Wärtsilä Corporation Service Calculation Office

DAAB863052 -
Project configuration for calculation
System
4xWV32LN-16V32LN
Customer Cambodia Air Traffic Services Co Lt

Selection Parameters

Main system Engines Exchange level Standard

Sub system VASA32LN Country of installation
No. of units 4 Fuel HFO 2
Output per unit 6000 kW Load >=75%
Calculation mode Service oriented Number of engines 4
Safety parts included Yes Safety level WFI recommendation
Exchange parts included No
Commissioning parts included No
Interval mode Standard
Period of calculation 2 years
Operating hours per year 8000 h
Running hours 0-16000
Service factors on-engine Normal
Service factors off-engine Normal

Unit configuration
Optional selections included Forced selections
16V32LN
Vibration damper/Viscous Turbocharger/TPL65
HT-water pump/Kolmeks Exhaust manifold/Spex
LT-water pump/Kolmeks
Lube oil filter
Flexible coupling/Flexible rubber coupling
Electrical safety parts/Automation/Power Plant/Electrical codes, new (PS101,PT201,..)
Electrical safety parts/Thermometers/Traditional codes (511 132 - 511 136)

Service interval Spares Included Labour Included

50 h Yes No
100 h Yes No
500 h Yes No
1000 h Yes No
2000 h Yes No
4000 h Yes No
6000 h Yes No
12000 h Yes No
16000 h Yes No
24000 h Yes No
32000 h Yes No

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Wärtsilä Corporation Service Calculation Office

36000 h Yes No
48000 h Yes No
60000 h Yes No
100000 h Yes No

Currency: EUR Quatation: 2007-01-14

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Wärtsilä Corporation Service Calculation Office

DAAB863052 -
Maintenance procedures
System
4xWV32LN-16V32LN

Running hour based jobs

Num jobs
Job duty Interval Customer
Various interval 50h jobs 50 320
Water cleaning of compressor 50 320
Water cleaning of turbine 100 160
Check water quality 500 32
Take oil sample 500 32
Check cylinder pressure 500 32
Clean centrifugal filters 500 32
Maintenance of control mechanism 500 32
Functional check of automation 1 000 16
Cleaning of air filters 1 000 16
Check valve conditions 1 000 16
Replace lube oil filter cartridges 1 000 16
Change oil in governor 2 000 8
Check el.-pneum. overspeed trip device. 2 000 8
Check mec. overspeed trip device 2 000 8
Change lube oil 2 000 8
Check gauges 2 000 8
Check water side of air cooler 2 000 8
Check connectors and cables 4 000 4
Check starting fuel limiter 4 000 4
Check thrust bearing clearance 4 000 4
Check for leaks (exhaust manifold) 4 000 4
Check and adjustment of fuel system 4 000 4
Check control mechanism 4 000 4
Check crankshaft alignment 4 000 4
Inspect contact faces of camshaft 4 000 4
Inspect injection valves 4 000 3
Inspect jacket water spaces 4 000 4
Check charge air cooler 4 000 4
Replace nozzles 6 000 2
Check starting valves 12 000 1
Replace big end bearing 12 000 1
Inspect cylinder liners 12 000 1
Inspect governor driving gear 12 000 1
Inspect piston and piston rings 12 000 1
Inspect small end bearings 12 000 1
Inspect cylinder liner water side 12 000 1

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Wärtsilä Corporation Service Calculation Office

Overhaul of cylinder heads 12 000 1

Replace anti-polishing ring 12 000 1
Inspect (Replace) turbocharger bearings 12 000 1
Inspect HT-water pump and driving gear 12 000 1
Inspect LT-water pump and driving gear 12 000 1
Inspect lube oil pump and driving gear 12 000 1
Check the flexible coupling 12 000 1
Change oil in turning device 16 000 1
Check function and adjustment of governor 16 000 1
General overhaul of the booster servomotor 16 000 1
Check governor drive bearing 16 000 1
Check valve mechanism parts 16 000 1
Inspect camshaft bearings 16 000 1
Inspect camshaft thrust bearing 16 000 1
Inspect intermediate gears 16 000 1
Inspect one main bearing 16 000 1
Overhaul of injection pump 16 000 1
Check function of hydraulic jack 16 000 1
Take oil sample from the vibration damper 16 000 1

DISCLAIMER
This cost calculation is based upon standard technical specifications and is for guidance only. All
details contained in this calculation are subject to changes in Wärtsilä's sole discretion.

Wärtsilä hereby disclaims all liability for any loss or damage caused by errors or omissions in this
calculation, whether such errors or omissions result from negligence, accident or any other cause.

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Wärtsilä Corporation Service Calculation Office
DAAB863052 -
Spare parts per year
System
4xWV32LN-16V32LN

Year1
Running hours: 0 to 8000
Part number Description Quantity
167020 Nozzle 64
167046 Sealing set 192
354001 Gasket 64
471187 O-ring 128
471196 Filter insert 256
471235 Sealing set 4
473040 Sealing set 128
476004 Gasket 16
476006 Gasket 16

Number of different parts 9

Year2
Running hours: 8001 to 16000
Part number Description Quantity
100050 Sealing set 40
100088 O-ring 8
100095 O-ring 256
100109 O-ring 8
100111 O-ring 144
100156 Antipolishing ring 64
107080 Gasket 4
111004 Big end bearing shell upper 64
111005 Big end bearing shell lower 64
113008 Screw 21
113013 Piston ring set 64
120025 Yoke pin 7
120065 Sealing set for cylinder head, B-bank 64
121006 Valve 31
121010 Valve 7
121061 Spring 768
121065 Disk 256
123035 Sealing set 32
145003 O-ring 128
145007 Spring 3
145008 O-ring 128
145010 O-ring 128
148011 Camshaft bearing bush 3
148072 O-ring 8
148073 O-ring 4
148077 Gasket 4
165020 Seal ring 128
165021 Plug 128
165031 O-ring 64
165102 Pump element 64

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Wärtsilä Corporation Service Calculation Office
165178 Spare part set for pump 64
167020 Nozzle 64
167046 Sealing set 128
181157 O-ring 4
181160 Gasket 4
181162 Seal ring 4
181166 O-ring 4
181171 O-ring 4
191209 Bearing 8
191210 Bearing 8
191212 Shaft seal 8
191213 V-ring 8
191214 Seal ring 8
191215 O-ring 16
220395 Spare parts set for governor 4
220396 Spare part kit 4
223003 Bearing bushing 8
223008 Locking wire 4
228042 O-ring 16
228043 O-ring 16
228046 Gasket 8
352295 O-ring 8
354001 Gasket 64
354064 Gasket 8
355117 Gasket 8
355252 O-ring 16
471187 O-ring 128
471196 Filter insert 256
471235 Sealing set 4
473040 Sealing set 128
476004 Gasket 16
476006 Gasket 16

Number of different parts 62

DISCLAIMER
This cost calculation is based upon standard technical specifications and is for guidance only. All
details contained in this calculation are subject to changes in Wärtsilä's sole discretion.

Wärtsilä hereby disclaims all liability for any loss or damage caused by errors or omissions in this
calculation, whether such errors or omissions result from negligence, accident or any other cause.

jju002 / SCO-A001711-01-01 Page: 6/10 Created at: 15-Dec-2006 09:31 GMT

Wärtsilä Corporation Service Calculation Office

DAAB863052 -
Other parts
System
4xWV32LN-16V32LN

Safety spare parts

Part number Description Quantity

100050 Sealing set 6
100088 O-ring 4
100094 Cylinder head screw 4
100096 Main bearing shell, upper 4
100097 Main bearing shell, lower 4
100108 Pin 2
100110 Cylinder liner 2
100111 O-ring 4
100112 Thrust washer 8
100113 Flywheel bearing shell 4
100156 Antipolishing ring 2
107202 Sealings for crankc., camshaft and cyl. head cover 4
107203 Sealings for end covers 2
111003 Connecting rod 2
111004 Big end bearing shell upper 4
111005 Big end bearing shell lower 4
111008 Big end bearing screw 8
111015 Screw 8
113010 Securing ring 4
113013 Piston ring set 2
113014 Gudgeon pin 2
113025 Piston 2
120001 Cylinder head 2
120065 Sealing set for cylinder head, B-bank 4
121020 Inlet valve 4
121040 Exhaust valve 4
123015 Starting valve 2
123035 Sealing set 2
125010 Relief valve 2
125445 Indicator valve, complete 2
125447 Selection of sealings 2
143035 Rocker arms with bracket 2
143036 Valve yoke 4
145001 Push rod 4
145002 Protecting pipe 4
145025 Valve tappet with guide block 4
145026 Spare part kit for valve tappet with guide block 4
148001 Camshaft piece 2

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Wärtsilä Corporation Service Calculation Office

148002 Camshaft piece 2

148009 Guiding pin 8
148010 Spring ring 8
148011 Camshaft bearing bush 4
148012 Driving gear wheel for governor 2
148013 Screw 64
148071 Bearing bush 4
156010 Pipe 2
156012 O-ring 4
156379 Spare parts kit 2
156380 Spare parts kit 2
156381 Spare parts kit 4
165102 Pump element 32
165136 Calibrating disc set 4
165178 Spare part set for pump 4
165180 Injection pump 4
167020 Nozzle 32
167035 Connection piece 4
167040 Nozzle holder 4
167046 Sealing set 32
167150 Injection pipe 4
181202 Sealing set 2
191050 HT-water pump ,complete 2
191209 Bearing 4
191210 Bearing 4
191212 Shaft seal 4
191213 V-ring 4
191214 Seal ring 2
191215 O-ring 8
200025 Two-part ring 4
200262 Bellows 4
200263 Bellows 4
214113 O-ring 2
214115 O-ring 2
217003 Gasket 2
217025 O-ring 2
217029 O-ring 2
217046 Spare parts and sealing set 2
220001 Governor drive, complete 2
224162 Ball joint 4
228115 Cylinder for pneumatic overspeed trip device 4
228241 Limit switch 2
228315 Sealing set 2
231037 Speed pickup 2
231046 Ntc-card 2
231047 Relay card 2
231048 Nde-card 2

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Wärtsilä Corporation Service Calculation Office

231049 Dc/dc-card 2
350016 Pipe 2
350017 Pipe 4
350018 O-ring 18
352610 Spare part kit 2
354064 Gasket 4
358213 Level switch 2
471196 Filter insert 16
471235 Sealing set 4
473040 Sealing set 8
476004 Gasket 2
476006 Gasket 2
476010 Air cooler, complete 2
483040 Limit switch 2
506054 Temp. sensor, main bearing 2
506069 Protecting well 6
506099 Temp. sensor, thrust bearing 2
507001 Pressure difference indicator for lube oil filter 2
506068 Exhaust gas temperature sensor 4
508001 Level switch 2
511132 Thermometer 14
511133 Thermometer 4
511134 Thermometer 2
511136 Thermometer 4
516002 Manometer 2
516004 Manometer 2
516005 Manometer 2
516007 Manometer 2
516009 Manometer 2
516011 Manometer 2
861142 Sealing set for hydraulic tightening tools 2
929020 Sealing ring set 2
CV153 Solenoid valve, stop 2
CV321 Solenoid valve 2
PT101 Pressure sensor 2
PT201 Pressure sensor 2
PT622 Pressure sensor 2
PT301 Pressure sensor 2
PT401 Pressure sensor 2
PT451 Pressure sensor 2
PSZ201 Pressure sensor 2
SE518 Speed pick-up 4
SE528 Speed pick-up 4
TE201 Alarm,lub. oil high temp.,before e. 2
TE402 Alarm, HT-water high temp.,after eng. 2
TE601 Charge air temp., inlet 2
TSZ402 Stop,HT-water high temp.,after eng. 2

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Wärtsilä Corporation Service Calculation Office

TSZ601 Stop/Slow down. Charge air high temp. after cooler 2

Number of different parts 133

DISCLAIMER
This cost calculation is based upon standard technical specifications and is for guidance only. All
details contained in this calculation are subject to changes in Wärtsilä's sole discretion.

Wärtsilä hereby disclaims all liability for any loss or damage caused by errors or omissions in this
calculation, whether such errors or omissions result from negligence, accident or any other cause.

jju002 / SCO-A001711-01-01 Page: 10/10 Created at: 15-Dec-2006 09:31 GMT