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ETL UL1973 Draft Report

The document is a Constructional Data Report (CDR) for a rechargeable lithium-ion battery system intended for stationary and vehicle auxiliary power applications. It details the product specifications, critical components, and conditions of acceptability for the battery, which is manufactured by Hocan Group Co., Ltd and Zhuhai SEPICN Electronics And Technology Co., Ltd. The report includes information on the product's ratings, critical features, and necessary safety evaluations when integrated into other products.

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0% found this document useful (0 votes)
209 views32 pages

ETL UL1973 Draft Report

The document is a Constructional Data Report (CDR) for a rechargeable lithium-ion battery system intended for stationary and vehicle auxiliary power applications. It details the product specifications, critical components, and conditions of acceptability for the battery, which is manufactured by Hocan Group Co., Ltd and Zhuhai SEPICN Electronics And Technology Co., Ltd. The report includes information on the product's ratings, critical features, and necessary safety evaluations when integrated into other products.

Uploaded by

stephensaberpcoc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

RECOGNIZED COMPONENT

Constructional Data Report (CDR)


1.0 Reference and Address
Report Number 220510031GZU-001 DRAFT Issued: 5-Sep-2022 For Review and Comment
Batteries for Use in Stationary, Vehicle Auxiliary Power and Light Electric Rail (LER)
Standard(s)
Applications [ANSI/CAN/UL 1973:2018 Ed.2]

Zhuhai SEPICN Electronics And


Applicant Hocan Group Co., Ltd Manufacturer
Technology Co., Ltd

Room 905 Working Berg, Commercial


No. 16, 1st, Jinyuan Rd, Jinding,
Address Bldg, 41-47 MARBLE RD Hong Kong Address
ZHUHAI CITY Guangdong 519085
SAR

Country China Country China


Contact Wang Min Contact Wang Min
Phone 0756-3386227 Phone 0756-3386227
FAX NA FAX NA
Email sales@sepicn.com Email sales@sepicn.com

Page 1 of 32
Report No. 220510031GZU-001 Page 2 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

2.0 Product Description


Product Lithium ion Battery

Brand name (SK)

The product covered in this report is a Rechargeable Lithium-ion Battery system and
Description Home Energy Storage System which contains 16 cells in 16S1P, and has overcharge,
over-discharge, over current and short-circuits proof circuit. Indoor use only.

Models SK48V100

Model Similarity NA

Nominal Voltage: 51.2Vdc


Rated Capacity: 100Ah
Ratings Nominal Energy: 5120Wh
Operating Ambient Temperature: 0°C~55°C (Charge), -15°C~55°C (Discharge)
Short Current and Duration: 1600A, 5ms

Other Ratings NA
The products covered in this Report are incomplete in construction features or limited in
performance capabilities and are intended for use and evaluation in other products.
Consideration should be given to the following when the component is used in or with
another product.
1. Suitability of the enclosure should be evaluated when installed in the end product.
2. Temperature Testing should be performed on this component when installed in the
Conditions of end product.
Acceptability 3. The IP code should be evaluated when installed in the end product.
4. Manual disconnect device shall be provided and evaluated when installed in the end
product.
5. System safety analysis should be evaluated when installed in the end product.

6. The battery pack only provide one overcharge and overdischarge protective circuits
and controls, and the single fault conditions should be evaluated when installed in the
end product.

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 3 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

3.0 Product Photographs

Photo 1 -External view

Photo 2 - External view

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 4 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

3.0 Product Photographs

Photo 3 - External view

Photo 4 - External view

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 5 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

3.0 Product Photographs


Photo 5 - Internal view

Photo 6 - Internal view

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 6 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

3.0 Product Photographs

Photo 7- Internal view

10

11

Photo 8 - PCB view

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 7 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

3.0 Product Photographs

Photo 9 - PCB view

12

Photo 10- PCB view

13

14

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 8 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

3.0 Product Photographs

Photo 11 - PCB view

15

Photo 12- PCB view

16

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 9 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

3.0 Product Photographs

Photo 13 - PCB view

Photo 14- PCB view

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 10 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

3.0 Product Photographs

Photo 15 - PCB view

Photo 16- PCB view

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 11 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

3.0 Product Photographs

Photo 17 - PCB view

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 12 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

4.0 Critical Components


Mark(s) of
Photo #

Item Manufacturer/ 2 Technical data and securement


Name Type / model conformity
no.1 trademark2 means 3

Guangxi Iron and Material: SPCC, 442mm


External Metal
1 1 Steel Group Co., 48100-case x460mmx177mm, Minimum NR
Enclosure
Ltd. thickness: 1mm
ZHONGSHAN ZT969-1 cURus
ZHANTU
ZT969-2 Steel surface: 150°C. cURus
PRINTING CO
3 2 Label
LTD ZT969-3 cURus

Various Various Steel surface: 150°C. cURus


SHENZHEN
CONNECTION
3 3 Terminal ACTB135 Rated 600 Vdc, 310 A cURus
ELECTRONIC CO
LTD
ZHEJIANG
3 4 Breaker CHINT DZ158-125 Rated 60Vdc, 125A, 1P cURus
ELECTRICS CO
JIANGSU RODA
ELECTRON V-0, 90°C, min thickness:
5 5 Insulation film RH150 cURus
MATERIAL CO 0.38mm
LTD
FORMOSA
CHEMICALS & V-0, RTI Imp: 85°C, Min
6 6 Cell Holder AC310(+) cURus
FIBRE CORP thickness: 1.5mm
PLASTICS DIV
DONGGUAN
WENCHANG Connect to battery
1430 Minimum 24AWG, minimum cURus
6 7 Internal wire ELECTRONIC CO
LTD 300V, minimum 105℃, VW-1
Various 1430 cURus
Dongguan Dingpai
Electronic Minimum 7AWG, minimum 600V,
3512 cURus
6 8 Cord Technology Co
minimum 200℃, VW-1
Ltd
Various 3512 cURus
SHENZHEN
SHUNJIA
ELECTRICAL 3135 Connect to terminal cURus
6 9 Cord
TECHNOLOGY Min 16AWG, 600V, min 105 ℃
CO LTD
Various 3135 cURus
Jiangxi Ganfeng
Battery
48173125-
7 10 Cell Technology Co 3.2V, 100Ah UR
100Ah
Ltd(BBGA2.
MH63648)
Kingboard
electronics Co., KB-6160A V-0, 130°C cURus
7 11 PCB
LTD
Various Various V-0, 130°C cURus
QP1 to QP24
9 12 MOSFET CRMICRO CRSS028N10N VDS=100V, VGS=±20V NR
D=200A, TJ=-55~175ºC

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 13 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

4.0 Critical Components


Mark(s) of
Photo #

Item Manufacturer/ 2 Technical data and securement


Name Type / model conformity
no.1 trademark2 means 3

U7
SINO WEALTH
SH367309U/04 Supply voltage:
10 13 IC ELECTRONIC NR
8UR Vbat= 8.5 V~65V
LTD.
Topr: -40°C ~ 85°C

UM1
HC32F460PET VBAT=1.8~3.6V,
10 14 MCU HUADA NR
B TA=-40~105ºC
LQFP100-0.5-14X14

T106060-7.5uH- L1 and L2
11 15 Inductor GLR NR
H-GLR 7.5uH, 105℃
China Resources
QC1, QC2, QC3, QC4
Microelectronics
12 16 MOSFET CRSS057N10N VDS=100V, VGS=±20V, NR
(Chongqing)
ID=120A, TJ=-55~150ºC
Limited
NOTES:
1) Not all item numbers are indicated (called out) in the photos, as their location is obvious.
2) “Various“ means any type, from any manufacturer that complies with the "Technical data and securement means" and meets the "Mark(s)
of conformity" can be used.
3) Indicates specific marks to be verified, which assures the agreed level of surveillance for the component. "NR" - indicates Unlisted and
only visual examination is necessary. "See 5.0" indicates Unlisted components or assemblies to be evaluated periodically refer to section
5.0 for details.

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 14 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

5.0 Critical Unlisted CEC Components

No Unlisted CEC components are used in this report.

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 15 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

6.0 Critical Features


Recognized Component - A component part, which has been previously evaluated by an accredited certification
body with restrictions and must be evaluated as part of the basic product considering the restrictions as specified
by the Conditions of Acceptability.

Listed Component - A component part, which has been previously Listed or Certified by an accredited
Certification Organization with no restrictions and is used in the intended application within its ratings.

Unlisted Component - A part that has not been previously evaluated to the appropriate designated component
standard. It may also be a Listed or Recognized component that is being used outside of its evaluated Listing or
component recognition.

Critical Features/Components - An essential part, material, subassembly, system, software, or accessory of a


product that has a direct bearing on the product’s conformance to applicable requirements of the product
standard.
Construction Details - For specific construction details, reference should be made to the photographs and
descriptions. All dimensions are approximate unless specified as exact or within a tolerance. In addition to the
specific construction details described in this Report, the following general requirements also apply.
1. Mechanical Assembly - Components such as switches, fuseholders, connectors, wiring terminals and display
lamps are mounted and prevented from shifting or rotating by the use of lockwashers, starwashers, or other
mounting format that prevents turning of the component.
2 Corrosion Protection - All ferrous metal parts are protected against corrosion by painting, plating or the
equivalent.
3. Polarized Connection - This product is provided with a polarized power supply connection.
4. Internal Wiring - Internal wiring is routed away from sharp or moving parts. Internal wiring leads terminating
in soldered connections are made mechanically secure prior to soldering. Recognized Component
separable (quick disconnect) connectors of the positive detent type, closed loop connectors, or other types
specifically described in the text of this report are also acceptable as internal wiring terminals. At points
where internal wiring passes through metal walls or partitions, the wiring insulation is protected against
abrasion or damage by plastic bushings or grommets. Details please see Sec. 4.0.
5. Schematics - Refer to Section 7.0, Illustration 2, 2a, 2b and 2c for schematics requiring verification during
Field Representative Inspection Audits.
6. Markings - The product is marked on a labeling system as described in item 2 of Section 4.0 as follows:
- Applicant's name,brand name;
- Model number;
- Electrical ratings(in volts dc and capacity in Ampere hours or Watt hours and chemistry);
- Polarity of battery system terminals.
- Maximum short circuit current and duration;
- Date of manufacturer.
7. Cautionary Markings - Refer to Section 7.0, Illustration 1.
8. Installation, Operating and Safety Instructions - Instructions for installation and use of this product are
provided by the manufacturer. Refer to Section 7.0, lllustration 5 and 5a.

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 16 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations
Illustration 1 - Cautionary marking

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 17 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations

Illustration 2 - Circuit diagram

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 18 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations
Illustration 2a - Circuit diagram

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 19 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations

Illustration 2b- Circuit diagram

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 20 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations
Illustration 2c- Circuit diagram

Illustration 3 - PCB layout

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 21 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations
Illustration 3 - PCB layout

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 22 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations
Illustration 3a - PCB layout

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 23 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations

Illustration 3b - PCB layout

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 24 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations

Illustration 4 - The specification of battery module

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 25 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations

Illustration 5 - User manual (Representative)(Partial)

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 26 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

7.0 Illustrations
Illustration 5a - User manual(Representative)(Partial)

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 27 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

8.0 Test Summary


Evaluation Period 12-May-2022 to 30-Aug-2022 Project No. 220510031GZU
S220510031-
Sample Rec. Date 12-May-2022 Condition Prototype Sample ID.
001~004
Intertek Testing Services Shenzhen Ltd. Zengcheng Branch
Test Location
C2-1, Heping Xu, Yongning Street, Zengcheng District, Guangzhou, China
Test Procedure Testing Lab
Determination of the result includes consideration of measurement uncertainty from the test equipment and
methods. The product was tested as indicated below with results in conformance to the relevant test criteria.
The following tests were performed:
[ANSI/CAN/UL
1973:2018
-- --
Ed.2]
Test Description Clauses
Overcharge 15 -- --
Short Circuit 16 -- --
Overdischarge Protection 17 -- --
Temperature and Operating Limits Check 18 -- --
Imbalanced Charging 19 -- --
Dielectric Voltage Withstand 20 -- --
Working Voltage Measurements 23 -- --
Static Force 28 -- --
Impact 29 -- --
Drop Impact (rack mounted module) 30 -- --
Wall Mount Fixture/Handle Test 31 -- --
Single Cell Failure Design Tolerance(lithium ion) 39 -- --

Evaluation Period 12-May-2022 to 30-Aug-2022 Project No. 220510031GZU


S220510031-
Sample Rec. Date 12-May-2022 Condition Prototype Sample ID.
005
Intertek Testing Services Shenzhen Ltd. Guangzhou Branch
Test Location Room 02, & 101/E201/E301/E401/E501/E601/E701/E801 of Room 01 1-8/F., No. 7-2.
Caipin Road, Science City, GETDD, Guangzhou, Guangdong, China
Test Procedure Testing Lab
Determination of the result includes consideration of measurement uncertainty from the test equipment and
methods. The product was tested as indicated below with results in conformance to the relevant test criteria.
The following tests were performed:
[UL 60730-
1:2016 Ed.5] &
[CSA E60730-
-- --
1:2015
Ed.5+A1:2017]
Test Description Clauses
MANUFACTURING DEVIATION and DRIFT 15 -- --
Environmental stress of temperature 16.2 -- --
EMC requirements - immunity 26 -- --
Controls using software H.11.12 -- --
Thermal cycling test H.17.1.4.2 -- --
Electromagnetic compatibility (EMC) requirements –
immunity H.26.14 -- --
Component testing reviewer Runze Hu -- --

8.1 Signatures
A representative sample of the product covered by this report has been evaluated and found to comply with
the applicable requirements of the standards indicated in Section 1.0.
Completed by: David Yao Reviewed by: Carl Chen
Title: Engineer Title: Reviewer

Signature: Signature on file Signature: Signature on file

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 28 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

9.0 Correlation Page For Multiple Listings


The following products, which are identical to those identified in this report except for model number and Listee
name, are authorized to bear the ETL label under provisions of the Intertek Multiple Listing Program.
BASIC LISTEE Hocan Group Co., Ltd

Address Room 905 Working Berg, Commercial Bldg, 41-47 MARBLE RD Hong Kong SAR

Country China
Product Lithium ion Battery

MULTIPLE LISTEE 1 None


Address
Country
Brand Name
ASSOCIATED
MANUFACTURER
Address
Country
MULTIPLE LISTEE 1 MODELS BASIC LISTEE MODELS

MULTIPLE LISTEE 2 None


Address
Country
Brand Name
ASSOCIATED
MANUFACTURER
Address
Country
MULTIPLE LISTEE 2 MODELS BASIC LISTEE MODELS

MULTIPLE LISTEE 3 None


Address
Country
Brand Name
ASSOCIATED
MANUFACTURER
Address
Country
MULTIPLE LISTEE 3 MODELS BASIC LISTEE MODELS

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 29 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

10.0 General Information


The Applicant and Manufacturer have agreed to produce, test and label ETL Listed products in accordance with
the requirements of this Report. The Manufacturer has also agreed to notify Intertek and to request
authorization prior to using alternate parts, components or materials.
COMPONENTS
Components used shall be those itemized in this Intertek report covering the product, including any
amendments and/or revisions.
LISTING MARK
The ETL Listing mark applied to the products shall either be separable in form, such as labels purchased from
Intertek, or on a product nameplate or other media only as specifically authorized by Intertek. Use of the mark
is subject to the control of Intertek.

The mark must include the following four items:

1) applicable country identifiers "US" and/or "C" or "US", "C" and "EU"
2) the word "Listed" or "Classified" or "Recognized Component" (whichever is appropriate)
3) a control number issued by Intertek
4) a product descriptor that identifies the standards used for certification. Example:

For US standards, the words, “Conforms to” shall appear with the standard number along with the word, “
Standard” or “Std.” Example: “Conforms to ANSI/UL Std. XX.”

For Canadian standards, the words “Certified to CAN/CSA Standard CXX No. XX.” shall be used, or
abbreviated, “Cert. to CAN/CSA Std. CXX No. XX.”

Can be used together when both standards are used.

If all standards on the ATM have the same standard title, the shared title or its abbreviation may be used in
place of the examples above. Example: "Medical Electrical Equipment" or "MEE"; "Information Technology
Equipment" or "ITE"; "Audio/Video Information And Communication Technology Equipment" or "A/V ICTE".

Note: A facsimile must be submitted to Intertek, Attn: Follow-up Services for approval prior to use.
The facsimile need not have a control number. A control number will be issued after signed Certification
Agreements have been received by the Follow-up Services office, approval of the facsimile of your
proposed Listing Mark, satisfactory completion of the Listing Report, and scheduling of a factory
assessment in your facility.

MANUFACTURING AND PRODUCTION TESTS


Manufacturing and Production Tests shall be performed as required in this Report.
FOLLOW-UP SERVICE
Periodic unannounced audits of the manufacturing facility (and any locations authorized to apply the mark) shall
be scheduled by Intertek. An audit report shall be issued after each visit. Special attention will be given to the
following:

1. Conformance of the manufactured product to the descriptions in this Report.


2. Conformance of the use of the ETL mark with the requirements of this Report and the Certification
Agreement.
3. Manufacturing changes.
4. Performance of specified Manufacturing and Production Tests.
In the event that the Intertek representative identifies non-conformance(s) to any provision of this Report, the
Applicant shall take one or more of the following actions:
1. Correct the non-conformance.
2. Remove the ETL Mark from non-conforming product.
3. Contact the issuing product safety evaluation center for instructions.

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 30 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

10.1 Evaluation of Unlisted Components


Because Unlisted Components are uncontrolled, and they do not fall under a third party follow up program,
Intertek may require these components to be tested and/or evaluated at least once annually, more often for
certain components, as part of the independent certification process. The Unlisted Components in Section 5.0
require testing and/or evaluation as indicated.

Sample Disposition: Due to the destructive nature of the testing, all samples will be
discarded at the conclusion of testing unless, the manufacturer specifically requests the
return of the samples. The request for return must accompany the initial component
shipment.

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 31 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

11.0 Manufacturing and Production Tests


The manufacturer agrees to conduct the following Manufacturing and Production Tests as specified:

Required Tests
None

ED 16.3.15 (1-Jul-2022) Mandatory


Report No. 220510031GZU-001 Page 32 of 32 DRAFT Issued: 05-Sep-2022
Hocan Group Co., Ltd For Review and Comment

12.0 Revision Summary


The following changes are in compliance with the declaration of Section 8.1:
Date/ Project Handler/
Section Item Description of Change
Proj # Site ID Reviewer
None

ED 16.3.15 (1-Jul-2022) Mandatory

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