334945EN-K

Operation
Reactor® 2 Hydraulic Proportioning

Systems
334945K
EN
Hydraulic, heated, plural component proportioner for spraying polyurethane foam and
polyurea coatings. Not for outdoor use. For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
Important Safety Instructions

Read all warnings and instructions in this manual. Save these
instructions.
For model information, see page 9.
PROVEN QUALITY. LEADING TECHNOLOGY.

Contents
Warnings ....................................................... 3 Startup .......................................................... 47
Important Isocyanate Information .................. 7 Fluid Circulation ............................................ 50
Models........................................................... 9 Circulation Through Reactor .................... 50
Circulation Through Gun Manifold ........... 51
Accessories.................................................... 15
Supplied Manuals........................................... 16 Spraying ........................................................ 52
Spray Adjustments .................................. 53
Related Manuals ............................................ 16 Hose Control Modes ................................ 54
Typical Installation, without circulation........... 17 Enable Hose Resistance Mode .................. 55
Typical Installation, with system fluid Disable Hose Resistance Mode................. 55
manifold to drum circulation ............. 18 Enable Hose Manual Mode ....................... 56
Disable Hose Manual Mode...................... 56
Typical Installation, with gun fluid manifold Calibration Procedure .............................. 57
to drum circulation ........................... 19 Standby ................................................... 58
Component Identification .............................. 20 Shutdown ................................................ 59
Advanced Display Module (ADM).................... 22 Purge Air Procedure................................. 60
ADM Display Details ................................ 24 Pressure Relief Procedure ........................ 62
Navigating the Screens ............................ 24 Flushing .................................................. 63
Electrical Enclosure ........................................ 27 Maintenance .................................................. 64
Preventative Maintenance
Hydraulic Control Module (HCM) .................... 28
Schedule ..................................... 64
Temperature Control Module (TCM) Cable Proportioner Maintenance........................ 64
Connections...................................... 29 Flush Inlet Strainer Screen ....................... 65
Installation .................................................... 30 Pump Lubrication System ........................ 66
Assemble the Proportioner ...................... 30 Errors ............................................................ 67
Mounting the System............................... 30 View Errors .............................................. 67
Setup ............................................................. 31 Troubleshoot Errors ................................ 67
Grounding ............................................... 31 Troubleshooting ............................................ 68
General Equipment Guidelines ................. 31 Error Codes and Troubleshooting ............ 68
Connect Power ........................................ 32
Lubrication System Setup ........................ 32 USB Data........................................................ 69
Install Fluid Temperature Sensor ............. 33 Download Procedure ............................... 69
Connect Heated Hose to USB Logs ................................................. 69
Proportioner ............................... 33 System Configuration Settings ................. 70
Advanced Display Module (ADM) Custom Language File ............................. 71
Operation.......................................... 34 Create Custom Language Strings ............. 71
Advanced Setup Screens .......................... 37 Upload Procedure .................................... 71
System 1 ................................................. 38 Performance Charts ....................................... 72
System 2 ................................................. 38
System 3 ................................................. 38 Dimensions ................................................... 74
System 4 ................................................. 38 Technical Specifications ................................. 75
Recipes.................................................... 39
Cellular Screen ........................................ 39 California Proposition 65 ............................... 76
Run Mode ................................................ 40 Graco Extended Warranty............................... 77
2 334945K
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this
equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols
refer to procedure-specific risks. When these symbols appear in the body of this manual or on
warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not
covered in this section may appear throughout the body of this manual where applicable.
DANGER
SEVERE ELECTRIC SHOCK HAZARD
This equipment can be powered by more than 240 V. Contact with this voltage will
cause death or serious injury.
• Turn off and disconnect power at main switch before disconnecting any cables
and before servicing equipment.
• This equipment must be grounded. Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local
codes and regulations.
WARNING
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or
on skin, inhaled or swallowed.
• Read Safety Data Sheet (SDS) for handling instructions and to know the specific
hazards of the fluids you are using, including the effects of long-term exposure.
• When spraying, servicing equipment, or when in the work area, always keep work
area well ventilated and always wear appropriate personal protective equipment. See
Personal Protective Equipment warnings in this manual.
• Store hazardous fluid in approved containers, and dispose of it according to
applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Always wear appropriate personal protective equipment and cover all skin when
spraying, servicing equipment, or when in the work area. Protective equipment helps
prevent serious injury, including long-term exposure; inhalation of toxic fumes,
mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective
equipment includes but is not limited to:
• A properly fitting respirator, which may include a supplied-air respirator, chemically
impermeable gloves, protective clothing and foot coverings as recommended by the
fluid manufacturer and local regulatory authority.
• Protective eyewear and hearing protection.
334945K 3
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will
pierce skin. This may look like just a cut, but it is a serious injury that can result in
amputation. Get immediate surgical treatment.
• Engage trigger lock when not spraying.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode.
Paint or solvent flowing through the equipment can cause static sparking. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps,
and plastic drop cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when
flammable fumes are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail
liners unless they are anti-static or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock.. Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
4 334945K
Warnings
WARNING
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in
pressure due to the thermal expansion. Over-pressurization can result in equipment
rupture and serious injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause
serious chemical reaction and equipment rupture. Failure to follow this warning can
result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact
your material supplier for compatibility.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause
serious injury or property damage.
• Use only compatible water-based solvents to clean plastic structural or
pressure-containing parts.
• See Technical Data in this and all other equipment instruction manuals. Read fluid
and solvent manufacturer’s MSDSs and recommendations.
334945K 5
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest
rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See
Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s
warnings. For complete information about your material, request MSDS from
distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment
is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with
genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency
approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are
using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and
hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation.
To avoid severe burns:
• Do not touch hot fluid or equipment.
6 334945K
Important Isocyanate Information

Isocyanates (ISO) are catalysts used in two component materials.
Isocyanate Conditions
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors,
and atomized particulates.
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know
specific hazards and precautions related to isocyanates.
• Use of isocyanates involves potentially hazardous procedures. Do not spray with this
equipment unless you are trained, qualified, and have read and understood the information in
this manual and in the fluid manufacturer’s application instructions and SDS.
• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured
material, which could cause off gassing and offensive odors. Equipment must be carefully
maintained and adjusted according to instructions in the manual.
• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in
the work area must wear appropriate respiratory protection. Always wear a properly fitting
respirator, which may include a supplied-air respirator. Ventilate the work area according to
instructions in the fluid manufacturer’s SDS.
• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically
impermeable gloves, protective clothing and foot coverings as recommended by the fluid
manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations,
including those regarding handling of contaminated clothing. After spraying, wash hands
and face before eating or drinking.
• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate
personal protective equipment must stay out of the work area during application and after
application for the time period specified by the fluid manufacturer. Generally this time period
is at least 24 hours.
• Warn others who may enter work area of hazard from exposure to isocyanates. Follow the
recommendations of the fluid manufacturer and local regulatory authority. Posting a placard
such as the following outside the work area is recommended:
334945K 7
Self-
Material Self -Ignition Moisture Sensitivity of Isocyanates
Exposure to moisture (such as humidity) will
cause ISO to partially cure, forming small, hard,
abrasive crystals that become suspended in the
fluid. Eventually a film will form on the surface
and the ISO will begin to gel, increasing in
Some materials may become self-igniting
viscosity.
if applied too thick. Read material
manufacturer’s warnings and SDS.
NOTICE
Partially cured ISO will reduce performance
and the life of all wetted parts.
Keep Components A and B
Separate • Always use a sealed container with a
desiccant dryer in the vent, or a nitrogen
atmosphere. Never store ISO in an open
container.
• Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant.
The lubricant creates a barrier between the
Cross-contamination can result in cured ISO and the atmosphere.
material in fluid lines which could cause
serious injury or damage to equipment. To • Use only moisture-proof hoses compatible
prevent cross-contamination: with ISO.
• Never interchange component A and • Never use reclaimed solvents, which may
component B wetted parts. contain moisture. Always keep solvent
containers closed when not in use.
• Never use solvent on one side if it has been
contaminated from the other side. • Always lubricate threaded parts with an
appropriate lubricant when reassembling.
NOTE: The amount of film formation and rate of

Changing Materials crystallization varies depending on the blend of
ISO, the humidity, and the temperature.
NOTICE
Changing the material types used in your Foam Resins with 245 fa Blowing
equipment requires special attention to avoid Agents
equipment damage and downtime.
• When changing materials, flush the Some foam blowing agents will froth at
equipment multiple times to ensure it is temperatures above 90 °F (33 °C) when not
thoroughly clean. under pressure, especially if agitated. To reduce
• Always clean the fluid inlet strainers after frothing, minimize preheating in a circulation
flushing. system.
• Check with your material manufacturer for

chemical compatibility.
• When changing between epoxies and
urethanes or polyureas, disassemble and
clean all fluid components and change
hoses. Epoxies often have amines on the
B (hardener) side. Polyureas often have
amines on the B (resin) side.
8 334945K
Models
Models
Reactor 2 H-30 and H-30 Elite
H-30 Model H-30 Elite Model
Model
10 kW 15 kW 10 kW 15 kW
Proportioner 17H031 17H032 17H131 17H132
Maximum Fluid Working 2000 (14, 140) 2000 (14, 140) 2000 (14, 140) 2000 (14, 140)
Pressure psi (MPa, bar)
Approximate Output per 0.074 (0.28) 0.074 (0.28) 0.074 (0.28) 0.074 (0.28)
Cycle (A+B) gal. (liter)
Max Flow Rate lb/min 28 (12.7) 28 (12.7) 28 (12.7) 28 (12.7)
(kg/min)
Total System Load † (Watts) 17,960 23,260 17,960 23,260
Configurable Voltage Phase 200– 200– 350– 200– 200– 350– 200– 200– 350– 200– 200– 350–
(VAC, 50/60 Hz) 240 240 415 240 240 415 240 240 415 240 240 415
1Ø 3Ø∆ 3ØY 1Ø 3Ø∆ 3ØY 1Ø 3Ø∆ 3ØY 1Ø 3Ø∆ 3ØY
Full Load Peak Current* 79 46 35 100 59 35 79 46 35 100 59 35
Approvals
9902471
Conforms to ANSI/UL Std. 499
Certified to CAN/CSA Std. C22.2 No. 88
Fusion® AP Package 6
Fusion APH031 AHH031 APH032 AHH032 APH131 AHH131 APH132 AHH132
(Gun Part ) (246102) (246102) (246102) (246102) (246102) (246102) (246102) (246102)
Fusion® PC Package 6
Fusion FPH031 FHH031 FPH032 FHH032 FPH131 FHH131 FPH132 FPHH132
(Gun Part ) (25P589) (25P589) (25P589) (25P589) (25P589) (25P589) (25P589) (25P589)
Fusion CS Package 6 CSH031 CHH031 CSH032 CHH032 CSH131 CHH131 CSH132 CHH132
(Gun Part ) (CS02RD) (CS02RD) (CS02RD) (CS02RD) (CS02RD) (CS02RD) (CS02RD) (CS02RD)
Probler P2 Package 6 P2H031 PHH031 P2H032 PHH032 P2H131 PHH131 P2H132 PHH132
(Gun Part ) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2)
Heated Hose: 50 ft (15 m) 24K240 24K240 24K240 24K240 24Y240 24Y240 24Y240 24Y240
24K240 (scuff guard)
24Y240 (Xtreme-wrap) Qty: 1 Qty: 5 Qty: 1 Qty: 5 Qty: 1 Qty: 5 Qty: 1 Qty: 5
Heated Whip Hose 25P770 25P770 25P770 25P770
10 ft (3 m)
Ratio Monitoring
Fluid Inlet Sensors (2)
* Full load amps with all devices operating at maximum Intertek approvals apply to proportioners without
capabilities. Fuse requirements at various flow rates hoses.
and mix chamber sizes may be less.
6 Packages include gun, heated hose, and whip hose.
= Total system watts used by system, based on Elite packages also include Ratio Monitoring and fluid
maximum heated hose length for each unit. inlet sensors. All Elite hose and gun system packages
include Xtreme-Wrap™ 50 ft (15 m) heated hose. For
• H–30 series: 310 ft (94.5 m) maximum heated hose part numbers, see Accessories, page 15.
length, including whip hose.
Voltage Configurations Key
Ø PHASE
∆ DELTA
Y WYE
334945K 9
Models
Reactor 2 H-40 and H-40 Elite,

200–240V
Model
15 kW 20 kW 15 kW 20 kW
Maximum Fluid Working 2000 (14, 140) 2000 (14, 140) 2000 (14, 140) 2000 (14, 140)
Approximate Output per 0.063 (0.24) 0.063 (0.24) 0.063 (0.24) 0.063 (0.24)
Max Flow Rate lb/min 45 (20) 45 (20) 45 (20) 45 (20)
(kg/min)
Voltage Phase (VAC 50/60 200–240 3Ø∆ 200–240 3Ø∆ 200–240 3Ø∆ 200–240 3Ø∆
Hz)
Full Load Peak Current* 71 95 71 95
Approvals
9902471
(Gun Part) (246103) (246103) (246103) (246103) (246103) (246103) (246103) (246103)
Fusion PC Package 6 FPH043 FHH043 FPH044 FHH044 FPH143 FHH143 FPH144 FHH144
(Gun Part) (25R085) (25R085) (25R085) (25R085) (25R085) (25R085) (25R085) (25R085)
(Gun Part) (CS02RD) (CS02RD) (CS02RD) (CS02RD) (CS02RD) (CS02RD) (CS02RD) (CS02RD)
(Gun Part) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2) (GCP2R2)
Heated Hose 24K240 24K240 24K240 24K240 24Y240 24Y240 24Y240 24Y240
50 ft (15 m)
24K240 (scuff guard) Qty: 1 Qty: 6 Qty: 1 Qty: 6 Qty: 1 Qty: 6 Qty: 1 Qty: 6
24Y240 (Xtreme-wrap)
10 ft (3 m)
Ratio Monitoring
• H–40 series: 410 ft (125 m) maximum heated hose include Xtreme-Wrap™ 50 ft (15 m) heated hose. For
length, including whip hose. part numbers, see Accessories, page 15.

Ø PHASE
∆ DELTA
Y WYE
10 334945K
Models
Reactor 2 H-40 and H-40 Elite,

350–415V (Continued)
Model
15 kW 20 kW 15 kW 20 kW
15 kW
Proportioner 17H045 17H046 25R549 17H145 17H146
Maximum Fluid Working 2000 (14, 140) 2000 (14, 140) 2000 (14, 140) 2000 (14, 140) 2000 (14, 140)
Approximate Output per 0.063 (0.24) 0.063 (0.24) 0.0525 (0.20) 0.063 (0.24) 0.063 (0.24)
Max Flow Rate lb/min 45 (20) 45 (20) 1.875 (7.1) 45 (20) 45 (20)
(kg/min)
Total System Load † (Watts) 26,600 31,700 31700 26,600 31,700
Voltage Phase (VAC 50/60 350–415 3ØY 350–415 3ØY 350–415 3ØY 350–415 3ØY 350–415 3ØY
Hz)
Full Load Peak Current* 41 52 52 41 52
Approvals
9902471 9902471
Conforms to ANSI/UL Std. 499 Conforms to ANSI/UL Std. 499
Certified to CAN/CSA Std. Certified to CAN/CSA Std. C22.2
C22.2 No. 88 No. 88
(Gun Part) (246103) (246103) (246103) (246103) (246103) (246103) (246103) (246103)
Heated Hose: 50 ft (15 m) 24K240 24K240 24K240 24K240 24Y240 24Y240 24Y240 24Y240
24K240 (scuff guard)
24Y240 (Xtreme-wrap) Qty: 1 Qty: 6 Qty: 1 Qty: 6 Qty: 1 Qty: 6 Qty: 1 Qty: 6
10 ft (3 m)
Ratio Monitoring
• H–40 series: 410 ft (125 m) maximum heated hose include Xtreme-Wrap™ 50 ft (15 m) heated hose. For
length, including whip hose. part numbers, see Accessories, page 15.

Ø PHASE
∆ DELTA
Y WYE
334945K 11
Models
Reactor 2 H-50 and H-50 Elite

Model
20 kW 20 kW 20 kW 20 kW
Maximum Fluid Working Pressure psi 2000 (14, 140) 2000 (14, 140) 2000 (14, 140) 2000 (14, 140)
(MPa, bar)
Approximate Output per Cycle (A+B) 0.074 (0.28) 0.074 (0.28) 0.074 (0.28) 0.074 (0.28)
gal. (liter)
Max Flow Rate lb/min (kg/min) 52 (24) 52 (24) 52 (24) 52 (24)
Voltage Phase (VAC, 50/60 Hz) 200–240 3Ø∆ 350–415 3ØY 200–240 3Ø∆ 350–415 3ØY
Approvals
9902471
(Gun Part) (246103) (246103) (246103) (246103) (246103) (246103) (246103) (246103)
50 ft (15 m)
10 ft (3 m)
Ratio Monitoring
* Full load amps with all devices operating at maximum Voltage Configurations Key
capabilities. Fuse requirements at various flow rates Ø PHASE
∆ DELTA
= Total system watts used by system, based on
maximum heated hose length for each unit. Y WYE
• H–50 series: 410 ft (125 m) maximum heated hose

length, including whip hose.
Intertek approvals apply to proportioners without

hoses.
Elite packages also include Ratio Monitoring and fluid
inlet sensors. All Elite hose and gun system packages
part numbers, see Accessories, page 15.
12 334945K
Models
Reactor 2 H-XP2 and H-XP2 Elite

H-XP2 Model H-XP2 Elite Model
Model
15 kW 15kW
Proportioner 17H062 17H162
Maximum Fluid Working Pressure psi 3500 (24.1, 241) 3500 (24.1, 241)
(MPa, bar)
Approximate Output per Cycle (A+B) 0.042 (0.16) 0.042 (0.16)
gal. (liter)
Max Flow Rate gpm (lpm) 1.5 (5.7) 1.5 (5.7)
Total System Load † (Watts) 23,260 23,260
Voltage Phase (VAC, 50/60 Hz) 200–240 200–240 350–415 200–240 200–240 350–415
1Ø 3Ø∆ 3ØY 1Ø 3Ø∆ 3ØY
Full Load Peak Current* 100 59 35 100 59 35
Approvals
9902471
Fusion APH062 AHH062 APH162 AHH162
(Gun Part) (246101) (246101) (246101) (246101)
Fusion PC Package 6 FPH062 FHH062 FPH162 FHH162
(Gun Part) (25P588) (25P588) (25P588) (25P588)
Probler P2 Package 6 P2H062 PHH062 P2H162 PHH162
(Gun Part) (GCP2R1) (GCP2R1) (GCP2R1) (GCP2R1)
Heated Hose 24K241 24K241 24Y241 24K241
50 ft (15 m)
Qty. 1 Qty. 5 Qty. 1 Qty. 5
Heated Whip Hose 25P722 25P722
10 ft (3 m)
∆ DELTA
• H–XP2 series: 310 ft (94.5 m) maximum heated

hose length, including whip hose.

hoses.
Elite packages also include fluid inlet sensors. All Elite
hose and gun system packages include Xtreme-Wrap™
50 ft (15 m) heated hose. For part numbers, see
Accessories, page 15.
334945K 13
Models
Reactor 2 H-XP3 and H-XP3 Elite

H-XP3 Model H-XP3 Elite Model
Model
20 kW 20 kW 20 kW 20 kW
Maximum Fluid Working Pressure psi 3500 (24.1, 241) 3500 (24.1, 241) 3500 (24.1, 241) 3500 (24.1, 241)
(MPa, bar)
Approximate Output per Cycle (A+B) 0.042 (0.16) 0.042 (0.16) 0.042 (0.16) 0.042 (0.16)
gal. (liter)
Max Flow Rate gpm (lpm) 2.8 (10.6) 2.8 (10.6) 2.8 (10.6) 2.8 (10.6)
Voltage Phase (VAC 50/60 Hz) 200–240 3Ø∆ 350–415 3ØY 200–240 3Ø∆ 350–415 3ØY
Approvals
9902471
(Gun Part) (246103) (246103) (246103) (246103) (246103) (246103) (246103) (246103)
Fusion® PC Package 6
Fusion FPH074 FHH074 FPH076 FHH076 FPH174 FHH174 FPH176 FHH176
(Gun Part) (25P589) (25P589) (25P588) (25P588) (25P589) (25P589) (25P588) (25P588)
50 ft (15 m)
10 ft (3 m)
∆ DELTA
• H–XP3 series: 410 ft (125 m) maximum heated

hose length, including whip hose.

hoses.
Elite packages also include Ratio Monitoring and fluid
inlet sensors. All Elite hose and gun system packages
part numbers, see Accessories, page 15.
14 334945K
Accessories
Accessories
Kit Description
24U315 Air Manifold (4 outlets)
17G340 Caster Kit
17F837 Inlet Sensor Kit
16X521 Graco InSite Extension Cable 24.6
ft (7.5 m)
24N449 50 ft (15 m) CAN Cable (for remote
display module)
24K207 Fluid Temperature Sensor (FTS)
with RTD
24U174 Remote Display Module Kit
15V551 ADM Protective Covers (10 pack)
15M483 Remote Display Module Protective
Covers (10 pack)
24M174 Drum Level Sticks
121006 150 ft (45 m) CAN Cable (for remote
display module)
24N365 RTD Test Cables (to aide resistance
measurements)
17F838 Elite Kit
24N748 Ratio Monitoring Kit
*979200 Integrated PowerStation, Tier 4
Final, no air
Final, 20 cfm
Final, 35 cfm
* NOTE: The Integrated PowerStation is only
compatible with Reactor 2 H-30 and H-XP2
proportioning systems.
334945K 15
Supplied Manuals
Supplied Manuals Related Manuals

The following manuals are shipped with the The following manuals are for accessories used
Reactor 2 Hydraulic. Refer to these manuals for with the Reactor 2 Hydraulic.
detailed equipment information.
System Manuals
Manual Description 334946 Reactor 2 Hydraulic Proportioner,
334945 Reactor 2 Hydraulic Repair-Parts
Proportioning Systems Operation Displacement Pump Manual
Manual 3A3085 Pump, Repair-Parts
335005 Reactor 2 Hydraulic
Proportioning Systems Shutdown Feed System Manuals
Quick Guide 309852 Circulation and Return Tube Kit,
335006 Reactor 2 Hydraulic Instructions-Parts
Proportioning Systems Startup 309815 Feed Pump Kits, Instructions-Parts
Quick Guide
309827 Feed Pump Air Supply Kit,
Instructions-Parts
Spray Gun Manuals
309550 Fusion®AP Gun, Instructions-Parts
3A7314 Fusion PC Gun, Instructions-Parts
312666 Fusion CS Gun, Instructions-Parts
313213 Probler® P2 Gun, Instructions-Parts
Accessory Manuals
309572 Heated Hose, Instructions-Parts
3A3009 Inlet Sensor Kit, Instructions-Parts
3A1907 Remote Display Module Kit,
Instructions-Parts
332735 Air Manifold Kit, Instructions-Parts
3A3010 Caster Kit, Instructions-Parts
3A6738 Ratio Monitoring Retrofit Kit,
Instructions-Parts
3A3084 Elite Kit, Instructions-Parts
3A6335 Integrated PowerStation,
Instructions
Manuals are available at www.graco.com.
16 334945K
Typical Installation, without circulation
Typical Installation, without circulation
Figure 1
* Shown exposed for clarity. Wrap with tape during operation.
A Reactor Proportioner J Fluid Supply Lines
B Heated Hose K Feed Pumps
C Fluid Temperature Sensor (FTS) L Agitator
D Heated Whip Hose M Desiccant Dryer
E Fusion Spray Gun N Bleed Lines
F Gun Air Supply Hose P Gun Fluid Manifold (part of gun)
G Feed Pump Air Supply Lines S Remote Display Module Kit (optional)
H Agitator Air Supply Line
334945K 17
Typical Installation, with system fluid manifold to drum circulation
Typical Installation, with system fluid manifold

to drum circulation
Figure 2
D Heated Whip Hose M Desiccant Dryer
E Fusion Spray Gun P Gun Fluid Manifold (part of gun)
F Gun Air Supply Hose R Recirculation Lines
G Feed Pump Air Supply Lines S Remote Display Module (optional)
H Agitator Air Supply Line
18 334945K
Typical Installation, with gun fluid manifold to drum circulation
Typical Installation, with gun fluid manifold to

drum circulation
Figure 3
CK Circulation Block (accessory) M Desiccant Dryer
D Heated Whip Hose N Bleed Lines
F Gun Air Supply Hose P Gun Fluid Manifold (part of gun)
G Feed Pump Air Supply Lines R Recirculation Lines
H Agitator Air Supply Line S Remote Display Module (optional)
334945K 19
Component Identification
Figure 4
20 334945K
Key
BA ISO Side Pressure Relief Outlet PB RES Side Pump
BB RES Side Pressure Relief Outlet RS Red Stop Button
CD Advanced Display Module (ADM) S Remote Display Module (optional)
EC Electrical Cord Strain Relief SA ISO Side PRESSURE RELIEF/SPRAY Valve
EM Electric Motor (behind shroud) SB RES Side PRESSURE RELIEF/SPRAY Valve
FA ISO Side Fluid Manifold Inlet TA ISO Side Pressure Transducer (behind
gauge GA)
FB RES Side Fluid Manifold Inlet TB RES Side Pressure Transducer (behind
gauge GB)
FH Fluid Heater (behind shroud) XA Fluid Inlet Sensor (ISO side, Elite
models only)
FM Reactor Fluid Manifold XB Fluid Inlet Sensor (RES side, Elite
models only)
FV Fluid Inlet Valve (RES side shown) XF Heated Hose Transformer (behind
cover)
GA ISO Side Pressure Gauge YA Flow Meter (ISO side, Elite models only)
GB RES Side Pressure Gauge YB Flow Meter (Resin side, Elite models
only)
HA ISO Side Hose Connection FPG Fluid Inlet Valve Pressure Gauge
HB RES Side Hose Connection FTG Fluid Inlet Valve Temperature Gauge
HC Heated Hose Electrical Junction Box FTS FTS Connection
HP Hydraulic Driver (behind shroud) HPG Hydraulic Pressure Gauge
MP Main Power Switch
PA ISO Side Pump
334945K 21
Advanced Display Module (ADM)

The ADM display shows graphical and text Table 1 : ADM Keys and Indicators
information related to setup and spray
operations. Key Function
Press to startup or shutdown the

system.
Startup /
Shutdown
Key and
Indicator
Press to stop all proportioner
processes. This is not a safety or
emergency stop.
Stop
Press to select the specific screen
or operation shown on the
display directly next to each key.
Soft Keys
• Left/Right Arrows: Use to
move from screen to screen.
• Up/Down Arrows: Use to move
Figure 5 ADM Front View among fields on a screen,
items on a drop-down menu,
Navigation or multiple screens within a
NOTICE Keys function.
To prevent damage to the soft key buttons, do Numeric Use to input values.
not press buttons with sharp objects such as Keypad
pens, plastic cards, or fingernails. Use to cancel a data entry field.
Also used to return to Home
screen.
Cancel
Press to enter or exit Setup
mode.
Setup
Press to choose a field to update,
to make a selection, to save a
selection or value, to enter a
Enter screen, or to acknowledge an
event.
22 334945K
Figure 6 ADM Back View

CJ Flat Panel Mount (VESA 100)
CK Model and Serial Number
CL USB Port and Status LEDs
CM CAN Communication Cable Connection
CN Module Status LEDs
CP Accessory Cable Connection
CR Token Access Cover
CS Backup Battery Access Cover
Table 2 ADM LED Status Descriptions
LED Conditions Description

System Status Green Solid Run Mode, System On
Green Flashing Setup Mode, System On
Yellow Solid Run Mode, System Off
Yellow Flashing Setup Mode, System Off
USB Status (CL) Green Flashing Data recording in progress
Yellow Solid Downloading information to USB
Green and Yellow Flashing ADM is busy, USB cannot transfer
information when in this mode
ADM Status (CN) Green Solid Power applied to module
Yellow Solid Active Communication
Red Steady Flashing Software upload from token in progress
Red Random Flashing or Solid Module error exists
334945K 23
ADM Display Details System Mode

The current system mode is displayed at the
Power Up Screen lower left of the menu bar.
The following screen appears when the ADM System Errors
is powered up. It remains on while the ADM The current system error is displayed in the
runs through initialization and establishes middle of the menu bar. There are four
communication with other modules in the possibilities:
system.
Icon Function
No Icon No information or no error has
occurred
Advisory
Deviation
Alarm
See Troubleshoot Errors, page 67 for more

information.
Status
The current system status is displayed at the
lower right of the menu bar.
Menu Bar
The menu bar appears at the top of each screen.
(The following image is only an example.) Navigating the Screens
There are two sets of screens:
• Run Screens – control spraying operations and
display system status and data.
Date and Time
• Setup Screens – control system parameters
The date and time are always displayed in one and advanced features.
of the following formats. The time is always
displayed as a 24-hour clock. Press on any Run screen to enter the Setup
screens. If the system has a password lock, the
• DD/MM/YY HH:MM Password screen displays. If the system is not
• YY/MM/DD HH:MM locked (password is set to 0000), System screen
1 displays.
• MM/DD/YY HH:MM
Arrows Press on any Setup screen to return to the
Home screen.
The left and right arrows indicate screen
navigation. Press the Enter soft key to activate the
Screen Menu editing function on any screen.
The screen menu indicates the currently active Press the Exit soft key to exit any screen.
screen, which is highlighted. It also indicates
the associated screens that are available by Use the other soft keys to select the function
scrolling left and right. adjacent to them.
24 334945K
Icons
Icon Function Icon Function
Component A Alarm.
See Troubleshoot Errors,
page 67 for more informa-
Component B tion.
Pump Moving Left
Estimated Supply Material

Pump Moving Right
Pressure Hose Temperature in Hose

FTS Mode
Cycle Counter (press and Hose Temperature in Hose
hold) Resistance Mode
Advisory.
See Troubleshoot Errors, Hose Amps in Manual
page 67 for more informa- Mode
tion.
Deviation.
See Troubleshoot Errors,
page 67 for more informa-
tion.
334945K 25
Soft Keys
Icons next to the soft keys indicate which mode Icon Function
or action is associated with each soft key. Soft
keys that do not have an icon next to them are Toggle between upper-case,
not active in the current screen. lower-case, and numbers and special
characters.
NOTICE Backspace
To prevent damage to the soft key buttons, do
not press buttons with sharp objects such as
pens, plastic cards, or fingernails. Cancel
Icon Function
Clear
Start Proportioner
Troubleshoot Selected Error

Stop Proportioner
Increase value
Turn on or off the specified heat zone.
Decrease value
Park pump
Next screen
Reset Cycle Counter
(press and hold)
Previous screen
Select Recipe
Return to first screen

Search
Calibrate
Move Cursor Left One Character
Continue
Move Cursor Right One Character
26 334945K
Electrical Enclosure
Electrical Enclosure
H-40, H-50, H-XP3 H-30, H-XP2
$ $ % $ $ & $ $ ( $ $ 0 $ $ ) $ $ % $ $ & $ $ ( $ $ 0
0 3 $ $ '
0 3
7*
7*
$ $ )
7%
7% WL E
WL E
$ $ - $ $ /
$ $ /
$ $ $ $ $ * $ $ + $ $ 1 $ $ .
$ $ $ $ $ * $ $ + $ $ - $ $ 1 $ $ .
AAA Temperature Control Module (TCM)

AAB Hydraulic Control Module (HCM)
AAC Enclosure Fan(s)
AAD Wiring Terminal Blocks (H-30/H-XP2 only)
AAE Power Supply
AAF Sacrificial Surge Protector (SSP)
AAG Hose Breaker
AAH Motor Breaker
AAJ A Side Heat Breaker
AAK B Side Heat Breaker
AAL Hose Transformer Breaker
AAM Motor Contactor
AAN TB21 Terminal Block (if equipped)
MP Main Power Switch
TB Terminal Bus
TG Terminal Ground
334945K 27
Hydraulic Control Module (HCM)
Hydraulic Control Module (HCM)

HCM Rotary Switch (RS) Positions
0 = Reactor 2, H-30
1 = Reactor 2, H-40
2 = Reactor 2, H-50
3 = Reactor 2, H-XP2
4 = Reactor 2, H-XP3
Table 3 HCM Module LED (MS) Status

Descriptions

HCM Status Green Solid Power applied
to module
Yellow Solid Active
Communicat-
ion
Red Steady Software
Figure 7 Flashing upload from
token in
Description progress
Module Status LEDs see LED Status
MS Red Random Module error
Table
1 CAN Communication Connections Flashing or exists
Solid
2 Motor Over-Temperature
6 A Pump Output Pressure
7 B Pump Output Pressure
8 A Fluid Inlet Sensor
9 B Fluid Inlet Sensor
10 Pump Position Switches
14 Graco Insite™
15 Motor Contactor and Solenoids
RS Rotary Switch
28 334945K
Temperature Control Module (TCM) Cable Connections
Temperature Control Module (TCM) Cable

Connections
Figure 8 Table 4 TCM Module LED (7) Status Descriptions

1 Power Input
2 Heater Over-temperature
TCM Status Green Solid Power applied
3 CAN Communications Connections to module
4 Power Out Heater A (ISO)
Yellow Solid Active
5 Power Out Heater B (Res) Communicat-
6 Power Out (Heated Hose) ion
7 Module Status LEDs Red Steady Software
8 Heater A (ISO) Temperature Flashing upload from
token in
9 Heater B (RES) Temperature progress
10 Hose Temperature Red Random Module error
Flashing or exists
Solid
334945K 29
Installation
Installation Mounting the System
Assemble the Proportioner

Reactor 2 proportioners arrive in a shipping
configuration. Before mounting the system, To prevent serious injury due to system tipping
assemble the proportioner in the upright over, make sure the Reactor is secured to the
position. floor.
1. Remove bolts (A) and nuts.
NOTE: Wall mounting brackets are not included
2. Swing the electrical enclosure upright. with the system. Evaluate the installation to
3. Reinstall bolt (A) with nut. Tighten bolt (B) determine if additional support is required
and nut. beyond the floor mounting screws.
4. Position the cable bundles against the frame. 1. See Dimensions, page 74 for mounting hole
Attach the bundles to the frame with a loose specifications.
wire tie (C) on each side. 2. Use a minimum of 4 of the 6 mounting
holes, evenly spaced in the base of the
system frame, to secure base to the floor.
NOTE: Bolts are not included.

F
%
&
$
0
0 0
W L E
30 334945K
Setup
Setup General Equipment Guidelines
NOTICE
Grounding
Failure to properly size the equipment may
result in damage. To avoid damage to the
equipment, follow the guidelines listed below.
• Determine the correct size generator. Using

the correct size generator and proper air
compressor will enable the proportioner to
The equipment must be grounded to reduce run at a nearly constant RPM. Failure to do
the risk of static sparking and electric shock. so will cause voltage fluctuations that can
Electric or static sparking can cause fumes to damage electrical equipment. Ensure that the
ignite or explode. Improper grounding can generator matches the voltage and phase of
cause electric shock. Grounding provides an the proportioner.
escape wire for the electric current.
Use the following procedure to determine the
• Reactor: System is grounded through the correct size generator.
power cord.
1. List peak wattage requirements of all system
• Spray gun: connect whip components.
hose ground wire to FTS. See
Install Fluid Temperature Sensor, page 33. Do 2. Add the wattage required by the system
not disconnect ground wire or spray without components.
whip hose. 3. Perform the following equation:
• Fluid supply containers: follow your local Total watts x 1.25 = kVA (kilovolt-amperes)
code. 4. Select a generator size that is equal to or
• Object being sprayed: follow your local code. greater than the determined kVA.
• Solvent pails used when flushing: follow your • Use the electrical rating in the models section
local code. Use only metal pails, which are (see Models, page 9 ) to determine the correct
conductive, placed on a grounded surface. size power cord.
Do not place pail on a nonconductive surface,
such as paper or cardboard, which interrupts NOTICE
grounding continuity. Undersized power cords can cause voltage
• To maintain grounding continuity when fluctuations that can damage electrical
flushing or relieving pressure, hold a metal equipment and may cause the power cable
part of spray gun firmly to the side of a to overheat.
grounded metal pail, then trigger gun.
• Use an air compressor with continuous run
head unloading devices. Direct online air
compressors that start and stop during a
job will cause voltage fluctuations that can
damage electrical equipment.
• Maintain and inspect the generator, air
compressor, and other equipment per the
manufacturer recommendations to avoid
an unexpected shutdown. Unexpected
equipment shutdown will cause voltage
fluctuations that can damage electrical
equipment.
• Use a utility power service with enough current
to meet system requirements. Failure to do
so will cause voltage fluctuations that can
damage electrical equipment.
334945K 31
Setup
Connect Power Lubrication System Setup

Component A (ISO) Pump: Fill ISO lube reservoir
(LR) with Graco Throat Seal Liquid (TSL), part
206995 (supplied).
1. Lift the lubricant reservoir (LR) out of the
bracket (RB) and remove the container from
All electrical wiring must be done by a qualified
the cap.
electrician and comply with all local codes and
regulations.
1. Turn main power switch (MP) OFF.

2. Open electrical enclosure door.
NOTE: Terminal jumpers are located inside
the electrical enclosure door if equipped.
3. Install supplied terminal jumpers in the
positions shown in image for the power
source used (H-30 and H-XP2 models only).
4. Route power cable through strain relief (EC)
in electrical enclosure.
5. Connect incoming power wires as shown
in image. Gently pull on all connections to
verify they are properly secured. 2. Fill with fresh lubricant. Thread the reservoir
onto the cap assembly and place it in the
6. Verify all items are connected properly bracket (RB).
as shown in image then close electrical
enclosure door. 3. Push the larger diameter supply tube (ST)
approximately 1/3 of the way into the
reservoir.
4. Push the smaller diameter return tube (RT)
into the reservoir until it reaches the bottom.
NOTE: The return (RT) must reach the bottom
of the reservoir to ensure that isocyanate
crystals will settle to the bottom and not
ti26342a_17D775
be siphoned into the supply tube (ST) and
returned to the pump.
See Models, page 9 for Reactor power 5. The lubrication is ready for operation. No
requirements. priming is required.
NOTE: 350–415 VAC systems are not designed
to operate from 480 VAC power source.
32 334945K
Setup
Install Fluid Temperature Sensor 3. For proportioners with electrical splice

connectors (S):
The Fluid Temperature Sensor (FTS) is supplied. a. Connect hose power wires to electrical
Install FTS between main hose and whip hose splice connectors (S) from proportioner.
(see your heated hose manual). Wrap connectors with electrical tape.
Connect Heated Hose to

Proportioner
NOTICE
To avoid damage to the hose, only connect
Reactor 2 proportioners to genuine Graco
heated hoses.
Refer to your heated hose manual for detailed

connection instructions.
1. Turn off main power switch (MP).
2. Remove cover (CV).
4. Route heated hose wires (HW) through strain

relief (SR) and install wires into the open
screw terminals on the terminal block (TB).
Torque to 35 in-lb (3.95 N•m).
5. Reinstall cover (CV).
334945K 33
Advanced Display Module (ADM) Operation

When main power is turned on by turning the If Hose Resistance Mode is enabled, a reminder
main power switch (MP) to the ON position, prompt will appear when the ADM becomes
the power up screen will be displayed until active.
communication and initialization is complete.
Then the power key icon screen will display until Press the Continue soft key to clear the
screen.
the ADM power on/off button is pressed for
the first time after system power-up. Perform the following tasks to fully setup your
system.
To begin using the ADM, the machine
must be active. To verify the machine 1. Set pressure values for the Pressure
is active, verify that the System Status Imbalance Alarm to activate. See
Indicator Light is illuminated green, see System Screen 1, page 38.
Advanced Display Module (ADM), page 22. If the
System Status Indicator Light is not green, press 2. Enter, enable, or disable recipes. See
Recipes Screen, page 39.
the ADM Power On/Off button . The System
Status Indicator Light will illuminate yellow if the 3. Set general system settings. See
machine is disabled. Advanced Screen 1 — General, page 37.
4. Set units of measure. See
Advanced Screen 2 — Units, page 37.
5. Set USB settings. See
Advanced Screen 3— USB, page 37.
6. Set target temperatures and pressure. See
Targets, page 42.
7. Set component A and component B supply
levels. See Maintenance, page 42.
34 334945K
Setup Mode
The ADM will start in the Run screens at the Home screen. From the Run screens, press to
access the Setup screens. The system defaults with no password, entered as 0000. Enter the
current password then press . Press to navigate through the Setup Mode screens
(see Navigating the Screens, page 24).
Set Password
Set a password to allow Setup screen access, see Advanced Screen 1 – General, page 37. Enter any
number from 0001 to 9999. To remove the password, enter the current password in the Advanced
Screen – General screen and change the password to 0000.
From the Setup screens, press to return to the Run screens.
334945K 35
Setup Screens Navigation
ti36889a
36 334945K
Advanced Setup Screens

Advanced setup screens enable users to set units, adjust values, set formats, and view software
information for each component. Press to scroll through the Advanced setup screens.
Once in the desired Advanced setup screen, press to access the fields and make changes. When
changes are complete press to exit edit mode.
NOTE: Users must be out of edit mode to scroll Advanced Screen 3 — USB
through the Advanced setup screens.
Use this screen to enable USB
downloads/uploads, enable a logs 90%
Advanced Screen 1 — General full advisory, enter the maximum number of
days to download data, enable specifying date
Use this screen to set the language, date format, range of data to download, and how frequently
current date, time, setup screens password USB logs are recorded. See USB Data, page 69.
(0000 – for none) or (0001 to 9999), and screen
saver delay (zero equals screen saver off).
Advanced Screen 4 — Software

Advanced Screen 2 — Units This screen displays the software part number.
The software versions for the Advanced Display
Use this screen to set the temperature units, Module, Hydraulic Control Module, Temperature
pressure units, volume units, and cycle units Control Module, USB Configuration, Load Center
(pump cycles or volume). and Remote Display Module can be found by
pressing the search soft key .
334945K 37
System 1 System 3
Use this screen to enable pressure imbalance Use this screen to select Hose Control
alarms and deviations, set pressure imbalance Mode and perform calibration. See
values, enable inlet sensors, and enable low Hose Control Modes, page 54 for information
chemical alarms. on the different hose control modes.
Select accessories using this screen. If the flow Hose Resistance Mode can only be used
meter accessory is installed, use this screen to: if a calibration factor is stored. See
Calibration Procedure, page 57.
• Enable ratio errors
• Set the ratio alarm percentage
NOTE: Reactor Smart Control is not available for
Reactor 2 Hydraulic systems.
System 4
Use this screen to enable alternate pump
cylinder sizes, to turn motor standby mode on
System 2 and off, and to enable recirculation cycle count.
Cycles below 700 psi (4.82 MPa, 48.2 Bar) outlet
pressure will not be counted unless enabled.
Use this screen to enable Integrated Mode and
the diagnostic screen. This screen can also be
used to set the primary heater size and the
maximum drum volume.
Integrated Mode allows the Reactor 2 to control
an Integrated PowerStation, if the Integrated
PowerStation is installed. If the flow meter
accessory is installed, use this screen to set the
k-factors. K-factors are printed on the flow
meter serial number labels.
38 334945K
Recipes Enable or Disable Recipes
Use this screen to add recipes, view saved

recipes, and enable or disable saved recipes. 1. Press and then use to select the
Enabled recipes can be selected at the Home recipe that needs to be enabled or disabled.
Run Screen. 24 recipes can be displayed on the
three recipe screens. 2. Use to highlight the enabled check
box. Press to enable or disable the
recipe.
Cellular Screen
Use this screen to connect the Reactor 2 App
to the Reactor, to determine the cellular signal
strength, or to reset the Reactor Key.
Add Recipe
1. Press and then use to select

a recipe field. Press to enter a recipe
name (maximum 16 characters). Press
to clear the old recipe name.
Reset Reactor Key

Resetting your Reactor Key prevents other users
from remotely changing or viewing Reactor
settings without first reconnecting to the
Reactor.
1. On the Reactor ADM Cellular Screen, press
to reset the Reactor key.
2. Press to confirm resetting the Reactor

key.
3. Reconnect your app to the Reactor. See your
2. Use to highlight the next field and Reactor 2 App installation manual.
use the number pad to enter a value. Press
NOTE: After resetting your Reactor key, all
to save. operators using the Graco Reactor 2 App must
reconnect to the Reactor.
NOTE: For security of wireless control, change
the Reactor key on a regular basis and whenever
there is a concern about unauthorized access.
334945K 39
Run Mode
The ADM will start in the Run screens at the “Home” screen. Press to navigate through
the Run Mode screens.
From the Run screens, press to access the Setup screens.
ti36890a
Run Screens Navigation Diagram

Figure 9
40 334945K
Home Screen - System Off Home Screen - System Active

This is the home screen when the system is off. When the system is active, the home screen
This screen displays actual temperatures, actual displays actual temperature for heat zones,
pressures at the fluid manifold, and number of actual pressures at the fluid manifold, coolant
cycles. temperature, the number of cycles, along with
all associated control soft keys.
Use this screen to turn on heat zones, view
coolant temperature, start the proportioner,
stop the proportioner, park the component A
pump, and clear cycles.
NOTE: The screen shown displays inlet sensor
temperatures and pressures. These will not be
shown on models without inlet sensors.
NOTE: The screen shown displays flow bars and
the flow ratio. The vertical bars indicate the
level of flow through the meters. The numerical
ratio indicates the ratio of A-side component
to B-side component (ISO : RES). For example,
if the ratio is 1.10 : 1, the proportioner is
pumping more A-side component (ISO) than
B-side component (RES). If the ratio is 0.90 :
1, the proportioner is pumping more B-side
component (RES) than A-side component (ISO).
334945K 41
Home Screen - System With Error Maintenance Screen

Active errors are shown in the status bar. The Use this screen to view daily and lifetime cycles
error code, alarm bell, and description of the or gallons that have been pumped and gallons
error will scroll in the status bar. or liters remaining in the drums.
The lifetime value is the number of pump cycles
1. Press to acknowledge the error. or gallons since the first time the ADM was
2. See Troubleshooting, page 68 for corrective turned on.
action. The daily value automatically resets at midnight.
The manual value is the counter that can be
manually reset. Press and hold to reset
manual counter.
Targets Screen
Use this screen to define the set points for
the A Component Temperature, B Component
Temperature, and heated hose temperature.
Cycles Screens
Maximum A and B temperature: 190 °F (88 °C)
This screen shows daily cycles and gallons that
Maximum heated hose temperature: the
have been sprayed for the day.
lesser of 10 °F (5 °C) above the highest A or B
temperature set point or 180 °F (82 °C). All information listed on this screen can be
downloaded on a USB flash drive. To download
NOTE: If the remote display module kit is used, logs, see Download Procedure, page 69.
these set points can be modified at the gun.
42 334945K
Events Screens Errors Screens

This screen shows the date, time, event code, This screen shows the date, time, error code,
and description of all events that have occurred and description of all errors that have occurred
on the system. There are 10 pages, each holding on the system.
10 events. The 100 most recent events are
shown. See System Events, page 46 for event All errors listed on this screen can be
code descriptions. downloaded on a USB flash drive. To download
See Error Codes and Troubleshooting, page logs, see Download Procedure, page 69.
68 for error code descriptions.
All events and errors listed on this screen can be
downloaded on a USB flash drive. To download
logs, see Download Procedure, page 69.
334945K 43
Troubleshooting Screens QR Codes

This screen displays the last ten errors that
occurred on the system. Use the up and down
arrows to select an error and press to
view the QR code for the selected error. Press
to access the QR code screen for an error
code that is not listed on this screen. See
Error Codes and Troubleshooting, page 68, for
more information on error codes.
To quickly view online help for a given error

code, scan the displayed QR code with your
smartphone. Alternately, visit help.graco.com
and search for the error code to view online help
for that code.
44 334945K
Diagnostic Screen Cycles
Use this screen to view information for all • CPM — cycles per minute
system components. NOTE: If not visible, this • Total Cycles — lifetime cycles
screen may be on the Setup Systems screen (see
Setup Mode). NOTE: Maximum values based on maximum
input voltage. Values will lower with lower
voltage.
Job Data Screen

Use this screen to enter a job name or number.
The following information is displayed:
Temperature
• A Chemical
• B Chemical
• Hose Chemical
• TCM PCB — temperature control module Recipes Screen
temperature
Use this screen to select an enabled recipe. Use
the up and down arrows to highlight a recipe
Amps
• A Current (0–25 A for 10 kW heater, 0–38 A and press to load. The currently loaded
for 15 kW heater, 0–51 A for 20 kW heater) recipe is outlined by a green box.
• B Current (0–25 A for 10 kW heater, 0–38 A NOTE: This screen will not display if there are
for 15 kW heater, 0–51 A for 20 kW heater) not any enabled recipes. To enable or disable
recipes, see Recipes, page 39.
• Hose Current (0–45 A typical)
Volts
• A Voltage — Voltage supplied to A heater
(195–240 V typical)
• B Voltage — Voltage supplied to B heater
(195–240 V typical)
• Hose Voltage (H-30 and H-XP2: 90 V; H-40,
H-50, HXP3: 120 V)
Pressure
• Pressure A — chemical
• Pressure B — chemical
334945K 45
System Events
Use the table below to find a description for all system non-error events. All events are logged in
the USB log files.
Event Code Description
EACX Recipe Selected
EADA Heat On A
EADB Heat On B
EADH Heat On Hose
EAPX Pump On
EAUX USB Drive Inserted
EB0X ADM Red Stop Button Pressed
EBDA Heat Off A
EBDB Heat Off B
EBDH Heat Off Hose
EBPX Pump Off
EBUX USB Drive Removed
EC0X Setup Value Changed
ECDA A Temperature Set Point Changed
ECDB B Temperature Set Point Changed
ECDH Hose Temperature Set Point Changed
ECDP Pressure Set Point Changed
ECDX Recipe Changed
EL0X System Power On
EM0X System Power Off
ENCH Hose Calibration Updated
EP0X Pump Parked
EQU1 System Settings Downloaded
EQU2 System Settings Uploaded
EQU3 Custom Language Downloaded
EQU4 Custom Language Uploaded
EQU5 Logs Downloaded
ER0X User Counter Reset
EVSX Standby
EVUX USB Disabled
46 334945K
Startup
Startup
5. Confirm main power switch is OFF before
starting generator.
To prevent serious injury, only operate Reactor

with all covers and shrouds in place.
NOTICE
Proper system setup, startup, and shutdown 6. Ensure the main breaker on the generator
procedures are critical to electrical equipment is in the off position.
reliability. The following procedures ensure 7. Start the generator. Allow it to reach full
steady voltage. Failure to follow these operating temperature.
procedures will cause voltage fluctuations that
can damage electrical equipment and void the
warranty.
1. Check fluid inlet filter screens.

Before daily startup, ensure that the
fluid inlet screens are clean. See 8. Turn main power switch ON.
Fluid Inlet Strainer Screens, page 64.
The ADM will display the following screen

until communication and initialization is
complete.
2. Check ISO lubrication reservoir.

Check level and condition of ISO lube daily.
See Pump Lubrication System, page 66.
3. Use A and B Drum Level Sticks (24M174)
to measure the material level in each
drum. If needed, the level can be
entered and tracked in the ADM. See
Advanced Setup Screens, page 37.
4. Check generator fuel level.
NOTICE
Running out of fuel will cause voltage
fluctuations that can damage electrical
equipment and void the warranty. Do not
run out of fuel.
334945K 47
Startup
9. Switch on the air compressor, air dryer, and e. Open fluid inlet valves (FV). Check for
breathing air, if included. leaks.
10. For first startup of new system, load fluid

with feed pumps. Cross-contamination can result
a. Check that all Setup steps are complete. in cured material in fluid lines
See Setup Mode. which could cause serious injury
or damage equipment. To prevent
b. If an agitator is used, open the agitator’s cross-contamination:
air inlet valve.
• Never interchange component A
c. If you need to circulate fluid through the and component B wetted parts.
system to preheat the drum supply, see
Circulation Through Reactor, page 50. If • Never use solvent on one side if it
you need to circulate material through has been contaminated from the
the heat hose to the gun manifold, see other side.
Circulation Through Gun Manifold, page • Always provide two grounded
51. waste containers to keep
d. Turn both PRESSURE RELIEF/SPRAY valves component A and component
B fluids separate.
(SA, SB) to SPRAY .
f. Hold gun fluid manifold over two
grounded waste containers. Open fluid
valves A and B until clean, air-free fluid
comes from valves. Close valves.
The Fusion AP gun manifold is shown.
48 334945K
Startup
11. Press to activate ADM.
Thermal expansion can cause

12. If necessary, setup the ADM in Setup over-pressurization, resulting in
Mode. See Advanced Display Module (ADM) equipment rupture and serious
Operation, page 34. injury, including fluid injection.
Do not pressurize system when
13. Preheat the system: preheating hose.
a. Press to turn on hose heat zone. b. If you need to circulate fluid through the
system to preheat the drum supply, see
Circulation Through Reactor, page 50. If
you need to circulate material through
the heat hose to the gun manifold, see
Circulation Through Gun Manifold, page
NOTE: In order to run without a fluid 51.
temperature sensor in Hose Resistance c. Wait for the hose to reach set point
Mode, a calibration factor must be saved. temperature.
See Calibration Procedure, page 57.
NOTE: Hose heat-up time may increase

This equipment is used with heated at voltages less than nominal 230 VAC
fluid which can cause equipment when maximum hose length is used.
surfaces to become very hot. To
avoid severe burns: d. Press to turn on A and B heat zones.
• Do not touch hot fluid or
equipment.
• Do not turn on hose heat without
fluid in hoses.
• Allow equipment to cool
completely before touching
it.
• Wear gloves if fluid temperature
exceeds 110 °F (43 °C).
334945K 49
Fluid Circulation
Fluid Circulation
Circulation Through Reactor 4. Set temperature targets. See
Targets Screen, page 42.
NOTICE 5. Before starting the motor, unlock the
hydraulic compensator knob, then rotate
To prevent equipment damage, do not counter-clockwise until it ceases to move.
circulate fluid containing a blowing agent
without consulting with your material supplier
regarding fluid temperature limits.
NOTE: Optimum heat transfer is achieved at
lower fluid flow rates with temperature set
points at desired drum temperature. Low
temperature rise deviation errors may result.
To circulate through gun
manifold and preheat hose, see
Circulation Through Gun Manifold, page 51.
1. Follow Startup, page 47.
To avoid injection injury and 6. Press motor to start motor and pumps.
splashing, do not install shutoffs Circulate fluid at lowest possible pressure
downstream of the PRESSURE until temperatures reach targets.
RELIEF/SPRAY valve outlets (BA, BB).
The valves function as overpressure 7. Press to turn on the hose heat zone.
relief valves when set to SPRAY
8. Turn on the A and B heat zones. Wait
. Lines must be open so valves can
until the fluid inlet valve temperature
automatically relieve pressure when
gauges (FTG) reach the minimum chemical
machine is operating.
temperature from the supply drums.
2. See Typical Installation, with system fluid 9. Turn off motor.
manifold to drum circulation, page 18.
Route circulation lines back to respective 10. Set PRESSURE RELIEF/SPRAY valves (SA, SB)
component A or B supply drum. Use to SPRAY .
hoses rated for the maximum working
pressure of this equipment. See
Technical Specifications, page 75.
3. Set PRESSURE RELIEF/SPRAY valves (SA, SB)
to PRESSURE RELIEF/CIRCULATION .
50 334945K
Fluid Circulation
Circulation Through Gun Manifold 2. Route circulation lines back to respective

component A or B supply drum. Use
hoses rated for the maximum working
NOTICE pressure of this equipment. See
Technical Specifications, page 75.
To prevent equipment damage, do not 3. Follow procedures from Startup, page 47.
without consulting with your material supplier 4. Turn main power switch on.
regarding fluid temperature limits.
NOTE: Optimum heat transfer is achieved at

lower fluid flow rates with temperature set
points at desired drum temperature. Low
temperature rise deviation errors may result.
5. Set temperature targets. See
Targets Screen, page 42.
Circulating fluid through the gun manifold
allows rapid preheating of the hose. 6. Before starting the motor, unlock the
hydraulic compensator knob, then rotate
1. Install gun fluid manifold (P) on accessory counter-clockwise until it ceases to move.
circulation kit (CK). Connect high pressure
circulation lines (R) to circulation manifold.
7. Press motor to start motor and pumps.

Circulate fluid at lowest possible pressure
until temperatures reach targets.
The Fusion AP gun manifold is shown. 8. Press to turn on the hose heat zone.
9. Turn on the A and B heat zones. Wait
CK Gun Manual until the fluid inlet valve temperature
246362 Fusion AP 309818 gauges (FTG) reach the minimum chemical
temperature from the supply drums.
256566 Fusion CS 313058
10. Turn off motor.
334945K 51
Spraying
Spraying
6. Open fluid inlet valve (FV) located at each
pump inlet.
The Fusion AP gun is shown.

1. Engage gun piston safety lock and close gun
fluid inlet valves A and B.
Fusion Probler 7. Press to start motor and pumps.
2. Attach gun fluid manifold. Connect gun air

line. Open air line valve.
8. Adjust pressure compensator knob to

desired fluid stall pressure. Turn knob
clockwise to increase pressure and
counter-clockwise to decrease pressure.
Use hydraulic pressure gauge (HPG) to view
3. Adjust the gun air pressure. Do not exceed hydraulic pressure. Once desired fluid stall
130 psi (0.2 MPa, 2 bar). pressure is set, lock the knob in place by
4. Set PRESSURE RELIEF/SPRAY valves (SA, SB) rotating lower portion clockwise until tight.
to SPRAY .
5. Verify heat zones are on and

temperatures are on target, see
Home Screen - System Off, page 41.
Component A and B outlet pressures will

be higher than the hydraulic set pressure,
depending on the model. Component A and
B (GA, GB) pressure may be viewed on the
pressure gauges or the ADM.
52 334945K
Spraying
9. Check fluid pressure gauges (GA, GB) 11. Disengage gun piston safety lock.
to ensure proper pressure balance. If
imbalanced, reduce pressure of higher
component by slightly turning PRESSURE
RELIEF/SPRAY valve for that component
toward PRESSURE RELIEF/CIRCULATION

until gauges show balanced pressures.
Fusion Probler
12. Pull gun trigger to test spray onto

cardboard. If necessary, adjust pressure and
temperature to get desired results.
Spray Adjustments
10. Open gun fluid inlet valves A and B. Flow rate, atomization, and amount of overspray
are affected by four variables.
• Fluid pressure setting. Too little pressure
results in an uneven pattern, coarse droplet
size, low flow, and poor mixing. Too much
pressure results in excessive overspray, high
flow rates, difficult control, and excessive
wear.
Fusion Probler
• Fluid temperature. Similar effects to fluid
pressure setting. The A and B temperatures
NOTICE can be offset to help balance the fluid
pressure.
To prevent material crossover on
impingement guns, never open fluid • Mix chamber size. Choice of mix chamber is
manifold valves or trigger gun if pressures based on desired flow rate and fluid viscosity.
are imbalanced.
• Clean-off air adjustment. Too little clean-off
air results in droplets building up on the front
of the nozzle, and no pattern containment
to control overspray. Too much clean-off
air results in air-assisted atomization and
excessive overspray.
334945K 53
Spraying
Hose Control Modes Hose Description

Control
Mode
FTS The fluid temperature sensor
(FTS) installed in the hose
automatically controls the hose
The hose FTS must be connected in all modes fluid temperature. This mode
to reduce the risk of static sparking. Static requires the FTS to be installed
sparking can cause fumes to ignite or explode. and working properly.
Grounding provides an escape wire for the Resistance The hose heater element
electric current. resistance automatically
controls the hose fluid
If the system produces the T6DH sensor error temperature. This mode
alarm or the T6DT sensor TCM alarm, use Hose requires a calibration factor (see
Manual Mode until the hose RTD cable or FTS Calibration Procedure, page 57).
can be repaired, or use Hose Resistance Mode
with a properly saved calibration factor. Manual The system supplies a set amount
of hose current (amps) to heat
Do not use Hose Manual Mode for extended the hose. The hose current is set
periods of time. The system performs best by the user. This mode has no
when used in Hose FTS Mode or Hose Resistance pre-programmed control and is
Mode. Only use Hose Resistance Mode with designed to be used for a limited
genuine Graco heated hoses. amount of time until the FTS
issues are fixed, or a calibration
factor is properly saved (see
Calibration Procedure, page 57).
54 334945K
Spraying
Enable Hose Resistance Mode NOTE: Hose Resistance Mode controls the
average fluid temperature of the A and B
This mode requires a calibration factor to run fluid. Set the hose temperature set point
(see Calibration Procedure, page 57). halfway between the A and B temperature
set points and adjust as needed to achieve
1. Enter Setup Mode and navigate to System desired performance.
screen 3.
4. Navigate back to the Run Mode home screen.
The Hose Resistance Mode icon will display.
NOTE: When Hose Resistance Mode is
enabled and the hose heat is off, the hose
temperature will display “- - -”. In Hose
Resistance Mode, temperature values are
only displayed when the heat is on.
2. Select Resistance from the drop-down menu.

NOTE: If no calibration factor is shown,
follow the Calibration Procedure, page 57.
NOTICE
To prevent damage to the heated hose, a
hose calibration is required if any of the
following conditions are true:
Disable Hose Resistance Mode
• The hose has never been calibrated
before. 1. Enter Setup mode.
• A section of hose has been replaced. 2. Navigate to System screen 3.
• A section of hose has been added. 3. Set the Hose Control Mode to FTS.
• A section of hose has been removed.
3. Enter Run Mode and navigate to the Targets

screen. Use the up and down arrows to set
the desired temperature.
334945K 55
Spraying
Enable Hose Manual Mode Hose Current Hose Current

Settings
1. Enter Setup Mode and navigate to System Default 20A
screen 3.
Maximum 37A
4. Navigate back to the Run Mode Home

screen. The hose now displays a current
instead of a temperature.
2. Set the Hose Control Mode to Manual.

NOTE: When manual hose mode is enabled,
the manual hose mode advisory EVCH-V will
appear.
NOTE: Until the RTD sensor is repaired, the
T6DH sensor error alarm will display each
time the system is powered up.
Disable Hose Manual Mode

1. Enter Setup Mode.
2. Navigate to System screen 3.
3. Set the Hose Control Mode to FTS or
Resistance.
3. Enter Run Mode and navigate to the Targets

screen. Use the up and down arrows to set
the desired hose current.
56 334945K
Spraying
Calibration Procedure 3. Wait while the system measures the hose

resistance.
NOTICE
To prevent damage to the heated hose, a hose
calibration is required if any of the following
conditions are true:
• The hose has never been calibrated before.
• A section of hose has been replaced.
• A section of hose has been added.
• A section of hose has been removed.
NOTE: The Reactor and heated hose must be at

the same ambient temperature to get the most
accurate calibration.
1. Enter Setup Mode and navigate to System NOTE: If hose heat was on prior to the
screen 3, then press the Calibrate soft key calibration procedure, the system will
wait up to five minutes to allow the wire
. temperature to equalize.
NOTE: The hose temperature must be above

2. Press the Continue soft key to 32 °F (0 °C) during calibration.
acknowledge the reminder to have the hose
at ambient conditions.
334945K 57
Spraying
4. Accept or cancel the hose calibration. the motor will ramp up to full speed in a few
seconds.
NOTE: A temperature estimate will be
displayed if the system was able to measure NOTE: This feature is disabled from the factory.
the hose wire resistance.
To activate or deactivate standby:
1. Enter setup mode by pressing on the

ADM.
2. Go to screen System 3 and select to

enter the page for editing.
Standby
If you stop spraying for a period of time, the
unit will enter standby by shutting down the
electric motor and hydraulic pump, to reduce 3. Select the “Standby Idle Time” drop-down
equipment wear and minimize heat buildup.
The pump icon on the ADM Home screen will using and the arrow keys. Select the
flash when in standby.
desired delay using and the arrow keys.
NOTE: The A, B, and Hose heat zones will not Press enter to select the desired value.
shut off during standby.
4. Exit the page and return to run mode by
To restart, spray off target for two seconds.
The system will sense the pressure drop and pressing , then .
58 334945K
Spraying
Shutdown
6. Turn off the air compressor, air dryer, and
NOTICE breathing air.
Proper system setup, startup, and shutdown
procedures are critical to electrical equipment
reliability. The following procedures ensure
steady voltage. Failure to follow these
procedures will cause voltage fluctuations that
can damage electrical equipment and void the
warranty.
1. Press to stop the pumps. 7. Turn main power switch OFF.

2. Turn off all heat zones.
To prevent electric shock do not remove any

covers or open the electrical enclosure door
3. Relieve pressure. See while the power is ON.
Pressure Relief Procedure, page 62.
8. Close all fluid supply valves.
4. Press to park the Component A and

Component B pumps. The park operation
is complete when green dot goes out.
Verify the park operation is complete before
moving to next step. 9. Set PRESSURE RELIEF/SPRAY valves to SPRAY
to seal out moisture from the drain line.
10. Engage gun piston safety lock then close
fluid inlet valves A and B.
5. Press to deactivate the system.

Fusion Probler
334945K 59
Spraying
Purge Air Procedure

5. Set the PRESSURE RELIEF/SPRAY valves (SA,
SB) to PRESSURE RELIEF/CIRCULATION .
NOTE: Perform this procedure any time air is

introduced into the system.
6. Adjust the pressure in the feed pump air
1. Relieve pressure. See supply lines to 100 psi.
Pressure Relief Procedure, page 62.
7. To pressurize the feed pumps, connect the
2. Install a recirculation kit or install bleed lines air supply lines (G) to the feed pumps (K).
between the outlet manifold recirculation
fitting and a waste container.
NOTICE
To prevent equipment damage, do not
without consulting with your material
supplier regarding fluid temperature
limits.
3. Press the proportioner stop button to

turn off the motor.
8. Adjust the proportioner pressure
4. To relieve air pressure from the feed pumps, compensator knob to less than 500 psi (3.4
disconnect the air supply lines (G) from the MPa, 34 Bar).
feed pumps (K).
9. Press the proportioner start button
to start the motor. Run 1 gallon (3.8 L) of
material through the system.
10. Set the PRESSURE RELIEF/SPRAY valves (SA,
SB) to SPRAY .
60 334945K
Spraying
11. To relieve air pressure from the feed pumps, 13. Set the PRESSURE RELIEF/SPRAY valves (SA,
disconnect the air supply lines (G) from the
feed pumps (K).
SB) to PRESSURE RELIEF/CIRCULATION .
14. Listen for a “spitting” sound from the bleed

lines (N) or recirculation lines (R). See
Typical Installation, without circulation, page
17, Typical Installation, with system fluid
manifold to drum circulation, page 18, and
12. Press the proportioner stop button to Typical Installation, with gun fluid manifold
exit Jog mode. to drum circulation, page 19. This sound
indicates that the Reactor 2 system still
contains unwanted air. If the system still
contains air, repeat the purge air procedure.
334945K 61
Spraying
Pressure Relief Procedure

Follow the Pressure Relief Procedure 4. Close gun fluid inlet valves A and B.
whenever you see this symbol.
5. Shut off feed pumps and agitator, if used.

6. Route fluid to waste containers or supply
tanks. Turn PRESSURE RELIEF/SPRAY valves
This equipment stays pressurized until (SA, SB) to PRESSURE RELIEF/CIRCULATION
pressure is manually relieved. To help prevent
serious injury from pressurized fluid, such . Ensure gauges drop to 0.
as skin injection, splashing fluid and moving
parts, follow the Pressure Relief Procedure
when you stop spraying and before cleaning,
checking, or servicing equipment.
The Fusion AP gun is shown.
1. Press to stop the pumps.

2. Turn off all heat zones. 7. Engage gun piston safety lock.
8. Disconnect gun air line and remove gun fluid

manifold.
3. Relieve pressure in gun and perform gun

shutdown procedure. See your gun manual.
62 334945K
Spraying
Flushing
To flush feed hoses, pumps, and heaters
separately from heated hoses, set PRESSURE
RELIEF/SPRAY valves (SA, SB) to PRESSURE
To avoid fire and explosion: RELIEF/CIRCULATION . Flush through bleed

lines (N).
• Flush equipment only in a well-ventilated
area.
• Do not spray flammable fluids.
• Do not turn on heaters while flushing with
flammable solvents.
• Flush out old fluid with new fluid, or flush
out old fluid with a compatible solvent before
introducing new fluid.
• Use the lowest possible pressure when
To flush entire system, circulate through gun
flushing.
fluid manifold (with manifold removed from
• All wetted parts are compatible with common gun).
solvents. Use only moisture-free solvents.
To prevent moisture from reacting with
isocyanate, always leave the system
filled with a moisture-free plasticizer
or oil. Do not use water. Never leave
the system dry. See Important Two-
Component Material Information, page 7 .
334945K 63
Maintenance
Maintenance
Table 5 Frequency of Oil Changes
Ambient Recommended
Temperature Frequency
0° to 90° F 1000 hours or 12
Prior to performing any maintenance procedures, (-17° to 32° C) months, whichever
follow Pressure Relief Procedure, page 62. comes first
90° F and above 500 hours or 6 months,
(32° C and above) whichever comes first
Preventative Maintenance Schedule
The operating conditions of your particular
system determine how often maintenance is
required. Establish a preventive maintenance Proportioner Maintenance
schedule by recording when and what kind of
maintenance is needed, and then determine a Fluid Inlet Strainer Screens
regular schedule for checking your system.
• Inspect hydraulic and fluid lines for leaks daily. Inspect fluid inlet strainer screens daily, see
Fluid Inlet Strainer Screens, page 64.
• Clean up all hydraulic leaks; identify and
repair the cause of the leak.
Grease Circulation Valves
• Inspect fluid inlet strainer screens daily. See
below. Grease circulation valves (SA and SB) with Fusion
grease (117773) weekly.
• Keep component A from exposure to moisture
to prevent crystallization.
• Check hydraulic fluid level weekly. Check
hydraulic fluid level on a dipstick. Fluid level
must be between indent marks on dipstick.
Refill as required with approved hydraulic
fluid, see Technical Specifications and the
Approved Anti-Wear (AW) Hydraulic Oils table
in the Reactor Repair-Parts manual 334946. If
fluid is dark in color, change fluid and filter.
ISO Lubricant Level

Inspect ISO lubricant level and condition
daily. Refill or replace as needed. See
Pump Lubrication System, page 66.
Moisture
To prevent crystallization, do not expose
component A to moisture in air.
• Change break-in oil in a new unit after the first Gun Mix Chamber Ports
250 hours of operation or within 3 months,
whichever comes first. See the table below for Clean gun mix chamber ports regularly. See
recommended frequency of oil changes. gun manual.
64 334945K
Maintenance
Gun Check Valve Screens 1. Close the fluid inlet valve at the pump inlet
and shut off the appropriate feed pump.
Clean gun check valve screens regularly. See This prevents material from being pumped
gun manual. while cleaning the screen.
2. Place a container under the strainer base to
Dust Protection catch drain off when removing the strainer
plug (C).
Use clean, dry, oil-free compressed air to 3. Remove the screen (A) from the strainer
prevent dust buildup on control modules, fans, manifold. Thoroughly flush the screen with
and motor (under shield). compatible solvent and shake it dry. Inspect
the screen. No more than 25% of the mesh
should be restricted. If more than 25% of the
Vent Holes mesh is blocked, replace the screen. Inspect
the gasket (B) and replace as required.
Keep vent holes on bottom and back of electrical
enclosure and sides and back of transformer 4. Ensure the pipe plug (D) is screwed into the
enclosure open.. strainer plug (C). Install the strainer plug
with the screen (A) and o-ring (B) in place
and tighten. Do not overtighten. Let the
o-ring make the seal.
Flush Inlet Strainer Screen
5. Open the fluid inlet valve, ensure that there
are no leaks, and wipe the equipment clean.
Proceed with operation.
The inlet strainers filter out particles that can

plug the pump inlet check valves. Inspect the
screens daily as part of the startup routine, and
clean as required.
Isocyanate can crystallize from moisture
contamination or from freezing. If the chemicals
used are clean and proper storage, transfer, and
operating procedures are followed, there should
be minimal contamination of the A-side screen.
NOTE: Clean the A-side screen only during daily
startup. This minimizes moisture contamination
by immediately flushing out any isocyanate
residue at the start of dispensing operations. Figure 10
334945K 65
Maintenance
Pump Lubrication System 5. Thread the reservoir onto the cap assembly
and place it in the bracket.
Check the condition of the ISO pump lubricant 6. Push the larger diameter supply (ST) tube
daily. Change the lubricant if it becomes a gel, approximately 1/3 of the way into the
its color darkens, or it becomes diluted with reservoir.
isocyanate.
7. Push the smaller diameter return tube (RT)
Gel formation is due to moisture absorption into the reservoir until it reaches the bottom.
by the pump lubricant. The interval between
changes depends on the environment in NOTE: The return tube must reach the
which the equipment is operating. The pump bottom of the reservoir to ensure that
lubrication system minimizes exposure to isocyanate crystals will settle to the bottom
moisture, but some contamination is still and not be siphoned into the supply tube
possible. and returned to the pump.
Lubricant discoloration is due to continual 8. The lubrication system is ready for operation.
seepage of small amounts of isocyanate past No priming is required.
the pump packings during operation. If the
packings are operating properly, lubricant
replacement due to discoloration should not be
necessary more often than every 3 or 4 weeks.
To change pump lubricant:
1. Follow Pressure Relief Procedure, page 62.
2. Lift the lubricant reservoir (LR) out of the
bracket (RB) and remove the container from
the cap. Holding the cap over a suitable
container, remove the check valve and allow
the lubricant to drain. Reattach the check
valve to the inlet hose.
3. Drain the reservoir and flush it with clean
lubricant.
4. When the reservoir is flushed clean, fill with Pump Lubrication System
fresh lubricant. Figure 11
66 334945K
Errors
Errors Troubleshoot Errors

To troubleshoot the error:
View Errors 1. Press the soft key next to “Help With This
Error” for help with the active error.
When an error occurs the error information
screen displays the active error code and
description.
The error code, alarm bell, and active errors will
scroll in the status bar. For a list of the ten most
recent errors, see Troubleshooting, page 68.
Error codes are stored in the error log and
displayed on the Error and Troubleshooting
screens on the ADM.
There are three types of errors that can occur.

Errors are indicated on the display as well as by
the light tower (optional).
NOTE: Press or to return to the
Alarms are indicated by . This condition previously displayed screen.
indicates a parameter critical to the process has
reached a level requiring the system to stop. 2. The QR code screen will be displayed. Scan
The alarm needs to be addressed immediately. the QR code with your smartphone to be
sent directly to online troubleshooting for
Deviations are indicated by . This condition the active error code. Otherwise, manually
indicates a parameter critical to the process navigate to help.graco.com and search for
has reached a level requiring attention, but not the active error.
sufficient enough to stop the system at this
time.
Advisories are indicated by . This condition
indicates a parameter that is not immediately
critical to the process. The advisory needs
attention to prevent more serious issues in the
future.
To diagnose the active error, see
Troubleshoot Errors, page 67.
3. If no internet connection is available, see

Error Codes and Troubleshooting, page
68 for causes and solutions for each error
code.
334945K 67
Troubleshooting
Troubleshooting See Errors, page 67 for information about errors

that can occur on the system.
See Troubleshooting Screens, page 44 for the
ten most recent errors that have occurred on
the system. See Troubleshoot Errors, page 67 to
diagnose errors on the ADM that have occurred
on the system.
Error Codes and Troubleshooting

See your system repair manual or visit
To avoid injury due to unexpected machine help.graco.com for causes and solutions to each
operation initiated by a remote controller, error code, or call your Graco contact listed on
disconnect the Reactor 2 App cellular module, the back page of this manual.
if equipped, from the system prior to
troubleshooting. Refer to your Reactor 2 App
manual for instructions.
68 334945K
USB Data
USB Data USB Logs

NOTE: The ADM can read/write to FAT (File
Allocation Table) storage devices. NTFS, used
Download Procedure by 32 GB or greater storage devices, is not
supported.
NOTE: If log files are not correctly saving to
During operation, the ADM stores system and
the USB flash drive (for example, missing or
performance related information to memory in
empty log files), save desired data off of the USB
the form of log files. The ADM maintains six log
flash drive and reformat it before repeating the
files:
download procedure.
• Event Log
NOTE: System configuration setting files and • Job Log
custom language files can be modified if the files
are in the UPLOAD folder of the USB flash drive. • Daily Log
See System Configuration Settings File, Custom • System Software Log
Language File, and Upload Procedure sections.
• Blackbox Log
1. Insert USB flash drive into USB port. • Diagnostics Log
2. The menu bar and USB indicator lights Follow Download Procedure, page 69, to retrieve
indicate that the USB is downloading files. log files.
Wait for USB activity to complete.
Each time a USB flash drive is inserted into the
3. Remove USB flash drive from USB port. ADM USB port, a new folder named DATAxxxx
4. Insert USB flash drive into USB port of is created. The number at the end of the folder
computer. name increases each time a USB flash drive is
inserted and data is downloaded or uploaded.
5. The USB flash drive window automatically
opens. If it does not, open USB flash drive Event Log
from within Windows® Explorer.
6. Open GRACO folder. The event log file name is 1–EVENT.CSV and is
stored in the DATAxxxx folder.
7. Open the system folder. If downloading data
from more than one system, there will be The event log maintains a record of the last
more than one folder. Each folder is labeled 49,000 events and errors. Each event record
with the corresponding serial number of the contains:
ADM (The serial number is on the back of • Date of event code
the ADM.)
• Time of event code
8. Open DOWNLOAD folder.
• Event code
9. Open DATAxxxx folder labeled with the • Event type
highest number. The highest number
indicates the most recent data download. • Action taken
• Event Description
10. Open log file. Log files open in Microsoft®
Excel by default as long as the program is Event codes include both error codes (alarms,
installed. However, they can also be opened deviations, and advisories) and record only
in any text editor or Microsoft® Word. events.
NOTE: All USB logs are saved in Unicode Actions Taken includes setting and clearing
(UTF-16) format. If opening the log file in event conditions by the system, and
Microsoft Word, select Unicode encoding. acknowledging error conditions by the user.
334945K 69
USB Data
Job Log System Software Log

The job log file name is 2–JOB.CSV and is stored The system software file name is 4–SYSTEM.CSV
in the DATAxxxx folder. and is stored in the DATAxxxx folder.
The job log maintains a record of data points The system software log lists the following:
based on the USB Log Frequency defined
in the Setup screens. The ADM stores the • Date log was created
last 237,000 data points for download. • Time log was created
See Advanced Setup Screens, page 37, for
information on setting the Download Depth and • Component name
USB Log Frequency. • Software version loaded on the above
• Data point date component
• Data point time
• A side temperature Blackbox Log File
• B side temperature The black box file name is 5–BLACKB.CSV and is
• Hose temperature stored in the DATAxxxx folder.
• A side temperature set point The Blackbox log maintains a record of how the
system runs and the features that are used. This
• B side temperature set point log will help Graco troubleshoot system errors.
• Hose temperature set point
• Pressure A Diagnostics Log File
• Pressure B The diagnostics file name is 6–DIAGNO.CSV and
• A side inlet pressure (Elite only) is stored in the DATAxxxx folder.
• B side inlet pressure (Elite only) The Diagnostics log maintains a record of how
the system runs and the features that are used.
• A side inlet temperature (Elite only) This log will help Graco troubleshoot system
• B side inlet temperature (Elite only) errors.
• Inlet pressure set point
• System lifetime pump cycle counts System Configuration Settings
• Usage Volume (manual)
The system configuration settings file name is
• Pressure, volume, and temperature units SETTINGS.TXT and is stored in the DOWNLOAD
• Job name/number folder.
A system configuration settings file
automatically downloads each time a USB flash
Daily Log drive is inserted into the ADM. Use this file to
back up system settings for future recovery or to
The daily log file name is 3–DAILY.CSV and is easily replicate settings across multiple systems.
stored in the DATAxxxx folder. Refer to the Upload Procedure, page 71 for
The daily log maintains a record of the total instructions on how to use this file.
cycle and volume sprayed on any day that the
system is powered up. The volume units will be
the same units that were used in the Job Log.
The following data is stored in this file:
• Date that material was sprayed
• Time — unused column
• Total pump cycle count for day
• Total volume sprayed for day
70 334945K
USB Data
Custom Language File • The file format must be a tab-delimited

text file using Unicode (UTF-16) character
The custom language file name is DISPTEXT.TXT representation.
and is stored in the DOWNLOAD folder. • The file must contain only two columns, with
A custom language file automatically downloads columns separated by a single tab character.
each time a USB flash drive is inserted into • Do not add or remove rows from the file.
the ADM. If desired, use this file to create a
user-defined set of custom language strings to • Do not change the order of the rows.
be displayed within the ADM.
The system is able to display the following
Unicode characters. For characters outside of Upload Procedure
this set, the system will display the Unicode
replacement character, which appears as a white Use this procedure to install a system
question mark inside of a black diamond. configuration file and/or a custom language file.
• U+0020 - U+007E (Basic Latin) 1. If necessary, follow the Download Procedure
to automatically generate the proper folder
• U+00A1 - U+00FF (Latin-1 Supplement) structure on the USB flash drive.
• U+0100 - U+017F (Latin Extended-A)
2. Insert USB flash drive into USB port of
• U+0386 - U+03CE (Greek) computer.
• U+0400 - U+045F (Cyrillic) 3. The USB flash drive window automatically
opens. If it does not, open USB flash drive
from within Windows Explorer.
Create Custom Language Strings 4. Open GRACO folder.
The custom language file is a tab-delimited 5. Open the system folder. If working with
text file that contains two columns. The first more than one system, there will be more
column consists of a list of strings in the than one folder within the GRACO folder.
language selected at the time of download. The Each folder is labeled with the corresponding
second column can be used to enter the custom serial number of the ADM. (The serial
language strings. If a custom language was number is on the back of the ADM.)
previously installed, this column contains the 6. If installing the system configuration
custom strings. Otherwise the second column settings file, place SETTINGS.TXT file into
is blank. the UPLOAD folder.
Modify the second column of the custom 7. If installing the custom language file, place
language file as needed, and then follow the DISPTEXT.TXT file into the UPLOAD folder.
Upload Procedure, page 71 to install the file.
8. Remove USB flash drive from the computer.
The format of the custom language file is
critical. The following rules must be followed in 9. Install USB flash drive into the ADM USB port.
order for the installation process to succeed. 10. The menu bar and USB indicator lights
• Define a custom string for each row in the indicate that the USB is downloading files.
second column. Wait for USB activity to complete.
11. Remove USB flash drive from USB port.
NOTE: If the custom language file is used, you
NOTE: If the custom language
must define a custom string for each entry in
file was installed, users can now
the DISPTEXT.TXT file. Blank second-column
select the new language from
fields will be displayed blank on the ADM.
the Language drop-down menu in
• The file name must be DISPTEXT.TXT. Advanced Screen 1 — General, page 37.
334945K 71
Performance Charts
Performance Charts
Use this chart to help identify the proportioner that will work most efficiently with each mix chamber.
Flow rates are based on a material viscosity of 60 cps.
NOTICE
To prevent system damage, do not pressurize
the system above the line for the gun tip size
being used.
Foam Performance Chart

Table 6 Foam Performance Chart
ti26328a
2000
(13.8,138)
KEY
A A = H-30 at 50 Hz
1500
(10.3,103) B = H-30 at 60 Hz
B C = H-40 at 50 Hz
PRESSURE psi C D = H-40 at 60 Hz
(MPa, bar) E = H-50 at 50 Hz
E
1000 F = H-50 at 60 Hz
(6.9, 69) D
F
500
(3.4, 34)
0 5 15 25 35 45 55
(2.3) (6.8) (11.4) (15.9) (20.5) (25.0)
FLOW rate in lb/min (kg/min)
72 334945K
Performance Charts
Coatings Performance Chart

Table 7 Coatings Performance Chart
ti26345a
3500
(24.1,241)
3000
(20.7,207)
2500
(17.2,172)
G
2000 KEY
(13.8,138) G = H-XP2 at 50 Hz
H H = H-XP2 at 60 Hz
PRESSURE psi 1500
J = H-XP3 at 50 Hz
(10.3,103) J
(MPa, bar) K = H-XP3 at 60 Hz
K
1000
(6.9, 69)
500
(3.4, 34)
0 0.5 1.0 1.5 2.0 2.5 3.0

(1.9) (3.8) (5.7) (7.6) (9.5) (11.4)
FLOW rate in gpm (lpm)
Heater Performance Chart
Table 8 Heater Performance Chart
KEY
L = 10.2 kW
Delta T in M = 15.3 kW
degrees F N = 20.4 kW
(degrees C)
FLOW rate in gpm (lpm)
* Heater performance data is based on testing with 10 wt. hydraulic oil and 230V across heater
power wires.
334945K 73
Dimensions
Dimensions
74 334945K
Technical Specifications
Technical Specifications
Reactor 2 Hydraulic Proportioning System
U.S. Metric
Maximum Fluid Working Pressure for Bare Proportioners
Models H-30, H-40, and H-50 2000 psi 13.8 MPa, 138 bar
Models H-XP2 and H-XP3 3500 psi 24.1 MPa, 241 bar
Minimum Fluid Working Pressure for Bare Proportioners
H-30 700 psi 4.8 MPa, 48 bar
H-40, H-50 600 psi 4.1 MPa, 41 bar
H-XP2 1200 psi 8.2 MPa, 82 bar
H-XP3 850 psi 5.8 MPa, 58 bar
Fluid: Oil Pressure Ratio
Model H-40 1.91 : 1
Models H-30 and H-50 1.64 : 1
Models H-XP2 and H-XP3 2.79 : 1
Fluid Inlets
Component A (ISO) 3/4 npt(f), 300 psi maximum 3/4 npt(f), 2.07 MPa, 20.7
bar maximum
Component B (RES) 3/4 npt(f), 300 psi maximum 3/4 npt(f), 2.07 MPa, 20.7
bar maximum
Fluid Outlets
Component A (ISO) #8 1/2 in. JIC, with #5 5/16 in. JIC adapter
Component B (RES) #10 5/8 in. JIC, with #6 3/8 in. JIC adapter
Fluid Circulation Ports
1/4 npsm(m) 250 psi 1.75 MPa, 17.5 bar
Maximum Fluid Temperature
190° F 88° C
Maximum Output (10 weight oil at ambient temperature)
Model H-30 28 lb/min (60 Hz) 13 kg/min (60 Hz)
Model H-XP2 1.5 gpm (60 Hz) 5.7 liter/min (60 Hz)
Model H-XP3 2.8 gpm (60 Hz) 10.6 liter/min (60 Hz)
Output Per Cycle (A and B)
Model H-40 0.063 gal. 0.24 liter
Models H-30 and H-50 0.074 gal. 0.28 liter
Models H-XP2 and H-XP3 0.042 gal. 0.16 liter
334945K 75
California Proposition 65
Supply Voltage Tolerance

200–240V nominal, 1 phase 195–264 VAC, 50/60 Hz
(H-30, H-XP2 only)
Amperage Requirement (phase)
See the Models listing in the manual.
Heater Power (A and B heaters total)
See the Models listing in the manual.
Hydraulic Reservoir Capacity
3.5 gal. 13.6 liters
Recommended Hydraulic Fluid
Citgo, A/W Hydraulic Oil, ISO Grade 46
Sound Power, per ISO 9614–2
90.2 dB(A)
Sound Pressure 1 m From Equipment
82.6 dB(A)
Weight
H-40, H-50, H-XP3, 600 lb 272 kg
H-30, 10 kW 544 lb 247 kg
H-30, H-XP2, 15 kW 556 lb 252 kg
Wetted Parts
Aluminum, stainless steel, zinc-plated carbon steel, brass,
carbide, chrome, fluoroelastomer, PTFE, ultra-high molecular
weight polyethylene, chemically resistant o-rings
All other brand names or marks are used for identification purposes and are trademarks of their
respective owners.
California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm — www.P65warnings.ca.gov.
76 334945K
Graco Extended Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and
bearing its name to be free from defects in material and workmanship on the date of sale to the
original purchaser for use. Graco will, for a period as defined in the table below from the date of
sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty
applies only when the equipment is installed, operated and maintained in accordance with Graco’s
written recommendations.
Part Description Warranty Period
24U854 Advanced Display 36 Months or 2 Million Cycles (whichever comes first)
Module
24Y263 Hydraulic Control 36 Months or 2 Million Cycles (whichever comes first)
Module
24U855 Temperature Control 36 Months or 2 Million Cycles (whichever comes first)
Module
All Other Parts 12 Months
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any
malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion,
inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco
component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied
by Graco, or the improper design, manufacture, installation, operation or maintenance of structures,
accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified,
Graco will repair or replace free of charge any defective parts. The equipment will be returned to the
original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include
the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS
PURPOSE.
FOR A PARTICULAR PURPOSE
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential
damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two
(2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS
OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO
GRACO.
These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are
subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting
from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products
or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence
of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents,
notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or
indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction
du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les
procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the
latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English. MM 334945
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2020, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision K, September 2022

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Operation

Reactor® 2 Hydraulic Proportioning

Important Safety Instructions

For model information, see page 9.

PROVEN QUALITY. LEADING TECHNOLOGY.

FIRE AND EXPLOSION HAZARD

PRESSURIZED ALUMINUM PARTS HAZARD

Important Isocyanate Information

NOTE: The amount of film formation and rate of

• Check with your material manufacturer for

Reactor 2 H-40 and H-40 Elite,

Voltage Configurations Key

Reactor 2 H-40 and H-40 Elite,

Voltage Configurations Key

Reactor 2 H-50 and H-50 Elite

• H–50 series: 410 ft (125 m) maximum heated hose

Intertek approvals apply to proportioners without

Reactor 2 H-XP2 and H-XP2 Elite

• H–XP2 series: 310 ft (94.5 m) maximum heated

Intertek approvals apply to proportioners without

Reactor 2 H-XP3 and H-XP3 Elite

• H–XP3 series: 410 ft (125 m) maximum heated

Intertek approvals apply to proportioners without

Supplied Manuals Related Manuals

Typical Installation, without circulation

Typical Installation, with system fluid manifold

Typical Installation, with gun fluid manifold to

BB RES Side Pressure Relief Outlet RS Red Stop Button

CD Advanced Display Module (ADM) S Remote Display Module (optional)

EC Electrical Cord Strain Relief SA ISO Side PRESSURE RELIEF/SPRAY Valve

EM Electric Motor (behind shroud) SB RES Side PRESSURE RELIEF/SPRAY Valve

HC Heated Hose Electrical Junction Box FTS FTS Connection

HP Hydraulic Driver (behind shroud) HPG Hydraulic Pressure Gauge

MP Main Power Switch

PA ISO Side Pump

Advanced Display Module (ADM)

Press to startup or shutdown the

Figure 6 ADM Back View

Table 2 ADM LED Status Descriptions

LED Conditions Description

ADM Display Details System Mode

See Troubleshoot Errors, page 67 for more

Estimated Supply Material

Pressure Hose Temperature in Hose

Troubleshoot Selected Error

Return to first screen

AAA Temperature Control Module (TCM)

Hydraulic Control Module (HCM)

Table 3 HCM Module LED (MS) Status

LED Conditions Description

Temperature Control Module (TCM) Cable

Figure 8 Table 4 TCM Module LED (7) Status Descriptions

Installation Mounting the System

Assemble the Proportioner

NOTE: Bolts are not included.

Setup General Equipment Guidelines

• Determine the correct size generator. Using

Connect Power Lubrication System Setup