Important Paper of Paraffin Wax Characteristics
Important Paper of Paraffin Wax Characteristics
Investigation of finned heat sink performance with nano enhanced phase change
material (NePCM)
PII: S2451-9049(17)30335-9
DOI: https://doi.org/10.1016/j.tsep.2017.10.021
Reference: TSEP 85
Please cite this article as: M. Bayat, M.R. Faridzadeh, D. Toghraie, Investigation of finned heat sink performance
with nano enhanced phase change material (NePCM), Thermal Science and Engineering Progress (2017), doi:
https://doi.org/10.1016/j.tsep.2017.10.021
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Investigation of finned heat sink performance with
1*
Department of Mechanical Engineering, Khomeinishahr Branch, Islamic Azad University, Khomeinishahr, Iran
*
Corresponding author: Davood Toghraie, Department of Mechanical Engineering, Islamic AzadUniversity,
Khomeinishahr Branch, Khomeinishahr 84175-119, Iran.
Email: Toghraee@iaukhsh.ac.ir
Abstract
In this research, the performance of a finned heat sink with phase change material (PCM) is
numerically simulated for two cases: with and without PCM. The results showed an
improvement in heat sink performance when using PCM. One of the defects of PCMs is their
low thermal conductivity. One solution to deal with this problem is the addition of high thermal
conductivity nanoparticles to PCMs. For this purpose, the effects of adding copper oxide and
aluminum oxide nanoparticles to paraffin PCMs were investigated. The results show that the
performance of heat sink is improved by adding a low percentage of nanoparticles (2%).
However, by increasing volume fraction of nanoparticles to 6%, not only the heatsink
performance does not improve, but also decreases.
Keywords: Heat sink, Performance, Nano enhanced phase change material, Paraffin
1- Introduction
The most common method for cooling electronic devices is force convection through finned heat
sinks to raise the heat transfer rate. This traditional technique, however, may not be effective for
new electronic applications due to the production cost, size, power consumption, reliability,
weight, sound, and apparent constraints [1]. Today, reducing heat loss from electrical systems
and also decreasing their sizes are among the main concerns of many industries. As a result, new
heat sinks are designed in a way to remove more heat. In this connection, an efficient cooling
One way for improving the heat sink performance is to incorporate phase change materials
(PCMs). This system is suitable for the cases that heat loads enter discontinuously to the system.
PCM is applied as a temperature regulator in different situations [2, 3]. The PCM-based cooling
systems have a passive mechanism consisting of three steps. In the first step, heat is absorbed
through the electronic device to raise the temperature of the solid material to its melting
temperature. In the second step, PCM starts to melt at a constant temperature during which the
heat is absorbed without any temperature rise. In the third step, the PCM is completely melted,
and the temperature of the fluid increases with a further continuance of the heat input. Although
the PCM can absorb large amounts of heat during the phase change, cooling by these materials
may take a while to complete melting [4]. For this reason, it is desirable to the phase-change
material used in situations where heat input is alternating [5]. The standalone characteristics of
PCM such as high latent heat of fusion, high heat capacity, nontoxic and non-corrosive cause
these materials to be a good choice for using in heat systems. These materials are highly used in
engineering systems, energy storage systems, the electronic cooling system [6], buildings [7],
heat exchangers [8], and the same works. These materials have low heat conduction, which
causes PCM to face a serious challenge. To cope with this problem, it is necessary to use some
materials with high heat conduction in PCM systems. Such materials are used in different forms
Using PCM in heat sinks can improve heat dissipation capability of the sink. Wang et al. [14]
investigated performances of the heat sink with PCM parametrically. Their results show that by
addition of PCM to the heat sink, its temperature is decreased. Fok et al. [15] investigated
cooling the electronic equipment by PCM of n-Eicosane located in heat sinks with and without
fins. Their results show that finned heat sink with PCM is a practical way for cooling the
heat sink with PCM experimentally and numerically. Their results show that numerical method
can be used in simulating the process of PCM melting in a heat sink. Also, their results show that
increasing the height and the number of fins has a much effect on improving the performance of
heat sink, but by increasing the thickness of the fins only a low improvement in performance is
seen. Srikanth et al. [17] prepared a pin-fin net in the heat sink using PCM. They found that
appropriate conditions for heat sink incorporation in electrical equipment. Khodadadi and
Hosseinizadeh [18] investigated the freezing of NePCM in a cavity and found that thermal
reduced melting time. Sanusi et al. [19] investigated the heating and freezing of paraffin PCM
with graphic nanofiber, experimentally. By adding nanoparticle during heating, a delay is seen in
the time needed to reach the melting point. This delay is because of to the higher penetration of
heat through the material due to its higher thermal conductivity, which reduces the temperature
consequently. Chintakrinda et al. [20] investigated the heating of PCM with nano-carbon fiber in
a heat sink. They reported that by adding 5.5% of nano Carbon fiber to the pure PCM, the time to
reach the melting point would be improved by 60%. Sebti et al. [21] investigated the melting
process of PCM using copper nanoparticles in a square cavity. They showed that an increase in
the volume fraction of the nanoparticles leads to the increased thermal conductivity of NePCM,
leading to the increased heat transfer rate. Ebrahimi and Dadvand [22] stimulated melting of
paraffin wax with nanoparticles in a square cavity with two heat sources. They showed that by
increasing the volume fraction of nanoparticles from 0 to 2%, the rate of melting will rise but by
increasing it to 5%, melting rate is similar to that of pure PCM. They attributed this behavior to
the contrast of viscosity along with thermal conductivity changes. Fan et al. [23] investigated
melting of PCM incorporated with nano graphic sheets in a spherical enclosure and reported that
by adding 0.5 % of nanosheets, the melting time is decreased by 10%, due to the thermal
Considering the previous numerical and experimental studies conducted on PCMs, it is seen that
heat sink with inner fins and PCM system can be used for cooling the electronic equipment. One
of the shortcomings of this system, however, is its low thermal conductivity that can be
improved by incorporating high thermal conductivity nanoparticles. Although many studies have
been conducted on the increasing of PCM thermal conductivity by adding nanoparticles, these
studies focus the simple geometries and low performances of PCM systems. Therefore, the
present work was done to investigate numerically the performance of a finned heat sink with
NePCM. The performance of heat sink was assessed for two cases: with and without PCM.
Enthalpy-porosity technique was used to simulate the melting process of PCM in a heat sink. To
evaluate the effect of heat flux on the heat sink with PCM, its performance was analyzed at
different heat fluxes.
2- Problem Description
The problem consists of a heat sink with rectangular fins. The gap between fins is filled with
PCM. Fig. 1 presents the schematic of the studied heat sink. The heat sink is made of
aluminum. The thickness of the base is 4 mm. Thickness and heights of fins are 2 mm and 40
mm, respectively. Heat enters to the bottom of the heat sink from a rectangular 50×50 mm2
surface and is conducted through the PCM by base and fins. The PCM melts through
absorbing heat and causes the heat sink temperature not to exceed more than the permitted
limit. By melting the PCM, its volume increases and; however, not all the space in fins is
filled with this material. The extra space of the PCM is filled with air. By melting of PCM
and increasing its volume, its boundary will be replaced by air. To boost the performance of
heat sink, nanoparticles are added to PCM. paraffin wax is considered as PCM and
• NePCM is homogenous.
composed of PCM and air, the volume of fluid (VOF) model is used. In this model, if volume
fraction of the nth fluid in the calculated cell is αn, three conditions will exist:
+ =0
)
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To simulate the melting process of PCM, enthalpy–porosity method is used. The melting zone is
considered as a porous medium and porosity in every cell is considered as a liquid fraction of
that cell. Liquid fraction shows the volume of the cell in the liquid phase. In a complete solid
region, porosity is zero due to the zero velocity in this region. The liquid fraction is determined
according to enthalpy equilibrium. The mushy zone is a region wherein the liquid fraction is
between 0 and 1. This zone is considered as a porous medium with its porosity increasing from 0
to 1 [24, 25].
H is the enthalpy of NePCM and is equal to sum of sensible enthalpy (h) and latent heat (∆):
= ℎ + ∆ (2)
In this equation, ℎ is reference enthalpy, is reference temperature and is specific heat
in constant pressure. The latent heat capacity regarding material latent heat is determined as
follow:
∆ = (4)
0
" #$ < %&' ()%
− %&' ()%
= #$ ' +) ()% < < %&' ()% -
!' +) ()% − %&' ()%
(5)
(/ ) P 2
+ (/ 7) = + [: ( + − =7 )] + / ? + 6
7
7 7 3
(7)
7
In this equation, the term of momentum source, S for porosity decreasing in melting zone is
(1 − @)A
6= DE)%F (34 − HHHH4)
3G
@B + C
(8)
Where @ is liquid volume fraction, C is a small number (0.001) for not to divide to zero, DE)%F is
In this simulation, the constant heat flux enters from sink base to it and the other sidewalls of the
sink are considered adiabatic. The top part of the heat sink is filled with air, where outlet
pressure boundary conditions (equal to environment pressure) are applied. To simulate the
melting process of PCM, in the initial time, the heat sink and PCM temperature were considered
to be 300K.
In this study, paraffin RT-44 is considered as PCM and the effect of adding nanoparticles of
copper oxide and the aluminum oxide is investigated. Thermophysical properties of RT-44
paraffin and nanoparticles are present in Table 1.
0.001(T − 314)
Density
3600 6510
(kg/m3)
59 × 10TU 29 × 10TU
Nanoparticles diameter
-
(m)
Adding even a low amount of nanoparticles to PCM will have some effects on the properties of
the final product. The thermodynamic properties of NePCM are determined as follow.
Density [26]:
(document.10
In this case, A is 0.983 and 0.9197 for a fluid with aluminum oxide and a fluid with copper oxide
respectively. B for the fluid with aluminum oxide and the copper oxide is 22.8539 and 12.959,
respectively. The effective thermal conductivity presented by Vajjha et al. [28] is calculated as
follow:
a
× 10] @^ _X/VW ,VW ` $(, X)
/G G
@^ = 8.4407(100X)Tc.deBd] (14)
@^ = 9.881(100X)Td.U]]f
a is Boltzmann constant and is equal with 1.381 × 10TAB and $(, X) is calculated from
Where d is reference temperature and is equal with 273 K. As it is denoted, when PCM melted,
its density will be decreased and its volume will be increased. So, the density of solid PCM is
where /' is the density of PCM during melting and @ is the thermal expansion coefficient. By
changing the PCM properties, the performance of heat sink will also be affected. The important
characteristics with the highest effect on sink performance are thermal conduction coefficient,
viscosity, and latent heat of melting. By increasing the thermal conductivity, heat penetration in
PCM and as a result the rate of heat transfer from the sink increase. However, by increasing
density, the rate of heat transfer from the sink will decrease due to the reduced natural
Fig. 2 compares the thermal conductivity changes of pure PCM and NePCM with each other. By
adding nanoparticles, thermal conductivity also changes. The thermal conductivity of pure
paraffin is equal to 0.2 W/mK and by adding nanoparticles to paraffin, thermal conductivity is
increased and the performance of heat sink improved. Before melting of paraffin, thermal
conductivity is constant slightly higher than that of PCM with copper oxide nanoparticles. In
comparison, as NePCM melts and temperature rise further, the conductivity of PCM with copper
In Fig. 3, the viscosity changes of pure PCM and PCM with nanoparticles are compared. It is
seen that by adding nanoparticles, the viscosity of PCM increases, leading to a decrease in heat
sink performance. Moreover, by adding copper oxide nanoparticles, the viscosity increases
further.
Latent melting heat is another important characteristic of PCM that affects heat sink
performance. By adding nanoparticles to PCM, its latent heat decreases and, as a result, it melts
by absorbing a lower heat. Table 2 presents the value of the latent heat of NePCM versus
Pure PCM
2 % Al2O3
0.28
4 % Al2O3
Thermal Conductivity (W/mK)
6 % Al2O3
2 % CuO
0.26 4 % CuO
6 % CuO
0.24
0.22
0.20
0.18
20 30 40 50 60 70 80 90
T(oC)
Fig. 2 PCM thermal conductivity versus temperature for different volume fractions of nanoparticles
0.016
Pure PCM
0.014 2 % Al2O3
4 % Al2O3
Dynamic viscosity (Ns/m^2)
0.012 6 % Al2O3
2 % CuO
4 % CuO
0.010
6 % CuO
0.008
0.006
0.004
0.002
0.000
40 50 60 70 80 90
T(oC)
Fig. 3 PCM viscosity versus temperature for different volume fractions of nanoparticles
Governing equations were solved using finite volume method. To relate pressure and velocity,
PISO algorithm was used. For discretization of momentum and energy equations, first order
upwind method was employed. Time step was considered to be 0.001s and then increased to
0.01s. Iterations in each time step were continued until reaching a convergence of 10-3 and 10-6
4-6. Meshing
To create a grid, the domain was divided into some sub-domains consisting of fins solid zone,
PCM zone, and air. For the independency of results from calculated grid cell number, the results
were analyzed for three different grids with cells number of 150,000, 300,000, and 600,000. In
Fig. 4, a change in liquid fraction during melting period of PCM for different cells is shown. As
can be seen from this figure, by increasing grid cells to more than 300000 cells, no change is
seen in the results. Therefore, 300,000 cells were used in the simulation step.
1.0
0.6
0.4
0.2
0.0
0 2 4 6 8 10
time (min)
4- Validation
To validate the prepared numerical method, the results were compared with experimental
data [15]. Through this simulation, a PCM of paraffin RT-42 with 3 fins was designed and
heat flux of 1800 W/m2 was applied to it. It is notable that an effective numerical method
must have a suitable accuracy in predicting the heat sink temperature during PCM melting.
Fig. 5 Validation of present work with Ref. [15]
The use of PCM in the heat sink can have a large effect on its performance. To investigate the
effect of PCM, the performance of heat sink was evaluated with and without PCM. Fig. 6
presents the heat sink temperature changes for a heat flux of 3000 W/m2. In heat sink without
PCM, after 40 s temperature reaches 80℃ while using of PCM this time is increased to 495 s.
Thus, incorporating PCM in the heat sink, its performance improves considerably. As presented
in Fig. 6, the changes in heat sink temperature with PCM can be considered in three stages. In
the first stage, which is between 0 and 36 s, the temperature of PCM increases linearly and with a
high rate while its phase remaining solid. In the second stage, from 40 s to 450 s, PCM starts to
melt and its temperature enhances with a low rate. Finally, in the third stage, after 450 s the PCM
is melted completely and again its temperature rises with a higher rate.
200
160
140
120
T ( C)
o
100
80
60
40
0 2 4 6 8 10
time (min)
Fig. 6 Heat sink temperature versus time: with PCM and without PCM
As discussed in the previous part, using PCM in heat sink leads to the improved performance of
the system. In this section, the performance of heat sink with PCM is evaluated for different heat
fluxes. In Fig. 7, the changes in heat sink temperature are analyzed versus time and for different
entered fluxes. To evaluate the performance of heat sink, three critical temperatures (50, 60, and
70℃) for heat sink were considered. In Table 3, the time to reach critical temperatures for
Tcr=70 oC
70
Tcr=60 oC
60
T ( C)
Tcr=50 oC
o
50
40
30000 w/m2
20000 w/m2
10000 w/m2
30
0 5 10 15 20 25 30
time (min)
Fig. 7 Heat sink temperature versus time for different heat fluxes
Table 3 Change the time to reach critical temperature at different heat fluxes
For a better comparison of PCM performance in different heat fluxes, the variations in heat sink
temperature and paraffin for fluxes of 30000 W/m2 and 20000 W/m2 are shown in Fig. 8. As can
be seen from this figure, in equal time periods, the temperature in heat flux of 3000 W/m2 is
t=660 s
20 kW/m2
Fig. 8 Heat sink with PCM temperature changes for two different heat fluxes
As mentioned earlier, by decreasing the heat flux, melting time of PCM is also increased. Fig. 9
depicts the changes in melted PCM fraction (liquid fraction) versus time for various heat fluxes.
After 8 min, by entering a 30,000 W/m2 heat flux to the heat sink, all PCM is melted. In
comparison, by entering heat fluxes of 10,000 W/m2 and 20,000 W/m2 at this time, 30 and 70%
of PCM was melted. For a better representation, contours of melted liquid in different times are
shown in Fig. 10. In this figure, it is seen that in equal times, more paraffin is melted by entering
more flux.
1.0
0.8
0.6
Liquid Fraction
0.4
30000 w/m2
20000 w/m2
10000 w/m2
0.2
0.0
0 5 10 15 20 25
time (min)
Fig. 9 Changes of liquid fraction with time for different heat fluxes
30 kW/m2
20 kW/m2
By adding nanoparticles to paraffin, its thermophysical properties will change, leading to the
affected performance of the heat sink. Figs. 11 and 12 illustrate the changes in the temperature of
the heat sink for different percentages of aluminum oxide and copper oxide nanoparticles. In
times less than 40 s, where the PCM is still solid, heat sink temperature by adding nanoparticles
does not change considerably. However, by melting the PCM for less than 250 s, heat sink
temperature drops by adding nanoparticles. At this time, according to Figs. 2 and 3, thermal
conductivity and viscosity increase with the melting of the PCM. In comparison, when 40% of
the PCM is melted, the effect of thermal conductivity increase is greater than the effect of
Although in the times 250 to 450 s incorporating 2 and 4 vol.% of nanoparticles caused a
decrease in heat sink temperature, the addition of 6% nanoparticles did not decrease the heat sink
temperature. In this temperature range with melting a greater fraction of PCM, the effect of
viscosity is sharper. By adding nanoparticles and increasing viscosity, convective heat transfer
decreases while the thermal conductivity increases. By adding 2 and 4% nanoparticles, the effect
of thermal conductivity increase overcomes the increase in the viscosity and thus heat sink
viscosity overcomes the increase in the thermal conductivity and thus heat sink temperature rises.
The latent heat is reduced by adding nanoparticles, so PCM is melted faster at times more than
450 s, leading to the increased heat sink temperature once melting is complete.
To compare the effect of adding nanoparticles, times for reaching temperatures 50 to 70℃ are
shown in Table 4. At the critical temperature of 50℃, the addition of nanoparticles does not
show much effect on heat sink performance. However, at the critical temperature of 60℃, the
addition of nanoparticles leads to an increase in the time needed for reaching the critical
temperature; and this time by adding 2% of aluminum oxide nanoparticles indicates the largest
increase. In the critical temperature of 70℃, the addition of a higher percentage of nanoparticles,
heat sink performance is declined while for a lower percentage of nanoparticles this performance
does not change notably. According to the results, the addition of aluminum oxide nanoparticles
has a greater impact on heat sink temperature. Hence, it can be stated that heat sink temperature
can be reduced by adding a small percentage (2%) of the nanoparticles to the PCM.
80
70
60
T ( C)
o
50
0 2 4 6 8
time (min)
Fig. 11 Heat sink temperature versus time for different percentages of Al2O3 nanoparticles
80
Tcr=70 oC
70
Tcr=60 oC
60
T ( C)
Tcr=50 oC
o
50
40 30000 w/m2
30000 w/m2-2% CuO
30000 w/m2-4% CuO
30000 w/m2-6% CuO
30
0 2 4 6 8
time (min)
Fig. 12 Heat sink temperature versus time for different percentages of CuO nanoparticles
Table 4 Change in time to reach critical temperature for different percentages of Nanoparticles
Fig. 13 presents melted liquid fraction changes for different percentages of aluminum oxide
nanoparticles. As shown in this figure, melted liquid fraction increases for all investigated
volume fractions of nanoparticles. However, with rising volume fraction from 4 to 6%, not much
change in the liquid fraction is noticed, probably due to the adverse impact of higher levels of
nanoparticles. In Table 5, melted liquid fraction values for pure PCM and NePCM are compared.
As can be deduced from these values, melting rate increases by adding nanoparticles to PCM.
Moreover, increasing the melting rate by adding aluminum oxide nanoparticles is slightly greater
0.8
0.6
Liquid Fraction
0.4
0.0
0 2 4 6 8
time (min)
7 Conclusion
In the present study, the performance of a heat sink with PCM is studied numerically. The
heat sink in this study is an aluminum-made system with rectangular fins. Paraffin is among
the materials considered for PCM systems. To simulate the melting process of PCM in a heat
sink, the enthalpy-porosity technique was employed. The results show that using PCM, heat
sink performance improved significantly and heat sink temperature with PCM is much less.
To evaluate the effect of heat flux on the heat sink with PCM, its performance in different
heat fluxes was compared. The results also showed that an increase in heat flux results in a
corresponding rise in melting rate and heat sink temperature. Low thermal conductivity is
among the defects of PCM that leads to its low melting rate. To handle this problem, several
solutions such as the addition of nanoparticles to the PCM have been provided by
researchers. In this study, the effects of adding copper and aluminum oxide nanoparticles to
the paraffin were investigated. The results show adding a small percentage of nanoparticles
(2%), heat sink performance can be improved until the complete melting of PCM. In this
connection, increasing the nanoparticles percentage, not only does not improve performance
heat sink but also declines it. Furthermore, by adding 2% of aluminum oxide nanoparticles, a
better performance in the heat sink is achieved compared to a case of adding copper oxide
with the same percentage. Despite the higher thermal conductivity of copper oxide, heat