 G. IF A LONG SHUTDOWN IS REQUIRED . . . . . . . . . . 19
D. STEAM BOILER PIPING . . . . . . . . . . . . . . . . . . . . . . . 6
E. TANKLESS HEATER OR COVERPLATE. . . . . . . . . . . . 7 7. BOILER DIMENSIONS & RATINGS 20
F. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8. REPAIR PARTS 22
4. ELECTRICAL 9
A. GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
B. WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

ii
 USING THIS MANUAL

USING THIS MANUAL

A. INSTALLATION CLEARANCE ⚠ DANGER
Follow the installation instructions provided in this manual Indicates a hazardous situation, which,
in the order shown. The order of these instructions if not avoided, will result in death
has been set in order to provide the installer with a or serious injury and major property
logical sequence of steps that will minimize potential damage.
interferences and maximize safety during boiler

⚠
installation.
WARNING
B. SPECIAL ATTENTION BOXES
Indicates a hazardous situation, which,
Throughout this manual you will see special attention if not avoided, could result in death
boxes intended to supplement the instructions and make or serious injury and major property
special notice of potential hazards. These categories mean, damage.
in the judgment of PB Heat, LLC:

⚠ CAUTION
Indicates a hazardous situation, which,
if not avoided, could result in minor or
moderate injury, and minor property
damage.

NOTICE
Indicates special attention is needed,
not related to personal injury or property
damage.

1
PREINSTALLATION

1. PREINSTALLATION
⚠ WARNING
This manual is intended for use by Qualified Heating Professionals only. Installation,
service, or adjustment of this heating appliance by anyone other than a Qualified
Heating Professional can cause significant property damage, personal injury, or death.

Read carefully, study these instructions before beginning work. It will save time. Study the included drawings. Save these instructions
for reference.
The boiler warranty can be voided if the boiler is not installed, maintained and serviced correctly.

NOTICE
The equipment shall be installed in accordance with those installation regulations
in force in the local area where the installation is to be made, including the current
edition of NFPA-31, Standard for the Installation of Oil-Burning Equipment, and in Canada, CSA B139,
Installation Code for Oil Burner Equipment. These shall be carefully followed in all cases.
Authorities having jurisdiction shall be consulted before installations are made.

⚠ CAUTION B. AIR FOR COMBUSTION &

VENTILATION
Never burn garbage or paper in the unit,
and never leave combustible material 1. Be certain adequate facilities are available to provide
around it. air for satisfactory combustion and ventilation.

⚠ CAUTION 2. Appliances Located in Unconfined Spaces.

a. For installation in unconfined spaces with
Do not tamper with boiler controls. conventional construction and larger areas such as
basements, the supply of air for combustion and
ventilation can usually be considered adequate.
A. CLEARANCES
Table 1.1: Clearances from Jacket and Vent System 3. Appliances Located in Confined Spaces.
Required from Jacket
Recommended From Jacket for a. All air from inside the building: Provide two
to Combustible permanent openings communicating directly with
Accessibility and Mounting Controls
Construction an additional room. If all air for combustion and
Top 5”* 24” to clean flueways. ventilation is to come from within the building: two
openings, one near the ceiling and one near the
Front 16.5”* 16.5” from jacket due to burner. floor of the boiler room shall be provided with the
Left 2”* 12” due to burner swing radius. minimum free area of each opening equal to 140
sq. in. per gallon of oil burned.
18” on steam with tankless heater or with
Float LWCO.
Right 2”* b. If all air for combustion and ventilation is to come
9” in area of boiler service switch and from outside the building: two openings, one near
junction box. the ceiling and one near the floor of the boiler
9” for mounting relief valve in standard room shall be provided with the minimum free
Rear 2”* area of each opening equal to 35 sq. in. per gallon
location**.
of oil burned.
Vent Pipe (Single Wall) - 9” to Combustible Construction. Clearance may
be reduced using methods in NFPA 31. If ducts are used to convey the air, areas of 35 sq.
Vent Pipe (Double Wall) - See Manufacturer’s Instructions. in. per gallon of oil burned for vertical ducts or 70
sq. in. per gallon of oil burned for horizontal ducts
* Consider also vent pipe clearance, including distance from edge of flue
outlet to combustible construction (as applicable). are to be provided. Ducts shall have the same area
as the free area of the openings to which they are
** See dimensional drawing for alternate relief valve location.
connected.
Unit may be installed on combustible flooring, provided the
boiler is not set on carpet and a metal drip pan is placed under
the appliance.
Unit may be installed in a closet with the above clearances. See
also Section B, Air for Combustion and Ventilation.

2
 PREINSTALLATION

C. CHIMNEY / VENT & DRAFT CONTROL • External chimneys are more susceptible to flue

⚠ WARNING
gas condensation due to colder outside air
temperatures. To prevent corrosion due to flue gas
condensation, use a listed corrosion resistant metal
This boiler shall be connected to a liner in chimney.
venting system having sufficient draft. • When firing WBV-e 03 and 04 section models at
Follow draft requirements below. 0.6 and 0.95 GPH input rate, respectively, a listed
Improper venting may result in the corrosion resistant metal liner is recommended.
release of flue gases which contain • When firing the appliance where fuel oil sulfur
deadly carbon monoxide into the home, content exceeds 300ppm, a listed corrosion
which can cause severe personal injury, resistant chimney liner is recommended.
death, or substantial property damage.
⚠ WARNING
Series WBV b is approved at listed firing
1. Draft Requirement - Minimum draft required in the rates only. Failure to fire the boiler at
vent system is -.03” W.C. to -.06” W.C. depending on its designed input may cause excessive
boiler model, see Table 7.1 (Section 7). This draft is flue gas condensation and may cause
necessary to provide the required draft over fire of products of combustion to enter the
-.01” W.C. to -.02” W.C.. home resulting in severe property
2. A barometric draft control is required for regulation of
damage, personal injury or death.
over fire draft. Follow manufacturer’s instructions to
locate and adjust the control. D. INSTALLATION SURVEY
3. The vent system and installation must be in accordance For new and existing installations, a Water Installation
with the current edition of ANSI/NFPA 211, “Standard Survey or a Steam Installation Survey is available from PB
for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Heat, LLC. The surveys will provide information on how the
Appliances”; NFPA-31, “Standard for the Installation boiler works with your specific system and will provide an
of Oil-Burning Equipment” and in Canada, CSA B 139, overview of boiler system operation in general.
“Installation Code for Oil-Burning Equipment” or You can also use this survey to locate system problems
applicable provisions of local building codes. Typical which will have to be corrected. To obtain copies of these
minimum chimney size is 8” x 8” x 15 feet high, unless Surveys, contact your PB Heat representative or download
otherwise allowed by code. If the vent system is not it from PeerlessBoilers.com.
sized correctly, the burner may not operate properly.
This can cause poor combustion, sooting, and odors to
occur. E. PLANNING THE LAYOUT

4. NFPA 31 recommends using a listed metal chimney Prepare sketches and notes of the layout of the
liner to reduce transient low draft during startup and installation. Include boiler location, venting system,
flue gas condensation during cyclic operation. Any existing piping and wiring. Show existing equipment that
doubt on the condition of a chimney or its ability to may interfere with installation of new equipment.
prevent the generation and accumulation of flue gas
condensate, must be lined according to NFPA 31. F. BOILER WATER TREATMENT
5. Inspect the existing chimney, chimney liner, and vent Consult a local qualified water treatment specialist for
connector. Make sure each are in good condition and recommendations regarding the appropriate chemical
repair or replace as required. compounds and concentrations which are compatible with

⚠ WARNING
local environmental regulations.

1. Steam Boilers
A masonry chimney must have a clay
flue liner. If flue gas condensation is a. Boiler water pH should be in the 7.5 to 11 range.
occurring, install a listed corrosion b. Boiler water chloride concentration should
resistant metal liner. be less than 30 ppm.
Failure to install a clay flue liner may c. The water hardness should be less than 7 grains
cause severe injury or death. per gallon to prevent scale build-up and foaming.

2. Water Boilers
6. Chimney flue gas condensation is affected by a
number of factors such as chimney design, flue a. Boiler water pH should be in the 7.5 to 11 range.
connector length, sulfur content in fuel oil, and flue gas b. Boiler water chloride concentration should
temperature. If your application experiences flue gas be less than 30 ppm.
condensation, installation of a listed corrosion resistant
c. The water hardness should be less than 9 grains
metal liner is required.
per gallon to prevent scale build-up.

3
BOILER PLACEMENT & ASSEMBLY

2. BOILER PLACEMENT & ASSEMBLY

A. SETTING THE BOILER C. CONNECTING THE FLUE OUTLET
1. Provide a level foundation, located as close as possible
to the center of the heating system. ⚠ WARNING
2. Refer to Figures 2.2 and 2.3 for exploded view of boiler Secure the flue collar to the vent
while checking and/or assembling parts of the boiler. connector and join the sections of
3. On packaged boilers, open burner mounting plate (item the vent connector using sheet metal
7) at this time to make certain the target wall (item screws or per listed vent manufacturer’s
2) is seated in the back of the combustion chamber. instructions.
(WBV-e-04/WBV-e-05) Ceramic fiber blanket base liner
(item 3) should be lying flat on bottom of combustion The WBV-e-03 and WBV-e-04 boiler models may be installed
chamber between target wall and burner mounting as a rear flue outlet unit or a top flue outlet unit. Packaged
plate. Close burner mounting plate. WBV-e-03 and WBV-e-04 boiler models are shipped as rear
flue outlet and may be converted. The WBV-e-05 boiler model
4. See clearance information in Section I, is only available as a top flue outlet unit. On Knockdown
“Preinstallation.” boilers, the flue outlet components are located in the water
B. FLUE BAFFLES trim or steam trim carton.

⚠ WARNING 1. If converting to a top flue application on a packaged

boiler, remove the large knockout in the jacket top
REMOVE FLUE BAFFLES if firing this panel. Coverplate for rear jacket (item 26) is located in
boiler at its lowest listed rate: trim carton. Attach using #10 x 1/2” sheet metal screws
(item 27).
0.60 GPH on 3 section
0.95 GPH on 4 section 2. On Knockdown boilers, install the flue collector
coverplate and 1/2” rope (items 19 and 20) on top of
Flue gas condensation may occur, the block assembly using four (4) 5/16” x 1-3/4” studs
causing deterioration of the vent system (item 18), nuts and washers provided. NOTE: Use of a
and premature failure of boiler. spray adhesive is advantageous when applying rope
seal to top of the sections.
1. Packaged Boilers - Flue baffles are factory installed. 3. Mount the flue collar adapter and flue gasket seal
Remove flue baffles if converting to WBV-e-03-060 or (items 24 and 21) to either the rear boiler section for a
WBV-e-04-095 rates. rear flue application, or to the flue collector plate (item
2. Knock-down Boilers - Flue baffles are located in the 20) for a top flue application. Use 5/16” hex head bolts
jacket cartons. Bend baffle tabs as shown in Figure (item 25) for rear flue outlet, and #14 x 1/2” sheet
2.1 and suspend baffles from top of flueways. Install metal screws (item 23) for top flue outlet.
one baffle per flueway. Do not install flue baffles if
converting to WBV-e-03-060 or WBV-e-04-095 rates. 4. Attach the rear outlet cover plate (item 22) to the

⚠ WARNING
remaining unused opening using four (4) 5/16” screws
(item 23) and washers provided.

Do not install flue baffles on models

WBV-e-03-060 or WBV-e-04-095. D. JACKET ASSEMBLY
(KNOCKDOWN BOILERS)
Flue gas condensation may occur,
causing deterioration of the vent system 1. If the boiler is to be installed with a rear flue outlet,
and premature failure of boiler. remove the square knock-out in the back panel.
2. Attach back panel to bosses on middle of back section
ON REAR BAFFLE with two 1/4” x 3/8” machine screws
BEND BOTH TABS
90 TOWARDS INSTALL FLUE (item 28) provided. The back panel has two 5/16”
BAFFLES,
FRONT OF
1 PER
diameter holes close to the center of the panel.
BOILER
FLUEWAY.
3. Attach both the left and right side panels to the back
ON REMAINING
BAFFLES BEND DO NOT INSTALL panel and secure with sheet metal screws (Item 30).
TAB 90 IN FLUE BAFFLES ON:
OPPOSITE WBV-e-03-060 4. Remove the burner mounting plate (item 7) and make
DIRECTIONS WBV-e-04-095 certain the target wall (item 2) is in correct position in
back of chamber. Ceramic fiber blanket liner (item 3,
WBV-e-04 and WBV-e-05) should be on floor of boiler
in front of target wall.
5. Remove the two (2) knockouts in the front jacket panel
which will allow clearance for the hinge. Place the front
jacket panel on the block and attach the left and right
side panels in the same manner as they are attached to
the back panel.
Figure 2.1: Flue Baffle Installation 6. Reinstall the burner mounting plate.
4
 BOILER PLACEMENT & ASSEMBLY
Figure 2.2: Steam Boiler

22
23

21
27
29
20

26
19

24 25
17 28
18

21

16B

14B
4 6 13B 15
8

10
2
30

9 3

11

7
12

20A
23
22
27 26
29 21
20

25 19
28

17
18
14A
13A

24 16A
21

15
6
30
1

4
5 10
7
2
3

8 12

9
Figure 2.3: Water Boiler 11

5
PIPING & CONTROLS

3. PIPING & CONTROLS

NOTICE 4. When the return temperature from the system will
be below 150°F on oil boilers for extended periods
Do not pipe boiler before jacket is (heat pump systems, outdoor reset, snow melt, etc.),
installed. provide piping and controls to protect the boiler from
condensation. Condensation will damage the boiler
A. PRESSURE TEST BLOCK ASSEMBLY and will lead to shortened boiler life and maintenance
problems.
1. Make up cold water supply connection to the boiler.
5. If using a Partner indirect fired water heater or other,
2. Install pressure gauge or pressure-temperature gauge see Figure 3.6 for typical piping. Also refer to additional
in tapping provided. See Boiler Dimensional drawing, instructions supplied with the Partner.
Figures 7.1 and 7.2 (Section 7)
6. If the boiler is to be used in conjunction with a
3. Plug all open tappings in the boiler and fill with water. refrigeration system, the chilled medium shall be piped
Apply approximately thirty (30) psig pressure. Check to in parallel with boiler and proper valves applied to
make certain that all joints and fittings are water tight. prevent the chilled medium from entering the boiler.
Refer to Figure 3.5.
4. After all joints and connections have been proven tight,
remove cold water supply and plugs from all tappings 7. If the boiler is connected to heating coils located in
that are to be used. See Figures 7.1 and 7.2 (Section 7) air handling units, the boiler piping system must be
for tapping locations. equipped with flow control valves or other automatic
devices to prevent gravity circulation of the boiler
water during the cooling cycle.
B. BOILER RETURN CLEARANCE
Return piping must allow for opening and closing Burner D. STEAM BOILER PIPING
Mounting Plate. PB Heat, LLC suggests installing a 1-1/4
NPT tee, a 90° elbow, and a 1-1/4 NPT x 5” long nipple in 1. Refer to the Steam Installation Survey and Hydronics
the return tapping before a vertical stand pipe is used. Institute Residential Hydronic Heating Installation/
Design Guide for assistance.

C. WATER BOILER PIPING 2. See table below for pipe sizing. The return loop from
system should always enter equalizer through the
1. Refer to the Water Installation Survey and Hydronics Hartford Loop, 2” to 4” below normal water line. See
Institute Residential Hydronic Heating Installation/ Figure 3.2.
Design Guide for guidance.
Boiler Model Supply Riser Header Equalizer
2. The supply and return connections should be sized to No. “A” “B” “C”
suit the system. A 1-1/2” to 1-1/4” reducing coupling WBV-e-03 (1) 2” 2” or 3” 1-1/4”
may be used where the system piping is 1-1/2”.
WBV-e-04 (1) 2” 2” or 3” 1-1/4”
3. The supply should be out the top of the back section
and return to the bottom of the front section as shown 3. Use swing joints to attach header to avoid damage to
in Figure 3.1. There is a 3/4” tapping in the top of the the boiler due to thermal expansion and contraction of
back section for air elimination. steam header pipe.

4. Pipe the steam header a minimum of 24” above the

normal water line using swing joints to attach the risers
into the steam header.

Figure 3.1: Water Boiler Piping Figure 3.2: Steam Boiler Piping
6
 PIPING & CONTROLS

E. TANKLESS HEATER OR COVERPLATE F. CONTROLS

1. If a tankless coil is used, install as pictured. On water
boilers (item 16A), install in opening in front section. NOTICE
On steam boilers (item 16B), install in opening in rear Be sure rubber gasket is in place
section. For suggested piping of tankless water heaters between cover plate or water heater
refer to Figures 3.3 and 3.4. plate and boiler section.

⚠ DANGER 1. Water Boiler Controls:

Install anti-scald device in hot water
supply piping. Water temperature above ⚠ CAUTION
125°F can cause severe burns instantly Pipe the discharge of the safety
or death from scalds. valve or relief valve to prevent injury
in the event of pressure relief. Pipe the
2. If not using a tankless coil, cover the heater opening discharge to a drain. Provide piping that
with cover plate (item 13A or 13B). is the same size as the relief valve.
HIGH TEMPERATURE
HOT WATER a. Install the limit / operating control, pressure-
temperature gauge and safety relief valve.
TANKLESS See Figure 7.1 (Section 7) for proper location.
HEATER
For installations subject to UL726, a second
operating control that senses water temperature
3/4"
CONTROL is also required (not provided). Use an L4080B
TAPPING MIXED or equivalent. Install in the supply piping near
WATER
the boiler.

12" MIN. 2. Steam Boiler Controls:

a. Install the limit / operating control, pressure gauge,
gauge glass trim and safety relief valve. See Figure
7.2 (Section 7), Figure 3.7 (float boilers) and cover
photo (probe boilers).

b. For installations subject to UL726, a second

FLOW CONTROL WATER
MIXER operating control that senses steam pressure
is required (not provided). Use a PA404A or
COLD WATER INLET equivalent. On probe boilers, install the additional
pressure control opposite the
Figure 3.3: Tankless Coil Piping, Steam Boiler standard PA404A using a cross instead of a
tee along with a second brass siphon (not
provided). On float boilers, install the additional
pressure control in the 1/4” tapping on the top of
HIGH TEMPERATURE the float low water cut-off using a vertical (360º)
HOT WATER
brass siphon (not provided).
TANKLESS
HEATER
c. For application of a probe low-water cut-off,
use only Hydrolevel CG450. See Figure 7.2 (Section
3/4" CONTROL
MIXED TAPPING 7) for location. See also control manufacturers
WATER
instruction sheet.

d. See Figure 3.7 for application of float low water

cut-offs.

12" MIN.
NOTICE
Series WBV b boilers are not for use
FLOW CONTROL
in commercial installations where a
secondary low water cut-off is required.
WATER
MIXER

COLD WATER INLET

Figure 3.4: Tankless Coil Piping, Water Boiler

7
PIPING & CONTROLS

3. For Canadian installations, a blocked vent switch 4. For complete information on servicing and adjustment
must be installed. The optional blocked vent switch of controls, refer to the attached control specification
kits listed below include a Field Controls WMO-1 vent sheets.
switch, draft regulator, and French Clearance/Rating
label. Follow installation instructions provided by the
vent switch manufacturer. Vent switch must be wired
to shut off power to burner.

Model Flue Diameter Vent Kit

WBV-e-03/04 6” 50345
WBV-e-05 7” 50346

CHECK VALVE
SUPPLY LINE
BOILER

WATER
CHILLER
RETURN
LINE

THREE WAY
VALVE

Figure 3.5: Piping to Isolate Boiler from Chilled Figure 3.7: Float Low Water Cut-off
Medium on Chiller Systems

Figure 3.6: Piping with Peerless® Indirect Water Tank

8
 ELECTRICAL

4. ELECTRICAL
A. GENERAL
All electrical wiring shall be done in accordance with
the National Electrical Code and Local Requirements.
Single pole switches including those of safety controls or
protective devices shall not be wired in a grounded line.

⚠ IMPORTANT
In accordance with Section 325 (f) (3) of the Energy Policy and Conservation Act, water
boilers are equipped with a feature that saves energy by reducing the boiler water
temperature as the heating load decreases. This feature is equipped with an override
which is provided primarily to permit the use of an external energy management system
that serves the same function.
THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING
CONDITIONS IS TRUE:
• An external energy management system is installed that reduces the boiler water
temperature as the heating load decreases.
• This boiler is not used for any space heating.
• This boiler is part of a modular or multiple boiler system having a total input of
300,000 BTU/hr or greater.
• This boiler is equipped with a tankless coil.

B. WIRING
1. See Section 5 for mounting burner.

2. Knockdown Boilers:
Install junction box, limit harness, and Heyco bushing,
each located in the trim carton. See Figure 4.1 or Figure
4.2. Mount junction box to the holes in the right side
of jacket with (2) #10 x 1/2” sheet metal screws. Attach
Heyco bushing to 7/8” knockout in left side of junction
box. Connect limit harness to 7/8” knockout on top of
junction box and insert limit harness Molex connector
into Heyco bushing until it snaps firmly in place.

⚠ WARNING
Improper installation of burner harness
can allow burner to energize with burner
mounting plate open, creating a severe
burn hazard to boiler maintenance
personnel.
3. Install burner harness located in the burner carton.

4. For complete information on servicing and adjustment

of controls, refer to the attached control specification
sheets.

5. See the following Wiring Diagrams:

Figure 4.3 - Water Boilers, Hydrolevel 3250

Limit Control
Figure 4.4 - Steam Boilers with Float LWCO
Figure 4.5 - Steam Boilers with Probe LWCO

9
ELECTRICAL

Figure 4.1: Junction Box Wiring, Knockdown Water Boilers

Figure 4.2: Junction Box Wiring, Steam Boilers

10
 ELECTRICAL

Figure 4.3: Water Boilers, Hydrolevel 3250 Limit Control

Figure 4.3a: Hydrolevel HydroStat 3250 Limit Control Wiring Details

11
ELECTRICAL

Figure 4.4: Steam with Float Low Water Cut-off

Figure 4.5: Steam with Probe Low Water Cut-off

12
 BURNER SETUP & BOILER OPERATION

5. BURNER SETUP & BOILER OPERATION

⚠ CAUTION 2. Adjust burner and barometric draft control for highest
CO² (Maximum 13.1%) while maintaining a 0 Smoke
Burn only #2 Fuel Oil in this appliance. and a minimum -.01” W.C. draft overfire.
Do not use gasoline, crankcase drainings
or any oil containing gasoline. All adjustments must be made using suitable
instruments such as found in a Bacharach Combustion
Test Kit.
A. BURNER INSTALLATION
3. Burner and boiler can be shut down by turning down
1. The oil burner is supplied with a mounting flange fixed the thermostat and moving the main boiler service
in position. switch to the “off” position.
2. Mount the burner to the burner mounting plate (item 4. See burner manufacturer’s manual for further
5) with four (4) 5/16” studs and nuts provided. information regarding the burner.

NOTICE
C. CHECK BOILER CONTROLS
Be sure hi temp gasket is between the
burner mounting flange and the Burner 1. Limit and Operating Controls:
Mounting Plate. a. Lower the set point of each control until the burner
shuts down. Note that the system pressure (or
3. Care must be taken when routing the oil lines so not temperature) corresponds to the desired set point.
to interfere with the opening and closing of the burner
b. Return the controls to the desired set point.
mounting plate. Flexible oil lines or flared copper
disconnects with valves (when copper lines are used)
may be installed to assure full opening of the burner 2. Low Water Cut-off (if used) - consult the
mounting plate when servicing. manufacturer’s instructions for the low water cut-off
operational check procedure.
NOTICE
Two-pipe oil supply for Riello burner D1. FILL THE BOILER (WATER BOILERS)
requires a separate kit. Order part 1. Fill the boiler and system with water making certain
#C7001026 from Riello dealer. to vent air from all high points in the system. Water
should bleed from each air vent when it is opened.
4. Oil burner specifications: 2. The pressure reducing valve on the fill line will typically
For information pertinent to the oil burner such as allow the system to be filled and pressurized to 12 psi.
nozzle sizing, fuel supply piping, adjusting or servicing, Consult the valve and expansion tank manufacturer for
refer to the charts in this section and the burner more detailed information.
installation manual.
3. Check all joints and fittings throughout the system for
B. BURNER START-UP & ADJUSTMENT leaks. If leaks are found, drain the system and repair as

⚠
required.
CAUTION 4. See Section 1 - Preinstallation for boiler water
Do not start the burner unless all treatment requirements.
cleanout doors are in place.
5. If the system requires antifreeze protection, use only
propylene glycol specially formulated for hydronic
1. Burner should start automatically when thermostat is systems. These contain inhibitors that prevent
turned up and main boiler service switch is turned on. corrosion of the boiler and system components. Do not
If burner does not start, check to be sure there is oil in use ethylene glycol or automotive antifreezes.
the tank and push reset button on burner control: a. Make sure that the antifreeze supplier can provide
Beckett: Square red button. periodic testing of antifreeze concentration and
Carlin: Round red button. inhibitor level.
Riello: Round red button inside clear flexible b. If an automatic fill valve is used, the solution
cover on back of burner cover. strength in the system must be checked to assure
that the antifreeze concentration has not been
If burner still does not start, contact serviceman. overly diluted.

⚠ CAUTION
Do not attempt to start the burner when
excess oil has accumulated, when
the unit is full of vapor, or when the
combustion chamber is very hot.
13
BURNER SETUP & BOILER OPERATION

c. Local codes may require the addition of a backflow 5. Use common washing soda, such as Arm and Hammer
preventer or manual fill only with separation from Super Washing Soda. Mix 1/2 pound of soda with
the city water supply. water in a 10 quart pail. Pour the mixture into the
d. Consider the minimum temperature of potential boiler through the safety relief valve tapping.
exposure in the system when deciding on the
6. Open the skim valve. Fill boiler until water begins to
antifreeze concentration. A concentration of
flow out of the valve.
50% generally provides protection from freezing to

⚠
-30°F.
CAUTION
D2. FILL THE BOILER (STEAM BOILERS) Do not leave boiler unattended while
firing burner. Operating boiler with water
1. The normal water line for steam boilers with gravity below minimum permissible water level
returns is shown in Figure 7.2. may fracture sections.
2. For systems with pumped returns or boiler feed units,
the fill level will depend on the control being used. 7. Turn on burner. Allow boiler water to heat up to just
Verify the unit maintains a water level that is visible in below steaming (180 - 200°F). Do not allow boiler to
the gauge glass and does not exceed the normal water steam; steaming mixes up contaminants instead of
level. floating them at surface.
3. Check all joints and fittings in the system piping for 8. Open make-up water valve to continually feed water
leaks and repair as necessary to boiler. Adjust flow to maintain water temperature at
4. See Section 1 - Preinstallation for boiler water 180 - 200° F.

⚠
treatment requirements.
CAUTION
E. PURGE AIR FROM THE SYSTEM
Do not allow make-up water to flow too
(WATER BOILERS ONLY) fast. Excessive quantities of cold water
may fracture sections.
1. Purge the system using purge valves, isolating zones in
the process or use system vents. Do not operate the
pump(s) while purging. Pumps will hold air in the eye 9. Continue skimming boiler until water flowing from
of the impeller. skim tapping flows clear. This will take some time,
possibly several hours for a dirty system.
2. Allow the system to reach 180°F and use manual vents,
if installed, to remove any remaining air. Watch the 10. Turn off burner, close make-up water valve.
pressure gauge as the system approaches 180°F. If the
pressure exceeds the design operating pressure, check: 11. Drain boiler completely. Refill and drain one or two
times to wash out all washing soda.
a. Fill valve pressure.

b. Expansion or compression tank operation and 12. Remove skim valve and piping. Install 1-1/4”NPT plug in
sizing. skim tapping.

F. (STEAM BOILERS ONLY) NOTICE

1. Clean the boiler within one week after initial start-up. If gauge glass becomes dirty more
Cleaning will be more effective if boiler operates a day contaminants have worked loose in
or two to loosen sediment and impurities in system. system. Repeat cleaning and skimming
process as needed to clean system.
2. Boiler must be cleaned to remove any accumulation of
oil, grease, sludge, etc. in the system. These substances
can cause foaming and surging of boiler water,
producing an unstable water line and water carryover
to system.

⚠ WARNING
Cleaning the boiler requires the use of
very hot water and corrosive chemicals.
Use care when handling to prevent injury.
3. Connect a skim valve off the 1-1/4 NPT skim tapping on
front of boiler. See Figure 7.2 (Section 7) to locate skim
tapping. Run a drain line off skim valve to a point of
safe discharge.

4. Provide a means of supplying continuous fresh water

to the boiler for the cleaning process.

14
 BURNER SETUP & BOILER OPERATION
Table 5.1: Beckett Burner Specifications
BECKETT BURNER SPECIFICATIONS
Boiler Burner Burner Static Pump Start-up Settings Head
Nozzle Size
Model No. Model No. Head Plate Pressure Air Shutter Air Band Setting
WBV-e-03-085 AFG-F3¹ F3 3-3/8” 0.75 80° B HAGO³ 140 PSI 6.0 1 N/A
WBV-e-03-105 AFG-F4 F4 3-3/8” 0.90 80° B HAGO 140 PSI 6.0 0 N/A
WBV-e-04-095 AFG-F4 F4 3-3/8” 0.85 80° B DEL4 140 PSI 6.0 0 N/A
WBV-e-04-125 AFG-F4 F4 3-3/8” 1.10 80° B HAGO³ 140 PSI 5.0 2 N/A
WBV-e-04-150 AFG-F6 F6 2-3/4” 1.25 80° B HAGO 140 PSI 8.0 1 N/A
WBV-e-05-175 AFG-MV1 V-1 - 1.50 60° B HAGO³ 140 PSI 10.0 3 3
WBV-e-05-195 AFG-MV1 V-1 - 1.65 60° B HAGO 140 PSI 10.0 5 3

BECKETT NX BURNER SPECIFICATIONS

Boiler Model No. Burner Model Nozzle Size Pump Pressure Start Up Head/Air
WBV-e-03-085 NX70LB 0.65 x 60° W DEL³ 170 1.5
WBV-e-03-105 NX70LB 0.85 x 60° B HAGO 170 2.5
WBV-e-04-095 NX70LB 0.75 x 60° W DEL4 170 2.0
WBV-e-04-125 NX70LD 1.10 x 60° W DEL³ 140 1.0
WBV-e-04-150 NX70LD 1.25 x 60° W DEL 140 2.0
Note: Burner used to fire the WBV-e-03-085 and 1.05 rate is also required to fire the WBV-04-e-095 rate with nozzle indicated in above chart.

Table 5.2: Carlin Burner Specifications (with 98022 PSC motor)

CARLIN BURNER SPECIFICATIONS (WITH 98022 PSC MOTOR)
Boiler Burner Head Bar or Start-up Settings
Nozzle Size Pump Pressure
Model No. Model No. Head Setting Air Shutter Air Band
WBV-e-03-085 EZ-1HP 0.60 - 0.65 0.65 70° A DEL³ 150 PSI Blank 0.60
WBV-e-03-105 EZ-1HP 0.85 - 1.00 0.85 70° A DEL 150 PSI Blank 0.65
WBV-e-04-095 EZ-1HP 0.75 0.75 70° A DEL4 150 PSI Blank 0.60
WBV-e-04-125 EZ-1HP 0.85 - 1.00 1.00 70° A DEL³ 150 PSI Blank 0.85
WBV-e-04-150 EZ-1HP 1.10 - 1.25 1.25 60° B DEL 150 PSI Blank 1.00
WBV-e-05-175 99FRD 5 1.50 60° B HAGO³ 150 PSI Open 10% open
WBV-e-05-195 99FRD 5 1.65 60° B HAGO 150 PSI Open 45% open

Table 5.3: Riello Burner Specifications

RIELLO BURNER SPECIFICATIONS
Boiler Burner Start-Up Settings
Burner Series Nozzle Size² Pump Pressure
Model No. Model No. Turbulator Air Damper
WBV-e-03-060 F3 Series 40 0.50 90° B 145 PSI 0.0 2.9
WBV-e-03-085 F5 Series 40 0.65 60° W³ 170 PSI 1.0 2.45
WBV-e-03-105 F5 Series 40 0.85 60° W 165 PSI 2.5 2.8
WBV-e-04-095 F5 Series 40 0.75 80° B4 160 PSI 0.5 2.25
WBV-e-04-125 F5 Series 40 1.00 60° W³ 155 PSI 2.5 3.4
WBV-e-04-140 F5 Series 40 1.10 60° W 160 PSI 4.0 4.2
WBV-e-05-175 F10 Series 40 1.35 60° B³ 165 PSI 2.0 2.5
WBV-e-05-195 F10 Series 40 1.50 60° B 170 PSI 2.5 2.8
Factory Installed Nozzles (Packaged Boilers or Burner Cartons) are indicated in Boldface.
1 Requires Low Firing Rate Baffle
2 Delavan Recommended
3 Shipped Loose with Packaged Boiler or Burner Carton
4 Not included with Packaged Boiler or Burner Carton

15
MAINTENANCE

6. MAINTENANCE
⚠ WARNING
Product Safety Information
Refractory Ceramic Fiber Product

This appliance contains materials made from refractory ceramic fibers (RCF).
Airborne RCF, when inhaled, have been classified by the International Agency
for Research on Cancer (IARC), as a possible carcinogen to humans. After
the RCF materials have been exposed to temperatures above 1800°F, they
can change into crystalline silica, which has been classified by the IARC as
carcinogenic to humans. If particles become airborne during service or repair,
inhalation of these particles may be hazardous to your health.

Avoid Breathing Fiber Particulates and Dust

Suppliers of RCF recommend the following precautions be taken when handling

these materials:

Precautionary Measures:
Provide adequate ventilation.
Wear a NIOSH/MSHA approved respirator.
Wear long sleeved, loose fitting clothing and gloves to prevent skin contact.
Wear eye goggles.
Minimize airborne dust prior to handling and removal by water misting the
material and avoiding unnecessary disturbance of materials.
Wash work clothes separately from others. Rinse washer thoroughly after use.
Discard RCF materials by sealing in an airtight plastic bag.

First Aid Procedures:

Inhalation: If breathing difficulty or irritation occurs, move to a location with
fresh clean air. Seek immediate medical attention if symptoms persist.
Skin Contact: Wash affected area gently with a mild soap and warm water. Seek
immediate medical attention if irritation persists.
Eye Contact: Flush eyes with water for 15 minutes while holding eyelids apart.
Do not rub eyes. Seek immediate medical attention if irritation persists.
Ingestion: Drink 1 to 2 glasses of water. Do not induce vomiting. Seek
immediate medical attention.

16
 MAINTENANCE

A. GENERAL C. WEEKLY MAINTENANCE

(WITH BOILER OPERATING)
1. Check pipes adjacent to cold walls or in unheated
spaces. Insulate and tape them if necessary to be sure 1. Flush float-type low-water cut-off (if used) to remove
they can’t freeze up. Keeping the water moving at all sediment from the float bowl as stated in the
times will reduce the likelihood of freezing. manufacturer’s instructions.
2. If there is considerable foreign matter in the boiler
water, the boiler should be shut down and allowed to D. MAINTENANCE OF SAFETY RELIEF
cool, then drained and thoroughly flushed out. Drain VALVE
the boiler at the drain cock. Pipe the drain cock to a
suitable drain or containment device (if antifreeze is 1. Check function and maintain safety relief valve as
used). Flush the system to remove remaining matter. specified by manufacturer, typically every other month
See Section 1 - PreInstallation for water quality or every month, per the instructions on the tag on the
requirements If there is evidence that hard scale has safety relief valve.
formed on the internal surfaces, the boiler should be
cleaned by chemical means as prescribed by a qualified
water treatment specialist. E. MONTHLY MAINTENANCE
(WITH BOILER OPERATING)
3. There must be no signs of continuous wetness at the
chimney. If signs of continuous wetness are observed, 1. Check boiler room floor drains for proper functioning.
a qualified service agency must be consulted to modify
the vent configuration to prevent the formation of 2. Test probe type low-water cut-off (if used) by using the
condensate, which may damage the vent pipe. Push-to-Test Button.

⚠ WARNING ⚠ CAUTION
Do not use this appliance if any part has Turn off power to boiler before adjusting
been under water. Improper or dangerous limit control.
operation may result. Immediately call
a qualified service technician to inspect 3. Test limit by lowering the limit set point until the
the boiler and to replace any part of the burner shuts down. When proper operation is
control system and any control which has confirmed, return the set point to original setting.
been under water.
4. Follow additional instructions in the Burner Manual for
B. DAILY MAINTENANCE proving the burner component operation.
(WITH BOILER OPERATING)
Daily boiler observation can be performed by the owner. F. MAINTENANCE – ANNUAL
If any potential problems are found, a qualified installer or
service technician/agency must be notified. NOTICE
1. Remove any combustible materials, gasoline and Entire heating system, including boiler,
other flammable liquids and substances that generate burner and venting system, must be
flammable vapors from the area where the boiler is inspected at least once a year by a
contained. Make certain that the boiler area has ample qualified heating professional. Boiler is to
air for combustion and ventilation and that there are be cleaned at least once a year.
no obstructions to the free flow of air to and from the
boiler.
⚠ WARNING
2. Observe general boiler conditions (unusual noises,
vibrations, etc.) Disconnect all power to the burner before
accessing combustion chamber.
3. Observe operating temperature and/or pressure gauge
on the boiler. Boiler pressure should never be higher
than 5 psi below the rating shown on the safety relief
valve. The valve rating can be found on the top of the
safety relief valve. Boiler temperature should never be
higher than 250°F.

4. Check for water leaks in boiler and system piping.

17
MAINTENANCE

TO CLEAN: G. IF A LONG SHUTDOWN IS REQUIRED

1. Remove top jacket panel and flue collector plate, 1. To take boiler out of service if the boiler and system
Item 20 (Figure 2.2 or 2.3). are not to be used when temperatures are below
freezing:
2. Remove and clean flue baffles. a. Drain the boiler and system completely and shut
off make-up water supply.
3. To thoroughly clean the boiler it must be brushed
down from the top. Alternatively, for limited space b. Open main line power disconnect switch to boiler.
or minimum clearance to combustible installations, Remove the fuses or secure the switch so that the
cleaning the heat exchanger from the combustion power cannot be turned on accidentally.
chamber side is acceptable. If unit is extremely dirty, it
may be necessary to brush from both directions. The 2. Be certain that the boiler and system are refilled
target wall is made of a soft ceramic fiber. Care must be before returning to service.
taken not to damage this material during cleaning.

4. Remove any scale or soot from the combustion

chamber area by vacuum cleaning or any other
⚠ CAUTION
available means. Always keep the manual fuel supply valve
shut off if the burner is shut down for an
NOTICE extended period of time.
Burner mounting plate must be opened to
facilitate this operation.

5. Replace flue baffles (Refer to Section 2.B).

6. Replace oil burner and flue collector cover plate

making sure all gaskets are in place.

7. Replace jacket top panel.

NOTICE
All cover plates, enclosures, and guards
must be maintained in place at all times,
except during maintenance and servicing.

8. Inspect venting system.

18
 BOILER DIMENSIONS & RATINGS

7. BOILER DIMENSIONS & RATINGS

Boiler Jacket Jacket Jacket Rear of Jacket Vent Size

Model Depth Width Height to c/l of Vent Diameter
Number “A” “B” “C” “D” “E”
WBV-e-03-060/085/105 14-1/8” 22-1/8” 35” 7-1/16” 6”
WBV-e-04-095/125/150 18-1/8” 22-1/8” 35” 9-1/16” 6”
WBV-e-05-175/195 22-1/8” 22-1/8” 35” 11-1/16” 7”

Figure 7.1: Boiler Dimensions, Water Boiler

Boiler Jacket Jacket Jacket Rear of Jacket

Model Depth Width Height to c/l of Vent
Number “A” “B” “C” “D”
WBV-e-03-085/105 15-3/4” 22-1/8” 35” 8-7/8”
WBV-e-04-125/150 19-3/4” 22-1/8” 35” 10-7/8”

Figure 7.2: Boiler Dimensions, Steam Boiler

19
BOILER DIMENSIONS & RATINGS
Table 7.1: Boiler Ratings - Water

SERIES WBV b BOILER RATINGS - WATER

Series WBV b - Water

Minimum
Heating Water Stack
AFUE, Content, Draft
Boiler Input Capacity3, Net Ratings2
% gal Required,
Model MBH
in. W.C.
Number Water,
GPH¹ MBH Water Water
MBH
WBV-e-03-060-W 0.60+♦ 84 75 65 87.5* 11.75 -0.03
WBV-e-03-085-W 0.85 119 105 91 87.1* 11.75 -0.04
WBV-e-03-105-W 1.05 147 127 110 86.0 11.75 -0.05
WBV-e-04-095-W 0.95+ 133 117 102 87.0* 14.75 -0.03
WBV-e-04-125-W 1.25 175 154 134 87.1* 14.75 -0.04
WBV-e-04-150-W 1.50 210 183 159 86.1 14.75 -0.05
WBV-e-05-175-W† 1.75 245 214 186 86.6 17.75 -0.05
WBV-e-05-195-W† 1.95 273 237 206 86.1 17.75 -0.06
* As an ENERGY STAR® Partner, PB Heat, LLC has determined that these firing rates meet the ENERGY STAR guidelines for energy efficiency.
† Top venting only.
+ Nozzles for these firing rates not provided as standard equipment. Consult Factory for price and availability.
♦ This firing rate can only be achieved with a Riello F-3 burner. See Table 5.3.
1 Burner input based on No. 2 fuel oil with a heating value of 140,000 Btu per gallon.
2 Net water ratings based on an allowance of 1.15. Consult Factory before selecting a boiler for installations having unusual piping and pickup
requirements, such as intermittent system operation, extensive piping systems, etc.
3 Heating Capacity and Annual Fuel Utilization Efficiency (AFUE) ratings are based on U.S. Government tests.

Chimney Size: 8” x 8” x 15 ft.

Table 7.2: Boiler Ratings - Steam

SERIES WBV b BOILER RATINGS - STEAM

Series WBV b - Steam

Minimum
Heating Water Stack
AFUE, Content, Draft
Boiler Input Capacity3, Net Ratings2
% gal Required,
Model MBH
in. W.C.
Number Steam Steam,
GPH¹ MBH Steam Steam
Sq. Ft. MBH
WBV-e-03-085-S 0.85 119 104 325 78 85.6 12.00 -0.04
WBV-e-03-105-S 1.05 147 127 396 95 85.0 12.00 -0.05
WBV-e-04-125-S 1.25 175 152 475 114 85.6 14.87 -0.04
WBV-e-04-150-S 1.50 210 180 563 135 85.0 14.87 -0.05
1 Burner input based on No. 2 fuel oil with a heating value of 140,000 Btu per gallon.
2 Net steam ratings based on an allowance of 1.333. Consult Factory before selecting a boiler for installations having unusual piping and pickup
requirements, such as intermittent system operation, extensive piping systems, etc.
3 Heating Capacity and Annual Fuel Utilization Efficiency (AFUE) ratings are based on U.S. Government tests.

Chimney Size: 8” x 8” x 15 ft.

20
This Page Intentionally
Left Blank

21
REPAIR PARTS

8. REPAIR PARTS
Repair parts are available from your local PB Heat, LLC distributor or from Parts To Your
Door at 1 (610) 916-5380 (www.partstoyourdoor.com).
Note: Remember to include the boiler model number and serial number when ordering parts.

Table 8.1

Item Quantity Stock

Description
No.* Required Code
Block Assembly – Water – WBV-e-03( Open) 1 90190
Block Assembly – Water – WBV-e-04 (Open) 1 90191
Block Assembly – Water – WBV-e-05 (Open) 1 90192
1 Block Assembly – Water – WBV-e-03 (Closed) 1 90348
Block Assembly – Water – WBV-e-04 (Closed) 1 90349
Block Assembly – Steam – WBV-e-03 (Open) 1 90707
Block Assembly – Steam – WBV-e-04 (Open) 1 90708
2 Target Wall 1 50795
Base Liner, 1/2” x 6” x 14” – WBV-e-04 1 50857
3
Base Liner, 1/2” x 10-1/2” x 14” – WBV-e-05 1 50858
4 Swing Door Hinge 1 90538
5 Bolt, 5/16-18 x 5/8” Lg., Hex Hd (Hinge to Block) 2 91588
6 Stud, 5/16-18 x 2-1/4” Lg. (Burner Plate to Block) 2 51747
7 Burner Mounting Plate Assembly 1 90158
– Burner Mounting Plate Insulation 1 50794
8 Burner Mounting Plate Rope Seal 1 51210
9 Observation Door Round Cover Plate 1 51677
10 Machine Screw, 5/16-18 x 3/4” Lg. (To Mount Observation Door) 1 99802
11 Machine Screw, 3/8-16 x 1/2” Lg. SS (Observation Port) 1 7511
12 Stud, 5/16-18 x 1” Lg. (Burner to Plate) 4 51748
13A Coil Cover Plate (Front) – Water 1 99812
13B Coil Cover Plate (Rear) – Steam 1 90141
14A Coil Rubber Gasket (Front) – Water 1 51800
14B Coil Rubber Gasket (Rear) – Steam 1 51673
15 Cap Screw, 3/8-16 x 3/4” Lg., Hex Hd 6 (Front); 8 (Side) 99788
Tankless Coil – WBV-e-03 – Water 1 90532
16A Tankless Coil – WBV-e-04 – Water 1 90534
Tankless Coil – WBV-e-05 – Water 1 90534
16B Tankless Coil – WBV-e-03 & 04 – Steam 1 90530
17 Flue Baffle 1 per Flue 51613
18 Stud, 5/16-18 x 1-3/4” Lg. 4 51754
19 Flue Collector Plate Rope Seal 4 ft. 51211
Flue Collector Plate – WBV-e-03 1 90565
20
Flue Collector Plate – WBV-e-04 1 90566
20A Flue Collector Plate w/ Collar – WBV-e-05 1 90562
21 Flue Gasket Seal 1 PP5011
22 Top/Rear Flue Outlet Cover Plate – WBV-e-03 & 04 Only 1 90563
23 Screw, #14 x 1/2” Lg., SMS 4 5039
Flue Collar Adapter – WBV-e-03 & 04 – Water 1 90568
24
Flue Collar Adapter – WBV-e-03 & 04 – Steam 1 90386
25 Cap Screw, 5/16-18 x 3/4” Lg., Hex Hd SS 4 91450
26 Jacket Rear Outlet Cover Plate 1 51812
27 Screw, #10 x 1/2” Lg., SMS 4 99992
28 Machine Screw, 1/4-20 x 3/8” Lg. 2 91590

Part numbers may be subject to change without notice. Continued on P. 24

22
 REPAIR PARTS
Figure 8.1: Steam Boiler

22
23

21
27
29
20

26
19

24 25
17 28
18

21

16B

14B
4 6 13B 15
8

10
2
30

9 3

11

7
12

20A
23
22
27 26
29 21
20

25 19
28

17
18
14A
13A

24 16A
21

15
6
30
1

4
5 10
7
2
3

8 12

9
Figure 8.2: Water Boiler 11

23
REPAIR RATES

Table 8.1 (continued from P. 22)

Item Quantity Stock

Description
No. Required Code
Jacket Assembly – Water – WBV-e-03 – 90291
Jacket Assembly – Water – WBV-e-04 – 90288
29 Jacket Assembly – Water – WBV-e-05 – 90290
Jacket Assembly – Steam – WBV-e-03 – 90292
Jacket Assembly – Steam – WBV-e-04 – 90289
30 Screw, #10 x 1/2” Lg., SMS 10 99992
– Burner Harness with 4-pin connector, Beckett / Carlin - 11-1/2” Lg. Conduit 1 50918
– Burner Harness with 4-pin connector, Riello - 17-1/2” Lg. Conduit 1 50921
– Heyco bushing at junction box (holds 4-pin connectors) - 1 7957
Steam and KnockDown boilers
– 6" Draft Regulator 1 90724
– 7" Draft Regulator 1 90725
Water Trim
– Limit Control, Hydrolevel 3250, w/ Sensor 1 50343
– Sensor for Hydrolevel 3250, 10" Long 1 54522
– Well, 3/4" NPT, Long shank, Hydrolevel 48-202 1 50792
– 3/4” Safety Relief Valve, 30 psi 1 50501
– Temp/Press Gauge, 2-1/2 RD, 320°F, 0-75#, 1/4" NPT 1 51324
– Drain Valve, 3/4" NPT 1 50764
– Harness, Limit Control to Burner - Package Water Boilers 1 54507
– Harness, Limit Control to Jbox/Burner - KnockDown Water Boilers 1 54554
– Harness, Circulator - Package Water Boilers 1 X7083
– Switch, Round Toggle, 120 VAC - Package Water Boilers 1 6050
Steam Trim
– Pressure Control, PA404A 1 50549
– Siphon, 1/4" NPT, 90° Brass - Probe Boilers 1 6667
– Siphon, 1/4" NPT, 180° Brass - Float Boilers 1 6666
– 7-1/4" Gauge Glass, w/ Valves & Rods 1 50513
– LWCO, Hydrolevel CG450, w/ EL1214 Probe - Probe Boilers 1 29041
– LWCO, McDonnell & Miller 67PE-2 - Float Boilers 1 29003
– Safety Relief Valve, 3/4" NPT, 15 PSIG 1 50510
– Pressure Gauge, 2-1/2 RD, 0-30#, 1/4" NPT 1 51325
– Drain Valve, 3/4" NPT 1 50764
– Harness, Probe to Junction Box - Package Probe Boilers 1 X7085
– Harness, Probe to Limit Control - Package Probe Boilers 1 PP7031
– Harness, Float to Limit Control & Junction Box - Package Float Boilers 1 EC7026

Stub harness with 4-pin connector (mates with burner harness at junction box) -
– 1 EC7025
KnockDown Steam Boilers

24
NOTES

25
 Series WBV ®

Oil Boilers

Installation,
Operation &
Maintenance
Manual
TO THE INSTALLER:
This manual is the property of the owner and must
be affixed near the boiler for future reference.
TO THE OWNER:
This boiler should be inspected annually by a
Qualified Service Agency.

Service Information
Name:

Address:

PB HEAT, LLC
131 S. CHURCH ST • BALLY, PA 19503
Phone:

PP8046 R39 (6/22-8M)

©2022 PB Heat, LLC. All rights reserved. Printed in U.S.A.