HSEQ Management system Risk assessment form

RISK ASSESSMENT
Job / Task: Dissolver Tank Lifting & Installation work

Area or scope: Dissolver Tank Shifting, Lifting & Installation work in Water Base Plant first floor (Shifting from project office to Near Dust collector)

Date: 03-12-2024
Revision No: 00
MoS Ref. No.:

Participants: Position:
Dhiraj Ghodghate Manager- MEP (Gurukrupa)
C. Raut Mechanical Engineer (Gurukrupa)
Sonu Mechanical Supr. (Gurukrupa)
Amol Khobragade Safety Manager (Gurukrupa)

Suhag Lade Safety Officer (Gurukrupa)

Ajay sharma Safety officer (Gurukrupa)

Sagar Nath Mechanical Engineer (Consultant)

Arvind Kumar Safety Engineer (Consultant)

Abhijit Babhulkar Project Dept. (Jotun)

Stanislaus C. Safety Dept. (Jotun)

Hitendra Paunpate Project Dept. (Jotun)

Prepared by Checked by Reviewed by Approved by

Name & Sign. Name & Sign. Name & Sign. Name & Sign.

Red risk must be approved by General Manager

Yellow risk must be approved by Responsible Manager in this area

Page 1 of 15
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. Permit has been approved and placed at site. 1. Permit requester should be
2. Work should not be started without obtaining valid work available at site always and
permit. approver should take round
3. Only authorized permit requester and approver shall frequently.
Working without permit approved work permit. 3C 2. Follow the Jotun work permit 2C
4. Work permit should be issued only for the specific work system.
location.

1. SJA has been prepaired at site and checked by HSE 1. SJA should be prepared by
department to ensure job specific. competent person at site.
2. All arangements at place as per SJA.
Improper filling and SJA not prepared site specific 3. Ensure that SJA should be write in understanding language 3C 2C
and fair.
Permit system
1. Checklist filled from workplace and ensure arrangement as 1. Make sure all arrangement as
per checklist. per site requirement is available.
2. Ensure all the arrangments for the work is done before
Arrangement not available as per permit checklist permit approved. 3C 2C
3. Standard and inspected tools & tackles and others
equipments should be diployed for the work.

1. Permit requester should be request work permit from 1. Permit should be closed on
dedicated working place after verifying the all arrangments daily basis after verifying of
has done. housekeeping and it is safe for
Permit issued and closed from office instead of 2. Permit approver should approved the work permit on 3C leave the site. 2C
workplace workplace after verifying the man & materials is safe for
work.

1. Only industrical standards equipments should be allowed.

2. All the equipments, tools, lifting gears, PPEs and machine
should be IS standards. 1. Follow the inspection checklist
Inadequate & substandard equipments 3. Inspection must be done before deploying at site. 3C and take approval from consultant 2A
4. Inspection tag must be provide. & Client.
5. Manadatory test certificate should be provide of specific
equipmets and lifting gears.

Equipment, tools & Vehicles Inspection 1. Inspect all machineries before deploying at site. 1. Follow the inspection checklist
2. Vehicle legal document must be checked before pre entry and take approval from consultant
check. & Client.
Unfit vehile. 3. Ensure that all the working condition of safety function and 3C 2. Check the ASLI of crane/farana 2C
machineries body condition is in good condition. during inspection
4. Check the tyre condition and break system. 3. Provide the latest vehicle
maintainece report.

1. Maintainence of equipments, tools and vehicles should be

1. Only fit and safe equipment/
Damage tools/ equipment done in the project office area. 3C 2C
vehicle are allowed.
2. Avoid deploying of unfit equipments, tools and vehicles.
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. Ensure that Vehicle driver possess a appropriate valid 1. Operator shall having
driving license. experience of more then 05 years
Unauthorized Operator 2. Ensure person shall medically fit for work. 3C of heavy crane operation. 2C
3. Operator shall having good knwoledge of crane or others 2. Trainign shall be done at site
vehicles operation and understanding of signal. before work commence.

1. Pedestrians to walk on designated pedestrians. 1. Unauthorized entry shall be

2. No person should work in blind spot of the crane. prohibited
3. Only authorized operatorare permitted to operate the 2. Crane swing area shall be
vehicle. barricade and no person
4. Vehicle must be follow pre-approved route for vehicle movement ensure.
Hit & Crush to Man, Vehicles and Existing equipment operation. 4C 3. Ensure that brakes, lights, signal 2A
5. Access clearance ensured for crane operation. lamps, flickering lamp, swing
6. Overhead utilities clearnace ensured for heavy vehicles hooters & reverse Horn are in
movement. good working condition.
7. Placed or operate the vehilce with safe distance from 4. Vehicle to parked at designated
Mobilization of Vehicles existing equipments. areas or away from access.

1. Maintain Speed limits as per directed in plant (15KM/hrs.)

2. Vehicular movement access to identified and should be 1. Don't allow any other
avoided from pedestrian movement person/cleaner to drive the
3. Avoid usage of mobile phones or other Gadgets at site vehicle.
Collision/topple due to overspeed 4A 2A
while Driving. 2. Ensure that operators do not
4. Seat belts to worn by the vechile drivers or operators. consume tobacco or alcohol
5. Emergency stopper/breake system to be in working before entering the plan
conditions

1. Only trained and competent

Incompetent flagmen/signalmen 1. Signal men/ Flag men to be available to guide the vehicle 3C 2C
signalman/flagman shall
deployed.
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. Only licensed and trained operators should handle the

crane.
2. Operators should be familiar with the specific crane model
and its operational guidelines.
3. Maintain a safe distance from such hazards during lifting
1. Avoid sudden movements,
operations.
jerks, or rapid swings while
4. Don't put the body parts between tank and frame
operating the crane.
structure.
2. For slinging purpose none
5. Keep the load as low to the ground as safely possible when
should go over the load or come
transporting.
down from load by catching crane
6. Ensure clear and concise communication to avoid
hooks. Proper & damaged free
Crushing and falling due to wrong techanic of misunderstandings.
4C Ladder should be used for 2C
unloading 7. Tag lines to be provided to control load and none should
accessing the vehicle
work under suspended load, riggers or slingers should not
3. No personnel should come in
stand on the load while lifting operations are taken place.
the approach/radius of the lifting
8. Competent riggers & signal man to be assigned for the
activity.
task.
4. Loose Materials if available to
be removed initially
9. Area should be cordon off and barricaded with proper
singe to avoid unauthorised entry.

10. Mandatory PPE to worn with out failure, for height loads
full body safety harness to be worn and should be anchored
to crane hook.

1.Capacity of lifting belts and D-

shackles should be greater (Aprrox
1. All the lifting Tools, Tackles and crane should be certified double) than the equipment's load
by 3rd party competent person. capacity.
2. Farana/Crane should possess all legal documents. 2. Sharp edge protection should
3. Lifting tool, tackles and equipment to be inspected before be provide to the lifting
start of activity. belts/slings.
3. Avoid lifting loads that exceed
4. Damaged Lifting tool & tackles should not be used. the farana crane safe capacity.
5. Ensure all the safety devices of farana/crane (SLI, swing
alarm, Limit switch) available in working condition.
6. Check the weather conditions, no lifts to be carried in rainy
Failure of lifting equipments 4C 2C
and windy time.

7. Tag lines to be provided to control load and none should

work under suspended load
8. Riggers or slingers should not stand below the load while
lifting operations are taken place.
9. Prohibit unauthorized personnel from entering the lifting
zone
10. Barricade the lifting area and provide adequate signage
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

Unloading and shifting of Dissolver tank

with help of 02 farana crane
1. Ensure the ground condition is stable, and out riggers of
1. Operators should be familiar
crane is not placed on drains or hums.
with the specific crane model and
2. Ensure the centre of gravity(CG Point) of equipments
its operational guidelines.
during lifting.
2. Position between both two
3. Slingling the lifting belts/slings to be fix in right place or in
farana cranes should be checked
the lifting hook.
Toppling of farana due to imbalance of tank 4C to ensure they are placed in a 2A
4. Only experianced and trained riggers and operators shall
right position.
be allowed.
3. Extend the jack of farana on
5. Estabished effective communication system with farana
ground during lifting.
opertaors, riggers and signalmen.
4. Follow the apprvoed lifting
6. Taglines should be provide to control the euipment swing.
plan.
7. Avoid farana marching along with lifting equipments.

1. Pedestrians to walk on designated pedestrians.

2. Only authorized operatorare permitted to operate the
farana crane.
1. Transporting the equipments
3. Vehicle must be follow pre-approved route for operation.
slowly & Keep the load as low to
4. Access/road clearance must be ensured for crane
the ground as safely possible
operation/marching.
when transporting.
5. Appoint a flagman for traffic control.
2. Avoid sudden movements,
Hit & Crush to Man, Vehicles and Existing equipment 6. Overhead utilities/ piperack clearnace ensured for 4C 2C
jerks, or rapid swings while
clearnace of Farana crane boom.
operating the Farana crane.
7. Placed or operate the vehilce with safe distance from
3. Vehicle to parked at designated
existing equipments.
areas or away from access.
8. Work should be done under strict supervision by
4. Heavy equipments must be
competent superviosr.
transport on trailor (if required)
9. Ensure that brakes, lights, signal lamps, flickering lamp,
swing hooters & reverse Horn are in good working condition.
10. Control unauthorized entry during transporting.

1. Clear the access and ensure the access are free from any
obstackles.
2. Remove unwanted materials and keep at designated place. 1. Don’t put lifting gears, wooden
Slip & Trip 3. Clean the oil and others lubricants immeidately which 3C and others materials in access. 2A
possing slip risk 2. Don’t horseplay
4. Work in well compacted and level surface area.
5. Use job specific PPEs.
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. Only experianced and trained crew should be deploye.

2. All the person should undergo in medical fitness test and
1. Job specific training should be
Personel Injury (Cut, Pinch, Broken Bone, Fatality) vertigo test. 3C 2A
conducted.
3. Competent riggers should be deployed.
4. Use job specific PPEs.

1. Ground conditions must be thoroughly assessed before

placement. 1. Don’t place or operate the
Ground surface instability 2. Use mats or pads to distribute the weight evenly when 3C heavy crane on sewage or others 2A
placing the crane on ground. utilities related chamber cover.

1. Ensure the crane is positioned within the designated safe 1. Follow the approved lifting plan
Placement of crane (150 MT or 200 operating range. taking into account the max.
MT) Overloading due to placing outside lifting radius 3C 2A
2. Maintain a safe distance from wall/existing utilities and boom length and radius to ensure
ensure clear paths for crane placement and movement. safe and controlled lifts

1. Out riggers of crane should not placed on drains or hums. 1. Check UG utility location before
Improper Setup of Outriggers 2. Ensure that outriggers are fully extended and set on stable 3C positioning the crane/Farana 2A
ground. crane for heavy lifting.
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. Only trained and vertigo passed person should allow.

2. Provide lifeline on the roof for anchoring of full body
harness. Use retractble fall arrestor for reaching more
distance if required.
1. Designated & approved access
3. Remove & re-install the roof sheet with following correct
should be used for reaching on
sequance/method.
roof.
4. Place the loose roof sheet at designated place and secure
2. Inspect the condition of existing
to prevent fall/fly.
sheet before placing of foot step.
5. Remove the rockwool and place at designated place and
(check rusty, Damaged &
cover with taurpline to prevent flying.
corrogated sheet). Don’t keep the
6. Use job specific PPEs (Safety googles, specific hand gloves,
steps on skylight sheet.
Fall of man & material nose mask, hard helmet, reflective jackets etc.) 4C 2C
3. Keep MSDS of rockwool at site.
7. Barricade the below working radius and displayed
4. Use a tool bag kit.
adequate signage.
5. None of person should stand
8. Provide the tagline to the hand tools for prevent fall.
below during dismentaling of
9. Take the materials & perlins lower with help of PP rope &
sheet and perlins.
certified rope pulley/chain pulley.
6. Take the safety clearance from
10. Use safe & inspected working platform (scaffold, Scissor
Jotun concerns before work start.
lift) for perlin dismental work.
11. Use appropriate & standards hand tools.
12. Dedicated supervisor and safety person should be
Removing & Re-installation of existing available on roof and excute the work safely.
roof sheet, rockwool & perlins

1. Don’t place the body parts on pinch point and sharp .

2. Use cut resistance or standrs anti slip hand gloves and
Personnel injury (Cut, Pinch, Broken bone) during 3C 1. Keep the perlins and sheets 2A
others job specific PPEs.
sheet & perlin dismentling away from access and barricade.
3. Don’t stand on fragile sheet and shift carfully.
4. Use correct handling method of perlins.

1. Use inspected & standrads power tools.

2. Allowed only good condition of power tools and ensure
damaged free tools.
1. Ensure use of IP67 rated
3. Check the loose electrical loose connection and damaged
Electric shock, elctric short circuit while using drilling 3C electrical power tools. 2C
sockets.
& grinding M/C 2. All the power cables connecting
4. Use standard cutting wheel and ensure available of wheel
through RCCB/ELCB.
guard in the grinding machine.
5. Use adequate drill bits in the drill machine.
6. Route the power cable from overhead.
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. All the lifting Tools, Tackles and crane should be certified

by 3rd party competent person.
2.Inspection of Lifting tool, tackles and equipment to be
inspected before start of activity.
1. Avoid sudden movements,
jerks, or rapid swings while
3. Damaged Lifting tool & tackles should not be used.
operating the Farana crane.
2. Lifting plan should be done and
analysis to be done, considering
4. Competent riggers & signal man to be assigned for the
safety factors with respective to
task.
Fall of material during lifting 4C load charts. 2C
5. Loose Materials if available to be removed initially.
3. Check the weather conditions,
6. Lift the load under the crane SWL.
no lifts to be carried in rainy and
7. Sufficient tag lines to be provided to control load swing and
windy time as recommended
none should work under suspended load, riggers or slingers
4. If the wind velocity should be
should not stand below the load while lifting operations are
20mph to 39mph it is risky to lift
taken place.
and recommended to postpone
8. Swing control of equipment must be ensured by using tag
the lifting activity.
lines with additional personnel assigned to monitor and
control the equipment from the rooftop.
9. Area should be cordon off and barricaded with proper
sinage to avoid unauthorised entry.

1. Provide the latest maintenance report of crane before

deplaoying at site.
2. Physical inspection should be done of crane and lifting
1. Avoid lifting loads that exceed
equipments as per approved checklist.
the crane safe capacity.
3. No Oil leakages to be available, hydraulic hoses should be
2. Crane should be operate by
Equipment failure free from leakages and should be properly clamped or Locked 4C 2C
competent operator.
conditions.
3. Deploye trained & experianced
4. Ensure all the safety devices (load alarm, swing alarm, auto
signalman.
cut of load sensor, limit switch etc..) available in working
condition.
5. Check the physical condition of crane tyre.

1. Ensure the ground condition is stable, and out riggers of

crane is not placed on drains or hums. 1. Operators should be familiar
2. Only experianced and trained riggers and operators shall with the specific crane model and
be allowed. its operational guidelines.
Crane toppling 3C 2C
3. Slinging the lifting belts/slings to be fix in right place or in 2.Maintain Speed limits as per
the lifting hook. directed in plant (15KM/hrs.)
4. Ensure that outriggers are fully extended and placed at
Lifting of Dissolver tank & Installation right place/position.
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Lifting of Dissolver
Description tank & Installation
of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. Make sure the load is properly

1. Fix the sling in the lifting hook of equipments. attached to the equipment. If
2. Use correct method of slinging of lifting slings/belt and D necessary, use packaging to
schckle. prevent sharp edges from
Equipment Damage 3. Overhead clearance should be ensured for lifting. Ensure 3C damaging. 2C
no any obstackles in lifting route. 2. Regularly inspect and maintain
4. Keep safe distance of equipments from existing wall & lifting equipment. If a defect is
utilities services. found, notify the user
immediately

1. Use safe & inspected work plateform.

2. Provide adequate working platform for working at height.
3. Ensure railing of work platform. 1. Only trained & vertigo passed
4. Use adequate ladder for slinging of lifting gears for person should allow for work at
equipments and secure the ladder to prevent slip. height.
Fall of Man 5. Adequate scaffolding should be used for work at height 4C 2. Designated route should be 2A
with valid inspection tag. follow for reaching over the roof.
6. Use full body harness & ensure anchoring point. 3. Keep safe distance from cutout
7. Provide lifeline on the roof for anchoring of full body of roof sheet.
harness. Use rectactible fall arrestor for reaching more
distance if required.

1. Immediately clean up any spills

1. Clear the access and ensure the access are free from any
of oil and other lubricants from
obstackles.
the surface level, as they pose a
2. Remove unwanted materials and keep at designated place.
Slip & Trip 3C slip hazard. 2A
3. Work in well compacted and level surface area.
2. Don’t put lifting gears, wooden
4. Use job specific PPEs.
and others materials in access.
5. Don’t horseplay.

1. Only experianced and trained crew should be deploye.

2. All the person should undergo in medical fitness test and
1. Job specific training should be
Personel Injury (Cut, Pinch, Broken Bone, Fatality) vertigo test. 3C 2A
conducted.
3. Competent riggers should be deployed.
4. Use job specific PPEs.

1. Use 3rd party certified lifting gears.

2. Inspect the equipments and lifting gears before use.
1. Ensure load should not hit to
3. Remove damaged & unfit equipemts & lifting gears from
Damage of equipments & lifting gears 3C the existing wall, structure and 2A
site.
utilities lines.
4. Only trained and competent operators and riggers should
be deployed.
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. Do not over lift the material.

1. Prepare the lifting plan for
2. When tilling operation is in progress farana will only lift the
Equipment Failure 3C farana and assess the safe 2A
Tilling of tank with help of farna load 500 mm from the ground and 150 or 200 ton capacity
working load.
crane will be lift the load slowly.

1. Adequate capacity of farana should be use for tilling.

2. Lift the material with proper communication with two
operators.
1. Only signal man will pass the
Toplling of farana 3. Ground condition should be check before placing the 4C 2A
signal to both operators.
crane.
4. Competent supervisor/engineers should be excute the
work.

1. Area to be free from combustible materials

2. Area to be cordon off from unauthorised entry and to be
barricaded.
1. Weld road twigs to be collected
3. Fire fighting equipment (Fire extinguisher / Fire Buckets)
in a bin.
along with Fire watcher to be available.
2. Fire watcher to be available to
Fire due to available of flammble materials 4. Existing equipment's to be secure with fire tarpaulin / Fire 3C 2A
fire watch at work place min
Blankets.
30min upon the completion of
5. Fire blankets must be used to arrest welding splatters
task .
below the welding area when welding at heights.
6. Wet surface should be done when welding at heights.

1. Cables should be free from damages and should be as per

IS standards
2. Loose connection of cables to be avoided.
Cutting, Welding & Grinding of 3. Power to machine should be routed through ELCB/RCCB of 1. Double earthen to be available
structures 30mamp. for machine.
Electric shock & short circuit 3C 2A
4. Welding machine should be in power off condition when 2. Route the power cables from
not in use. overhead.
5. All the power tools should be IP rated.
6. Damaged power tools should not be used & allowed only
inspected and safe power tools.

1. Area to be cordon off from unauthorised entry and to be

barricaded. 1. Only authorized person should
Personnel Injury (Burn & eye injury) 3C 2A
2. Mandatory PPE to be used by workmen( Weld shield, weld perform the work.
Apron, chemical mask.)

1. Use inspected and damaged free machine.

1. Inspect the machine following
2. Standard weld holders & earth holders to be available in
approved checklist before taking
Damaged of machine Good condition and free from damages. 3C 2A
into use. Ensure only safe & green
3. Wheel guards and handle of machine should be fix
tagged machine should be used.
properly.
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. Full body safety Harness to worn & should be anchored to 1. Job specific training should be
anchorage point. conducted.
2. Only trained person should allowed for scaffolding work. 2. Ensure medical check-up and
3. Ensure that Green tag is provided and declared safe for use vertigo test certificate of the
by scaffold inspector. workers.
4. Scaffold materials should be free from damages. 3. Mobile scaffold should not be
5. No unwanted material & loose materials to be stored on relocated or moved from place to
Fall of Man & materials platform. 4C other while men are available on 2A
6. Avoid over loading of platform. working platform.
7. Ensure tag line is available to shift the materials to 4. None is allowed to stand or sit
platform. on Guard rails for accessing un
8. Cordon off the working area and provide adequate signage. reached height.
9. Avoid to throw any material from elevation 5. Working on protueded platform
10. Use PPEs, such as hard helmet, googles, hand gloves etc.. is prohibited or needs to be
11. Carry tools in a bag or tie the tools with rope. avoided.

Working on Scaffolding.
1. Ensure ground stability and use of base plate and sole
plate.
2. Maintain the correct sequance during erection and
dismentle of scaffold.
3. Defective scaffold member should not be used.
4. Only certified scaffolder shall be allowed for erection and 1. Scaffold test certificate
dismetling work of scaffold. submitted.
5. In case of mobile scaffold ensure the wheel locks are been 2. Safe working load of scaffold
properly locked and tied with fix structure at height. checked.
6. Mobile Scaffold should be on placed plain surface. 3. Avoid modification of Scaffolds
Scaffolding may collapse 4C 2A
7. Avoid overload on the scaffolding. when men are working above
8. Ensure that proper ladder is available to access the 4. Restrict vehicle movement in
working platform. Person should not climb from outside of scaffold working area.
scaffold. 5. Avoid to carry material while
9. Any modification of scaffold to be done only by an climbing
competent person.
10. It's highly recommended to avoid mobile scaffolds more
that 6mtrs.
11. Provide fully covered platform, mid rail, top rail, toe guard
ladder for access.

1. Ensure sufficient lighting in all working area.

2. Ensure the proper illumination in the access. 1. PTW system should be strictly
Poor visibility 3. Dedicated experience electrican should be deployed. 3C followed including the extended 2A
4. Deploy the competent Engineers/superviosr and safety hours/night hours.
personnel to ensure work safely
 RISK ASSESSMENT
AREA/SCOPE:Dissolver Tank Shifting, DOC NO : GC/HSE/48
PARTICIPANTS: Dhiraj Ghodghate, C. Raut, Sonu, Amol Khobragade, Suhag Lade, Ajay sharma, Sagar Nath, Arvind Kumar, Abhijit
Lifting & Installation work in Water DATE: 03-12-2024
Babhulkar, Stanislaus C., Hitendra P.
Base Plant first floor Revision No: 00

Description of task/area/aspect Hazard description/potential impact Existing control measures Current risk Planned improvement actions Residual risk

1. Provide regular breaks and rest periods to help prevent 1. Monitor the health & mental
Fatigue, decreased alertness 3C 2A
fatigue and decreased alertness. condition of persons.

1. Ensure none of person should be allowed more then a

shift. 1. Encourage workers to establish
Chronic poor sleep 2. Provide training and supervision to ensure that workers are 3C a consistent sleep schedule and 2A
aware of the hazards associated with night work and know stick to it, even on days off.
Night work (Extended Hours work) how to mitigate them.

1. Develop and implement an

1. Area specific antidote for insect/mosquito can be sprayed.
emergency response plan that
2. Use of carbolic acid to prevent snake movement.
includes procedures for
Insect bite/snake bite 3. Availability of first aid box along with certified first aider 3C 2A
responding to accidents and
ensure.
incidents that may occur during
4. Standby emergency vehicle all the time during activity.
night work.

1. Access should be free from obstackles.

2. Keep the materials away from the access route.
Slip, & trip 3C 1. Avoid running and horseplay. 2A
3. Ensure no work should be done in wet surface.
4. Stack the materials away from working place.
1. Unwanted material removed from access way. 1. Daily housekeeping should be
Slip, fall 3C 2A
2. Material should be segregated properly. maintained
Clean work area
Dust 7. Job specific PPE's are been provided (Safety Helmet,Safety 2C
shoes,safety goggles,safety hand gloves, Nose mask).
HSEQ Management system Risk assessment form

RISK ASSESSMENT FOLLOW UP

AREA/SCOPE: PARTICIPANTS: DATE:

Action Description of task/area/aspect Planned improvement actions Responsible Target date:

number

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 HSEQ Management system Risk assessment form

TE:

Status:

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HSEQ Management system Risk assessment form

RISK ASSESSMENT QUICK REFERENCE GUIDE

A B C D E PROBABILITY / LIKELIHOOD :
Good control measures are in place.
Controls do not rely on a person using them.
Controls are very unlikely to break down.
People are very rarely in this area or are very rarely engage in this activity.
5 A Very unlikeliy to happen (ca 1 case every 1000 year)
Liability likelyhood: One every 50 years

Reasonable control measures are in place.

Controls are very rarely to rely on a person using them.
Controls unlikely to breakdown.
People are rarely in this area or are rarely engage in this activity.
4 B Unlikely to happen (ca 1 case every 100 year)
Liability likelyhood: One every 25-50 years

Controls measures are in place.

Controls do sometimes rely on a person using them.
Controls are likely to breakdown.
People are sometimes in this area or are sometimes engage in this activity.
3 C Seldom happening (ca 1 case every 10 year)
Liability likelyhood: One every 5-25 years

Inadequate controls are in place.

Controls do rely on a person using them.
Controls are very likely to breakdown if not checked.
People are often in this area or are often engage in this activity.
2 D Likely to happen (ca 1 case every year)
Liability likelyhood: One every 1-5 years

Poor or no controls in place.

Controls do heavily rely on a person using them.
Controls are very likely to break down.
People are always in this area or are always engage in this activity.
1 E Very likely to happen (more than 1 case every year)
Liability likelyhood: One or several cases every year

CONSEQUENCES: KEY WORDS INJURY/ILLNESS ENVIRONMENTAL FIRE/PROPERTY SECURITY QUALITY REPUTATION

No significant Insignificant damage, no production No consequence for customers, easily No complaint and no negative
1 No consequences No significant injury
environmental effect loss
No threats identified
resolved press coverage

Minor consequence for customers, no

Minor and reversible Single complaint, no negative
2 Minor danger On site first aid injury
environmental impact
Minor damage, no production loss Turbulent area complaints/impact
(>0.6 million NOK finiancial impact) press coverage

Internal quality deviations or single

Major and reversible, Significant damage, production loss Threats and minor Public complaint, no negative
3 Danger External medical treatmnet
environmental impact more than 2 days sabotage at site
complaints/claims/ possible adjustment (06-6
millon NOK financial impact) press coverage

Physical attack on Multiple customer complaints /major

Minor and permanent Major damage, production loss more Public complaint and negative
4 Critical Lost time injury
environmental impact than one week
employees or claims/possible recall/change of supplier (6-30
mill financial impact) local press coverage
contractors

Physical attack and Serious customer claims/recall and stop of Police intervention and
Permanent invalidity or Major and permanent
5 Catastrophic
death environmental impact
Complete damage, no residual value long time evacuation supply/termination of contract
(>30 mill financial impact)
negative national press
of plant coverage

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