SYNCHROTACT 5 Synchronizing and Parallel
SYNCHROTACT 5 Synchronizing and Parallel
• After-sales service: 24 h hotline 365 days a year & remote servicing via the internet
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Variety of applications
Synchronization units are widely used in power stations or industrial installations with their own
power generating facilities, where the generators need to be paralleled with an island line or a
public line, or in power distribution systems.
Power circuit breakers may only be closed if both voltages are at least approximately
synchronous (coincident). Otherwise, faults in line operation, loading of the generators and, in
extreme cases, damage to the generators can result.
®
SYNCHROTACT 5 performs these functions safely and reliably, whether as a monitoring
element for manual paralleling or as an independent fully-automatic synchronization unit.
2. Automatic paralleling for synchronous and asynchronous lines, transmission lines and
busbars.
U1 SYNCHROTACT 5
ORDER
CB
U2
S99004
U1 SYNCHROTACT 5
CHK
RELEASE
CB
CHK RELEASE = Paralleling command release
U2
S99005
G
3BHS 901 067 E
-3-
Measuring
The values voltage difference (amplitude) ∆U, slip (frequency difference) s and phase-angle
difference α, which are required for paralleling, are formed from the two measurement signals
U1 and U2 (see illustration below).
Matching
Voltage and frequency matching functions reduce the voltage difference ∆U and slip s by
sending adjusting pulses to the voltage or turbine regulators.
Command generation
The command generation calculates the necessary lead angle αv by which the paralleling
command (ORDER) must be advanced due to the delay through the closing times in order that
the main contacts close exactly at the precise instant of coincidence. If α reaches αv at the
same time as paralleling release (CHK RELEASE), the command is issued. Under synchronous
conditions, i.e. permanent paralleling release during the adjustable monitoring time tsup, the
command is also issued without taking the lead angle into consideration.
SYNCHROTACT 5
Measuring Matching
U1 |U1| U+ U+
+ ∆U
-
˜0
U2 U- U-
|U2|
f+ f+
α α s
α s ˜0
f- f-
α
s
s<smax CHK
smax RELEASE
α
α<αmax
αmax
Command
generation
tsup OR
ORDER ORDER
tpon
α
s αv
&
S99006
Optimum reliability
From a synchronization unit, It is expected to close the power circuit breaker at the correct time
but also that, if required, paralleling can also take place whenever permissible. Although the
series connection of the output contacts of two independently-functioning channels (dual-
channel system) which is usual in synchronization systems greatly increases security against
incorrect paralleling, it necessarily leads to an reduction in availability.
SYN 5200/SYN5100
Synchrocheck
High levels of safety and reliability can be achieved through the use of a second, redundant synchronizing system. If
system 1 is no longer able to synchronize, it is possible to switch over to the second system and synchronize with
this.
SYN 5302
Automatic
Synchrocheck
synchronizing
II I+II I
Automatic
Synchrocheck
synchronizing
In this configuration, two automatic dual-channel systems are housed in one unit. Normally, the output contacts of
both systems are connected in series (4 channels!). One of the two systems can be bridged by means of a system
selector switch.
Advice:
Single or dual-channel?
Not every synchronization system necessarily needs to be structured according to the above pattern. The
SYNCHROTACT single-channel synchronization units offer a high degree of security and are often used in practice.
However, security can be further increased to a significant degree by means of dual-channel systems. It is unlikely
that the two channels, which are structured differently in both hardware and software terms, will have the same
malfunction simultaneously. The extra cost of a dual-channel system frequently bears a profitable relationship to the
possible consequential costs arising from incorrect paralleling.
Second, redundant synchronizing system?
Often, two redundant synchronizing systems are installed in a plant so that, in the event of failure of one system, it is
possible to switch over to the other and thus increase availability. The second system is often designed for manual
synchronizing with or without synchrocheck.
In addition to this solution, with SYNCHROTACT® 5 ABB offers two automatic dual-channel systems in a single
casing, thus allowing manual synchronization to be dispensed with. The advantages of this solution:
• No engineering and wiring costs for the second system
• Further increased security since all four output contacts are normally operated in series
• No problems with synchronization in cases where the manual synchronizing system is very seldom used.
Parameter tool
All parameter settings are carried out with
this. The files can be stored on the PC and
copied to other units. Helpful functions such
as comparing parameter files with device
settings or the display of recommended
setting values greatly simplify commissioning
and servicing work .
Diagnostic tool
In difficult cases which cannot be solved on
site, this tool helps the manufacturer to iden-
tify the causes of the problem from the data
stored here.
Device types
The SYNCHROTACT® 5 family of devices consists of 5 device types:
Type Function Symbol
SYN5100
SYN5200
Synchrocheck or automatic
SYN 5200 Synchrocheck
paralleling unit without matcher
S99009
SYN5201
Automatic single-channel automatic
SYN 5201 Synchronizer
synchronization unit S99010
SYN5202
Automatic dual-channel automatic
SYN 5202 Synchrocheck
synchronization unit Synchronizer
S99011
SYN5302
Redundant automatic dual- automatic
SYN 5302 Synchronizer
Synchrocheck
channel synchronization unit
II I+II I
automatic
Synchrocheck
Synchronizer
S99012
Type code
Device types
SYN 5100:
Front view of SYN 5200, SYN 5201, SYN 5202: Rear view of SYN 5200, SYN 5201 with 7 parameter
sets:
Options
Option SYN 5100 SYN 5200, SYN 5201, SYN 5202,
SYN 5302
w Communication 0 none 0 none
1 Ethernet
2 Modbus
3 Profibus
4 Lon-Bus
B Ethernet & Modbus
C Ethernet & Profibus
D Ethernet & Lon-Bus
Ordering information
Device type Options
SYN 5u0v - wxyz
Examples:
SYN 5100 – 0221 Synchrocheck with nominal frequency 50 or 60 Hz, auxiliary voltage 50 to 130 VAC or 100
to 125 VDC and 1 parameter set
SYN 5200 – 0221 Synchrocheck with nominal frequency 50 or 60 Hz, auxiliary voltage 100 to 125 VAC/VDC
and 1 parameter set
2
SYN 5201 – 0247 Automatic single-channel synchronization unit with nominal frequency 16 /3 Hz, auxiliary
voltage 24/48 VDC and 7 parameter sets.
SYN 5202 – B217 Automatic dual-channel synchronization unit with communication (Ethernet und Modbus),
nominal frequency 50 or 60 Hz, auxiliary voltage 24/48 VDC and 7 parameter sets.
SYN 5302 – 4237 Redundant automatic dual-channel synchronization unit with communication (Lon),
nominal frequency 50 or 60 Hz, auxiliary voltage 220 to 250 VDC and 7 parameter sets.
Maintenance
office
Ethernet
Internet Intranet Remote service control
Access
S01001
S01001 S01001
Control room
SYNCHROTACT 5
Profibus
Master Remote operational control
S01001
Control room
SYNCHROTACT 5
Profibus
Maintenance Master Remote operational control
office
Ethernet
Internet Intranet Remote service control
Access
S01001
SYN 5302: the interfaces are duplicated, i.e. each system can be controlled individually.
Commands, for example starting synchronizing, have to be given separately for each system.
select switches
2 2 synchronization and paralleling are
Parameter
3 3
stored in a parameter set. If a device
4 4
5 5 is to synchronize with different
6 6 settings, e.g. several paralleling
7 7 points, the option with 7 parameter
sets should be chosen, which
includes additional hardware with
1 seven inputs and outputs for this
2 purpose. The inputs and outputs not
set selection
Parameter
S00016
Accessories
PC-Tool for commissioning and servicing SynView 3BHB 008 219 R0001
purposes
Auxiliary device for switching several SYN 5500 3BHB 006 500 R0001
paralleling points
Synchronization instruments Double voltage Separate ordering
measurement Double details
frequency measurement
Synchroscope
Auxiliary/compensation transformers for the Separate ordering
measurement voltages details
Synchronization instruments: Conventional instruments are usually built into a synchronization system if the
system includes a manual synchronization option. However, in some cases they are also used for information
purposes, e.g. for service work, on fully-automatic synchronization systems. The latter case can also be covered with
the SYNCHROTACT® 5 PC tool "SynView".
Auxiliary/compensation transformers: If the two nominal measurement voltages are outside of the permissible
range (50 to 130 VAC) or deviate from one another by more than 10 %, matching transformers must be used.
If a step-up transformer is installed between the measuring point and the power circuit breaker which turns the
phase of a voltage by a fixed amount, this can be compensated for with the single-channel devices SYN 5200 and
SYN 5201. With the devices SYN 5100, SYN 5302, SYN 5302, or where conventional synchronization instruments
are used, compensation transformers must be used which turn the phase back again.
Spare parts
PCB designation Type
Communications board SYN 5010
Processor and power supply board SYN 5011
Basic I/O unit SYN 5012
Processor for channel 2 (synchrocheck) SYN 5013
Extended I/O / 7 parameter sets (option) SYN 5014
Bus board for SYN 520x SYN 5015
System control SYN 5020
Bus board for SYN 5302 SYN 5025
Ordering information:
When ordering, please state the complete type designation of the synchronizing unit.
Recommendation:
No individual parts are available for the SYN 5100 unit. It is therefore recommended that an identical, pre-set
replacement unit be kept in store.
In the case of SYN 520x units, it is recommended that an identical, pre-set replacement unit be kept in store.
In the case of the SYN 5302, the following PCB modules are recommended as spare parts: SYN 5020 system
control and SYN 5014 extended I/O card, if the latter is installed.
-X3:1 -X5:1
-X5:2
-X3:2 -X5:3
-X5:4
-X3:3
-X3:4
-X3:5
-X3:6
-X3:7
-X3:8
-X5:12
-X5:13 W4
W6
-X4:1
-X4:2
-X4:3
-X4:4
-X4:5
-X4:6
-X4:7
-X4:8
-X5:15
-X5:16 W5
PE
Construction
SYN 5100:
ABB SYNCHROTACT ® 5
128
∆U<∆Umax α c
cS c
s<s max
α<α max Un
c ∆cU U0
c
U1/U2=0
205 82
S00024
SYN 520x:
SYNCHROTACT ® 5
U+ ∆U<∆Umax READY
U- s<s max OPERATING DATA
f+ α<α max
f- U1/U2=0 BLOCKED
ORDER CHKRELEASE ERROR
S99014
SYN 5302:
SYNCHROTACT ® 5
I+II
I II
447
442
S99015
S99015
Typical applications
Signalization:
Ready
U1 U1
Manual Operation
+ Selection + paralleling switch Error
CB Paralleling release
CB Paralleling release
U2
U2
Release DB
Release DB
2
U2 U2
+
Release DB 2
CB2 1 Release DB
Aux. voltage
Aux. voltage
U+
U+ AVR
AVR U-
G U- G f+
f+ GV
f-
GV f- AVR = Automatic voltage regulator Start
GV = Governor Stop
AVR = Automatic voltage regulator Start 1 1
GV = Governor Stop 2 2
S99019
S99018
Technical data
INPUTS
Auxiliary voltage
Nominal voltage ranges 24/48 VDC
100 to 125 VAC/VDC
220 to 250 VDC
Permissible voltage range 0,75 to 1,25*Un
Maximum power consumption (SYN 5302) 25 W/35 VA
Digital inputs
Nominal voltages 24/48 VDC
Current consumption 6 to 8 mA
OUTPUTS
Paralleling relays
Maximum switching voltage 250 VAC/DC
Maximum switching current, continuous 5 AAC/ADC
Maximum switching power ON AC/DC 1000 VA/W
Maximum switching power OFF AC/DC 30 VA/W
INTERFACE
Command generation
Paralleling time 10 ms 0 to 990 ms
Duration of paralleling command 10 ms 50 to 990 ms
Monitoring time 1s 0 to 99 s
Paralleling conditions
Slip limit* 0,01 % 0 to 6 %
Angle limit (angle window)* 1 DEG 1 to 99 DEG
Maximum voltage difference* 1% 0 to 40 %
Maximum voltage 1% 100 to 130 %
Minimum voltage 1% 50 to 95 %
* Positive and negative limit values can be set separately.
Voltage matcher
Voltage adjustment characteristic 0.01 %/s 0 to 5 %/s
Interval between pulses 1s 1 to 20 s
Minimum pulse duration 0,01 s 0,05 to 2 s
Note: The length of adjusting pulses are proportional to the voltage difference. The proportionality factor (0.01
to 5 %/s) is adjustable. Alternatively, it is possible to work with fixed pulse lengths (0.05 to 2 s), in which
case the interval times are inversely proportional to the voltage difference.
Frequency matcher
Frequency adjustment characteristic 0.01 %/s 0 to 5 %/s
Interval between pulses 1s 1 to 120 s
Minimum pulse duration 0,01 s 0,05 to 2 s
Note: The length of adjusting pulses are proportional to the slip. The proportionality factor (0.01 to 5 %/s) is
adjustable. Alternatively, it is possible to work with fixed pulse lengths (0.05 to 2 s), in which case the
interval times are inversely proportional to the slip.
General parameters
Blocking time following start signal 1s 1 to 10 s
Total paralleling time 0,5 min 0,5 to 15 min; OFF
ENVIRONMENTAL VALUES
Isolation
Dielectric test IEC 255-5 2 kV
Impulse voltage test IEC 255-5 5 kV
Mechanical stability
Vibration IEC 60255-21-1 10 to 150 Hz; cl. 2
Vibration response 1g
Endurance 2g
Shocks and Bumps IEC 60255-21-2 class 2
Shock response 10 g
Withstand 30 g
Bump 20 g
Earthquake
Single axis sine sweep seismic IEC 60255-21-3 Method A
test 5g in each axis
IEEE STD 344-1987
Emission/immunity (EMC)
Emission, terminal disturbance EN 55011/ 0,15 to 0,5 MHz: 79 dB
CISPR 11 0,5 to 30 MHz: 73 dB
Emission, radiation disturbance EN 55011/ 30 to 230 MHz: 30 dB
CISPR 11 230 to 1000MHz: 37 dB
Electrostatic discharges IEC 61000-4-2 Contact: 6 kV
Air: 8 kV
Electromagnetic fields IEC 61000-4-6 0,15 to 80 MHz
10 V; 80 % AM
IEC 61000-4-3 80 to 1000 MHz
10 V/m; 80 % AM
and PM (900 MHz)
Fast transients/Bursts IEC 61000-4-4 ±1 kV / ±2 kV
Surge voltage IEC 61000-4-5 ±0,5 / ±1 / ±2 / ±4 kV
Voltage dips IEC 61000-4-11 AC:
30 %: 10 ms
60 %: 100 ms
>95 %: 5000 ms
1 MHz Burst disturbance IEC 60255-22-1
common mode 2,5 kV
differential mode 1 kV
RELEVANT STANDARDS
CE-conformity
EMC-Directive: 89/336/EEC
Generic standard EN 50081-2 Emission
EN 50082-2 Immunity
LV-Directive: 73/23/EEC
Safety of information technology EN 60950
equipment
Product standards
Measuring relays and protection IEC 60255-6
equipment Emission
Immunity
Product standard for measuring EN 50263
relays and protection equipment
CONSTRUCTION DATA
Degrees of protection in accordance to IEC 60529
Front IP 54
Rear IP 50
Dimensions
SYN 5100
see illustration of
dimensions
Modular casing designed to snap onto rail
SYN 520x
see illustration of
dimensions
SYN 5302
see illustration of
dimensions
SYN 5500
Casing size (WxHxD) 381*128*50 mm
Modular casing designed to snap onto rail
Weight
You can obtain information on individual solutions from your local ABB representative
or directly from the manufacturer!
ABB Industrie AG
Excitation systems,
Voltage Regulators and Synchronizing Equipment
CH-5300 Turgi/Switzerland
Phone +41 56 - 299 37 03
Fax +41 56 - 299 23 33
Internet: www.abb.com/synchrotact
Printed in Switzerland