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04-FilmTheory

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Film Theory

Chemical Engineering Fundamentals


R Rawatlal

To obtain solutions to these equations, we must specify boundary conditions. In this section, we define
the commonly occurring boundary conditions.

B asic concepts

In a previous case study, we identified that the mass fluxes across the face of a
membrane was equal on both sides. In the case study, we represented the
concentration as a continuous function, which is an over-simplification.

More generally, when entering a new phase, there is a discontinuous shift in the
concentration. We typically represent this using an equilibrium constant like so:

𝑐𝐴,1 (𝑥 = 0− ) = 𝐾𝑒𝑞 . 𝑐𝐴,2 (𝑥 = 0+ )

We may also identify a “bulk” concentration, that is, we know that near 𝑥 = 0, due
to the transfer between the two phases, the concentration is varying there. However,
after a relatively short distance away from 𝑥 = 0, the fluid may be well-enough
mixed that we can identify a fixed value 𝑐𝐴1,𝑏𝑢𝑙𝑘 . It may be that this bulk
concentration is changing over time; however, regardless of the time, when we are far
enough from a source of disturbance to the concentration, it at least does not change
in 𝑥.

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The film

If we have accepted that the concentration near the interface is varying only within
this zone, we can propose a useful approximation. We let 𝛿 be the distance from 𝑥 at
which we have reached 99% of the bulk concentration 𝑐𝐴,𝑏 , and call the fluid in the
range 𝑥 ∈ [0, 𝛿] the “Film”. This is an imaginary region where most of the difference
in the concentration is located.

Given that we have this nice easy concept of a film, we would like to write a nice
simple expression like this:

𝑁𝐴,2 = 𝑘𝑐 (𝑐𝐴2,0 − 𝑐𝐴2,𝑏 )

What we actually still have is

𝑑𝑐𝐴
𝑁𝐴,2 = −𝐷𝐴𝑒 . [ ]
𝑑𝑥 𝑥=0+

However, since the curve nice and flat in this region, and given that we had defined
the distance here to be 𝛿 we can write

𝑑𝑐𝐴 𝑐𝐴2,𝑏 − 𝑐𝐴2,0


−𝐷𝐴𝑒 . [ ] = −𝐷𝐴𝑒 .
𝑑𝑥 𝑥=0+ 𝛿

Therefore
𝑐𝐴2,𝑏 − 𝑐𝐴2,0
𝑘𝑐 (𝑐𝐴2,0 − 𝑐𝐴2,𝑏 ) = −𝐷𝐴𝑒 .
𝛿
Or simply

𝐷𝐴𝑒
𝑘𝑐 =
𝛿
This now defines our mass transfer coefficient, and we see its direct connection with
diffusivity and the film thickness. Correlations for 𝑘𝑐 abound in the literature.

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Note that we can determine the value of 𝛿 by solving the general flux expression:

⃗⃗⃗⃗
𝑁𝐴 = −𝑐𝐷𝐴𝐵 ⃗∇𝑥𝐴 + 𝑥𝐴 (𝑁
⃗⃗⃗⃗𝐴 + ⃗⃗⃗⃗⃗
𝑁𝐵 )
For example, in the earlier example concerning the diffusion of component 𝐴 through
stagnant 𝐵 which we showed had the ffg solution

𝑐𝐷𝐴𝐵 1 − 𝑦𝐴
𝑁𝐴 = ln
𝑧 − 𝑧0 1 − 𝑦𝐴0
Or
𝑁𝐴 (𝑥 − 𝑥0 )
𝑦𝐴 = 1 − (1 − 𝑦𝐴0 ) exp
𝑐𝐷𝐴𝐵
We note here that if we happen to know 𝑦𝐴 and 𝑦𝐴0 , we can solve for the distance
(𝑥 − 𝑥0 ).

In this case 𝑧 − 𝑧0 = 𝛿 and 𝑦𝐴 = 0.99 𝑦𝐴,𝑏𝑢𝑙𝑘 . We can therefore solve for 𝛿 and hence
relate 𝑘𝑐 to 𝐷𝑒 . In practice, 𝑘𝐶 is measured or estimated by correlation. The point is
that we may then write the boundary condition

𝑑𝑐𝐴,𝑙 ∗
−𝐷𝐴𝑒 ] = 𝑘𝑔,𝑙 𝑘𝑐 (𝑐𝐴,𝑔,𝑏𝑢𝑙𝑘 − 𝑐𝐴,𝑔 )
𝑑𝑧 𝑧=0

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