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DAIKIN - Service Manual Removal Procedure

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0% found this document useful (0 votes)
163 views23 pages

DAIKIN - Service Manual Removal Procedure

Uploaded by

rawasubur210
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

Si041142

REMOVAL
PROCEDURE
S E R V I C E M A N U A L

5.0/6.0/7.1 kW Class
15000/18000/24000 Btu/h Class
Indoor Unit
Inverter / Non-Inverter
Wall Mounted Type

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Service Manual
Removal Procedure
Indoor Unit
Applicable Models
zCooling Only zHeat Pump
FTXN15KVJU FTXN15KVJU
FTXN18KVJU FTXN18KVJU
FTXN24KVJU FTXN24KVJU
FTKN50KVM FTX50KVM
FTKN60KVM FTX60KVM
FT15LV2S FTXS50KVM
FT18LV2S FTXS60KVM
FTXS71KVM
FT50HV1
FT60HV1
FT50HV14
FT60HV14

FT60HV16

FT50JV1V

FT50MV16
FTE50KV1
FTE60KV1
FTE50KV14
FTE60KV14

FTE50LV1V
FTE60LV1V

FTE50LV16
FTE60LV16
FTE50LV169
FTE60LV169

FTE50MV16
FTE60MV16

FTN50HV1G
FTN60HV1G

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Si041142

Table of Contents
1. Removal of Air Filters / Front Panel ........................................................2
2. Removal of Front Grille ...........................................................................5
3. Removal of Horizontal Blades / Vertical Blades......................................7
4. Removal of Electrical Box / PCBs / Swing Motors ..................................9
5. Removal of Indoor Heat Exchanger ......................................................15
6. Removal of Fan Motor / Fan Rotor........................................................18
Note: Š The illustrations may be slightly different depending on the model.

Removal Procedure 1
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Removal of Air Filters / Front Panel Si041142

1. Removal of Air Filters / Front Panel


Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Appearance features
Warning
Dangerous: High voltage
A high voltage is applied to all
the electric circuits of this
product including
thermistors.

(R12786) „ When the signal receiver


catches a signal from the
remote controller, the
receiving tone sounds and
Operation lamp
the operation lamp blinks
Signal receiver immediately to confirm the
TIMER lamp signal reception.
„ When the [ON/OFF] button
is kept pressed for 5
seconds, the forced cooling
HOME LEAVE operation is performed for
lamp [ON/OFF] button
about 15 minutes.
„ Some models have no
HOME LEAVE lamp.
Room temperature thermistor

(R17229)

2. Remove the air filters.


1 Open the front panel to Front panel
the position where it
stops.

(R6701)

2 Slightly push up the „ The air filter is not marked


center knob of the air for difference between the
filter and unfasten the Air filter right and left sides.
hooks. „ Insert the air filter with the
"FRONT" mark faced up.
3 Pull out the air filter „ The air filter can be set
downward and remove easily by inserting it along
it. the guides.
„ Be sure to insert the hooks
(R6702)
(at 2 lower positions) when
mounting the air filter.

2 Removal Procedure
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Si041142 Removal of Air Filters / Front Panel

Step Procedure Points


3. Remove the Titanium „ The right and left filters are
apatite photocatalytic air- interchangeable.
purifying filters. „ Some models have no
1 Push up the bottom of Titanium apatite
the Titanium apatite photocatalytic air-purifying
photocatalytic air- Hook
filter.
purifying filter to „ Some models have Air-
unfasten the hooks (2 purifying filters with
on lower, 3 on upper) photocatalytic deodorizing
and take the filter out. function instead.
„ Some models have air filters
only.

Hook

(R2751)

Titanium apatite
photocatalytic air-
purifying filter

(R12788)

Removal Procedure 3
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Removal of Air Filters / Front Panel Si041142

Step Procedure Points


4. Remove the front panel.
1 While opening the front
panel further than it
stops, release both the
shafts and remove the
front panel.

(R2753)

„ Slide the front panel from


side to side to release each
shaft.

„ When reassembling the front


panel, fit the right and left
rotary shafts one by one into
the grooves and fully push
them into position.

(R2754)

(R2755)

4 Removal Procedure
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Si041142 Removal of Front Grille

2. Removal of Front Grille


Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Remove the service Preparation
cover. „ Remove the front panel
1 Remove the screw and according to "Removal of the
remove the service Air Filters / Front Panel".
cover.

Service cover (R2756)

„ You can remove the front


grille without detaching the
service cover.

(R2757)

2. Remove the front grille.


1 Remove the 3 screws „ Refer to the removal
of the front grille. Front grille procedure in a reverse way
when reassembling.

(R2758)

Removal Procedure 5
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Removal of Front Grille Si041142

Step Procedure Points


2 Unfasten the 3 hooks „ The convex marks (...) on
on the top of the front the front panel indicate the
Hook
grille. position of the hooks.

(R2759)

Hook

(R2760)

(R2761)

3 Pull the upper part of „ Make sure that all the 3


the front grille out and hooks are engaged securely
lift the lower part up, when reassembling.
and then remove the
front grille.

(R2762)

6 Removal Procedure
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Si041142 Removal of Horizontal Blades / Vertical Blades

3. Removal of Horizontal Blades / Vertical Blades


Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Remove the horizontal
blades.
1 Open the horizontal
blades.

Horizontal blade

(R6703)

2 Bend the horizontal „ Remove both the horizontal


blade slightly and blades (upper and lower) in
release the center Center shaft the same way.
shaft. (2 locations)

(R2765)

3 Release the left shaft.

Center shaft
Left shaft

(R12894)

4 Slide the horizontal „ Installation procedure


blade to the left and 1. Since the key pattern hook is
release the right shaft. provided, rotate the blade
and fit it to the right shaft
first.
2. Fit the blade to the center
and left shafts.
Right shaft

(R2766)

Removal Procedure 7
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Removal of Horizontal Blades / Vertical Blades Si041142

Step Procedure Points


2. Remove the vertical „ The unit has 3 sets of
blades. vertical blades linked to one
1 Release the right and another with interlock rods.
left shafts. Vertical blade

(R6705)

2 Unfasten the 3 hooks


for each set of vertical
blades.

Hook

(R2768)

3 Pull the vertical blades


rightward and remove
them.

(R6706)

8 Removal Procedure
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Si041142 Removal of Electrical Box / PCBs / Swing Motors

4. Removal of Electrical Box / PCBs / Swing Motors


Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Remove the electrical Preparation
box. „ Remove the front grille
according to the “Removal of
Front Grille”.

(R2770)

1 Remove the screw and


remove the drip proof
plate. Drip proof plate

(R2771)

2 Cut the clamp. „ The locations of the clamp


and the indoor heat
exchanger thermistor are
different depending on the
model.

(R6707)

3 Pull out the indoor heat Indoor heat exchanger thermistor „ Be careful not to lose the clip
exchanger thermistor. for the thermistor.

4 Remove the screw of


the earth wire. Connection
Clip
wire

5 Remove the screws of


the connection wires.
Wire fixture

(R11234)
Earth wire (R17175)

Removal Procedure 9
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Removal of Electrical Box / PCBs / Swing Motors Si041142

Step Procedure Points


6 Remove the screw and Terminal board
„ You can remove the
remove the terminal electrical box without
board. detaching the terminal
board.

„ Screw: M4 × 30

(R2773)

7 Disconnect the
connector for the fan [S1]
motor [S1].

(R2774)

8 Disconnect the [S6]: for horizontal blade


connectors for the [S8]: for vertical blade
swing motor [S6] [S8].
[S6] „ Some models have no
harness for [S8].

[S8]

(R2775)

9 Remove the screw of


the electrical box.

Electrical box

(R3205)

10 Removal Procedure
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Si041142 Removal of Electrical Box / PCBs / Swing Motors

Step Procedure Points


10 Dislocate the electrical „ The electrical box has a
box to the left and hook on its back.
unfasten the back hook.

(R2777)

11 Pull the electrical box „ Catch the back hook of the


out. electrical box when
reassembling.

(R2778)

2. Remove the PCBs.


1 Remove the screw on „ Screw: M4 × 16
the electrical box.

(R2779)

2 Push the shield plate „ The shield plate also has 2


and unfasten the hook. Shield hooks on the upper side.
plate

Hook

(R13224)

Removal Procedure 11
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Removal of Electrical Box / PCBs / Swing Motors Si041142

Step Procedure Points


3 Press the signal
receiver unit down and
unfasten the hooks on
the upper side, and
then unfasten the hooks
on the lower side.

Signal receiver unit

(R12895)

4 Cut the clamp.

(R17177)

5 The signal receiver unit „ Remove the signal receiver


Display PCB Signal receiver PCB
has 4 PCBs. unit while pushing the hooks
Unfasten the hooks and of connectors.
remove each PCB. „ Some models have no
Disconnect every INTELLIGENT EYE sensor
connector from each PCB.
PCB.

(R2783)
INTELLIGENT EYE Buzzer PCB
sensor PCB
6 Cut the clamp.

(R15508)

12 Removal Procedure
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Si041142 Removal of Electrical Box / PCBs / Swing Motors

Step Procedure Points


7 Unfasten the 2 hooks
on the lower side, and
then the 2 hooks on the
Upper hook
upper side.
Remove the control
PCB.

Control PCB
Lower hook

(R17129)

[S1]: fan motor


[S6]: swing motor (horizontal
[S1] blades)
[S8]: swing motor (vertical
blades)
[S26]:buzzer PCB
[S28]:signal receiver PCB
[S32]:indoor heat exchanger
[S6]
thermistor
[S35]:INTELLIGENT EYE
[S8]
[S35]
sensor PCB
[S26] „ Some models have no
[S32]
[S28] (R2697) harness for [S8].
„ Some models have no
INTELLIGENT EYE sensor
PCB or harness for [S35].
3. Remove the swing motor
for horizontal blades.
1 Remove the screw of
the swing motor.

(R2787)

2 Remove the swing


motor.

Swing motor

(R2788)

Removal Procedure 13
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Removal of Electrical Box / PCBs / Swing Motors Si041142

Step Procedure Points


4. Remove the swing motor „ Some models have no swing
for vertical blades. motor for vertical blades.
1 Remove the swing shaft „ Remove the swing shaft.
on the right side.
(1) Unfasten the hook.

(2) Pull out the swing shaft.


(R12896)

(R2789)

2 Remove the 2 screws


and detach the swing
motor assembly.

(R2791)
Swing motor assembly

3 Remove the 2 screws „ The assembly has 6 hooks.


and remove the swing Hook
motor.

Hook Swing motor

(R2792)

14 Removal Procedure
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Si041142 Removal of Indoor Heat Exchanger

5. Removal of Indoor Heat Exchanger


Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Disconnect the refrigerant Preparation
piping. „ Remove the electrical box
1 Hold the indoor unit up according to the “Removal of
with a piece of wood Electrical Box / PCBs /
etc. Swing Motors”.

Caution
If the refrigerant leaks, repair
the spot of leaking, then
collect all refrigerant from the
unit. After conducting
vacuum drying, recharge
(R2793) proper amount of refrigerant.
2 Pull out the drain hose.
Caution
In pump-down work, be sure
to stop the compressor
before disconnecting the
refrigerant pipe. If the
refrigerant pipe is
disconnected with the
compressor operating and
the stop valve open, air may
Drain hose be sucked in and may
generate an over-pressure in
(R2794) refrigeration cycle, thus
resulting in pipe rupture or
3 Unscrew the flare nut
accidental injury.
for gas piping.
„ Place a plastic sheet under
the drain pan to prevent from
wetting the floor with
remaining drain.
„ If the drain hose is
embedded in the wall,
disconnect the drain hose
beforehand.
„ Carry out the removal works
(R2795)
with 2 wrenches.
4 Unscrew the flare nut „ When the pipings are
for liquid piping. disconnected, protect both
Liquid piping
the openings of pipe and unit
from entering of moisture.

Gas piping

(R2796)

Removal Procedure 15
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Removal of Indoor Heat Exchanger Si041142

Step Procedure Points


2. Remove the indoor unit.
1 Detach the indoor unit
from the installation
plate.

(R2797)

3. Remove the indoor heat


exchanger.
1 Unfasten the hook of
the piping fixture on the
back of the indoor unit.

Piping fixture
(R2798)

2 Slightly widen the


auxiliary piping.

Auxiliary piping

(R2799)

16 Removal Procedure
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Si041142 Removal of Indoor Heat Exchanger

Step Procedure Points


3 Unfasten the hooks on
the left side. Caution
When removing or
reinstalling the indoor heat
exchanger, be sure to wear
protective gloves or wrap the
indoor heat exchanger with
Hook cloths. (You may be injured
by the fins.)

(R13231)

4 Push the hooks on the


right side and unfasten
them. Hook

(R13232)

5 Pull the indoor heat


exchanger to the front Indoor heat exchanger
side and unfasten the
hooks completely, and
then lift it.

(R2802)

Removal Procedure 17
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Removal of Fan Motor / Fan Rotor Si041142

6. Removal of Fan Motor / Fan Rotor


Procedure Warning Be sure to wait for 10 minutes or more after turning off all power
supplies before disassembling work.
Step Procedure Points
1. Remove the right side
plate.
1 Remove the 2 screws. „ You can remove the fan
rotor without detaching the
right side plate.

Right
side plate

(R2803)

2 Lift the right side plate


and remove it.

(R2804)

2. Remove the fan motor


and rotor.
1 Remove the screw and
remove the fan motor
fixing plate.

Fan motor fixing plate

(R2805)

2 Remove the screw of


the fan rotor.

Fan rotor (R2806)

18 Removal Procedure
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Si041142 Removal of Fan Motor / Fan Rotor

Step Procedure Points


3 Remove the fan motor. „ When reassembling the fan
motor and the fan rotor,
provide as much as 5 mm of
play between the side face
of the rotor and the bottom
frame.

Fan motor

(R12897)
End of
End of rotor bottom frame
4 Remove the fan rotor.
Fan rotor 5 mm
(R2808)

(R9582)

(1) Insert the fan motor with


(R2809)
approx. 5 mm left.
(2) Tighten the screw until it
5 Remove the 2 screws stops. Then give the screw
and remove the left side one more turn.
plate. (3) Rotate the fan rotor and
Left side plate
confirm the fan motor and
the fan rotor are installed
appropriately.
(4) Tighten the screw
completely if appropriate.
(5) If not appropriate, go back to
(1).

(R2810)

6 The bearing is made of


rubber. Push it inward
and remove it.

Bearing

(R2811)

Removal Procedure 19
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Revision History
Month / Year Version Revised contents

08/2012 Si041142 First edition

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Warning z Daikin products are manufactured for export to numerous countries throughout the world. Prior to
purchase, please confirm with your local authorised importer, distributor and/or retailer whether this
product conforms to the applicable standards, and is suitable for use, in the region where the product
will be used. This statement does not purport to exclude, restrict or modify the application of any local
legislation.
z Ask a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
z Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorised parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
z Read the User's Manual carefully before using this product. The User's Manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.

Cautions on product corrosion


1. Air conditioners should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced.
2. If the outdoor unit is to be installed close to the sea shore, direct exposure to the sea breeze should be avoided. If you need to install
the outdoor unit close to the sea shore, contact your local distributor.

Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global_ac/
c All rights reserved

zSpecifications, designs and other content appearing in this brochure are current as of August 2012 but subject to change without notice.
Si041142
08/2012 AK.B

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