Bühler AG

CH-9240 Uzwil, Switzerland

Phone +41 71 955 11 11
Fax +41 71 955 33 79
www.buhlergroup.com

Operating instructions

Bag closing conveyor

MWTC

For additional documentation, see Chapter 2

For spare parts, see Chapter 9 MWTC-66596-1-en-0405
2 Bag closing conveyor

Preface
These operating instructions document the MWTC bag closing conveyor.
The operating instructions have to be handed over to those persons who are
responsible for the operation and the supervision of these machines.
This operating manual includes the necessary information for the user with regard
to installation, operation and maintenance.
We have refrained from describing tasks requiring no special knowledge.
Instructions for repairs exceeding the normal maintenance tasks are not provided.
The machine is built according to the common standards of safety technology.
Despite that, non-intended use can cause danger to the user. For this reason, safety
has been given the highest priority.
The corresponding safety instructions are indicated as follows:

Danger!
Risk of injury for persons.

Caution!
Warning against material damage.

Note:
Important information or instructions.

Important information
• Procedures upon receipt
Inspect the equipment visually in accordance with the delivery contract as soon
as it has been received.
• Storage
Equipment that is not installed immediately must be stored protected from
weather and other influences.
• Installation
The assembly and installation of the machine and machine equipment must
only be carried out by observing all installation instructions supplied.
• Design variants
If different designs are described in the documentation provided, only the infor-
mation concerning the version supplied will apply. We reserve the right to make
modifications due to technical progress up to the time of delivery.
• Duty of instruction
Commissioning and maintenance must only be done by trained specialists. Prior
to the initial start-up the operating personnel must familiarise themselves with
the documentation provided.

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Table of contents 3

Table of contents
1 Safety ........................................................................................................ 1-1
1.1 Safety of personnel..................................................................................................... 1-1
1.2 Connecting to the electrical mains.............................................................................. 1-1
1.3 Explosion protection ................................................................................................... 1-1
1.4 Safety concept ............................................................................................................ 1-1

2 Description ............................................................................................... 2-1

2.1 Designated use........................................................................................................... 2-1
2.2 Identification ............................................................................................................... 2-1
2.2.1 Identification plate .......................................................................................... 2-1
2.2.2 Specification key............................................................................................. 2-1
2.3 Additional documents ................................................................................................. 2-2
2.4 Technical data............................................................................................................. 2-2
2.4.1 Belt speed ...................................................................................................... 2-2
2.4.2 Dimensions and weights ................................................................................ 2-2
2.4.3 Electrical connections..................................................................................... 2-2
2.4.4 Noise data ...................................................................................................... 2-2
2.5 Operating materials .................................................................................................... 2-2
2.6 Design ........................................................................................................................ 2-3
2.7 Drive end .................................................................................................................... 2-5
2.8 Belt box....................................................................................................................... 2-5
2.9 Deflection end............................................................................................................. 2-6
2.10 Flat top belt................................................................................................................. 2-6
2.11 Sub-belt idler .............................................................................................................. 2-6
2.12 Guide rail system ........................................................................................................ 2-7
2.12.1 Guide rails ...................................................................................................... 2-7
2.12.2 Guide rail doors .............................................................................................. 2-8
2.13 Options ....................................................................................................................... 2-9
2.13.1 Accelerator belt .............................................................................................. 2-9
2.13.2 Bag stabiliser................................................................................................ 2-10
2.13.3 Height adjustment ........................................................................................ 2-11

3 Transport .................................................................................................. 3-1

3.1 Delivery....................................................................................................................... 3-1
3.2 Crane suspension....................................................................................................... 3-1
3.3 Transport weights and volumes .................................................................................. 3-1

4 Installation ................................................................................................ 4-1

4.1 Site requirements ....................................................................................................... 4-1
4.2 Delivery....................................................................................................................... 4-1
4.3 Design ........................................................................................................................ 4-1
4.3.1 Guide rail system............................................................................................ 4-4
4.3.2 Flat top belt..................................................................................................... 4-4
4.4 Options ....................................................................................................................... 4-5

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

4 Table of contents Bag closing conveyor

4.4.1 Accelerator belt...............................................................................................4-5

4.4.2 Bag stabiliser ..................................................................................................4-6
4.4.3 Height adjustment...........................................................................................4-6
4.5 Energy connections ....................................................................................................4-8
4.6 Disassembly ...............................................................................................................4-8

5 Start-up......................................................................................................5-1
5.1 Checklist for verifying EU conformity ..........................................................................5-1
5.2 Checklist before initial start-up....................................................................................5-1
5.3 Settings.......................................................................................................................5-1

6 Operation...................................................................................................6-1

7 Maintenance..............................................................................................7-1
7.1 Maintenance plan .......................................................................................................7-1
7.2 Lubrication schedule...................................................................................................7-1
7.3 Cleaning......................................................................................................................7-1
7.4 Retightening the conveyor belts..................................................................................7-1
7.4.1 Conveyor belt..................................................................................................7-1
7.4.2 Accelerator belt...............................................................................................7-1
7.5 Replacing the conveyor belts ......................................................................................7-2
7.5.1 Flat top belt.....................................................................................................7-2
7.5.2 Double timing belt...........................................................................................7-2
7.6 Gear wheels for drive and deflection ..........................................................................7-3
7.7 Disposal ......................................................................................................................7-4

8 After-sales service....................................................................................8-1
8.1 Ordering spare parts...................................................................................................8-1
8.2 Contact .......................................................................................................................8-1

9 Spare parts lists .......................................................................................9-1

MWTC-80064-810 Motor drive subassembly, right ..................................................9-3
MWTC-80065-810 Motor drive subassembly, left ....................................................9-3
MWTC-80063-810 Deflection end without accelerator belt ......................................9-5
MWTC-80057-810 Doors with guide rail holder........................................................9-7
MWTC-81003-810 Manual height adjustment ..........................................................9-9
MWTC-82000-810 One-sided height adjustment ...................................................9-11
MWTC-82002-810 Height adjustment, wide...........................................................9-13
MWTC-80062-810 Sub-belt idler, complete ...........................................................9-15
MWTC-80070-810 Deflection subassembly ...........................................................9-17
MWTC-80069-810 Tension pulley ..........................................................................9-19
MWTC-80071-810 Motor drive subassembly, left ..................................................9-21
MWTC-80078-810 Motor drive subassembly, left ..................................................9-21
MWTC-80067-810 Accelerator belt ........................................................................9-23
MWTC-80068-810 Acceleration pulley ...................................................................9-25
MWTC-80095-810 Bag stabiliser, left.....................................................................9-27
MWTC-80115-810 Bag stabiliser, right...................................................................9-27

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Table of contents 5

MWTC-95052-810 FLAT TOP belt length .............................................................. 9-28

MWTC-95050-810 Inductive proximity switch ........................................................ 9-28
MWTC-95010-810 Electrical installation II 3D ATEX ............................................. 9-28

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

6 Table of contents Bag closing conveyor

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Safety 1-1

1 Safety
1.1 Safety of personnel
• Protective covers, hoods and gates must be installed and closed at all times.
Open or missing safety covers are danger spots for crush and cut injuries.
• Always keep safety devices in good working condition. Never bypass or disable
any safety devices.
• The system must be brought to a standstill before any maintenance work may
be carried out on the bag closing conveyor!
Make sure that the power source (electricity) is switched off and disconnected.
The lockable main circuit switch, which interrupts the power at all poles, must be
set to “0” and locked.

1.2 Connecting to the electrical mains

• Observe the regulations of the local safety authorities.
• The power supply has to be fuse-protected in accordance with locally applicable
codes and regulations.
• Check whether the operating voltage and frequency correspond to the specifica-
tions provided on the identification plate and in the control cabinet.
• All electrical connections to the control systems must be done according to the
wiring diagram to ensure that the phase conductors are really switched in the
case of single-phase power supplies.

1.3 Explosion protection

Explosion hazard!
If the type plate states that the bag closing conveyor is approved for use in
areas where there is a danger of explosion, it is mandatory to observe the
hazard instructions for preventing detonation, which are indicated by the
“EX” symbol.

1.4 Safety concept

The bag closing conveyor is normally part of an installation, and is therefore inte-
grated into the safety concept of the installation.
If the bag closing conveyor is not used within this safety concept, the operator has to
redefine the risk estimation of the dangers involved and has to take suitable meas-
ures.
The CE mark can be attached and the EC declaration of conformity issued after the
commissioning and safety inspection have been completed
(see Chap. 5.1,  5-1).

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

1-2 Safety Bag closing conveyor

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Description 2-1

2 Description
2.1 Designated use
The bag closing conveyor is intended for closing open-mouth bags containing mill
products. Bag dimensions, bag types, filling degree and design version must comply
with the contractual agreement.
The bag closing conveyor is intended exclusively for the processing of products in
the area of application as defined in the contract. Any use beyond the contracted
area of application shall be considered noncompliant use.

Explosion hazard!
The bag closing conveyor may be operated in areas where there is a risk of
explosion only if special permission is obtained.

2.2 Identification

2.2.1 Identification plate

Note:
Do not remove or cover up the identification plate.

The data for the individual unit, as identified by “”, is stamped in the data plate.

Fig. 2.1 Non-explosion-proof design

ATEX ID
Fig. 2.2 Explosion-proof design

2.2.2 Specification key

MWTC 250 L-6542 Ex

Identification of explosion-proof machine

Belt length in mm
Belt width in mm
Code

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

2-2 Description Bag closing conveyor

2.3 Additional documents

Bag turning device MWTM-66597
Bag pusher MWTQ-66598
Gearmotor Manufacturer
Frequency converter Manufacturer

2.4 Technical data

Flat top belt width 250 mm

Belt length without accelerator (min.) 2415 mm
Belt length without accelerator (max.) 7515 mm
Belt length with accelerator (min.) 4042 mm
Belt length with accelerator (max.) 9142 mm

Bag weight (max.) 50 kg

2.4.1 Belt speed

v = continuously variable from 0.03 to 0.32 m/s.

2.4.2 Dimensions and weights

The dimensions and weights are listed in the separate planning documents.

2.4.3 Electrical connections

The voltage and frequency depend on the local power supply network.
They must match with the specifications on the motor plate.
Wiring is to be carried out according to the diagram in the motor terminal box.

System of protection IP 65

2.4.4 Noise data

Equivalent sound pressure level in machine area Leq = <70 dB (A)

2.5 Operating materials

Refer to the documentation from the gearmotor manufacturer.

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Description 2-3

2.6 Design
Overall layout

5
6

Fig. 2.3

(1) Conveyor belt (4) Deflector

(2) Bag pusher (5) Height adjustment, motorised
(3) Cross belt or sheet metal ramp (6) Bag turning device

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

2-4 Description Bag closing conveyor

Bag closing conveyor

The conveyor belt is designed according to the following criteria:
• Without accelerator belt for lower capacity range
• With accelerator belt for higher capacity range from approx. 14 bags/min.

The design and drive are identical. The only difference is the additional accelerator
belt.

5 4

3 2 1

Fig. 2.4 Without accelerator belt

(1) Drive end (5) Guide rail doors

(2) Belt box system (6) Accelerator belt
(3) Deflection end (7) Bag stabiliser
(4) Guide rail system

7 5 4

6 3 2 1

Fig. 2.5 Option with accelerator belt and bag stabiliser

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Description 2-5

2.7 Drive end

The gearmotor is equipped with an attached frequency converter.
Using a potentiometer attached directly to the frequency converter, the speed is
optimally adjusted to the speed of the bag closing system.
The gearmotor can be attached on the right or left.

8
2

4 6 7 5 3

Fig. 2.6 Picture without flat top belt

(1) Gearmotor (5) Bearing

with frequency converter (6) Set collar
(2) Potentiometer (7) Gear wheel
(3) Bearing plate, right (8) Belt box
(4) Motor plate

2.8 Belt box

The bag closing conveyor is manufactured in 10 different lengths. For total lengths
of 4515 mm and greater, two belt boxes are connected to each other in the middle.
The connection is reinforced via a connecting plate.

Fig. 2.7 Belt box connection

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

2-6 Description Bag closing conveyor

2.9 Deflection end

Fig. 2.8

2.10 Flat top belt

Fig. 2.9

The belt is composed of single elements that are connected to each other with a
plastic rod.
The belt width is 250 mm.

2.11 Sub-belt idler

Sub-belt idlers guide and support the flat top belt on the underside of the conveyor
belt; see also Fig. 2.11, 2 2-7.

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Description 2-7

2.12 Guide rail system

2.12.1 Guide rails

Guide rails (3) secure vertical bags on the conveyor belt.
The guide rail system begins with two inlet pieces (4). Guide rails have a fixed
length of 3200 mm. The pedestals (1) are clamped to the belt box (7) using Lindapt-
ers (6).

4 2 3 5 1 6
Fig. 2.10 Guide rail system

(1) Pedestal (5) Connecting plate

(2) Holder (6) Lindapter
(3) Guide rail (7) Belt box
(4) Inlet

Fig. 2.11 Fastening device, detail

Fig. 2.12 Examples

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

2-8 Description Bag closing conveyor

2.12.2 Guide rail doors

The doors are installed in locations where poorly sewn or broken bags are to be
removed from the bagging line, so that no faults arise in the rest of the process
cycle.
For the locations where they are installed, see Chapter 4.

Fig. 2.13 Guide rail doors

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Description 2-9

2.13 Options

2.13.1 Accelerator belt

The accelerator belt, together with the bag takeover device (MWTU) conveys the
bags from the area of the carousel.
For this combination, the deflection end of the bag closing conveyor has been built
into the accelerator belt.
Three rolls perform the transfer from the accelerator belt to the conveyor belt. How
many of these three roles are used depends on the bag type.
The accelerator belt is driven by a gearmotor that is activated by an external fre-
quency converter.

Fig. 2.14 Accelerator belt with bag stabiliser

Deflection / take-up end

Fig. 2.15

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

2 - 10 Description Bag closing conveyor

Double timing belt

Fig. 2.16 Loose belt

2.13.2 Bag stabiliser

At high delivery rates, this device is used to stabilise bags moving back and forth at
the last position of the carousel (MWPL). This provides an orderly transfer to the
bag takeover device (MWTU).
Arrangement as shown, or in mirror image.

Fig. 2.17

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Description 2 - 11

2.13.3 Height adjustment

This option allows the height of the conveyor belt to be adjusted.
There are four different variants to this option:
1. Manual, one-sided
For simple applications.
The drive side is fastened to the floor using a holder.
The height of the belt is manually positioned on the deflection side.

Fig. 2.18

2. Motorised, one-sided
The drive side is fastened to the floor using a holder.
On the deflection side, a gearmotor continuously adjusts the height of the belt.

Fig. 2.19

3. Motorised, parallel, narrow (for bag pusher MWTQ)

Gearmotors on the drive and deflection side continuously adjust the height of the
belt.

Fig. 2.20

4. Motorised, parallel, wide (for bag turning device MWTM)

This height adjustment is used in conjunction with a bag turning device. Its design
and drive are identical to Version 3.

Fig. 2.21

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

2 - 12 Description Bag closing conveyor

10

3
11

12
2

13

8
6 15 7
1

14

4 5

Fig. 2.22 Height adjustment, narrow

(1) Gearmotor with brake (9) Safety spring

(2) Electrical box (10) Rotation transmitter disc
(3) Bearing (11) Gear wheel
(4) Drive shaft (12) Angular momentum initiator (limit switch)
(5) Bottom plate (13) High position (HL)
(6) Yoke (14) Low position (LL)
(7) Cover for guide slot (15) Bag closing conveyor
(8) Chain, 5/8"

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Description 2 - 13

16

18

17 6 15

Fig. 2.23 Height adjustment, wide

(6) Connecting piece (17) Clamps

(15) Holder for connecting piece (18) Holder for bag closing conveyor
(16) Bearing for bag turning device

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

2 - 14 Description Bag closing conveyor

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Transport 3-1

3 Transport
Only allow transport by persons who are familiar with this task and have received
proper training.

3.1 Delivery
Conveyor belts up to a maximum conveying distance of 6 m are delivered assem-
bled and checked.
Conveyor belts with a conveying distance of over 6 m are delivered partially assem-
bled.

3.2 Crane suspension

Danger!
Never walk beneath suspended loads.

Caution!
Check the crane and hoisting device for the required layout and the permitted load.
Hoist the machine at the specified suspension points only.
Use only the supplied transport devices.

3.3 Transport weights and volumes

Note:
The transport weights provided by the forwarder in the shipping documents are to
be observed strictly!

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

3-2 Transport Bag closing conveyor

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Installation 4-1

4 Installation
4.1 Site requirements
Space requirements, floor openings, bearing surfaces and floor loads in accordance
with separate planning documents.
The MWTC must be placed on a vibration-free substrate.

4.2 Delivery
Conveyor belts up a to maximum conveying distance of 6 m (with or without acceler-
ator belt) are delivered in one piece.
Conveyor belts with a conveying distance of over 6 m are delivered partially assem-
bled.
Part groups
• Drive end assembled with belt box
• Deflection end assembled with belt box (for units without accelerator belt)
• Belt box (for units with accelerator belt)
• Accelerator belt (where applicable)
• Bag stabiliser (for units with accelerator belt)
• Guide rail system
• Height adjustment
• Flat top belt

4.3 Design
• Barricade the assembly area from unauthorised access.
• Make sure that the working environment is safe (remove any items that could
cause someone to stumble etc.).
• Allow sufficient clearance for performing installation and setup tasks.

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

4-2 Installation Bag closing conveyor

Guide rail doors

Fig. 4.1 MWTC with parallel height adjustment and bag turning device MWTM

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Installation 4-3

Fig. 4.2 MWTC with parallel height adjustment, bag pusher and cross belt

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

4-4 Installation Bag closing conveyor

Bag closing conveyor

For overall layout, see Chap. 2.6,  2-3.

For partially assembled delivery, first assemble the part groups.

Connect the belt boxes to the plates.

Connecting plates
see also Fig. 2.7

Fig. 4.3 Connection of belt boxes

4.3.1 Guide rail system

All fastening screws are found in the holes provided.
The guide rails are delivered in basic lengths of 3200 mm. If necessary, shorten
them to the required length.
Install the guide rails only when all other machines around the bag closing conveyor
are permanently installed.
The guide rail is fastened to the belt box using Lindapters.

Always install the guide rail doors in the direction of transport in front of the bag turn-
ing device(MWTM) or the bag pusher (MWTQ). See Fig. 4.1,  4-2 and Fig. 4.2,
 4-3.

4.3.2 Flat top belt

For partial delivery, retract the flat top belt by the required amount and close it using
a plastic rod. The belt is kept taught by the sag between the sub-belt idlers. Shorten
the belt so that it can be joined together with no effort (element length 25.4 mm).

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Installation 4-5

4.4 Options

4.4.1 Accelerator belt

Connect the conveyor and accelerator belt on the inside to the plates (1).

Fig. 4.4 Connection of belt box and accelerator belt

Caution!
Align the individual elements exactly.
Use only the original, correctly fitting screws to make the screw connections.
Imprecise installation causes wear on the flat top belt.

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

4-6 Installation Bag closing conveyor

4.4.2 Bag stabiliser

Note:
The bag stabiliser is installed in the mirror image of the direction of rotation of the
bagging carousel.

1. Screw the auxiliary plates to the accelerator belt.

2. Screw the bag stabiliser to the accelerator belt and adjust it.

Fig. 4.5

4.4.3 Height adjustment

For variants, see also Chap. 2.13.3,  2-11

Fig. 4.6 Manual, one-sided

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Installation 4-7

Fig. 4.7 Motorised, one-sided

Fig. 4.8 Motorised, parallel

Is installed at the left or right

depending on the layout.

Fig. 4.9 Narrow Fig. 4.10 Wide, for bag turning device

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

4-8 Installation Bag closing conveyor

4.5 Energy connections

When making the electrical connection, follow the applicable local and country-spe-
cific regulations. Have the connection made by a local electrical installer in accord-
ance with the diagrams and cable lists.

4.6 Disassembly
At the end of the deployment period of the bag closing conveyor
(major overhaul, dismantling or scrapping) disassembly of the machine is the same
as installation, but in reverse order.
• Before beginning the removal work, the person in charge must obtain the corre-
sponding instructions for a safe disassembly process from the manufacturer.
• The bag closing conveyor may be removed only in observance of all accident
prevention measures and only by trained personnel. These personnel must be
familiar with all relevant safety precautions.

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Start-up 5-1

5 Start-up
Only personnel who have been trained and authorised to do so may start up the bag
closing conveyor, perform test runs and make adjustments.

5.1 Checklist for verifying EU conformity

Before commissioning the bag conveyor belt for the first time, always check the fol-
lowing:
1. The management has been informed that the operating instructions must be
accessible to the personnel at all times, and that management is responsible for
appropriate instruction of its personnel.
2. Assembly and installation are performed in accordance with the operating
instructions.
3. A lockable main circuit switch that interrupts the power at all poles or local,
lockable service switch is installed, and the personnel possesses a lock for this
switch.
4. The CE mark can be attached and the EU declaration of conformity issued after
the commissioning and safety inspection have been completed.

5.2 Checklist before initial start-up

1. All transport aids and installation fasteners have been removed.
2. All screwed connections are secured tightly.
3. There are no foreign objects on the bag closing conveyor.
4. There are no objects beneath the bag closing conveyor. Such objects could
damage the height adjustment.
5. The gears are filled with the prescribed gear oil according to the specifications
of the manufacturer.
6. The conveyor direction of the bag closing conveyor is away from the bagging
carousel. The flat top belt is pulled, not pushed.
7. The conveyor direction of the accelerator belt is away from the bagging
carousel. The double timing belt must slide in the centre. If necessary, centre it
again using the take-up end.
8. The electrical installation has been carried out, checked and tested by a
qualified electrician:
– Electrical connections and connection voltages
– Earthing of the machine (where applicable)
9. All electrical terminal boxes and sockets are closed.
10. All control elements and warning systems are fully functional.
11. The control system and all operating elements are ready for operation.

5.3 Settings
• Using the potentiometer, synchronise the speeds of the conveyor belt and bag
closing system.
• Check the high (HL) and low (LL) limit positions on the height adjustment units.

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

5-2 Start-up Bag closing conveyor

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Operation 6-1

6 Operation
• A higher-level host system (control system) is used to START and STOP the
conveyor belt.
• The speed of the conveyor belt is set manually using the potentiometer of the
drive. The speed of the conveyor belt and the closing system must be in syn-
chronisation.
• Set the height of the belt according to the bag type, variant and other require-
ments. For motorised height adjustment, the changes are made using recipe
parameters.

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

6-2 Operation Bag closing conveyor

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Maintenance 7-1

7 Maintenance
Only personnel who have been trained and authorised to do so may perform main-
tenance work on the bag closing conveyor.

Danger!
Never perform any maintenance, cleaning or overhaul work unless the
machine is at a complete standstill (all machine movements have been
stopped).
The lockable main circuit switch, which interrupts the power at all poles,
must be set to “0” and locked.

7.1 Maintenance plan

Refer to the documentation from the gearmotor manufacturer.
There is no scheduled maintenance of the conveyor belt construction.Maintenance
work takes place only when a fault occurs.

7.2 Lubrication schedule

Refer to the documentation from the gearmotor manufacturer.
All bearings of the conveyor belt construction are lubricated for life.

7.3 Cleaning
The cleaning interval is based on that of the rest of the system section.

7.4 Retightening the conveyor belts

7.4.1 Conveyor belt

The flat top belt is retightened by removing individual elements.

7.4.2 Accelerator belt

Retighten the double timing belt only if a fault occurs.
The belt must slide in the centre. If necessary, centre it again using the take-up end.

3 1
Fig. 7.1 Take-up end

1. Remove the cover (1)

2. Unscrew the inside counter-nuts (2).
3. Tighten the deflection roll uniformly by turning the screws (3)
4. Tighten the inside counter-nuts (2) and fasten the cover (1)

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

7-2 Maintenance Bag closing conveyor

7.5 Replacing the conveyor belts

7.5.1 Flat top belt

The belt can be replaced completely or in individual parts.
However, we recommend the latter only in case of failure or cracking of single ele-
ments. After normal wear, always exchange the entire belt.

7.5.2 Double timing belt

see Fig. 7.1,  7-1
1. Remove the cover (1)
2. Unscrew the outside counter-nuts (2).
3. Loosen the deflection roll completely by turning the screws (3)
4. Completely loosen the bearing opposite the drive side
5. Remove the old belt and fit the new one
6. For tightening the belt, see Chap. 7.4.2,  7-1

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Maintenance 7-3

7.6 Gear wheels for drive and deflection

After exchanging gear wheels, note the following:

3 mm No clearance

1 2 Clearance

Fig. 7.2

(1) Drive shaft (3) Gear wheel

(2) Set collar

Locate the middle gear wheel exactly in the middle of the belt. It cannot have any
lateral clearance.
Each of the two outer gear wheels must have 3 mm of clearance.

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

7-4 Maintenance Bag closing conveyor

7.7 Disposal
Dispose of the bag closing conveyor and its components in accordance with locally
applicable codes and regulations.
When the machine is removed from service for the last time, protect the environ-
ment by ensuring that all of its components are disposed of and / or recycled in
accordance with the best practice:
• Liquids (gear oil)
• Hazardous waste (e.g. batteries, electronic parts)
• Remove and separate plastic parts
• Pre-sort metal parts by type of metal

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor After-sales service 8-1

8 After-sales service
8.1 Ordering spare parts
When ordering spare parts, please refer to the information on the following pages.
Please note that special manufacturing and delivery specifications are frequently
applied to Bühler and non-Bühler parts, and that the spare parts supplied by Bühler
always conform to the latest technical state of development.
Ordering instructions
An order for spare parts must include the following information:

Machine No. Subassembly No. Part No. Designation Quantity

........................ ......................... ....................... ....................... ............

Note:
These order details are required to prevent incorrect deliveries.
If a part being ordered cannot be distinguished clearly, please include a dimen-
sional sketch and a description.
When ordering spare parts that do not have part numbers, be sure to include the
subassembly No. and, in place of the part No., the parts list item.
Motors and drives:
For enquiring about or ordering spare parts, please include the motor or drive
number.

Abbreviations
V = wear part
E = spare part

8.2 Contact
Bühler AG
Ersatzteildienst Grain Processing
CH-9240 Uzwil, Switzerland
Fax: +41 71 955 34 17

Bühler AG
Ersatzteildienst Engineered Products
CH-9240 Uzwil, Switzerland
Fax: +41 71 955 36 60

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

8-2 After-sales service Bag closing conveyor

MWTC-66596-1-en-0405 © Copyright 2004 Bühler AG

Bag closing conveyor Spare parts lists 9-1

9 Spare parts lists

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9-2

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9-3

MWTC-80064-810 Motor drive subassembly, right

Item 3 UXN-66025-015 V Gear wheel M2500, 1" Pitch, 18 teeth

4 UDN-36003-015 E Set collar D 30/45x16
7 UXN-54012-133 E Flange bearing RCJTZ 30

MWTC-80065-810 Motor drive subassembly, left

Item 3 UXN-66025-015 V Gear wheel M2500, 1" Pitch, 18 teeth

4 UDN-36003-015 E Set collar D 30/45x16
7 UXN-54012-133 E Flange bearing RCJTZ 30

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9-4

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9-5

MWTC-80063-810 Deflection end without accelerator belt

Item 2 UXN-66025-015 E Gear wheel M2500, Pitch 1", 18 teeth

3 UNN-28002-227 V Feather key A 8/7x30
4 UDN-36003-015 E Set collar D 30/45x16
7 UXN-54012-133 E Flange bearing RCJTZ 30

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9-6

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9-7

MWTC-80057-810 Doors with guide rail holder

Item 4 UNN-38001-052 E Hinge type 218-9204 60/60x8

9 UNN-32034-032 E Clamping lock type 62-30-25

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9-8

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9-9

MWTC-81003-810 Manual height adjustment

Item 2 MWTC-10013-010 E Cotter pin

3 UNN-30115-009 E Star knob type VCT.63 B-M12

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 10

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 11

MWTC-82000-810 One-sided height adjustment

Item 5 UXN-54012-110 E Flange bearing FLCTEY 30

8 UNN-68032-226 E Chain wheel single B 5/8" 13 teeth
9 UXN-56001-006 E Deep-groove ball bearing 6000-2RS D 10/26x8
13 UNN-28002-235 E Feather key A 8/7x50
18 MWTC-95050-810 E Proximity switch inductive
26 UNN-48022-038 E Tension spring 3x19.6x80x15
31 UNN-70004-053 E Connecting link with spring 5/8" Simplex 10 B-1
32 MWTC-95010-810 E Electrical installation II 3D ATEX
33 UXE-24002-002 E Cable box with cable L=5m PUR 3x0.34mm2
37 UNN-70003-003 E Chain link 10 B-1 5/8" Item 30
40 MWTC-10210-010 V Rubber lip
44 UNN-22009-019 E Clamp SP- 430 PP-LI
50 UNN-12021-005 E Flanged nut M8, galvanised

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 12

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 13

MWTC-82002-810 Height adjustment, wide

Item 5 UXN-54012-110 E Flange bearing FLCTEY 30

8 UNN-68032-226 E Chain wheel single B 5/8" 13 teeth
9 UXN-56001-006 E Deep-groove ball bearing 6000-2RS D 10/26x8
13 UNN-28002-235 E Feather key A 8/ 7x 50
16 MWTC-10101-010 E Fastening chain piece
18 MWTC-95050-810 E Proximity switch inductive
26 UNN-48022-038 E Tension spring 3x19.6x80x15
31 UNN-70004-053 E Connecting link with spring 5/8" Simplex 10 B-1
32 MWTC-95010-810 E Electrical installation II 3D ATEX
33 UXE-24002-002 E Cable box with cable L=5m PUR 3x0.34mm2, black
37 UNN-70003-003 E Chain link 10 B-1 5/8"
40 MWTC-10210-010 V Rubber lip
45 UNN-22012-042 E Clamp SPAL-PP-5042-DPAL-IS D 42
49 UXN-54012-082 E Flange housing RCJT 30 N

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 14

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 15

MWTC-80062-810 Sub-belt idler, complete

Item 1 MWTC-10110-010 E Sub-belt shaft D12

2 UNF-93006-110 E Solid rubber wheel 1.000.802 D100x30
3 UDN-36003-004 E Set collar D 12/22x12

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 16

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 17

MWTC-80070-810 Deflection subassembly

Item 2 MWTC-80069-810 E Tension pulley

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 18

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 19

MWTC-80069-810 Tension pulley

Item 3 UNN-14032-153 E Snap ring D 90 mm

4 UNN-56001-180 E Deep-groove ball bearing 6308-2RS D 40/90x23
5 UNN-14028-022 E Retaining ring Seeger 40A

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 20

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 21

MWTC-80071-810 Motor drive subassembly, left

Item 1 MWTC-80068-810 E Acceleration pulley

3 UNN-28002-227 E Feather key A 8/7x30
4 UXN-66025-015 V Gear wheel M2500, 1" Pitch, 18 teeth
5 UDN-36003-015 E Set collar D 30/45x16
8 UXN-54012-133 E Flange bearing RCJTZ 30
11 MWPY-40107-010 E Small conveyor pulley D 20x306

MWTC-80078-810 Motor drive subassembly, left

Item 1 MWTC-80068-810 E Acceleration pulley

3 UNN-28002-227 E Feather key A 8/7x30
4 UXN-66025-015 V Gear wheel M2500, 1" Pitch, 18 teeth
5 UDN-36003-015 E Set collar D 30/45x16
8 UXN-54012-133 E Flange bearing RCJTZ 30
11 MWPY-40107-010 E Small conveyor pulley D 20x306

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 22

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 23

MWTC-80067-810 Accelerator belt

Item 6 UXN-64502-850 E Double timing belt T10-DL, 330 Z, 3300 LW

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 24

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 25

MWTC-80068-810 Acceleration pulley

Item 2 MWTC-50004-010 E Drive pinion T10 38Z

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 26

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 27

MWTC-80095-810 Bag stabiliser, left

Item 11 UXN-48100-238 E Rubber spring element DR-A 50x120

15 UNN-14025-014 E Cover cap PE black 50x50
18 UNN-30120-011 E Clamping lever GN 300-92-M12-SW

MWTC-80115-810 Bag stabiliser, right

Item 11 UXN-48100-238 E Rubber spring element DR-A 50x120

15 UNN-14025-014 E Cover cap PE black 50x50
18 UNN-30120-011 E Clamping lever GN 300-92-M12-SW

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405

Bag closing conveyor Spare parts lists 9 - 28

MWTC-95052-810 FLAT TOP belt length

Item 1.010 MWTC-95053-010 E FLAT TOP Sewing belt length 2415mm

1.020 MWTC-95053-020 E FLAT TOP Sewing belt length 2915mm
1.030 MWTC-95053-030 E FLAT TOP Sewing belt length 3415mm
1.040 MWTC-95053-040 E FLAT TOP Sewing belt length 3915mm
1.050 MWTC-95053-050 E FLAT TOP Sewing belt length 4515mm
1.060 MWTC-95053-060 E FLAT TOP Sewing belt length 5015mm
1.070 MWTC-95053-070 E FLAT TOP Sewing belt length 5515mm
1.080 MWTC-95053-080 E FLAT TOP Sewing belt length 6015mm
1.090 MWTC-95053-090 E FLAT TOP Sewing belt length 6515mm
1.100 MWTC-95053-100 E FLAT TOP Sewing belt length 7515mm

MWTC-95050-810 Inductive proximity switch

Item 1.010 UXE-26311-051 E Proximity switch inductive IN 5279 24V DC

1.020 UXE-26311-151 E Proximity switch inductive IN 504A 10-36V DC Atex

MWTC-95010-810 Electrical installation II 3D ATEX

Item 3 UNE-32201-301 E Initiating terminal 280-560

6 UNE-32206-021 E Closing plate 280-319
7 UNE-32096-081 E Cable clip 6-16mm

© Copyright 2004 Bühler AG MWTC-66596-1-en-0405