P400E5 TGBF7011 GENERATING SET发动机部分零件图
P400E5 TGBF7011 GENERATING SET发动机部分零件图
GENERATING SET
Serial Number:
Description Page
GENERATING SET 7
Paint & Engine ID 10
Engine Identification Labels 12
Long Engine 14
Exchange Long Engine 16
Cylinder Head 18
Cylinder Head Assembly 20
CYLINDER HEAD ASSEMBLY 22
CYLINDER HEAD ASSEMBLY 24
Cylinder Head Assembly 26
Rocker Group 28
Mountings 30
Rocker Box 32
ROCKER BOX 34
BREATHER 36
Cam Follower 38
SHAFT 40
Push Rods 42
SHAFT 44
Cylinder Block 46
Cylinder Block & Liners 48
CYLINDER BLOCK ASSEMBLY 50
Cylinder Block & Liners 52
Crankshaft 54
Crankshaft 56
CRANKSHAFT ASSEMBLY 58
Timing Gears 60
Timing Gears 62
Camshaft 64
Camshaft 66
CAMSHAFT 68
Flywheel Housing, Flywheel & Starter Ring 70
Rear End Oil Seal & Housing 72
Cylinder Head Cover 74
Cylinder Head Cover 76
Cylinder Block Plugs 78
Cylinder Block Plugs 80
Cylinder Block Plugs 82
Cylinder Block Plugs 84
Mounting Group 86
Mountings 88
Pistons & Connecting Rods 90
Pistons & Rings 92
PISTON KIT 94
Page 2 / 391
Table of Content
Description Page
Connecting Rods & Big End Bearings 96
CON ROD ASSEMBLY 98
Piston Cooling Jets 100
Timing Case 102
Timing Case 104
HOUSING 106
Timing Cover 108
Atomisers 110
Atomisers 112
SEAL KIT 114
Wiring Harness 116
Wiring Harness 118
Engine Control Module 120
Engine Control Module 122
Flywheel Housing, Flywheel & Starter Ring 124
Flywheel & Starter Ring 126
FLYWHEEL ASSEMBLY 128
Flywheel Housing, Flywheel & Starter Ring 130
Flywheel Housing 132
Starter Motor - Fixings 134
Starter Motor - Fixings 136
Starter Motor 138
Starter Motor 140
Starter Motor 142
Starter Motor 144
Fan Belt Tensioner 146
Fan Belt Tensioner 148
TENSIONER ARM 150
Fan Belt 152
Fan Belt 154
Fan Drive 156
Fan Drive 158
FANDRIVE 160
Fan & Extension 162
Fan Drive 164
Lubricating Oil Sump 166
Oil Pump 168
OIL PUMP 170
Lubricating Oil Sump 172
Dipstick & Filler Tube 174
Lubricating Oil Sump 176
Dipstick & Filler Tube 178
Lubricating Oil Sump 180
Sump 182
Page 3 / 391
Table of Content
Description Page
Tappet Cover & Breather 184
Pipework & Connections 186
Lubricating Oil Filter & Integral Oil Cooler 188
Oil Filter 190
OIL FILTER 192
FILTER HOUSING 194
OIL FILTER ASSEMBLY 196
Oil Filter 198
OIL FILTER HEAD 200
Lubricating Oil Filter & Integral Oil Cooler 202
Oil Cooler Connections 204
Lubricating Oil Filter & Integral Oil Cooler 206
Coolant Pipes & Connections 208
THERMOSTAT HOUSING 210
Lubricating Oil Filter & Integral Oil Cooler 212
Oil Cooler 214
Front End Drive Input 216
Front End Drive Input 218
Water Pump, Belts & Tensioner 220
Water Pump 222
WATER PUMP 224
Water Pump, Belts & Tensioner 226
Heat Exchanger & Connections 228
Thermostat, Water Outlet / Inlet & Rail 230
Thermostat & Housing 232
Alternator Mounting 234
Alternator Mounting 236
Alternator, Belt and Fixings 238
Alternator 240
Alternator Bracket & Fixings 242
Alternator Pulley and Belt 244
Alternator Belt 246
Alternator Belt 248
Turbocharger 250
Turbocharger 252
TURBOCHARGER 254
Turbocharger 256
Feed Pipes 258
Leak-Off Pipes 260
Air Filter, Mountings and Duct 262
Air Filter Assembly 264
AIR FILTER ASSEMBLY 266
Air Filter Mounting 268
Air Duct 270
Page 4 / 391
Table of Content
Description Page
Air Filter Duct 272
Air Duct 274
Air Filter Duct 276
Air Duct 278
Air Inlet 280
Air Inlet 282
Induction Manifold & Air Charge Cooler 284
Induction Manifold 286
Induction Manifold & Air Charge Cooler 288
Induction Manifold 290
Induction Manifold & Air Charge Cooler 292
Pipework & Connections 294
Exhaust Outlet 296
Exhaust Outlet 298
Exhaust Manifold 300
Exhaust Manifold 302
Low Pressure Fuel System 304
Filter Head Assembly 306
VALVE 308
NON RETURN VALVE 310
Fuel Filter Separator 312
PRE-FUEL FILTER 314
FILTER HOUSING 316
FUEL FILTER 318
FUEL FILTER HOUSING 320
Filter Head Assembly 322
Low Pressure Fuel System 324
Fuel Primer 326
Low Pressure Fuel System 328
Pipework & Connections 330
Engine Lifting Eyes 332
Engine Lifting Eyes 334
Inlet Elbow Bracket 336
Inlet Elbow Bracket 338
Mountings 340
Engine Mounts 342
Sensor Blanking Plug 344
Sensor Blanking Plug 346
Switches 348
Temperature Switch 350
TEMPERATURE SENSOR 352
Pressure Switch 354
AIR PRESSURE SENSOR KIT 356
Temperature And Pressure Switch 358
Page 5 / 391
Table of Content
Description Page
TEMPERATURE SENSOR 360
OIL PRESSURE SENSOR KIT 362
TEMPERATURE SENSOR 364
AIR PRESSURE SENSOR KIT 366
Speed Sensor 368
SPEED SENSOR 370
SPEED SENSOR 372
Earth Strap 374
Earth Strap 376
Sensor Blanking Plug 378
Sensor Blanking Plug 380
Wiring Harness 382
Wiring Harness 384
Page 6 / 391
GENERATING SET
TGBF7011
Page 7 / 391
GENERATING SET
TGBF7011
Page 8 / 391
GENERATING SET
TGBF7011
Page 9 / 391
Paint & Engine ID
A1FFJ
Page 10 / 391
Paint & Engine ID
A1FFJ
Page 11 / 391
Engine Identification Labels
PPL082402
Page 12 / 391
Engine Identification Labels
PPL082402
1 10000-12667 NAMEPLATE 1
Page 13 / 391
Long Engine
ACES3802
Page 14 / 391
Long Engine
ACES3802
Page 15 / 391
Exchange Long Engine
PPL092356
Page 16 / 391
Exchange Long Engine
PPL092356
Page 17 / 391
Cylinder Head
ACHD0414
Page 18 / 391
Cylinder Head
ACHD0414
Page 19 / 391
Cylinder Head Assembly
PPL070173
Page 20 / 391
Cylinder Head Assembly
PPL070173
Page 21 / 391
CYLINDER HEAD ASSEMBLY
10000-18509
Page 22 / 391
CYLINDER HEAD ASSEMBLY
10000-18509
Page 23 / 391
CYLINDER HEAD ASSEMBLY
Page 24 / 391
CYLINDER HEAD ASSEMBLY
3 996-630 PLUG 35
4 996-673 PLUG 7
5 10000-49587 SEAL - O RING 7
6 10000-18564 SLEEVE 6
7 996-808 SEAL - O RING 6
8 996-812 SEAL - O RING 12
9 10000-18518 PLUG 1
10 934-837 SEAL - O RING 1
11 10000-18563 VALVE SEAT INSERT 12
12 10000-18562 VALVE SEAT INSERT 12
13 10000-18565 VALVE GUIDE 24
Page 25 / 391
Cylinder Head Assembly
PPL070197
Page 26 / 391
Cylinder Head Assembly
PPL070197
Page 27 / 391
Rocker Group
ACHD0415
Page 28 / 391
Rocker Group
ACHD0415
PPL069993 Mountings
PPL069994 Rocker Box
PPL069997 Cam Follower
PPL070122 Push Rods
Page 29 / 391
Mountings
PPL069993
Page 30 / 391
Mountings
PPL069993
1 10000-18463 BOLT 6
Page 31 / 391
Rocker Box
PPL069994
Page 32 / 391
Rocker Box
PPL069994
Page 33 / 391
ROCKER BOX
10000-18512
Page 34 / 391
ROCKER BOX
10000-18512
2 ROCKER BOX 1
3 10000-18548 DOWEL 2
Page 35 / 391
BREATHER
10000-18583
Page 36 / 391
BREATHER
10000-18583
8 BREATHER BODY 1
9 BREATHER ELEMENT 1
10 BAFFLE 1
11 SPACER 1
Page 37 / 391
Cam Follower
PPL069997
Page 38 / 391
Cam Follower
PPL069997
1 10000-18567 SHAFT 1
4 10000-18571 BRACKET 1
5 10000-18359 BOLT 7
6 10000-18568 ROLLER 12
7 10000-18566 ROLLER 6
8 10000-18570 BRACKET 5
9 10000-18569 BRACKET 1
10 10000-18572 DOWEL 1
Page 39 / 391
SHAFT
10000-18567
Page 40 / 391
SHAFT
10000-18567
2 SHAFT 1
3 10000-18357 PLUG 2
Page 41 / 391
Push Rods
PPL070122
Page 42 / 391
Push Rods
PPL070122
1 10000-18522 SHAFT 1
4 10000-18525 CLAMP 1
5 10000-18524 COLLAR 2
6 10000-18539 ROCKER ARM 1
7 10000-18535 ROCKER ARM 1
8 10000-18534 NUT 1
9 10000-18536 SCREW 1
10 996-659 SEAL - O RING 1
11 10000-17071 PIVOT 1
12 10000-18538 ROCKER ARM 1
13 10000-18537 SCREW 2
14 10000-18363 NUT 2
15 10000-18456 BRIDGE PIECE 12
16 10000-49607 PUSHROD 12
17 10000-51227 PUSHROD 6
Page 43 / 391
SHAFT
10000-18522
Page 44 / 391
SHAFT
10000-18522
2 SHAFT 1
3 10000-18533 PLUG 2
Page 45 / 391
Cylinder Block
ACHD0416
Page 46 / 391
Cylinder Block
ACHD0416
Page 47 / 391
Cylinder Block & Liners
PPL069889
Page 48 / 391
Cylinder Block & Liners
PPL069889
Page 49 / 391
CYLINDER BLOCK ASSEMBLY
10000-18609
Page 50 / 391
CYLINDER BLOCK ASSEMBLY
10000-18609
2 CYLINDER BLOCK 1
3 10000-18358 PLUG 5
4 10000-18527 LINER - PRESS FIT 6
5 10000-18526 SEAL - OIL 6
6 10000-18585 CAMSHAFT BUSH 7
7 BEARING CAP 7
8 10000-18586 BOLT 14
9 10000-18587 WASHER 14
Page 51 / 391
Cylinder Block & Liners
PPL069901
Page 52 / 391
Cylinder Block & Liners
PPL069901
1 996-630 PLUG 3
2 10000-18354 DOWEL 2
3 10000-18355 DOWEL 6
4 10000-18345 PLUG 1
5 996-649 SEAL - O RING 1
6 996-671 PLUG 2
7 996-778 SEAL - O RING 2
Page 53 / 391
Crankshaft
ACHD0417
Page 54 / 391
Crankshaft
ACHD0417
PPL068740 Crankshaft
Page 55 / 391
Crankshaft
PPL068740
Page 56 / 391
Crankshaft
PPL068740
Page 57 / 391
CRANKSHAFT ASSEMBLY
10000-18619
Page 58 / 391
CRANKSHAFT ASSEMBLY
10000-18619
Page 59 / 391
Timing Gears
ACHD0418
Page 60 / 391
Timing Gears
ACHD0418
Page 61 / 391
Timing Gears
PPL070445
Page 62 / 391
Timing Gears
PPL070445
Page 63 / 391
Camshaft
ACHD0419
Page 64 / 391
Camshaft
ACHD0419
PPL066282 Camshaft
Page 65 / 391
Camshaft
PPL066282
Page 66 / 391
Camshaft
PPL066282
1 10000-18491 CAMSHAFT 1
6 10000-18490 COVER 1
7 10000-18492 SEAL - O RING 1
8 10000-18361 BOLT 4
9 996-669 WASHER 4
10 10000-18493 BOLT 4
Page 67 / 391
CAMSHAFT
10000-18491
Page 68 / 391
CAMSHAFT
10000-18491
2 CAMSHAFT 1
3 10000-18541 CAMSHAFT GEAR 1
4 10000-18540 THRUST WASHER 1
5 996-625 WOODRUFF KEY 1
Page 69 / 391
Flywheel Housing, Flywheel & Starter Ring
ACHD0500
Page 70 / 391
Flywheel Housing, Flywheel & Starter Ring
ACHD0500
Page 71 / 391
Rear End Oil Seal & Housing
PPL070786
Page 72 / 391
Rear End Oil Seal & Housing
PPL070786
1 10000-18378 COVER 1
2 10000-18335 GASKET 1
3 10000-18613 SEAL - O RING 1
4 10000-18612 SEAL 1
5 10000-18379 BOLT 7
7 10000-18342 BOLT 6
8 996-642 WASHER 6
Page 73 / 391
Cylinder Head Cover
ACHD0501
Page 74 / 391
Cylinder Head Cover
ACHD0501
Page 75 / 391
Cylinder Head Cover
PPL068516
Page 76 / 391
Cylinder Head Cover
PPL068516
Page 77 / 391
Cylinder Block Plugs
ACHD0502
Page 78 / 391
Cylinder Block Plugs
ACHD0502
Page 79 / 391
Cylinder Block Plugs
PPL069875
Page 80 / 391
Cylinder Block Plugs
PPL069875
3 996-672 PLUG 1
4 996-650 SEAL - O RING 1
5 10000-18344 PLUG 1
6 996-660 SEAL - O RING 1
Page 81 / 391
Cylinder Block Plugs
ACHD0504
Page 82 / 391
Cylinder Block Plugs
ACHD0504
Page 83 / 391
Cylinder Block Plugs
PPL069950
Page 84 / 391
Cylinder Block Plugs
PPL069950
1 936-061 PLUG 1
2 996-647 SEAL - O RING 1
3 996-674 PLUG 1
4 934-832 SEAL - O RING 1
Page 85 / 391
Mounting Group
ACHD0505
Page 86 / 391
Mounting Group
ACHD0505
PPL068701 Mountings
Page 87 / 391
Mountings
PPL068701
Page 88 / 391
Mountings
PPL068701
1 10000-18380 STUD 2
2 10000-18322 NUT 2
Page 89 / 391
Pistons & Connecting Rods
ADHD0056
Page 90 / 391
Pistons & Connecting Rods
ADHD0056
Page 91 / 391
Pistons & Rings
PPL068772
Page 92 / 391
Pistons & Rings
PPL068772
Page 93 / 391
PISTON KIT
10000-18627
Page 94 / 391
PISTON KIT
10000-18627
2 PISTON 1
3 10000-18478 GUDGEON PIN 1
5 10000-18477 CIRCLIP 1
Page 95 / 391
Connecting Rods & Big End Bearings
PPL068773
Page 96 / 391
Connecting Rods & Big End Bearings
PPL068773
Page 97 / 391
CON ROD ASSEMBLY
10000-18588
Page 98 / 391
CON ROD ASSEMBLY
10000-18588
2 CON ROD 1
3 SMALL END BUSH 1
4 10000-18532 CON ROD BOLT 2
Page 99 / 391
Piston Cooling Jets
PPL068774
1 10000-18497 HOUSING 1
4 10000-18499 GASKET - TIMING CASE 1
5 10000-18498 COVER 1
6 996-753 SEAL - O RING 1
7 10000-18494 BALL BEARING 1
8 10000-18836 AUXILIARY GEAR 1
9 10000-12187 BALL BEARING 1
10 10000-18503 BOLT 9
12 10000-18502 BOLT 3
13 996-669 WASHER 3
2 HOUSING 1
3 10000-18573 DOWEL 2
1 10000-18500 COVER 1
2 10000-18506 BOLT 1
4 10000-18501 BOLT 17
5 996-669 WASHER 17
6 10000-18496 SEAL - OIL 1
7 10000-18505 NUT 4
8 10000-18507 WASHER 4
9 10000-18495 SEAL - TIMING CASE COVER 1
PPL069933 Atomisers
5 SEAL - INJECTOR 1
6 SEAL - INJECTOR 1
7 SEAL - INJECTOR 1
2 FLYWHEEL 1
3 996-639 STARTER RING GEAR 1
1 10000-18455 COVER 1
2 10000-18605 SEAL - O RING 1
3 10000-18604 BOLT 3
4 10000-18353 WASHER 3
2 HOUSING 1
3 973-260 SHAFT 1
4 930-216 WASHER 1
5 929-807 NUT 1
7 980-187 SLEEVE 1
8 980-186 TENSIONER PULLEY 1
9 936-064 BALL BEARING 1
10 980-189 CIRCLIP 1
11 980-190 CIRCLIP 1
12 930-147 BOLT 1
14 929-723 WASHER 1
16 909-370 NUT 1
1 10000-18370 BELT 1
1 10000-13344 FANDRIVE 1
2 10000-12182 SHAFT 1
3 FAN DRIVE HOUSING 1
4 10000-55610 RELIEF VALVE 1
5 10000-12178 FAN DRIVE PULLEY 1
6 10000-12174 BALL 1
7 10000-12185 SEAL 1
8 10000-12186 SPACER 1
9 10000-12187 BALL BEARING 1
10 10000-12177 SPACER 1
11 10000-12183 BALL BEARING 1
12 10000-12188 SEAL - O RING 1
13 10000-12176 WASHER 1
14 10000-12184 BOLT 2
15 10000-12181 ADAPTOR 1
16 996-729 BOLT 6
17 996-655 PLUG 1
1 10000-18372 SPACER 1
2 10000-18373 BRACKET 1
3 10000-18371 PLATE 1
4 10000-18313 STUD 4
5 981-320 BOLT 2
7 981-317 BOLT 3
9 10000-18632 BOLT 2
11 909-271 NUT 3
12 930-404 SETSCREW 4
13 998-533 WASHER 4
14 909-274 BOLT 2
15 973-549 WASHER 2
2 OIL PUMP 1
3 COVER 1
4 10000-18544 SEAL - O RING 1
5 10000-18542 SHAFT 1
6 10000-18543 SHAFT 1
7 10000-18501 BOLT 4
8 996-669 WASHER 4
1 10000-18438 DIPSTICK 1
2 10000-18439 DIPSTICK TUBE 1
3 10000-18318 SEAL - O RING 1
4 10000-18328 BOLT 1
5 996-631 WASHER 1
6 10000-18440 PLUG 3
1 10000-18419 ELBOW 1
2 10000-18366 OIL FILLER CAP 1
8 10000-18361 BOLT 4
10 10000-18334 COVER 1
11 10000-18367 SEAL - O RING 1
12 10000-18356 BOLT 2
13 996-669 WASHER 2
PPL069433 Sump
1 10000-18384 SUMP 1
2 996-676 PLUG 1
3 996-643 SEAL - O RING 1
4 934-767 DRAIN PLUG 1
5 934-829 SEAL - O RING 1
6 10000-18383 PIPE - OIL SUCTION 1
7 10000-18321 SEAL - O RING 1
8 10000-18315 BOLT 1
9 996-669 WASHER 1
10 10000-18387 BOLT 1
11 996-644 WASHER 1
12 10000-18385 GASKET - SUMP 1
13 10000-18388 BOLT 12
15 10000-18386 SEAL 12
16 10000-18598 STUD 2
17 10000-18323 WASHER 2
18 10000-18597 CAP 2
2 OIL FILTER 1
3 10000-06196 SEAL 1
5 FILTER HOUSING 1
6 996-633 SEAL - O RING 1
6 996-633 SEAL - O RING 1
7 996-672 PLUG 1
7 996-672 PLUG 1
5 FILTER HOUSING 1
6 996-633 SEAL - O RING 1
7 996-672 PLUG 1
1 996-672 PLUG 2
2 10000-18599 SEAL - O RING 2
2 THERMOSTAT HOUSING 1
3 996-636 SEAL - THERMOSTAT HOUSING 1
1 10000-18423 DAMPER 1
2 10000-18377 CRANKSHAFT PULLEY 1
3 10000-18422 SPACER 1
4 10000-18424 BOLT 6
1 10000-18345 PLUG 1
2 998-268 SEAL - O RING 1
PPL069260 Alternator
PPL069262 Alternator Bracket & Fixings
PPL069263 Alternator Pulley and Belt
1 996-967 BELT 1
PPL069912 Turbocharger
1 10000-18374 TURBOCHARGER 1
5 10000-18514 GASKET - TURBOCHARGER 1
6 10000-18515 NUT 4
2 TURBOCHARGER 1
3 10000-18589 CLAMP 1
4 10000-18590 CLAMP 1
1 10000-18610 BRACKET 1
2 10000-18314 BOLT 4
3 986-723 WASHER 4
4 973-758 SETSCREW 3
5 929-708 WASHER PLAIN 3
6 998-191 BAND 1
8 929-021 INDICATOR 1
1 934-785 HOSE 1
3 10000-57675 AIR DUCT 1
5 934-786 HOSE 1
6 973-787 HOSE CLIP 1
7 AIR FILTER ASSEMBLY 1
1 934-786 HOSE 1
1 929-631 CAP 1
1 10000-18346 PLUG 1
2 10000-18396 SEAL - O RING 1
1 10000-18416 ELBOW 1
2 10000-18345 PLUG 1
3 996-649 SEAL - O RING 1
4 10000-18418 CLAMP 1
5 10000-18417 CAP 1
5 FILTER HOUSING 1
6 996-633 SEAL - O RING 1
7 996-672 PLUG 1
12 FILTER HOUSING 1
13 996-633 SEAL - O RING 1
14 996-672 PLUG 1
1 10000-18425 PLATE 1
2 10000-18603 BOLT 4
3 996-662 WASHER HARD 4
2 996-885 CONNECTION 6
3 996-650 SEAL - O RING 6
4 10000-18431 BOLT 2
5 10000-18362 WASHER 2
6 996-923 PIPE CLIP 2
7 10000-18427 HOSE 1
8 10000-18426 HOSE 1
9 10000-18428 HOSE 1
10 996-906 CONNECTION 2
11 996-660 SEAL - O RING 2
1 10000-18375 BRACKET 1
2 973-552 SCREW 2
1 996-630 PLUG 1
2 TEMPERATURE SENSOR 1
3 934-832 SEAL - O RING 1
2 TEMPERATURE SENSOR 1
3 934-832 SEAL - O RING 1
5 SENSOR 1
6 996-649 SEAL - O RING 1
9 TEMPERATURE SENSOR 1
10 996-660 SEAL - O RING 1
7 SPEED SENSOR 1
8 10000-18594 SEAL - O RING 1
1 996-671 PLUG 1
2 996-649 SEAL - O RING 1