Quickmast 120

Elas c polyurethane resin based injec on system

Description
Technical Properties
Quickmast 120 is a two component; low viscosity
Mixed Density: 1.1 ± 0.05 g/cm³ @ 25 C
polyurethane injec on system for elas c sealing of cracks
in wet or dry condi ons, in concrete structures and Viscosity: 125 - 150 mPa.s @ 25 C
masonary. Quickmast 120 is also used in conjunc on with
35 – 45 min @ 25 C
Quickmast 110 for permanent and effec ve sealing of live Pot life:
15 – 20 min @ 40 C
cracks in wet condi ons.
40 – 50 min @ 25 C
Gel me:
Applications 18 – 25 min @ 40 C
Tensile strength:
≥ 1.2 MPa @ 7 days
For injec on of wet or dry cracks in all types of structural ASTM D638
concrete elements, masonry, and brickwork. Elonga on at break:
≥ 80% @ 7 days
ASTM D638
Advantages Modulus of elas city:
4.0 – 4.5 MPa
DIN 53457
 Solvent and filler free.
 Excellent bond strength to concrete, brickwork, and Shore A hardness:
60 – 90
masonry in wet and dry condi ons. DIN 53505
 Low viscosity polyurethane system, formulated to Slant shear strength:
≥ 1.5 MPa @ 7 days
allow for small cracks penetra on. (AASHTO T237)
 Outstanding resistance to hydrosta c pressure.
 Good flexibility. Injection Holes Drilling & Fixing
 Cures to form permanent and impermeable elas c
seal. Holes are drilled to install mechanical packers. Always try
 Exhibits good chemical resistance. to allocate steel re-bars and conduit before drilling.
 Non-toxic, suitable for use in contact with potable
water. Using high quality rotary hummer drill, and depending on
packer diameter used, a suitable drill pit used, usually 13
Standards mm or 16 mm diameter mechanical packers are used.

Quickmast 120 is suitable for use in contact with potable The angle which drilling should be is 45⁰C or less to the
water when tested in accordance to BS 6920. surface and toward the crack. Depth of the drill holes
intersec ng the crack should be somewhat close to
Method of Use middle of structure, if possible.

Depending on crack width, depth, loca on, and thickness, Holes greater than 45 cm are not required even if the
many injec on techniques requiring different injec on concrete being repaired is more than 90 cm thick. Holes
tools and equipments may be used. The injec on method should always be staggered from one side of the cracks
given in this Technical Data Sheet is based on the most to the other.
common situa on. For more details, DCP Technical
Department should be consulted for assessments and Spacing: distance between drilled holes usually varies
advise. from approximately 15 – 50 cm according to width of
the cracks (30 cm is commonly used). Yet the wider the
Substrate Preparation cracks, the further apart are drill holes.

The surface of the cracks should be cleaned from dust, Note:

oil, plaster, grease, curing compound and corrosion If concrete thickness 15 cm or less, do not a empt angle
deposits. All cracks to be repaired should be cleaned with drilling. Also to minimize concrete damages, packers will
compressed air. This should be carried out a er drilling of be set into the face of the crack.
injec on holes.
Quickmast 120
Fixing of Injection Mechanical Packers  Electrical grinder can be used to remove excess cured
(Nipples) resin that flowed out the cracks.

Packers shall be placed into drilled holes so that top of Packaging

the rubber sleeve is below concrete surface. Tight the
packer with wrench as much as you can. Quickmast 120 is available in 1 and 5 litre packs.

Injection Storage

Mix Quickmast 120, resin and accelerator using Quickmast 120 has a shelf life of 6 months from date of
mechanical slow speed drill. Load the mixed resin and manufacture if stored at temperatures between 10 C and
charge the pump, hose and gun. 30 C in original sealed packs.

When injec ng into a defined crack, the crack surfaces If these condi ons are exceeded, DCP Technical
between two mechanical packers exhibits immediate Department should be contacted for advise.
free flow of resin while working the first packer, pause for
few minutes, in most cases the foam of Quickmast 120 Cautions
will react fast enough with water and expand rapidly to
close these cracks, and the cured Quickmast 120 will heal Health and Safety
the crack and provide surface seal to contain the material
to flow. A er 2 - 3 minutes , start pumping again. Consult the appropriate Material Safety Data Sheet prior
to using Quickmast 120.
If the crack between the packers did not heal , then apply
“Setplug” a fast cure water plug. Begin injec on at point Fire
of highest resistance to ensure good penetra on and
minimal loss of materials. Quickmast 120 is nonflammable.

The injec on is usually starts at the lowest point on ver cal More from Don Construction Products
crack and at the narrowest area on horizontal surface.
Injec on process will con nue un l the mixed resins A wide range of construc on chemical products are
(Quickmast 120) travelled to next packer. Disconnect and manufactured by DCP which include:
move to next packer.
 Concrete admixtures.
A er comple ng two packers, return to first packer  Surface treatments
and inject again. Con nue with this fashion un l crack  Grouts and anchors.
is completely filled. Immediately and a er water flow  Concrete repair.
stoppage, inject the crack/ honeycombing with a mixed  Flooring systems.
(part A & B) resin using Quickmast 120 to permanently  Protec ve coa ngs.
seal the crack/ honeycombing.  Sealants.
 Waterproofing.
Quickmast 120 is flexible resin with unique physical  Adhesives.
proper es such as:  Tile adhesives and grouts.
 60 - 80 % elas c proper es and  Building products.
 2 MPa tensile strength.  Structural strengthening.
Cleaning

 Resins must be cleaned up immediately before it sets.

 Packers must be removed within 24 - 48 hours
and patched with appropriate epoxy mortar using
Quickmast 341C.
04-0021-A-2017