DS10-P-02

OPERATING MANUAL
INDEX

Index............................................................................................................................1
Type Specification Indication....................................................................................2
Pump Type and Liquids Serviceability Specification..............................................3
Material and Temperature Range..............................................................................4
Exploded View Drawing.............................................................................................5
Screws Torque Guide.................................................................................................7
Dimensions.................................................................................................................8
Important Safety Information..................................................................................10
Installation Considerations.....................................................................................11
Installation Instructions...........................................................................................12
FAQ............................................................................................................................13
Warranty Instructions..............................................................................................14

1
TYPE SPECIFICATION INDICATION
According to your demands, you can follow the explanation below.

Size Wetted Body Center Body Pupe Type Diaphragm Ball cover Ball Ball seat Edition
10：1" P：PPG A：Aluminum F：Center Flange U：UPE P：PP S：S.S #316 P：PP 02
L：Flank Flange T：PTFE/TFM E：PE T：PTFE E：PE
O：Santoprene

Note: PPG-Polypropylene add Bolivian filament ent

Current specificalion

2
PUMP TYPE AND LIQUIDS SERVICEABILITY SPECIFICATION
Pump Type Liquids Serviceability
DSXX-AAX-UXXX-X Paint, Solvent, Ink, Glue, Pulp, Heavy Oil, Toluene, Benzene
DSXX-AAX-TXXX-X Hight temperature liquid, Resin, Metal Scrap Solu�on, Gasoline, Xylene, Acetone
Mud, Sludge, Waste Water, Lubrica�on Oil, Motor Oil, Cu�ng Oil, Turbine Oil, Methyl Alcohol, Release Agent,
DSXX-AAX-OXXX-X
Cas�ng Fluid
DSXX-PXX-OXXX-X Seawater, Hydrogen Peroxide Solu�on, Acid and Alkali, Floats the Clean Water
DSXX-PXX-TXXX-X Inferior Sodium Nitrite, Hydrochloric Acid, Aqua Regia, Phosphoric Acid, Boric Acid, Liquid Medicine
Glycol, Alcohol, Sodium Hydroxide, Nitric Acid, Carbonic Acid, Fruit Acid, Enzyme, Sodium Nitrate, Ethanol, Citric Acid,
DSXX-SXX-UXXX-X
Wastewater, Liquid Caus�c Soda, Methyl Alcohol, Isopropyl Alcohol, Glycol
Polyvinyl Chloride, Ammonia, Asphalt, Sulfuric Acid, Chromic Acid, Electroplate Solu�on, High Temperature Sauce,
DSXX-SAX-TXXS-X Chili Sauce, Coal Oil, Vola�le Oil, Carrier Oil, Immiscible Fluids, Freezing Mixture, Degreasing Agent, Methylene
Chloride, Jam, Juice, Ace�c Acid, Leavan, Slops, Balsam, Olive Oil, Defoamer
※DSXX-SAX-OXSO-X Glaze, Po�ery Clay Thick Liquid, Bolivian Filament

Note:
Depending on the density, temperature, concentration, and fluid production of the liquid, it may not be usable.
If it is used for the abrasive fluid, please make sure wear-resisting property.
Please inquiry with us directly about other liquids, if this information is above-unmentioned.
Please see the type-specification comparison.
Please inquiry to us about the type-specification noted “ ” advance.

CE marking is a certification mark that indicates ISO 9001: 2015 quality management systems. It was
II 2 GD c IIB T4~T5 conformitywith health, safety, and environmental published by the International Organization for
II (Explosive atmospheres, like flammable gases or dust.)
2 ( Protection level: exist it during operation, in explosive gas>10~1000hrs ) protection standardsfor products sold within the Standardization. And we base on quality management
GD ( Dangerous source: gas, dust) c ( Explosion-proof structure: Construction safety) European Economic Area (EEA). The CE marking is also found principles: (1) Customer focus (2) Leadership
IIB (Explosion-proof electrical equipment classification: B ) on products sold outside the EEA that have been manufactured (3) Involvement of people (4) Process approach
T4~T5 ( Temperature level: the highest surface temperature is below 100~135.) to EEA standards. (5) System approach to management (6) Continual
improvement (7) Factual approach to decision making (8) Mutually beneficial supplier
relationships.

3
MATERIAL AND TEMPERATURE RANGE
Material Descrip�on Temperature Range
Stainless steel is a family of iron-based alloys that contain a minimum of approximately 11% chromium, a composi�on
Stainless steel (SUS): -196~800ﾟC
that prevents the iron from rus�ng, as well as providing heat-resistant proper�es.
Aluminum has a high chemical affinity to oxygen, which is an oxide film that can avoid oxida�on. It also has excellent
Aluminum alloys (AL): -230~500ﾟC
corrosion resistance, high electrical conduc�vity, and thermal conduc�vity, and is non-flammable and non-toxic.
It is a thermoplas�c polymer used in a wide variety of applica�ons. It has good resistance to hit. Polypropylene at
room temperature is resistant to fats and almost all organic solvents. Non-oxidizing acids and bases can be stored in
Polypropylene (PP): -5~100ﾟC
containers made of PP. Polypropylene is used in the manufacture of loudspeaker drive units. It is a common polymer
material.
Thermoplas�c polyurethane (TPU) is any of a class of polyurethane plas�cs with many proper�es, including elas�city,
Thermoplas�c transparency, and resistance to oil, grease, and abrasion. Technically, they are thermoplas�c elastomers consis�ng of
-30~100ﾟC
Urethane (TPU): linear segmented block copolymers composed of hard and so� segments. It has many applica�ons including arms,
medical, food industry.
In terms of chemical resistance, fluorinated rubber has excellent corrosion resistance. For organic solvents, inorganic
Viton: -25~200ﾟC
acids, strong oxidants, and greases are superior to other types of rubber.
Santoprene thermoplas�c vulcanizates (TPVs) are high-performance elastomers, which offer manufacturing flexibility,
Santoprene: ease of processing, and durability. It combines the characteris�cs of vulcanized rubber with the processing proper�es -40~135ﾟC
of thermoplas�cs.
The thermoplas�c resin is made by polymeriza�on of ethylene, which is also includes a polymer of ethylene and a
Polyethylene (PE): small amount of the polyethylene alpha in the industry. It has excellent electrical insula�ng proper�es, very low water -40~80ﾟC
absorp�on, and good low-temperature resistance.
PTFE is used as a non-s�ck coa�ng. Because of its extreme non-reac�vity and high-temperature ra�ng, PTFE is o�en
used as the liner in hose assemblies, expansion joints, and in industrial pipelines, par�cularly in applica�ons using
Teflon: -190~260ﾟC
acids, alkalis, or other chemicals. Its fric�onless quali�es allow an improved flow of highly viscous liquids, and for
uses in applica�ons such as brake hoses.
The plas�c is made from synthe�c components. Its proper�es made it suited for a much wider variety of purposes. It
Bakelite: was resistant to heat and would not conduct electricity, so it was a really good insulator—which made it par�cularly -50~150ﾟC
useful in the electrical industries emerging.
Ethylene Propylene EPM is considered a valuable elastomer due to its useful chemical and physical proper�es; it is resistant to heat,
-40~138ﾟC
Rubber (EPDM): oxida�on, ozone, and the weather and it is also not suscep�ble to color loss.
It is a synthe�c rubber copolymer of acrylonitrile (ACN) and butadiene. NBR has good resistance to oils, ordinary
diluted acid, and alkali. The black NBR rubber (containing carbon black) has excellent an�sta�c proper�es. But, when
Nitrile Rubber (NBR): -40~100ﾟC
it is a�ached to ultraviolet and ozone environments, it will be ge�ng bri�le. (Disadvantages for outdoor working) It is
suitable for work and energy-intensive processing. (vulcaniza�on, hardening)
Annotation: The temperature range above for reference only. The exact situation should consider
the influence of environmental conditions and external forces.

4
1
2
47
DS10-PAFXXTX-02
59
48
2
- 2 46
4 41 43
2 52 32
- 2 45
2 36
- 2 60
2
- 2 49 35
4 56
2 55 37
11 2 42 5
38
2 53 22 17
2
2 54 16 7
40
2
- 2 34 57 15* 9
17 2
2 29 14 6
55 33 13
19 2
2 10 61
2 30 27 26
1 25
1 31 2
1 24
1 44 18
1
28 11
23
1
1 20 8
1 47 50 19
4 21 9
1 49 1
1 1 4
1 51 2
1 52 4 51 3
1
1
5
2 ("#"SPARE SEAL)
1 1
1 2 ("&"Consumptive Parts Possible))
41 1 1
1 1
2 2 5kg/cm^2 JIS B 2211-1977
44 1 4 G45.
45 4 2016/01
2

5
NO. Component Name Amount Component NO.

DS10-PALXXTX-02
1 HexagonScrew 8 PC000022SW
2 HexagonScrew 8 PC000074SW
3 HexagonScrew 8 PC000002SW 47
&4
-
DownBallSeat(PP)
DownBallSeat(PE)
2
2
PB000244
PB000154
48 Dissolution Drawing
- DownBallSeat(PTFE) 2 PB000128
#5 Oring 4 PB000084 46
&6 UpBallSeat(PP) 2 PB000245
- UpBallSeat(PE) 2 PB000155 48 32 41
- UpBallSeat(PTFE) 2 PB000130
&7 UpBallCover(PP) 2 PB000124 45
- UpBallCover(PE) 2 PB000156 49 43
&8 DownBallCover(PP) 2 PB000131
- DownBallCover(PE) 2 PB000157 35 56
&9 Ball 4 PB000043 39 38 37
#10 Teflon Pad 2 PB000262 36 5
11 HousingOfPump 2 PB000161 40 53 38 13
13 SteelWasher 2 PC000058 7
&14 PadOfDiaphragm 2 PB000263 16 9
&15 OutsideDiaphragm(Teflon) 2 PB000028N 55 54
42
&16 InsideDiaphragm 2 PD000085 22 6
- SingleDiaphragm 2 PD000086 33 14 10
17 PadOfDiaphragm 2 PA000225 31 57
#18 Oring 2 PD000010 34 17
19 ShaftCover 2 PB000176 44 1-1 1
27
#20 Oring 2 PD000009 26 25
#21 Oring 2 PD000007 30
29
&22 ShaftOfDiaphragm 1 PA000084 24
23 BodyOfThimbleValve 1 PA000189 55 15*
11
#24 Oring 1 PD000017 20
#25 Oring 1 PD000006 28 21
#26 Oring 1 PD000004
#27 Oring 3 PB000088 23
#28 Oring 3 PD000025 47 50 19 8 2
#29 Oring 1 PD000002
&30 Thimble 1 PA000201 NO. Component Name Amount Component NO. 9
31 ThimbleCap 1 PB000361 45 HexagonScrew 4 PC000013SW
32 HexagonScrew 4 PC000101SW 46 Pipe 2 PB000163 4
#33 AbnormalOring 1 PD000138 47 HexagonScrew 8 PC000075SW 18 5
#34 AbnormalOring 1 PD000131 48 Steel Washer 16 PC000058
&35 BodyOfSequential 1 PA000104N 51 3
49 Nut 8 PC000111
&36 PistonOfAirValve 1 PA000080
50 Silencer 1 PB005331
#37 U-Type Oring 1 PDD00025
51 AirPressureRoomOfPump 2 PA000195O ("#"SPARE SEAL)
#38 U-Type Oring 2 PDR00018
&39 StartingCopperLatch 1 PA000112 &53 SlitheryMassValve 1 PB000067N ("&"Consumptive Parts Possible))
40 CoverOfSequential 1 PB000064 &54 IncludePly 1 PA000037
#55 Oring 2 PD000024 (*)None of this parts in some model
41 CoverOfSequential 1 PB000065
#42 Oring 1 PD000002 #56 Oring 1 PD000038 Standard of FlangedJoint is ANSI 150R.F.; O.D.is 150m/m
43 HousingOfSequential 2 PB000020 #57 Oring 1 PD000018
44 BodyOfCylinderBase 1 PA000097 1-1 Steel Washer 16 PC000057
2021/4

6
SCREWS TORQUE GUIDE
Posi�on Name Torque Values(kgf.cm)
#52 3/4" Hexagon Bung 165~180(Max)
#45 M6 Hexagon Screw 18.5~20(Max)
#14 M10 Steel Hexagon Screw 165~175(Max)
#3 M8 Hexagon Screw 85~100(Max)
#1&#2 M8 Hexagon Screw 100~120(Max)
#32 M6 Hexagon Screw 50~55(Max)
#47 M10 Hexagon Screw 120~130(Max)

Annotation: Please lock it according to the torque value to avoid leakage or over-tightening.

Tension to Torque Conversion

SI Gravity Unit Imperial Unit
Unit
N.m CN.m gf.cm kgf.cm kgf.m lbf.in lbf.�
1 N.m 100 10.19 0.1019 8.852 0.7375
1 gf.cm 9.80E-05 0.00981 0.001 0.00001 0.00868 7.20E-05
1 kgf.cm 0.0981 9.81 1000 0.01 0.868 0.072
1 kgf.m 9.8066 981 100000 100 86.8 7.233
1 lbf.in 0.113 11.3 1150 1.152 0.0115 0.083
1 lbf.� 1.355 136 13800 13.83 0.138 12

7
DIMENSIONS
Air Inlet<3/8"> Fluid Outlet<1">
105

254
364.50
149

204 170
296 228 Fluid Inlet<1">

8
DIMENSIONS
Fliud Outlet<1">ANSI 150R.F.110m/m
AIR INLET <3/8">

133.50
311

367.50

419
177.50
20.50
168 204
218 307
Fliud Inlet<1">ANSI 150R.F.110m/m

9
IMPORTANT SAFETY INFORMATION

10
INSTALLATION CONSIDERATIONS

11
INSTALLATION INSTRUCTIONS
Surge
Suppressor
Limited
Gauge
Shut-Off Valve

Discharge

Drain Port

Flexible
Pipe Connection
Modular Type connection
(Style Optional)
F.R.L Unit
Air shut-Off Flexible
Valve connection

Gauge
Air inlet
Flexible Shut-Off Valve
connection

Suction

Drain Port

Pipe Connection
(Style Optional)

12
FAQ
A. If your pump won't start.
a. Air inlet unusual: Check the air regulator whether works or not. If it can’t work, change the abnormal parts.
b. Pipeline clogging: Check the fluid pipe whether blocks or not. If it blocks, removing the obstruction. (Make sure the pipe is relieved air pressure to prevent casualty.)
c. Damaged parts: If the parts of the pump have damaged, please contact a professional person.

B. Air entrainment in the pipe

a. Loose joints: Check the input pipeline whether close tightly.
b. Diaphragm problem: The diaphragm loose or ruptured might lead air escape to the pipeline, please contact a professional person.

C. Fluid leaks from pump exhaust

a. Condensation: If it leaks oil-water mixture from the silencer, not the liquid which transports. It should enhance the air pressure pipeline and install the modular type F.R.L unit.
b. Diaphragm problem: If it is the liquid being transported, the diaphragm may be loose or ruptured. Please contact a professional person.

D. Pump flow rate dropping or it is irregular working.

a. Ball valve abnormal: If the ball valve has severe wear parts or include foreign objects, it might cause a ball valve abnormal. Please change the parts or remove the foreign object.
b. O-ring abnormal: If the O-ring wear and tear, it might lead to air pressure unbalanced. You can purchase spare seal kits by yourself to exchange the broken O-ring.

E. The pump works to slow down or stall easily.

a. Pipeline stuck: Make sure whether the inlet/outlet pipelines blocked or not. It might cause the inner pipeline to get smaller. We recommend you to clean up or change the pipeline.
b. Abnormal lubrication: Ensure the air chamber of the pump whether lubricates sufficient or not. Please clean up the dirty parts and relubrication. (It is recommended to add lubricating
oil to the air pressure inlet pipeline every half year, don’t exceed 10ml each time.)
c. Sequential valve abnormal: If the deterioration of the sequential, if it is worn, please change it.
d. Compressed Air Lines Freezing: The Slithery Mass Valve #53 might be frozen because of low temperature and condensate. If it happens, it is recommended to add antifreeze in the pipeline and enhance
the air-drying to improve the situation.
e. Clogged Silencer: If the air quality in the environment is horrendous, it may cause the air pressure source to mix dust. When it happens, it will block the silencer hole, which will cause unsatisfactory
exhaust after a while. It is suggested that replace the new or a larger aperture silencer.

F. Air leakage
a. The Slithery Mass Valve #53 and Include Ply #54 are worn: If the Slithery Mass Valve #53 and Include Ply #54 are worn. It will have occurred air leakage which will cause the pump to operate abnormally.
If it happens, please replace the part.
b. O-ring is worn: If the O-ring inside the Body of Sequential to Air Valve is worn. It will have occurred air leakage which will cause the pump to operate abnormally. Please replace the O-ring.

G. There is an abnormal leak at the pump junction

a. Air pressure is overload: Pump operating pressure cannot more than 7.0 bar (kg/cm^2). If it exceeds, it will cause the liquid leakage or damage of
the pump, it should adjust the air pressure range.
b. The joint is loosely sealed: Except incomplete locking, if the O-ring or Pad of the pump joint has deformation or wear, it will be loosely sealed and then leakage.
Please replace the parts of the pump.

S. If these answers cannot solve your problem, please contact DYI SHENG’s staff.

Warranty:
Please look at “F. Warranty Instructions”.

13
WARRANTY INSTRUCTIONS

Warranty Instructions Warranty Exceptions

14