Jetta MK6 Repair Manual Electrical Equipment
Jetta MK6 Repair Manual Electrical Equipment
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Electrical Equipment
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Repair Group
27 - Battery, Starter, Generator, Cruise Control
90 - Instruments
92 - Wiper/Washer Systems
94 - Exterior Lights, Switches
96 - Interior Lights, Switches
97 - Wiring
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
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2.4 Ribbed Belt, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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2.5 Ribbed Belt Pulley, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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2.6 Voltage Regulator, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
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3 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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3.1 Overview - Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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3.2 Starter, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
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3.3 Starter, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4 Cruise Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
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5 Start/Stop System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
5.1 Safety Precautions when Working on Start/Stop System . . . . . . . . . . . . . . . . . . . . . . . . . . 92
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6 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
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90 - Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
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1 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
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1.1 Overview - Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
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2.4 Windshield Washer Pump V5 , Removing
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2.5 Spray Nozzles, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2.6 Spray Nozzles, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
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3 Headlamp Washer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
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3.1 Overview - Headlamp Washer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
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3.2 Headlamp Washer Pump V11 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 125
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3.3 Spray Nozzles, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
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3.4 Spray Nozzles, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
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3.5 Lift Cylinder, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
4 Washer Fluid Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
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4.1 Washer Fluid Hoses, Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
5 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
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94 - Exterior Lights, Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
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1 Headlamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
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1.1 HID Headlamps Usage and Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
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1.4 Headlamp, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
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1.6 Front Turn Signal Bulb, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
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1.7 Headlamp Housing Repair Kit, Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
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1.8 Headlamps, Changing from RHD to LHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
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1.9 Headlamp, Changing from LHD to RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
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1.10 Headlamp Range Control Positioning Motor, Removing and Installing . . . . . . . . . . . . . . . . 147
1.11 Low Beam Headlamp Bulb, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
1.12 High Beam Headlamp Bulb, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1.13 HID Headlamp Bulb, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
1.14 Daytime Running Lamp/Parking Lamp Bulb, Removing and Installing . . . . . . . . . . . . . . . . 153
1.15 Daytime Running Lamps, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
1.16 Headlamp Reflector Adjustment Solenoid, Removing and Installing . . . . . . . . . . . . . . . . . . 155
1.17 Swivel Module Position Sensor, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 156
1.18 Static Cornering Lamp Bulb, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
1.19 HID Headlamp Control Module, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 157
1.20 Headlamp Power Output Module, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . 158
2 Fog Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
2.1 Overview - Fog Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
2.2 Fog Lamp, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
2.3 Fog Lamp Bulb, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2.4 Fog Lamp, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
3 Side Marker Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
3.1 Front Side Marker Lamp Bulb, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 165
4 Lamps in Exterior Rearview Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
4.1 Overview - Lamps in Exterior Rearview Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
4.2 Exterior Rearview Mirror Turn Signal Bulb, Removing and Installing . . . . . . . . . . . . . . . . . . 167
4.3 Exterior Rearview Mirror Entry Lamp, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . 168
5 Tail Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
5.1 Overview - Body Tail Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
5.2 Overview - Rear Lid Tail Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
5.3 Bulb Holder, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
5.4 Rear Lid Tail Lamp, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
5.5 Tail Lamps in Body, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
5.6 Tail Lamp Bulb, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
5.7 Fog Lamp Bulb, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
5.8 Brake and Tail Lamp Bulb, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
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10.4 Rear Parking Aid Warning Buzzer H15 , Removing and Installing . . . . . . . . . . . . . . . . . . . . 233
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10.5 Front Parking Aid Sensor, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
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10.6 Rear Parking Aid Sensor, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
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11.3 Automatic High Beam Assist Control Module J844 , Removing and Installing . . . . . . . . . . 245
11.4 Automatic High Beam Assist Control Module J844 , Replacing . . . . . . . . . . . . . . . . . . . . . . 246
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11.5 Automatic High Beam Assist Control Module J844 , Coding . . . . . . . . . . . . . . . . . . . . . . . . 246
11.6 Light Recognition Sensor G399 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . 247
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12.2 Cornering Lamp and Headlamp Range Control Module J745 , Removing and Installing . . 249
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13.2 Towing Recognition Control Module J345 , Removing and Installing . . . . . . . . . . . . . . . . 251
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14 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
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96 - Interior Lights, Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
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1 Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
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1.1 Component Location Overview - Instrument Panel Lamps . . . . . . . . . . . . . . . . . . . . . . . . 255
1.2 Component Location Overview - Luggage Compartment Lamps . . . . . . . . . . . . . . . . . . . . 257
Contents iii
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Electrical Equipment - Edition 01.2016
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2.5 Component Location Overview - Controls in Roof Trim Panel . . . . . . . . . . . . . . . . . . . . . . 273
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2.7 Instrument Panel and Switch Illumination Dimmer Switch E20 , Removing and Installing
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2.8 Front Passenger Airbag Deactivation Key Switch E224 , Removing and Installing . . . . . . 276
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2.9 Tire Pressure Monitoring Display Button E492 , Removing and Installing . . . . . . . . . . . . . . 277
2.10 Rear Center Interior Locking Switch E286 , Removing and Installing . . . . . . . . . . . . . . . . 277
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2.11 Driver Interior Locking Button E308 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . 278
2.12 Front Passenger Interior Locking Button E309 , Removing and Installing . . . . . . . . . . . . . . 279
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2.13 Fuel Filler Door/Rear Lid Remote Release Button E463 , Removing and Installing . . . . . . 280
2.14 Start/Stop Mode Button E693 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 281
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2.18 Electrical Drive Button E656 , Removing and Installing, High-Voltage Vehicle . . . . . . . . . . 286
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2.19 Front Passenger Airbag -Disabled- Indicator Lamp K145 , Removing and Installing . . . . 287
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2.21 Glove Compartment Lamp Switch E26 , Removing and Installing . . . . . . . . . . . . . . . . . . . . 289
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2.22 Mirror Adjustment Switch E43 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 289
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2.23 Power Window Control Head in Driver Door E512 , Removing and Installing . . . . . . . . . . 290
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2.24 Front Passenger Door Window Regulator Switch E107 , Removing and Installing . . . . . . 291
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2.25 Interior Monitoring Deactivation Switch E267 , Removing and Installing . . . . . . . . . . . . . . 292
2.26 Rear Door Window Regulator Switch, Removing and Installing . . . . . . . . . . . . . . . . . . . . 293
2.27 Rear Lid Contact Switch, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
2.28 Sunroof Tilt Button 1 E582 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
2.29 Front Interior Lamp/Reading Lamp, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . 295
2.30 Rear Interior Lamp/Reading Lamp, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . 297
2.31 Garage Door Opener Control Head E284 , Removing and Installing . . . . . . . . . . . . . . . . . . 298
3 Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
3.1 Overview - Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
3.2 Anti-Theft Immobilizer Control Module J362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
3.3 Anti-Theft Immobilizer Reader Coil D2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
3.4 Ignition Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
4 Anti-Theft Alarm System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
4.1 Overview - Interior Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
4.2 Anti-Theft Alarm System, Activating/Deactivating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
4.3 Central Locking and Anti-Theft Alarm System Antenna R47 . . . . . . . . . . . . . . . . . . . . . . 305
4.4 Alarm Horn H12 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
4.5 Interior Monitoring Sensor G273 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . 306
4.6 Engine Hood Contact Switch F266 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . 306
4.7 Anti-Theft Alarm System Adaptations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
5 Cigarette Lighter and Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
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Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
1 Relay Panels, Fuse Panels and E-Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
1.1 Component Location Overview - Relay Panels, Fuse Panels and E-Boxes . . . . . . . . . . . . 312
1.2 E-Box, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
1.3 E-Box Relay and Fuse Panels, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 314
1.4 Relay and Fuse Panel Behind Instrument Panel on Driver Side, Removing and Installing
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1.5 Fuse Panel on Battery A , Removing and Installing, High-Voltage Vehicle . . . . . . . . . . . . 317
2 Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
2.1 Component Location Overview - Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
2.2 Vehicle Electrical System Control Module J519 , Removing and Installing . . . . . . . . . . . . 319
2.3 Data Bus on Board Diagnostic nInterface
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2.4 Garage Door Opener VControl olks Module J530 , Removing not and Installing . . . . . . . . . . . . . . . .
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3.1 Left Door Cut-Off
s au Connector, Disconnecting . . . . . . . . . . . . o.r a.c . . . . . . . . . . . . . . . . . . . . . . 331
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3.2 Right Door Cut-Off Connector, Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
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3.3 Wiring Harnesses and Connectors, Repairing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
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4 Vehicle Diagnostic Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
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Contents v
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016 olksw
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vi Contents
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
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⇒ “1.9 Ground Cable with Battery Monitoring Control Module
ot p
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J367 , Removing and Installing”, page 13
, is n
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hole
spec
es, in part or in w
t to the co
Refer to ⇒ Electrical Equipment General Information; Rep. Gr.
27 ; Battery, Checking; Different Types of Batteries, Checking .
rrectness of i
1.2 Battery, General Information
l purpos
nform
ercia
at
hicles with Start/Stop System”, page 1
om
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ate
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Refer to ⇒ Electrical Equipment General Information; Rep. Gr.
um
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1.2.2 Battery Post/Terminal
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Refer to ⇒ Electrical Equipment General Information; Rep. Gr.
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27 ; Battery; Battery General Information .
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WARNING
1. Battery 1
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
1 - Battery - A-
❑ Removing and instal‐
ling. Refer to
⇒ “1.4.1 Battery A In En‐
gine Compartment, Re‐
moving and Installing”,
page 4 .
❑ Disconnecting. Refer to
⇒ “1.5.1 Battery A in En‐
gine Compartment, Dis‐
connecting”, page 7 .
❑ Connecting. Refer to
⇒ “1.5.2 Battery A in En‐
gine Compartment,
Connecting”,
page 8 . n AG. Volkswagen AG do
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2 - Battery Positive Cable d by VTer‐
o ot g
ua
minal Clamp o
ir se
ran
tee
th or
❑ Battery terminal
au threa‐ ac
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ded connection. Refer
ce
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nl
to
pt
du
an
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Terminal”, page 1 .
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ility
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3 - Nut
wit
, is n
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❑ 6 Nm
hole
spec
4 - Positive Cable
es, in part or in w
t to the co
5 - Bolt
❑ 20 Nm
rrectness of i
6 - Clamping Plate
l purpos
7 - Connector
❑ On Battery Monitoring
nf
ercia
atio
8 - Ground Cable
om
n in
or c
sd
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⇒ “1.9.2 Battery Monitoring Control Module J367 , Replacing and Starting”, page 13
o
m
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❑ Removing and installing. Refer to
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⇒ “1.9.3 Battery Monitoring Control Module J367 in Engine Compartment, Removing and Installing”,
C py
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page 14 .
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10 - Battery Ground Cable Terminal Clamp
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No Illustration
ility
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♦ Battery tray bolts: 9 Nm
, is n
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hole
spec
es, in part or in w
t to the co
1 - Nut
❑ 6 Nm
rrectness of i
2 - Nut
l purpos
❑ 6 Nm
nf
ercia
3 - Fuse Panel
orm
m
atio
m
ling. Refer to
o
n in
c
thi
e
Battery A , Removing
t
sd
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rp
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Voltage Vehicle”,
o
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page 317 .
t.
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4 - Battery Positive Cable Ter‐
t
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❑ Battery terminal threa‐ Prote AG.
ded connection. Refer
to
⇒ “1.2.2 Battery Post/
Terminal”, page 1 .
5 - Battery - A-
❑ Removing and instal‐
ling. Refer to
⇒ “1.4.2 Battery A in
Luggage Compartment,
Removing and Instal‐
ling, High-Voltage Vehi‐
cle”, page 5 .
❑ Disconnecting. Refer to
⇒ “1.5.3 Battery A in
Luggage Compartment,
Disconnecting, High-
Voltage Vehicle”,
page 9 .
❑ Connecting. Refer to
⇒ “1.5.4 Battery A in
Luggage Compartment,
Connecting, High-Voltage Vehicle”, page 10 .
6 - Clamping Plate
7 - Bolt
❑ 20 Nm
8 - Nut
❑ 20 Nm
9 - Ground Cable
10 - Battery Monitoring Control Module - J367-
❑ Replacing and Starting. Refer to
⇒ “1.9.2 Battery Monitoring Control Module J367 , Replacing and Starting”, page 13
1. Battery 3
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
❑ Removing and installing. Refer to
⇒ “1.9.4 Battery Monitoring Control Module J367 in Luggage Compartment, Removing and Installing,
High-Voltage Vehicle”, page 15 .
11 - Battery Ground Cable Terminal Clamp
❑ Battery terminal threaded connection. Refer to ⇒ “1.2.2 Battery Post/Terminal”, page 1 .
12 - Nut
❑ 6 Nm
No Illustration
♦ Battery tray bolts: 9 Nm
Caution
pt
an
d
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ab
– Remove the air filter housing and the connecting pipe. Refer
pe
ility
wit
, is n
- Air Filter .
h re
hole
spec
All Vehicles
es, in part or in w
t to the co
nform
mercia
a
com
tion in
r
te o
thi
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4
Prote AG.
Rep. Gr.27 - Battery, Starter, Generator, Cruise Control
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Remove the bolt -4- and then remove the clamping plate.
Caution
AG. Volkswagen AG d
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Pay attention to the replacement part yV
olkidentification
sw es n
when replac‐ ot g
ing the Battery - A- , especiallyisefor
d vehicles with the Start/Stop
b ua
ran
System. Refer to the Parts Catalog.
thor tee
o
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Install in reverse order ofs removal. Note the following:
ce
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ility
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8.
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t to the co
Tightening Specifications
♦ Refer to
rrectness of i
a
com
ti
Vehicle
on in
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te o
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Cop py
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rig ht
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Prote AG.
1. Battery 5
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.3 Battery A in Luggage Compartment, Disconnecting,
High-Voltage Vehicle”, page 9 .
– Remove the bolt -arrow- and then remove the clamping plate
-1-.
– Remove the Battery - A- -2-.
Installing
Caution
ce
le
un
pt
– Make sure the Battery - A- is secure after installing it.
an
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– Connect the Battery - A- . Refer to
ility
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Tightening Specifications
♦ Refer to
rrectne
atio
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or
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Procedure
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– Select the Guided Fault Finding mode.
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– Use the GO TO button to select the “function/component se‐ yri
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lection” and the following menu options one after the other:
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♦ Body
♦ Electrical Equipment
♦ 01 - OBD-capable systems
♦ 61 - battery monitoring
♦ Battery monitoring functions
♦ Battery parameterization adaptation
WARNING
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Follow all safetyby Vprecautions when working on
ol not
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♦ Whenss a working on pyrotechnic components (airbag, belt
ra
c
tensioner), the Battery - A- must be disconnected with the
ce
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Disconnecting
hole
spec
es, in part or in w
– Turn off the ignition and all electrical equipment and remove
t to the co
nf
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orm
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or c
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1. Battery 7
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
AG. Volkswagen AG d
agen oes
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1.5.2 Battery - A- in Engine Compartment,
V gu
d by ara
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Connecting aut
ho eo
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ss
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pt
Caution
an
d
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ab
Pay attention to the information regarding the threaded con‐
pe
ility
ot
wit
, is n
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hole
spec
es, in part or in w
t to the co
Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
rrectness of i
After connecting the Battery - A- and switching the ignition on, the
ASR/ESP Indicator Lamp - K155- lights up continuously. The
l purpos
nform
ercia
a
com
tion in
r
te o
thi
s
iva
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fo
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t.
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Connecting
– Attach the battery ground cable terminal clamp -1- to the neg‐
ative terminal on the Battery - A- -2- and then tighten the nut
to the tightening specification. Refer to
⇒ “1.3.1 Overview - Battery A Inside Engine Compartment”,
page 2 .
– Close the battery jacket.
– Perform the work steps listed in the table.
Work Steps Required after Connecting the Battery - A- .
Steps Performed
Switch the ignition on using the n AG. Volkswagen AG do
ignition key and switch it Voff wage es n
olks ot g
again. sed by ua
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ri tee
o
Read the DTC memory.
aut
h Refer or
ac
to Vehicle Diagnostic
ss Tester .
ce
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pt
an
d
time.
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ab
Power window regulator: Open
pe
ility
and close all of the windows.
ot
wit
, is n
h re
closing: The window must close
hole
spec
all the way without having to
es, in part or in w
t to the co
Perform function test of all elec‐
trical consumers.
The table can be printed out. rrectness of i
l purpos
a
com
tion in
r
Caution
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thi
s
iva
do
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rp
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on the electrical system.
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♦ Follow all warning messages and Safety Precautions. Re‐
ht
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fer to
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⇒ “1.2.1 Warnings and Safety Precautions”, page 1 .
Prote AG.
Disconnecting
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Disconnect the battery ground cable terminal clamp -3- on the
battery negative terminal.
1. Battery 9
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
pt
to the tightening specification. Refer to
du
an
itte
ab
Voltage Vehicle”, page 3 .
ility
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wit
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hole
t to the co
Steps Performed
Switch the ignition on using the
ignition key and switch it off
rrectness of i
again.
l purpos
or
atio
time.
om
n in
c
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sd
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f
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WARNING
ce
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pt
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d
Installing”, page 4 .
itte
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ab
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 23 ; Diesel
pe
ility
ot
wit
, is n
h re
hole
spec
– Remove the bolts -2- from the battery tray -1- and then remove
es, in part or in w
t to the co
Installing
rrectness of i
Caution
l purpos
a
com
ti
hazard).
on in
r
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cum
fo
t.
yi
sible electrolyte leakage, high subsequent costs).
Co
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♦ Inadequate crash safety. rig ht
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Prote AG.
1. Battery 11
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
WARNING
n AG. Volkswagen AG do
Risk of injury. Pay attention to all warnings
olks
wand
age safety precau‐ es n
ot g
tions. Referd by V to ua
ran
⇒ “1.2.1 Warnings and Safety Precautions”,
horis
e
page 1 . tee
t or
au ac
ss
ce
e
nl
Removing
pt
du
an
itte
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– Remove the Battery - A- . Refer to
erm
ab
⇒ “1.4.2 Battery A in Luggage Compartment, Removing and
ility
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wit
, is n
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– Remove the bolts -arrows- from the battery tray -1- and then
hole
spec
remove the battery tray -1-.
es, in part or in w
t to the co
Installing
rrectness of i
Caution
l purpos
nf
ercia
orm
hazard).
m
atio
om
n in
♦ If the Battery - A- is not secured properly, the plates within
or c
thi
the Battery - A- can be damaged.
te
sd
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o
en
ng
t.
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op
♦ Inadequate crash safety.
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Install in reverse order of removal. Note the following:
AG.
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pt
an
during the battery charging process. The battery data for the bat‐
d
itte
tery charge is then compared with the values in the Data Bus on y li
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ab
pe
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spec
First Connect the Charge Cable to the Positive Terminal and Then
es, in part or in w
a
com
tion in
cum
fo
t.
yi
adapted.
Co
Cop py
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The Procedure to “Replace the Battery Monitoring Control Mod‐
gh ht
pyri by
ule”. Refer to Vehicle Diagnostic Tester in the “Guided Fault
o Vo
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Finding” function.
agen
Prote AG.
Procedure
– Connect the Vehicle Diagnostic Tester .
– Select the Guided Fault Finding mode.
– Use the GO TO button to select the “function/component se‐
lection” and the following menu options one after the other:
♦ Body
1. Battery 13
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
♦ Electrical Equipment
♦ 01 - OBD-capable systems
♦ 61 - Battery regulation
♦ Battery regulation functions
♦ Replace control module
After the “Replace the Battery Monitoring Control Module” Pro‐
cedure Occurs, the “Starting After Replacing” Procedure Must Be
Performed.
Procedure
– Connect the Vehicle Diagnostic Tester .
– Select the Guided Fault Finding mode.
– Use the GO TO button to select the “function/component se‐
lection” and the following menu options one after the other:
♦ Body
♦ Electrical Equipment
♦ 01 - OBD-capable systems
♦ 61 - Battery regulation
♦ Battery regulation functions
♦ Starting after replacing
pt
toring Control Module - J367- to read the data stored in the Battery
an
d
itte
ab
Starting”, page 13 .
wit
is n
h re
spec
urposes, in part or in wh
Caution
rrectne
f inform
mer
Removing
atio
om
n
c
n thi
e
sd
va
page 7 .
i
o
pr
cum
r
fo
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
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Prote AG.
– Loosen the nut -4- a few turns and remove the battery ground
cable terminal clamp and the Battery Monitoring Control Mod‐
ule - J367- -3- from the battery negative terminal.
– Release and disconnect the connector -5-.
– Free up the ground wire -1-.
– Remove the nut -2- and remove the ground cable with the
Battery Monitoring Control Module - J367- -1- from the Battery
- A- -6-. agen
AG. Volkswagen AG d
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olks ot g
Installing d byV ua
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or
Install in reverse order of removal.
au
th Note the following: or
ac
ss
– Connect the Battery - A- . Refer to
ce
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nl
pt
du
an
itte
8.
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ab
The “Start after replacing” procedure must be performed after in‐
ility
ot p
wit
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⇒ “1.9.2 Battery Monitoring Control Module J367 , Replacing and
hole
Starting”, page 13 .
spec
es, in part or in w
Tightening Specifications
t to the co
♦ Refer to
⇒ “1.3.1 Overview - Battery A Inside Engine Compartment”,
rrectness of i
page 2
l purpos
nf
ercia
orm
moving and Installing, High-Voltage Ve‐
m
atio
om
n in
hicle
or c
thi
te
sd
a
o
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rp
cu
must be performed each time before removing the Battery Moni‐
o
m
f
en
ng
toring Control Module - J367- to read the data stored in the Battery yi
t.
Co
Monitoring Control Module - J367- . Refer to . Cop py
⇒ “1.9.2 Battery Monitoring Control Module J367 , Replacing and
t rig
gh ht
yri by
Starting”, page 13 . cop Vo
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Prote
Special tools and workshop equipment required
AG.
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.3 Battery A in Luggage Compartment, Disconnecting,
High-Voltage Vehicle”, page 9 .
1. Battery 15
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Loosen the nut -2- a few turns and remove the battery ground
cable terminal clamp with the Battery Monitoring Control Mod‐
ule - J367- -1- from the battery negative terminal.
– Release and disconnect the connector.
– Remove the nut -3- and remove the ground cable with the
Battery Monitoring Control Module - J367- -1- from the Battery
- A- -4-.
Installing
Install in reverse order of removal. Note the following:
– Connect the Battery - A- . Refer to
⇒ “1.5.4 Battery A in Luggage Compartment, Connecting,
High-Voltage Vehicle”, page 10 .
The “Start after replacing” procedure must be performed after in‐
stalling the Battery Monitoring Control Module - J367- . Refer to
⇒ “1.9.2 Battery Monitoring Control Module J367 , Replacing and
Starting”, page 13 .
Tightening Specifications
♦ Refer to n AG. Volkswagen AG do
lkswage
⇒ “1.3.2 Overview - Battery A in Luggage Compartment, High- es n
Vo ot g
Voltage Vehicle”, page 3 ed
by ua
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ris tee
utho or
a ac
ss
ce
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un
pt
an
d
itte
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ab
ility
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wit
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h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
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c
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2 Generator
⇒ “2.1 Overview - Generator”, page 17
⇒ “2.2 Generator, Removing and Installing”, page 27
⇒ “2.3 Generator, Checking”, page 46
⇒ “2.4 Ribbed Belt, Checking”, page 46
⇒ “2.5 Ribbed Belt Pulley, Removing and Installing”, page 47
⇒ “2.6 Voltage Regulator, Removing and Installing”, page 50
AG. Volkswagen AG d
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urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
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c
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Cop py
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Prote AG.
2. Generator 17
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
1 - Screw
❑ 4 Nm
2 - Screw
❑ 2 Nm
3 - Battery Positive Wire
4 - Nut
❑ 20 Nm
❑ Nut for the B+ wire
AG. Volkswagen AG d
5 - Cap agen oes
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6- Generator - C- Cap orise nte
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7- Cap for Carbon Brushes
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pt
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erm
ab
ling. Refer to
ility
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is n
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ole,
stalling”, page 50 .
spec
urposes, in part or in wh
9 - Generator - C-
t to the co
❑ Removing and instal‐
ling. Refer to
⇒ “2.2.1 Generator C ,
rrectne
Removing and Instal‐
ling, 1.2L Gasoline En‐
s
gine, 77 kW”,
s o
cial p
page 27 .
f inform
❑ Checking. Refer to
mer
⇒ “2.3 Generator,
atio
m
Checking”, page 46 .
o
n
c
i
or
n thi
e
sd
iva
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r
❑ Nut: 80 Nm
p
cum
r
fo
en
ng
No Illustration
♦ Cable holder nut to the back of the generator: 3.2 Nm
1 - Bolts
❑ 23 Nm
2 - Ribbed Belt
❑ Checking. Refer to
⇒ “2.4 Ribbed Belt,
Checking”, page 46 .
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 13 ; Cylinder Block,
Belt Pulley Side; Ribbed
Belt, Removing and In‐
stalling .
3 - Ribbed Belt Pulley agen
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❑ Without free-running d by
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hub: 65 Nm orise nte
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❑ With free-running hub: aut ra
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80 Nm s
ce
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nl
pt
❑ Removing and instal‐
du
an
itte
ling. Refer to
y li
erm
ab
⇒ “2.5 Ribbed Belt Pul‐
ility
ot p
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, is n
stalling”, page 47 .
h re
hole
spec
4 - Generator - C-
es, in part or in w
t to the co
ling. Refer to
⇒ “2.2.2 Generator C ,
Removing and Instal‐
rrectness of i
ling, 1.4L Gasoline En‐
l purpos
nform
ercia
⇒ “2.3 Generator,
m
Checking”, page 46 .
at
om
ion
c
his
te
do
riv
cum
for
en
g
6 - Screw
n
t.
yi Co
op py
❑ 2 Nm
t. C rig
gh ht
pyri by
Vo
7 - Screw
o
by c lksw
cted agen
Prote
❑ 2 Nm
AG.
8 - Nut
❑ 3.2 Nm
❑ Cable Holder
9 - Screw
❑ 4.5 Nm
10 - Nut
❑ 20 Nm
❑ Nut for the B+ wire
11 - Washer
12 - Cap
2. Generator 19
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
1 - Bolt
❑ 23 Nm
2 - Ribbed Belt
❑ Checking. Refer to
⇒ “2.4 Ribbed Belt,
Checking”, page 46 .
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 13 ; Cylinder Block,
Belt Pulley Side; Ribbed
Belt, Removing and In‐
stalling .
3 - Ribbed Belt Pulley
❑ Without free-running
hub: 65 Nm
❑ With free-running hub:
80 Nm
❑ Removing and instal‐
ling. Refer to
⇒ “2.5 Ribbed Belt Pul‐
ley, Removing and In‐
stalling”, page 47 .
4 - Generator - C-
❑ Removing and instal‐
ling. Refer to
⇒ “2.2.3 Generator C ,
Removing and Instal‐ n AG. Volkswagen AG do
lkswage es n
ling, 1.6L Gasoline En‐ byV
o ot g
ua
gine, 77 kW”, ir se
d ran
tee
page 31 . autho
or
ac
❑ Checking. Refer to ss
ce
e
⇒ “2.3 Generator,
nl
pt
du
an
Checking”, page 46 .
itte
y li
erm
ab
5 - Voltage Regulator - C1-
ility
ot p
wit
❑ Removing and instal‐
, is n
h re
spec
6 - Screw
es, in part or in w
t to the co
❑ 2 Nm
7 - Screw
rrectness of i
❑ 2 Nm
l purpos
8 - Nut
❑ 3.2 Nm
nform
ercia
❑ Cable Holder
m
at
9 - Screw
om
ion
c
in t
❑ 4.5 Nm
or
his
ate
do
riv
10 - Nut
p
cum
or
❑ 20 Nm
f
en
ng
t.
yi Co
❑ Nut for the B+ wire t. Cop py
rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
11 - Washer
12 - Cap
ce
e
nl
Checking”, page 46 .
pt
du
an
itte
y li
❑ Removing and instal‐
erm
ab
ling. Refer to ⇒ Rep.
ility
ot p
wit
, is n
h re
Belt, Removing and In‐
hole
spec
stalling .
es, in part or in w
t to the co
3 - Ribbed Belt Pulley
❑ Without free-running
hub: 65 Nm
rrectness of i
❑ With free-running hub:
l purpos
80 Nm
❑ Removing and instal‐
nform
ercia
ling. Refer to
⇒ “2.5 Ribbed Belt Pul‐
m
at
ley, Removing and In‐
om
in t
or
his
te
4 - Generator - C-
a
do
priv
en
g
ling. Refer to
n
t.
yi Co
⇒ “2.2.4 Generator C , Cop py
t. rig
Removing and Instal‐ yri
gh by
ht
ling, 2.0L Gasoline En‐ cop Vo
by lksw
gine, 85 kW”,
cted agen
Prote AG.
page 33 .
❑ Checking. Refer to
⇒ “2.3 Generator,
Checking”, page 46 .
5 - Voltage Regulator - C1-
❑ Removing and instal‐
ling. Refer to ⇒ “2.6 Voltage Regulator, Removing and Installing”, page 50 .
6 - Screw
❑ 2 Nm
7 - Screw
❑ 2 Nm
8 - Nut
❑ 3.2 Nm
❑ Cable Holder
9 - Screw
❑ 4.5 Nm
2. Generator 21
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
Jetta 2011 ➤ ut
ho eo
ra
a
Electrical Equipment - Edition 01.2016
ss c
ce
le
un
pt
10 - Nut
an
d
itte
y li
erm
❑ 20 Nm
ab
ility
ot p
❑ Nut for the B+ wire
wit
is n
h re
11 - Washer
ole,
spec
urposes, in part or in wh
12 - Cap
t to the co
2.1.5 Overview - Generator, 2.0L Gasoline
rrectne
Engine 147 kW
ss o
Refer to the Parts Catalog for the correct bolts and nuts.
cial p
f inform
mer
atio
1 - Bolt
om
n
c
❑ 20 Nm
i
or
n thi
te
sd
a
2 - Screw
iv
o
pr
cum
❑ 2 Nm
r
fo
en
ng
t.
yi Co
3 - Washer . Cop py
rig
ht ht
rig
4 - Screw py by
co Vo
by lksw
❑ 4.5 Nm cted agen
Prote AG.
5 - Nut
❑ 3.2 Nm
❑ Cable Holder
6 - Nut
❑ 20 Nm
❑ Nut for the B+ wire
7 - Cap
8 - Screw
❑ 2 Nm
9 - Voltage Regulator - C1-
❑ Removing and instal‐
ling. Refer to
⇒ “2.6 Voltage Regula‐
tor, Removing and In‐
stalling”, page 50 .
10 - Generator - C-
❑ Removing and instal‐
ling. Refer to
⇒ “2.2.5 Generator C ,
Removing and Instal‐
ling, 2.0L Gasoline En‐
gine, 147 kW”,
page 35 .
❑ Checking. Refer to
⇒ “2.3 Generator, Checking”, page 46 .
❑ Ribbed Belt Pulley, Removing and installing. Refer to
⇒ “2.5 Ribbed Belt Pulley, Removing and Installing”, page 47 .
11 - Ribbed Belt
❑ Checking. Refer to ⇒ “2.4 Ribbed Belt, Checking”, page 46 .
❑ Removing and installing. Refer to ⇒ Rep. Gr. 13 ; Cylinder Block, Belt Pulley Side; Ribbed Belt, Re‐
moving and Installing .
No Illustration
♦ Ribbed belt pulley without freewheel: 65 Nm. AG. Volkswagen AG d
agen oes
ksw
♦ Ribbed belt pulley with freewheel: 80 Nm. by
Vol not
gu
ara
ed
is nte
2.1.6 Overview - Generator, 2.5L Gasoline or eo
h
aut ra
Engine 125 kW ss c
ce
e
nl
pt
du
an
Refer to the Parts Catalog for the correct bolts and nuts.
itte
y li
erm
ab
ility
ot p
1 - Bolt
wit
, is n
h re
❑ 25 Nm
hole
spec
2 - Ribbed Belt
es, in part or in w
t to the co
❑ Checking. Refer to
⇒ “2.4 Ribbed Belt,
Checking”, page 46 .
rrectness of i
❑ Removing and instal‐
l purpos
nform
ercia
at
om
ion
3 - Ribbed Belt Pulley
c
in t
or
his
e
❑ Without free-running
at
do
riv
hub: 65 Nm
p
cum
or
en
ng
t.
yi
80 Nm
Co
Cop py
t. rig
❑ Removing and instal‐ yri
gh by
ht
ling. Refer to
op Vo
by c lksw
⇒ “2.5 Ribbed Belt Pul‐
cted agen
Prote AG.
ley, Removing and In‐
stalling”, page 47 .
4 - Generator - C-
❑ Removing and instal‐
ling. Refer to
⇒ “2.2.6 Generator C ,
Removing and Instal‐
ling, 2.5L Gasoline En‐
gine, 125 kW”,
page 37 .
❑ Checking. Refer to
⇒ “2.3 Generator,
Checking”, page 46 .
5 - Voltage Regulator - C1-
❑ Removing and instal‐
ling. Refer to ⇒ “2.6 Voltage Regulator, Removing and Installing”, page 50 .
6 - Hex Bolt with Washer and Threaded Piece
❑ 4 Nm
7 - Cap
8 - Screw
❑ 2 Nm
9 - Cap for the Carbon Brushes
No Illustration
♦ B+ wire nut to rear side of generator: 20 Nm
2. Generator 23
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
2.1.7 Overviewwa-geGenerator,
n AG. Volkswagen1.8L
AG do Gasoline
es n
Engine
db
y V 125 kW
olks ot g
ua
r
e an
ris tee
Refer to the uParts
tho Catalog for the correct bolts and nuts. or
a ac
ss
ce
e
nl
pt
1 - Generator - C-
du
an
itte
y li
❑ Removing and instal‐
erm
ab
ling. Refer to
ility
ot p
⇒ “2.2.7 Generator C ,
wit
, is n
h re
hole
spec
gine, 125 kW”,
es, in part or in w
t to the co
page 40 .
❑ Checking. Refer to
⇒ “2.3 Generator,
rrectness of i
Checking”, page 46 .
l purpos
❑ Voltage Regulator -
C1- , Removing and in‐
stalling. Refer to
nf
ercia
orm
lator C1 , Removing and
m
atio
m
Installing, Bosch”,
o
n in
c
page 50 .
or
thi
e
sd
iva
cu
o
Refer to
f
en
ng
t.
⇒ “2.5.2 Ribbed Belt
yi Co
op
Pulley with Freewheel,
C py
t. rig
gh
Removing and Instal‐
ht
pyri by
Vo
o
ling, Bosch”, page 47 . by c lksw
cted agen
Prote AG.
2 - Connector
3 - Terminal 30/B+
❑ B+ wire connection
4 - Nut
❑ 20 Nm
5 - Cap
6 - Bolt
❑ 20 Nm
❑ Quantity: 4
1 - Bolt
❑ 20 Nm agen
AG. Volkswagen AG d
oes
olksw not
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2 - Ribbed Belt d by ara
rise nte
❑ Checking.
utho Refer to eo
ra
ss⇒a
“2.4 Ribbed Belt, c
Checking”, page 46 .
ce
e
nl
pt
du
an
❑ Removing and instal‐
itte
y li
ling. Refer to ⇒ Rep.
erm
ab
Gr. 13 ; Cylinder Block,
ility
ot p
wit
, is n
h re
hole
stalling .
spec
es, in part or in w
t to the co
❑ Without free-running
hub: 65 Nm
rrectness of i
❑ With free-running hub:
80 Nm
l purpos
nf
ercia
orm
ley, Removing and In‐
m
atio
m
stalling”, page 47 .
o
n in
or c
4 - Generator - C- thi
te
sd
iva
cu
ling. Refer to
o
m
f
en
ng
⇒ “2.2.8 Generator C ,
t.
yi Co
op
Removing and Instal‐
C py
t. rig
gh
ling, 1.6L Diesel Engine,
ht
pyri by
Vo
77 kW”, page 41 .
co lksw
by
cted agen
Prote
❑ Checking. Refer to
AG.
⇒ “2.3 Generator,
Checking”, page 46 .
5 - Voltage Regulator - C1-
❑ Removing and instal‐
ling. Refer to
⇒ “2.6 Voltage Regulator, Removing and Installing”, page 50 .
6 - Hex bolt with washer and threaded piece
❑ 4 Nm
7 - Cap
8 - Screw
❑ 2 Nm
9 - Cap for the Carbon Brushes
No illustration
♦ B+ wire nut to rear side of generator: 20 Nm
♦ Cable holder nut to the back of the generator: 3.2 Nm
2. Generator 25
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
1 - Bolt
❑ 20 Nm
2 - Ribbed Belt
❑ Checking. Refer to
⇒ “2.4 Ribbed Belt,
Checking”, page 46 .
❑ Removing and instal‐
ling. Refer to ⇒ Rep. wage
n AG. Volkswagen AG do
es n
s
Gr. 13 ; Cylinder Block, yV
olk ot g
ua
Belt Pulley Side; Ribbed ir se
d b ran
tee
Belt, Removing and In‐ utho
or
stalling . ss
a ac
ce
e
nl
3 - Ribbed Belt Pulley
pt
du
an
itte
❑ Without free-running
y li
erm
ab
hub: 65 Nm
ility
ot p
wit
, is n
80 Nm
h re
hole
spec
❑ Removing and instal‐
es, in part or in w
ling. Refer to
t to the co
⇒ “2.5 Ribbed Belt Pul‐
ley, Removing and In‐
stalling”, page 47 .
rrectness of i
4 - Generator - C-
l purpos
nform
ercia
⇒ “2.2.9 Generator C ,
Removing and Instal‐
m
at
ling, 2.0L Diesel Engine,
om
ion
81/103 kW”, page 44 .
c
in t
or
his
e
❑ Checking. Refer to
at
do
riv
⇒ “2.3 Generator,
p
cum
or
Checking”, page 46 .
f
en
ng
t.
yi Co
5 - Voltage Regulator - C1- t. Cop py
rig
gh
❑ Removing and instal‐
ht
pyri by
Vo
ling. Refer to
co lksw
by
cted agen
⇒ “2.6 Voltage Regulator, Removing and Installing”, page 50 . Prote AG.
No Illustration
♦ B+ wire nut to rear side of generator: 20 Nm
♦ Cable holder nut to the back of the generator: 3.2 Nm
ce
e
nl
pt
du
an
itte
y li
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
erm
ab
ility
ot p
wit
, is n
Removing
h re
hole
page 7 .
rrectness of i
Caution
l purpos
Mark the top of the ribbed belt and the running direction before
removal. Make sure the belt is installed correctly and pay at‐
nform
ercia
at
destroyed.
om
ion
c
in t
or
his
ate
do
riv
cum
or
en
ng
t.
yi Co
– Remove the A/C compressor. Refer to ⇒ Heating and Air Cop py
Conditioning; Rep. Gr. 87 ; A/C Compressor Sub-Assembly
ht. rig
rig ht
by
Bracket . copy Vo
by lksw
cted agen
Prote AG.
2. Generator 27
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
le
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Remove the bolts -arrows- from the Generator - C- .
– Remove the Generator - C- .
rrectness of i
Installing
l purpos
Caution
m
a
com
ti
thi
s
iva
en
g
curely fastened.
n
t.
yi Co
op py
♦ When installing the ribbed belt, make sure it is properly
t. C rig
gh ht
yri
seated in the belt pulley! p by
co Vo
by lksw
cted agen
Prote AG.
ce
le
kW
un
pt
an
d
itte
y li
erm
ab
Special tools and workshop equipment required
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
Caution
rrectne
connecting the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
ss o
cial p
f inform
Removing
mer
atio
m
n
c
i
or
n thi
page 7 .
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh
Caution
ht
pyri by
Vo
co lksw
by
cted agen
Prote
Mark the top of the ribbed belt and the running direction before
AG.
removal. Make sure the belt is installed correctly and pay at‐
tention to the running direction. If the belt is installed opposite
the running direction or is positioned incorrectly, the belt will be
destroyed.
2. Generator 29
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Remove the nut -1- and then remove the B+ wire from the agen
AG. Volkswagen AG d
oes
threaded connector on the Generator - C- . olksw not
byV gu
ara
d
– Remove the nut -3- and remove the wire holder -2- from oristhe
e nte
eo
h
Generator - C- . aut ra
c
ss
– Remove the bolts -arrows- from the Generator - C- .
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Remove the Generator - C- .
Installing
rrectne
Install in reverse order of removal. Note the following:
ss o
cial p
f in
Caution
form
mer
atio
♦ When installing a used ribbed belt, note direction of travel
om
n
marked when it was removed!
c
i
or
n thi
te
sd
iva
o
r
cum
r
fo
curely fastened.
en
ng
t.
yi Co
op
♦ When installing the ribbed belt, make sure it is properly C py
ht. rig
seated in the belt pulley! rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
ling, 1.6L Gasoline Engine, 77 kW
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
♦ Torque Wrench 1331 5-50Nm - VAG1331-
hole
spec
♦ Torque Wrench 1332 40-200Nm - VAG1332-
es, in part or in w
t to the co
Caution
rrectness of i
Always follow the instructions regarding disconnecting and
l purpos
nf
ercia
orm
Removing
m
atio
om
n in
c
thi
⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
te
sd
a
page 7 .
iv
o
r
rp
cu
o
m
f
en
ng
t.
yi
Cover; Engine Cover, Removing and Installing .
Co
Cop py
ht. rig
– Disconnect the connector from the DF lead -1- and remove the
rig ht
py by
o Vo
cap -2-. by c lksw
cted agen
Prote AG.
2. Generator 31
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Mark the top of the ribbed belt and the running direction before
removal. Make sure the belt is installed correctly and pay at‐
tention to the running direction. If the belt is installed opposite
the running direction or is positioned incorrectly, the belt will be
destroyed.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
spec
t to the co
Installing
Install in reverse order of removal. Note the following:
rrectness of i
l purpos
Caution
at
om
his
e
curely fastened.
at
do
priv
en
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
– Remove the threaded bushings -A- from the Generator - C- cted agen
Prote AG.
housing approximately 4 mm in -direction of arrow-.
ce
e
nl
pt
du
an
itte
y li
erm
ab
– Tighten the threaded connections to the tightening specifica‐
ility
ot p
tion. Refer to
wit
⇒ “2.1.3 Overview - Generator, 1.6L Gasoline Engine 77 kW”,
, is n
h re
page 20 .
hole
spec
– Connect the Battery - A- . Refer to
es, in part or in w
t to the co
⇒ “1.5.2 Battery A in Engine Compartment, Connecting”, page
8.
– Start the engine and check the belt routing.
rrectness of i
– Turn off the engine.
l purpos
nform
ercia
at
om
ion
Special tools and workshop equipment required
c
in t
or
his
te
do
priv
cum
or
en
ng
t.
yi Co
Cop py
. rig
Caution
ht ht
rig by
copy Vo
by lksw
cted
Always follow the instructions regarding disconnecting and
agen
Prote AG.
connecting the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
page 7 .
– Remove the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
Cover; Engine Cover, Removing and Installing .
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 24 ; Air
Filter; Overview - Air Filter Housing .
– Disconnect the connector (DF lead) -1- and remove the cap
-2-.
2. Generator 33
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Mark the top of the ribbed belt and the running direction before
removal. Make sure the belt is installed correctly and pay at‐
tention to the running direction.
agen If the belt is Ainstalled
AG. Volkswagen G d
oes opposite
the running directionyor olkswpositioned incorrectly, the
is nobelt
t gu will be
V
destroyed. ris
ed
b ara
nt ee
tho or
s au ac
s
– Remove the ribbed belt. Refer to ⇒ Rep. Gr. 13 ; Cylinder
ce
e
nl
pt
du
an
itte
y li
erm
ab
– Remove the tensioner together with the lifting eye. Refer to ⇒
ility
ot p
wit
Ribbed Belt Drive .
, is n
h re
hole
spec
– Remove the bolts -arrows- from the Generator - C- .
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
m
f
en
ng
t.
yi
– Remove the Generator - C- .
Co
Cop py
t. rig
gh
Installing
ht
pyri by
Vo
co lksw
by
Install in reverse order of removal. Note the following:
cted agen
Prote AG.
Caution
an
itte
ab
ility
ot p
wit
, is n
Removing
h re
hole
spec
page 7 .
rrectness of i
Caution
l purpos
Mark the top of the ribbed belt and the running direction before
removal. Make sure the belt is installed correctly and pay at‐
nf
ercia
atio
n in
or c
thi
te
sd
a
o
r
rp
cu
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2. Generator 35
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Remove the bolts -arrows- and move the coolant pipes and
hose -1- upward. This will make space for removing the Gen‐
erator - C- .
Note
ce
le
un
pt
Bracket .
an
d
itte
y li
rm
ab
pe
ility
The hoses on the A/C compressor can remain connected.
ot
wit
, is n
Tie the A/C compressor -3- to a suitable place under the vehicle
h re
hole
spec
sure the hoses -2- are not pulled off or kinked.
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tio
– Remove the bottom bolts -arrows- from the Generator - C-
n in
r
from underneath.
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
or
– Pry up the cap -1-. au ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Remove the nut -2- and then remove the B+ wire -1- that is
underneath from the threaded connector on the Generator -
C- .
nf
ercia
orm
– Remove the Generator - C- .
m
atio
om
n in
Installing
or c
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te
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ng
Caution
t.
yi Co
Cop py
t. rig
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♦ When installing a used ribbed belt, note direction of travel yri
p by
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marked when it was removed!
c by lksw
cted agen
Prote AG.
♦ Before installing the ribbed belt, make sure all assemblies
( Generator - C- , A/C compressor, vane pump) are se‐
curely fastened.
♦ When installing the ribbed belt, make sure it is properly
seated in the belt pulley!
2. Generator 37
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
page 7 .
– Remove the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
Cover; Engine Cover, Removing and Installing .
– Bring the lock carrier into the service position. Refer to ⇒ Body
Exterior; Rep. Gr. 50 ; Lock Carrier; Service Position .
Caution
Mark the top of the ribbed belt and the running direction before
removal. Make sure the belt is installed correctly and pay at‐
tention to the running direction. If the belt is installed opposite
the running direction or is positioned incorrectly, the belt will be
destroyed.
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Remove the upper idler roller, the lower idler roller and the
ribbed belt tensioning roller for the Generator - C- and the
nf
atio
om
n in
or c
thi
te
sd
iva
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f
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t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Caution
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
f in
8.
atio
m
n
c
i
or
n thi
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted
39
agen
Prote AG.
2. Generator
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
ce
le
pt
an
d
page 7 .
itte
y li
erm
ab
ility
ot p
Caution
wit
is n
h re
ole,
Mark the top of the ribbed belt and the running direction before
spec
urposes, in part or in wh
removal. Make sure the belt is installed correctly and pay at‐
t to the co
tention to the running direction. If the ribbed belt is installed
opposite the running direction or is positioned incorrectly, the
ribbed belt will be destroyed. rrectnes
f inform
atio
m
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
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– Remove the Generator
ir se
d - C- -4- upward out of the vehicle. ran
tee
tho
or
Installing au ac
ss
ce
le
pt
an
d
itte
y li
erm
ab
Caution
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
( Generator - C- , A/C compressor, vane pump) are se‐
curely fastened.
rrectne
♦ When installing the ribbed belt, make sure it is properly
seated in the belt pulley!
ss o
cial p
f in
Tightening Specifications
form
mer
atio
♦ Refer to
om
i
or
page 24
thi
te
sd
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pr
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t.
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ling, 1.6L Diesel Engine, 77 kW
Co
Cop py
t. rig
gh ht
yri
Special tools and workshop equipment required p by
co Vo
by lksw
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♦ Torque Wrench 1331 5-50Nm - VAG1331- Prote AG.
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
page 7 .
– Remove the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
Cover; Engine Cover, Removing and Installing .
– Bring the lock carrier into the service position. Refer to ⇒ Body
Exterior; Rep. Gr. 50 ; Lock Carrier; Service Position .
2. Generator 41
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Mark the top of the ribbed belt and the running direction before
removal. Make sure the belt is installed correctly and pay at‐
tention to the running direction. If the belt is installed opposite
the running direction or is positioned incorrectly, the belt will be
destroyed.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
– Release and disconnect the (DF lead) -1-.
, is n
h re
hole
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
– Remove the nut -1- and then remove the B+ wire from the
his
te
do
priv
cum
or
– Remove the nut -3- and remove the cable holder -2- from the
f
en
ng
t.
Generator - C- . Cop
yi Co
py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Remove the bolts -1- and nut -2- for the fuel filter -3- and then
move the fuel filter -3- to the side. The fuel hoses can remain
connected.
ce
e
nl
pt
marked when it was removed!
du
an
itte
y li
erm
ab
ility
( Generator - C- , A/C compressor, vane pump) are se‐
ot p
wit
curely fastened.
, is n
h re
hole
t to the co
rrectness of i
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
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cu
o
m
f
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ng
t.
yi Co
Cop py
t. rig
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pyri by
– Attach the cable holder -arrow- to the back of the Generator -
o Vo
by c lksw
cted
C- in the 3 o'clock position.
agen
Prote AG.
2. Generator 43
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
page 7 .
– Remove the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
Cover; Engine Cover, Removing and Installing .
A n AG d G. Volkswage
agen
– Bring the lock carrier into the service
Volksw position. Refer to ⇒ Body
oes
not
Exterior; Rep. Gr. 50 ; Lock ed byCarrier; Service Position . gu
ara
ris nte
ho eo
aut ra
Caution ss c
ce
le
un
pt
an
d
Mark the top of the ribbed belt and the running direction before
itte
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removal. Make sure the belt is installed correctly and pay at‐
erm
ab
h re
destroyed.
ole,
spec
urposes, in part or in wh
t to the co
Tie the A/C compressor -3- to a suitable place under the vehicle
atio
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
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nl
– Remove the nut -1- and then remove the B+ wire from the
pt
du
an
itte
threaded connector on the Generator - C- .
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Remove the nut -3- and remove the cable holder -2- from the
l purpos
Generator - C- .
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
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rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
– Remove the bolts -1- and nut -2- for the fuel filter -3- and then Prote AG.
move the fuel filter -3- to the side. The fuel hoses can remain
connected.
– Remove the bolts -arrows- from the Generator - C- .
Caution
2. Generator 45
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
e
nl
8.
pt
du
an
itte
y li
– Start the engine and check the belt routing.
erm
ab
ility
ot p
wit
, is n
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hole
spec
es, in part or in w
t to the co
Procedure
– Connect the Vehicle Diagnostic Tester .
rrectness of i
– Select the Guided Fault Finding mode.
l purpos
♦ Body
rm
m
atio
m
♦ Electrical Equipment
o
n in
or c
thi
sd
iva
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rp
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♦ Electrical Components
o
m
f
en
ng
t.
♦ C - generator
yi Co
Cop py
t. rig
2.4 Ribbed Belt, Checking
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Caution
Procedure
– Rotate the engine on the vibration damper/belt pulley using a
wrench socket.
– Check the ribbed belt for:
♦ Cracks in the underside (surface cracks, fragmenting, cross-
section breaks)
♦ Layer separation (outer layer, tension cords)
ce
e
nl
pt
du
an
⇒ “2.5.2 Ribbed Belt Pulley with Freewheel, Removing and In‐
itte
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stalling, Bosch”, page 47
erm
ab
ility
ot p
⇒ “2.5.3 Ribbed Belt Pulley with Freewheel, Removing and In‐
wit
, is n
h re
hole
spec
2.5.1 Ribbed Belt Pulley without Freewheel,
es, in part or in w
t to the co
Removing and Installing
Special tools and workshop equipment required
rrectness of i
♦ Generator Belt Socket - 3310-
l purpos
nform
ercia
Removing
m
at
om
io
⇒ “2 Generator”, page 17 .
n
c
in t
or
his
e
do
priv
c
– Remove the ribbed belt pulley nut from the generator shaft
um
for
en
ng
t.
yi Co
op py
Installing t. C rig
gh ht
pyri by
Install in reverse order of removal. Note the following:
o Vo
by c lksw
cted agen
Prote AG.
– Tighten the threaded connections to the tightening specifica‐
tion. Refer to ⇒ “2.1 Overview - Generator”, page 17 .
2. Generator 47
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Insert the Multi-Tooth Adapter - 3400- into the pulley with rib‐
bed belt pulley with freewheel for the Generator - C- using and
open-end wrench.
– Place an M10 multi-point socket -1- into the generator shaft.
– Turn the threaded connection to the right while counterholding
it with the wrench.
– Hold the ribbed belt pulley with freewheel in place by hand and
turn it at the Generator - C- input shaft until the ribbed belt
pulley with freewheel can be removed.
Installing
Install in reverse order of removal. Note the following:
– Next, install the ribbed belt pulley with freewheel by hand onto
the Generator - C- input shaft until it stops.
The Torque Wrench 1332 40-200Nm - VAG1332- must be rear‐
ranged for installing the ribbed belt pulley with freewheel as
follows:
– Release the socket insert -1- and remove it from the handle
-2-.
olkswagen AG
en AG. V
– Turn the handle -2- on the Torque Wrench 1332olks 40-200Nm -
wag does
not
VAG1332- 180 degrees and install the socket
ed
by V insert -1-. gu
ara
is nte
or
– Set the rotation direction of the torque
au
th wrench bit to left. eo
ra
ss c
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
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hole
spec
es, in part or in w
orm
m
atio
om
n in
or c
thi
te
sd
iva
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cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
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pt
an
d
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tighten.
rm
ab
pe
ility
ot
– Insert the Multi-Tooth Adapter - 3400- into the pulley with rib‐
wit
, is n
bed belt pulley with freewheel for the Generator - C- using and
h re
hole
open-end wrench.
spec
es, in part or in w
t to the co
ator shaft.
– Turn the threaded connection to the right while counterholding
rrectness of i
it with the wrench.
l purpos
– Hold the ribbed belt pulley with freewheel in place by hand and
turn it at the Generator - C- input shaft until the ribbed belt
pulley with freewheel can be removed.
nform
ercia
Installing
m
a
com
thi
– Next, install the ribbed belt pulley with freewheel by hand onto
s
iva
do
cum
fo
en
g
t.
yi Co
op
ranged for installing the ribbed belt pulley with freewheel as C py
t. rig
follows:
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Release the socket insert -1- and pull it out of the handle -2-.
– Turn the handle -2- on the Torque Wrench 1332 40-200Nm -
VAG1332- 180 degrees and install the socket insert.
– Set the rotation direction of the Torque Wrench 1332
40-200Nm - VAG1332- bit to the left.
2. Generator 49
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
stalling
⇒ “2.6.1 Voltage Regulator C1 , Removing and Installing, Bosch”,
rrectne
page 50
s
⇒ “2.6.2 Voltage Regulator C1 , Removing and Installing, Valeo”,
s o
page 51
cial p
f inform
2.6.1 Voltage Regulator - C1- , Removing and
mer
atio
m
Installing, Bosch
o
n
c
i
or
n thi
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sd
iva
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pr
en
ng
t.
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Removing
Co
Cop py
ht. rig
– Remove the Generator - C- . Refer to
rig ht
py by
o Vo
⇒ “2 Generator”, page 17 . by c lksw
cted agen
Prote AG.
– Remove the bolt and the nuts -arrows- and remove the cap
from the Generator - C- .
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
– Remove the Voltage Regulator - C1- from the Generator - C- .
s
Installing
s o
cial p
f i
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
2. Generator 51
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Open the tabs -arrows- and remove the cap from the Voltage
Regulator - C1- .
– Push the carbon brushes in the Voltage Regulator - C1- hous‐
ing and then insert the Voltage Regulator - C1- in the Gener‐
ator - C- .
– Tighten the threaded connections to the tightening specifica‐
tion. Refer to ⇒ “2.1 Overview - Generator”, page 17 .
– Push the cap into the guide rails -arrows- until it audibly en‐
gages.
AG. Volkswagen AG d
agen oes
olksw not
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nl
pt
du
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itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
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rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
3 Starter
⇒ “3.1 Overview - Starter”, page 53
⇒ “3.2 Starter, Removing and Installing”, page 56
⇒ “3.3 Starter, Checking”, page 90
ce
e
nl
pt
⇒ “3.1.3 Overview - Starter, 1.8L Gasoline Engine and Automatic
du
an
itte
Transmission”, page 55
y li
erm
ab
ility
3.1.1 Overview - Starter, Automatic Transmission/DSG Transmission
ot p
wit
, is n
h re
hole
spec
1 - Starter - B-
es, in part or in w
t to the co
❑ Checking. Refer to
⇒ “3.3 Starter, Check‐
ing”, page 90 .
rrectness of i
2 - B+ Wire Connection to
l purpos
Starter - B-
3 - Nut
nf
ercia
❑ 20 Nm
orm
m
atio
4 - Bolt
om
n in
c
❑ M12 = 75 Nm
or
thi
te
sd
❑ M10 = 40 Nm
iva
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cu
❑ Quantity: 2
o
m
f
en
ng
t.
yi
5 - Cap
Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
3. Starter 53
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
1 - Starter - B-
❑ Checking. Refer to
⇒ “3.3 Starter, Check‐
ing”, page 90 .
2 - B+ Wire Connection to
Starter - B-
3 - Nut
❑ 20 Nm
4 - Bolt
❑ Quantity: 2
❑ 75 Nm
5 - Cap
6 - Nut
❑ 20 Nm
7 - Cable Holder
AG. Volkswagen AG d
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un
pt
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d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1 - Starter - B-
❑ Removing and instal‐
ling. Refer to
⇒ “3.2.4 Starter, Re‐
moving and Installing,
1.8L Gasoline Engine
125 kW, Automatic
Transmission”,
page 62 .
❑ Checking. Refer to
⇒ “3.3 Starter, Check‐
ing”, page 90 .
2 - Bolt
❑ 80 Nm
❑ Quantity: 2
3 - Bracket
❑ For the wiring harness
4 - Connector
5 - Nut
❑ 20 Nm
❑ Quantity: 2
6 - Nut
❑ 20 Nm
7 - Cap n AG. Volkswagen AG do
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8 - Terminal 30/B+ d b ua
ran
ir se tee
ho
9 - Bracket aut or
ac
ss
❑ For the wiring harness
ce
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un
pt
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itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
3. Starter 55
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
pt
du
an
itte
ab
ility
ot p
Caution
wit
, is n
h re
hole
spec
Removing
l purpos
page 7 .
orm
m
n in
or c
thi
te
sd
iva
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cu
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m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Remove the positive cable -1- and then release and discon‐
nect the terminal 50 connector -2-.
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 50 ; Noise Insulation .
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
3. Starter 57
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Remove the nut form the ground cable -1- and then move the
cable -2- to the side.
– Remove the Starter - B- .
n AG. Volkswagen AG do
swage es n
Installing byV
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ua
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ir se
Install in reverse order of removal.
tho Note the following: tee
or
au ac
– Tighten the threaded connections to the tightening specifica‐
ss
ce
e
tion. Refer to
nl
pt
du
y li
Transmission”, page 53 .
erm
ab
ility
ot p
8.
hole
spec
es, in part or in w
t to the co
Transmission
l purpos
at
om
ion
c
in t
or
Caution
his
ate
do
priv
en
t.
yi Co
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 . t. Cop py
rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
page 7 .
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 24 ; Air
Filter; Overview - Air Filter Housing .
– Remove the cap from the solenoid switch in the direction of
-arrow-.
AG. Volkswagen AG d
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byV gu
ara
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aut ra
ss c
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le
un
pt
an
d
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rm
ab
pe
ility
ot
wit
, is n
h re
– Remove the positive cable -1-, and release and disconnect the
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
– Remove the nut -1- from the upper starter bolt. s
iva
do
r
rp
cum
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3. Starter 59
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
Jetta 2011 ➤ ut
ho eo
ra
a
Electrical Equipment - Edition
s 01.2016
s c
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3. Starter 61
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
AG. Volkswagen AG d
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3. Starter 63
AG. Volkswagen AG d
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Jetta 2011 ➤ Volksw not
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Electrical Equipment - Edition 01.2016 rise
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3. Starter 65
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
pt
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the ground wire -2-.
3. Starter 67
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
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page 7 .
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3. Starter 69
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
AG. Volkswagen AG d
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page 7 .
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Filter; Overview - Air Filter Housing .
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3. Starter 71
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
page 7 .
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 23 ; Diesel
Direct Injection System; Overview - Air Filter .
– Remove the cap from the solenoid switch in the
-direction of the arrow-.
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Caution
Removing
– Disconnect the Battery - A- . Refer to
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3. Starter 73
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Jetta 2011 ➤ wage
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Electrical Equipment
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3. Starter 75
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Remove the positive cable -1-, and release and disconnect the
terminal 50 connector -2-.
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3. Starter 77
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Remove the cap -1- from the solenoid switch in the direction
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3. Starter 79
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
AG. Volkswagen AG d
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AG.
Rep. Gr.27 - Battery, Starter, Generator, Cruise Control
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
page 7 .
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 24 ; Air
Filter; Overview - Air Filter Housing .
– Remove the cap from the solenoid switch in the direction of
-arrow-.
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3. Starter 81
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
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pt
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⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
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3. Starter 83
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
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3.2.16 Starter, Removing and Installing, 2.5L
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⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
page 7 .
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Cover; Engine Cover, Removing and Installing .
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 24 ; Air
Filter; Overview - Air Filter Housing .
– Remove the cap from the solenoid switch in the direction of
-arrow-.
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– Remove the starter bolt -arrow-.
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Gr. 50 ; Noise Insulation .
– Remove the nut -1- from the lower starter bolt.
3. Starter 85
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
le
⇒ “1.5.2 Battery A in Engine Compartment, Connecting”, page
un
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8.
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Special tools and workshop equipment required
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– Disconnect the Battery - A- . Refer to cop Vo
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⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
cted agen
Prote AG.
page 7 .
– Remove the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
Cover; Engine Cover, Removing and Installing .
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 23 ; Diesel
Direct Injection System; Overview - Air Filter .
– Remove the cap from the solenoid switch in the
-direction of the arrow-.
– Remove the positive cable -1-, and release and disconnect the
terminal 50 connector -2-.
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– Remove the nut -arrow- and disconnect the ground wire from
h re
the upper starter bolt.
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es, in part or in w
t to the co
rrectness of i
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ion
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3. Starter 87
AG. Volkswagen AG d
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Jetta 2011 ➤ thor eo
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Electrical Equipment - Edition 01.2016
ss a c
ce
le
un
pt
– Remove the lower starter bolt -arrow-.
an
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– Remove the Starter - B- downward.
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Installing
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Install in reverse order of removal. Note the following:
spec
es, in part or in w
– Tighten the threaded connections to the tightening specifica‐
t to the co
tion. Refer to
⇒ “3.1.2 Overview - Starter, Manual Transmission”, page 54 .
rrectness of i
– Connect the Battery - A- . Refer to
⇒ “1.5.2 Battery A in Engine Compartment, Connecting”, page
l purpos
8.
nform
ercia
a
com
tion in
Transmission
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Special tools and workshop equipment required
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♦ Torque Wrench 1332 40-200Nm - VAG1332- t. C rig
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Caution
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Prote AG.
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5.1 Battery A in Engine Compartment, Disconnecting”,
page 7 .
– Remove the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
Cover; Engine Cover, Removing and Installing .
– Remove the air filter housing. Refer to ⇒ Rep. Gr. 23 ; Diesel
Direct Injection System; Overview - Air Filter .
– Remove the cap from the solenoid switch in the direction of
-arrow-.
– Remove the positive cable -1-, and release and disconnect the
terminal 50 connector -2-.
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– Remove the ground cable from the starter bolt -arrow-.
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
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– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Co
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Gr. 50 ; Noise Insulation . t. C rig
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pyri by
– Remove the nut -1- from the lower starter bolt.
co Vo
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Prote AG.
3. Starter 89
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
e
nl
pt
du
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Procedure
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ility
– Connect the Vehicle Diagnostic Tester .
ot p
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hole
spec
– Use the GO TO button to select the “function/component se‐
es, in part or in w
t to the co
lection” and the following menu options one after the other:
♦ Body
rrectness of i
♦ Electrical Equipment
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or
♦ Starter -B-
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5 Start/Stop System
⇒ “5.1 Safety Precautions when Working on Start/Stop System”,
page 92
⇒ “5.2 General Description for Start/Stop System”, page 92
⇒ “5.3 Voltage Stabilizer, Removing and Installing”, page 94
WARNING
G. Volkswagen AG d
Risk of personal injury due to the engine starting automatically
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♦ The engine can start automatically on vehicles
ut
ho
r
with Stop/ eo
Start (recognizable by a symbol in the instrument cluster).
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an
vehicle with the Stop/Start system.
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5.2 General Description for Start/Stop Sys‐
, is n
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tem
spec
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General Information
The Start/Stop System reduces fuel consumption by turning off
the engine when the vehicle is at a standstill and turning the en‐
rrectness of i
gine back on when the driver starts to drive. The Stop/Start
l purpos
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Battery Recharging or Battery Jump Start Terminal, Vehicles with t. C rig
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Connect the positive terminal first and then the body ground using Prote AG.
a charge cable. This ensures that the Battery Monitoring Control
Module - J367- is not bridged. Charging the battery directly on the
negative terminal bridges the Battery Monitoring Control Module
- J367- and prevents the Battery Monitoring Control Module -
J367- from recording the battery data during the charging proc‐
ess. The values stored in the Data Bus On Board Diagnostic
Interface - J533- regarding the battery condition no longer match
the values for the charged Battery - A- .
Replacing the Battery - A- On a Vehicle with the Start/Stop Sys‐
tem.
Vehicles with a start/stop system only have an AGM battery as
the starter battery instead of the typical lead battery due to its
higher cycle life.
Refer to the Parts Catalog when performing repairs for the correct
part identification. The components of the Stop/Start System do
ce
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The following Components Make up the Start/Stop System:
erm
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ility
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♦ Generator - C- . Refer to ⇒ “2 Generator”, page 17 .
hole
spec
♦ Voltage Regulator - C1- . Refer to
es, in part or in w
t to the co
⇒ “2.6 Voltage Regulator, Removing and Installing”,
page 50 .
♦ Starter - B- . Refer to ⇒ “3 Starter”, page 53 .
rrectness of i
♦ Brake Lamp Switch - F- . Refer to ⇒ Brake System; Rep. Gr.
l purpos
nform
ercia
at
om
i
moving and Installing .
on
c
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or
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ate
do
priv
c
♦ Engine Coolant Temperature Sensor - G62- . Refer to ⇒ Rep.
um
for
Gr. 19 . en
ng
t.
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♦ Accelerator Pedal Position Sensor - G79- . Refer to ⇒ Rep.
C py
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Gr. 20 ; Accelerator Mechanism; Overview - Accelerator Ped‐
ht
pyri by
Vo
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al Mechanism .
c by lksw
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Prote AG.
♦ Transmission Neutral Position Sensor - G701- . Refer to ⇒
Rep. Gr. 34 ; Mechatronic .
♦ ABS Control Module - J104- . Refer to ⇒ Brake System; Rep.
Gr. 45 ; Control Module and Hydraulic Unit .
♦ Climatronic Control Module - J255- . Refer to ⇒ Heating, Ven‐
tilation and Air Conditioning; Rep. Gr. 87 .
♦ Instrument Cluster Control Module - J285- . Refer to
⇒ “1 Instrument Cluster”, page 98 .
♦ Battery Monitoring Control Module - J367- . Refer to
⇒ “1.9.1 Battery Monitoring Control Module J367 ”, page 13 .
♦ Power Steering Control Module - J500- . Refer to ⇒ Suspen‐
sion, Wheels, Steering; Rep. Gr. 48 ; Electromechanical
Steering Gear .
♦ Vehicle Electrical System Control Module - J519- . Refer to
⇒ “2.2 Vehicle Electrical System Control Module J519 , Re‐
moving and Installing”, page 319 .
♦ Voltage Stabilizer - J532- . Refer to
⇒ “5.3 Voltage Stabilizer, Removing and Installing”,
page 94 .
♦ Data Bus on Board Diagnostic Interface - J533- . Refer to
⇒ “2.3 Data Bus on Board Diagnostic Interface J533 , Re‐
moving and Installing”, page 326 .
♦ Engine Control Module - J623- . Refer to ⇒ Rep. Gr. 24 ;
Engine Control Module or ⇒ Rep. Gr. 23 ; Engine Control
Module .
Voltage Stabilizer - J532-
The Voltage Stabilizer - J532- is installed inside the instrument
panel behind the glove compartment. It stabilizes the voltage fluc‐
tuations in the vehicle electrical system to 12 volts, which are
caused by the stop/start system.
5. Start/Stop System 93
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
n AG. Volkswagen AG do
This is the Effect If the Voltage Stabilizer - J532- is Faulty
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If the Voltage Stabilizer - J532- is faulty and the rvoltage
ised supply is ran
tee
insufficient, devices like the Radio/RNS or telephone
utho will be reset. or
If the above-mentioned electrical equipment ss is reset each time
a ac
the engine starts in Start/Stop mode, then this indicates a defec‐
ce
e
nl
pt
tive Voltage Stabilizer - J532- . Currently, no malfunction entry is
du
an
itte
directly logged for the Voltage Stabilizer - J532- in the DTC mem‐
y li
erm
ab
ory for either the Data Bus On Board Diagnostic Interface - J533-
ility
ot p
or the Vehicle Electrical System Control Module - J519- . If the
wit
radio, the radio/RNS and the telephone all malfunction at the , is n
h re
same time, first check the fuse for the Voltage Stabilizer - J532- .
hole
spec
Refer to ⇒ Wiring diagrams, Troubleshooting & Component loca‐
es, in part or in w
tions.
t to the co
Start/Stop Mode Button - E693-
rrectness of i
The Start/Stop Mode Button - E693- is located with the switches
inside the center console in front of the gearshift lever. The switch
l purpos
nform
ercia
to
⇒ “2.14 Start/Stop Mode Button E693 , Removing and Installing”,
m
at
om
page 281 .
ion
c
in t
or
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ate
do
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ling
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⇒ “5.3.1 Voltage Stabilizer J532 , Removing and Installing ”, page
yi Co
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94
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5.3.1 Voltage Stabilizer - J532- , Removing
co Vo
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Prote
and Installing
AG.
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the glove compartment. Refer to ⇒ Body Interior;
Rep. Gr. 68 ; Storage Compartments and Covers; Glove
Compartment, Removing and Installing .
– Remove the nuts -arrows-, the Voltage Stabilizer - J532- -3-
and the bracket -1-, paying attention to the wires that are still
connected.
– Release and disconnect the connector -2-.
– Remove the Voltage Stabilizer - J532- -3- from the bracket
-1-.
Installing
Install in reverse order of removal. Note the following:
– Tighten the threaded connections to the tightening specifica‐
tion. Refer to ⇒ page 94 .
Component Tightening Specification
Voltage Stabilizer - J532- nuts 1.5 Nm
pt
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d
itte
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5. Start/Stop System 95
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
6 Special Tools
AG. Volkswagen AG d
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♦ Generator Belt Socket - VAS3310-
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6. Special Tools 97
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
90 – Instruments
1 Instrument Cluster
⇒ “1.1 Overview - Instrument Cluster”, page 98
⇒ “1.2 Instrument Cluster, Removing and Installing”, page 103
⇒ “1.3 Instrument Cluster Multi-Pin Connector Contact Assign‐
ment”, page 104
⇒ “1.4 Outside Air Temperature Sensor G17 , Removing and
Installing”, page 104
pt
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an
♦ Multifunction indicator
itte
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Version”, page 99
h re
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spec
atio
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c
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placed. Refer to
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The Data Bus On Board Diagnostic Interface - J533- is not a
Co
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component of the instrument cluster. Refer to
t. rig
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Malfunction Recognition and Malfunction Indicator
itte
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The instrument cluster is equipped with OBD.
ility
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For troubleshooting. Refer to Vehicle Diagnostic Tester in the
h re
“Guided Fault Finding” function.
hole
spec
es, in part or in w
1.1.2 Overview - Instrument Cluster
t to the co
1 - Instrument Cluster
rrectness of i
❑ Screw: 1.5 Nm
l purpos
❑ Removing and instal‐
ling. Refer to
nf
ercia
⇒ “1.2.2 Instrument
or
Cluster, Removing and
m
m
atio
Installing”, page 103 .
om
n in
c
❑ Replacing. Refer to
or
thi
e
⇒ “1.2.1 Instrument
t
sd
iva
Cluster, Replacing”,
o
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page 103 .
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❑ With Instrument Cluster
Co
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Control Module - J285-
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2 - Brake Fluid Level Warning
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Switch - F34- Prote AG.
1. Instrument Cluster 99
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
an
itte
Lamp - K31-
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erm
ab
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atio
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25 - Not Assigned
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14 - Not Assigned
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15 - Not Assigned
ility
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spec
17 - Not Assigned
es, in part or in w
t to the co
atio
n in
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thi
te
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ce
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K2-
un
pt
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3 - Diesel Particulate Filter In‐
rm
ab
dicator Lamp - K231-
pe
ility
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- K3-
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es, in part or in w
t to the co
Lamp - K170-
6 - Rear Fog Lamp Indicator
rrectness of i
Lamp - K13-
l purpos
nform
ercia
a
com
tio
9 - Seat Belt Indicator Lamp -
n in
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K19-
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- K155- t. Cop py
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12 - Brake System Indicator yri
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Lamp - K118-
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13 - Cruise Control Indicator
Lamp - K31-
14 - Not Assigned
15 - Not Assigned
16 - Low Engine Coolant Level
Indicator Lamp - K36-
17 - Not Assigned
18 - Malfunction Indicator Lamp - K83-
19 - Electromechanical Power Steering Indicator Lamp - K161-
20 - Windshield Washer Fluid Level Indicator Lamp - K37-
21 - Rear Lid -Open- Indicator Lamp - K127-
22 - Not Assigned
23 - Door Ajar Indicator Lamp - K166-
24 - Low Fuel Level Indicator Lamp - K16-
25 - Shift Lock Indicator Lamp - K169-
❑ Only on vehicles with an automatic transmission
26 - Tire Pressure Monitoring Display Indicator Lamp - K220-
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instrument cluster.
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ility
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, is n
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spec
Procedure
es, in part or in w
t to the co
– Connect the Vehicle Diagnostic Tester .
– Select the Guided Fault Finding mode.
– Use the GO TO button to select the “function/component se‐ rrectness of i
lection” and the following menu options one after the other:
l purpos
♦ Body
nf
ercia
♦ Electrical Equipment
rm
m
atio
m
♦ 01 - OBD-capable systems
o
n in
or c
♦ 17 - Instrument Cluster
thi
te
sd
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erm
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ility
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spec
es, in part or in w
t to the co
Installing
rrectness of i
Install in reverse order of removal. Note the following:
– Tighten the threaded connections to the tightening specifica‐
l purpos
tions.
nform
ercia
Tightening Specifications
m
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in t
or
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ate
do
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for
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t.
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Contact Assignment
C py
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High Version
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Prote AG.
1- Buzzer
2- 32-Pin Connector
Low Version
1- 32-Pin Connector
2- Buzzer
Do not disassemble instrument cluster. In the event of malfunc‐
tions, replace complete instrument cluster.
Connector Assignment, Instrument Cluster. Refer to ⇒ Wiring di‐
agrams, Troubleshooting & Component locations.
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 50 ; Noise Insulation .
– Release and disconnect the connector -1-.
– Remove the Outside Air Temperature Sensor - G17- -2- from
the holder on the bumper trim panel.
Installing
Install in reverse order of removal.
AG. Volkswagen AG d
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ility
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es, in part or in w
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rrectness of i
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2 Horn
⇒ “2.1 Overview - Horn”, page 106
⇒ “2.2 Horn, Removing and Installing”, page 106
ce
e
nl
pt
for the bracket bolt to
du
an
itte
longitudinal member: 20
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erm
ab
Nm
ility
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2 - Low Tone Horn - H7-
, is n
h re
❑ Removing and Instal‐
hole
spec
ling. Refer to
es, in part or in w
t to the co
and Installing”,
page 106 .
rrectness of i
Note
l purpos
at
om
ion
c
in t
or
3 - Nut
his
ate
do
❑ 10 Nm
priv
cum
or
❑ Tightening specification
f
en
ng
t.
for the bracket bolt to
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longitudinal member: 20
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4 - High Tone Horn - H2-
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Prote AG.
Note
Note
In “Guided Fault Finding”, the High Tone Horn - H2- / Low Tone
Horn - H7- can be found under the name Signal Horn and Dual
Tone Horn - H1- .
– Remove the nut -2- and remove the Low Tone Horn - H7-
-1-.
Installing
Install in reverse order of removal. Note the following:
When installing, position the horns so that they are not touching
agen
AG. Volkswagen AG d
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any surrounding components. Volksw not
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– Tighten the threaded connections to the tightening
ris
e
specifica‐ tee
tion. utho or
a ac
ss
Check the horns. Refer to Vehicle Diagnostic Tester .
ce
e
nl
pt
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an
itte
Tightening Specifications
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erm
ab
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
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thi
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107
AG.
2. Horn
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
92 – Wiper/Washer Systems
1 Windshield Wiper System
⇒ “1.1 Overview - Windshield Wiper System”, page 108
⇒ “1.2 Windshield Wiper, Bringing into Service Position”,
page 109
⇒ “1.3 Wiper Blade, Removing and Installing”, page 110
⇒ “1.4 Windshield Wiper Arms, Removing and Installing”,
page 110
⇒ “1.5 Windshield Wiper Arms, Adjusting”, page 111
⇒ “1.6 Windshield Wiper Motor V , Removing and Installing”,
page 112
pt
ling. Refer to
du
an
itte
ab
h re
3 - Nut
hole
spec
❑ 20 Nm
es, in part or in w
t to the co
❑ Quantity: 2
4 - Bolt
rrectness of i
❑ 5 Nm
❑ Quantity: 3
l purpos
ule - J400-
m
at
ion
ling. Refer to
c
in t
or
⇒ “1.6.2 Windshield
his
ate
en
g
113 .
n
t.
yi Co
op
❑ Wiper Motor Control
C py
t. rig
gh
Module - J400- , coding/
ht
pyri by
Vo
APP function, deactivating. Refer to
co lksw
by
cted agen
⇒ “1.2.2 Wiper Motor Control Module J400 , Deactivating APP Function”, page 109 . Prote AG.
No Illustration
♦ Windshield Wiper Motor - V- bolts to the wiper frame with link‐
age: 8 Nm
♦ Windshield wiper motor crank to windshield wiper motor shaft:
18 Nm
pt
du
an
Deactivating APP Function
itte
y li
erm
ab
ility
The windshield wiper system is equipped with the APP function
ot p
wit
(alternating park position).
, is n
h re
hole
The APP function causes the wiper, after every second time it is spec
switched off, to move up one level after reaching the lowest po‐
es, in part or in w
t to the co
sition.
To install the motor crank on the Windshield Wiper Motor - V- , it
is necessary to shut off the Windshield Wiper Motor - V- in the
rrectness of i
atio
m
n in
c
thi
sd
iva
er Motors - V- .
o
r
rp
cu
o
m
f
Procedure
en
ng
t.
yi Co
op
– Connect the Vehicle Diagnostic Tester .
C py
t. rig
gh ht
yri by
– Select the Guided Fault Finding mode. cop Vo
by lksw
cted agen
Prote AG.
– Use the GO TO button to select the “function/component se‐
lection” and the following menu options one after the other:
♦ Body
♦ Electrical Equipment
♦ 01 - OBD-capable systems
♦ 09 - vehicle electrical system control module
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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ss c
1.4 Windshield Wiper Arms, Removing and
ce
le
un
pt
Installing
an
d
itte
y li
rm
ab
ility
ot
wit
, is n
spec
t to the co
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
rrectness of i
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
erm
ab
– Turn the pressure bolt -1- for the Puller - Wiper Arm Kit - Puller
ility
ot p
wit
tact with the wiper arm shaft. Turn the pressure bolt -1- for the
is n
h re
Puller - Wiper Arm Kit - Puller 1 - T10369/1- clockwise with a
ole,
spec
hex socket wrench until the windshield wiper arm -4- comes
urposes, in part or in wh
t to the co
– Remove the Puller - Wiper Arm Kit - Puller 1 - T10369/1- and
the wiper arm.
rrectne
Installing
s
Tighten the nuts on the wiper arms only after the wiper arms have
s o
been adjusted.
cial p
f inform
– Deactivate the APP function. Refer to
mer
atio
m
n
c
i
or
n thi
e
sd
va
o
pr
cum
r
en
ng
t.
yi Co
op py
– Mount both windshield wiper arms in the approximate park t. C rig
gh ht
positions on the wiper arm shafts and tighten the nuts pyri by
Vo
co
-arrows- hand-tight.
by lksw
cted agen
Prote AG.
– Adjust the windshield wiper arms. Refer to
⇒ “1.5 Windshield Wiper Arms, Adjusting”, page 111 .
– Install the cover and trim panel.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
and Installing
t to the co
⇒ “1.6.1 Wiper Frame with Linkage and Windshield Wiper Motor
V , Removing”, page 112
rrectness of i
⇒ “1.6.2 Windshield Wiper Motor V , Removing and Installing”,
l purpos
page 113
at
om
ion
Procedure
c
in t
or
his
te
– Turn off the ignition and all electrical equipment and remove
a
do
riv
cum
for
en
ng
ce
le
un
pt
an
d
– Remove the bolts -arrows- and remove the wiper frame -2-
itte
y li
erm
upward from the vehicle.
ab
ility
ot p
Installing
wit
is n
h re
ole,
Install in reverse order of removal. Note the following:
spec
urposes, in part or in wh
t to the co
tion.
Tightening Specifications
rrectne
♦ Refer to
⇒ “1.1 Overview - Windshield Wiper System”, page 108
ss o
cial p
f inform
1.6.2 Windshield Wiper Motor - V- , Removing
mer
atio
m
and Installing
o
n
c
i
or
n thi
e
General Information
t
sd
iva
o
pr
c
The Wiper Motor Control Module - J400- is integrated with the
um
r
fo
en
ng
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
– Attach the motor crank -4- to the Windshield Wiper Motor - V- ot
wit
, is n
shaft -2- so that the three points shown in the illustration -1-,
h re
-2- and -3- line up.
hole
spec
es, in part or in w
t to the co
shaft with the nut -2-.
rrectness of i
l purpos
nform
mercia
a
com
tion in
– Push the ball head -arrow- from the linkage -1- onto the motor
r
te o
crank.
thi
s
iva
do
r
Tightening Specifications
rp
cum
fo
en
ng
♦ Refer to
t.
yi Co
op
⇒ “1.1 Overview - Windshield Wiper System”, page 108 C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
pt
an
d
itte
y li
rm
ab
– Pry the Rain/Light Recognition Sensor - G397- -1- out of the
pe
ility
ot
screwdriver.
h re
hole
spec
G397- and not just the upper shell of the Rain/Light Recognition
t to the co
Caution
nform
ercia
a
com
ti
thi
the windshield.
s
iva
do
r
rp
en
t.
yi Co
installing. Replace the Rain/Light Recognition Sensor -
t. Cop py
G397- if the connecting pad is damaged.
rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Surface (connecting pads) of the Rain/Light Recognition Sensor
- G397- must not be contaminated when installing.
If the surface (connecting pads) of the Rain/Light Recognition
Sensor - G397- is contaminated, it can be potentially cleaned by
“applying” and then “pulling off” one or more adhesive strips.
– Clean the windshield around the base plate thoroughly with
isopropyl alcohol. Refer to ⇒ Body Interior; Rep. Gr. 68 ; In‐
terior Rearview Mirror; Interior Rearview Mirror Baseplate,
Servicing .
– Remove the cap from the new Rain/Light Recognition Sensor
- G397- .
– Connect the connector -A- and install the wire cover to secure
the Rain/Light Recognition Sensor - G397- -1-.
– Install the interior rearview mirror. Refer to ⇒ Body Interior;
Rep. Gr. 68 ; Interior Rearview Mirror; Interior Rearview Mir‐
ror, Removing and Installing .
– Code the Rain/Light Recognition Sensor - G397- using the
Vehicle Diagnostic Tester. Refer to
⇒ “2.2.10 Rain/Light Recognition Sensor G397 , Coding”,
page 325 . AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
1.7.1 Rain/Light Recognition Sensor - G397- ,
ce
e
nl
pt
du
an
itte
y li
erm
ab
Only TRW can replace the housing and optical unit if the optical
ility
ot p
wit
, is n
h re
hole
The housing and optical unit are always delivered with mounting
spec
clips. Remove these clips if they are not needed.
es, in part or in w
t to the co
Procedure
– Remove the Rain/Light Recognition Sensor - G397- . Refer to rrectness of i
⇒ “1.7 Rain/Light Recognition Sensor G397 , Removing and
Installing”, page 114 .
l purpos
Caution
nf
ercia
orm
m
n in
c
Be careful not to insert the screwdriver all the way through the
or
thi
e
sd
iva
o
r
rp
cu
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
– Remove the rain sensor electronics at the connector -4- from
pt
du
an
itte
the old lower section and install the new electronics the exact
y li
erm
ab
same way.
ility
ot p
wit
, is n
h re
Caution
hole
spec
es, in part or in w
t to the co
Remove the protective cover just before installing the Rain/
Light Recognition Sensor - G397- .
rrectness of i
l purpos
– Assemble the new housing upper section with optical unit and
protective cover with the housing lower section.
nf
ercia
orm
– Pry the clip and bracket -1- out of the rain sensor housing -2-
m
atio
m
with a screwdriver.
o
n in
or c
thi
te
sd
a
o
r
rp
cu
o
m
f
en
ng
t.
– Code the Rain/Light Recognition Sensor - G397- using the
yi Co
op
Vehicle Diagnostic Tester. Refer to
C py
ht. rig
⇒ “2.2.10 Rain/Light Recognition Sensor G397 , Coding”,
rig ht
py by
o Vo
page 325 . by c lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
⇒ “2.1 Overview - Windshield Washer System”, page 118
y li
rm
ab
pe
ility
⇒ “2.2 Washer Fluid Reservoir, Removing and Installing”,
ot
wit
page 119
, is n
h re
hole
⇒ “2.3 Windshield Washer Fluid Level Sensor G33 , Removing
spec
and Installing”, page 121 es, in part or in w
t to the co
⇒ “2.4 Windshield Washer Pump V5 , Removing and Installing”,
page 121
rrectness of i
⇒ “2.5 Spray Nozzles, Removing and Installing”, page 122
l purpos
nform
mercia
a
com
tio
1 - Right Windshield Washer
n in
r
Spray Nozzle
te o
thi
s
iva
do
r
rp
c
ling. Refer to
um
fo
en
ng
t.
yi Co
Removing and Instal‐ Cop py
ling”, page 122 . ht. rig
rig ht
py by
❑ Adjusting. Refer to
co Vo
by lksw
cted
⇒ “2.6 Spray Nozzles,
agen
Prote AG.
Adjusting”, page 122 .
2 - Left Windshield Washer
Spray Nozzle
❑ Removing and instal‐
ling. Refer to
⇒ “2.5 Spray Nozzles,
Removing and Instal‐
ling”, page 122 .
❑ Adjusting. Refer to
⇒ “2.6 Spray Nozzles,
Adjusting”, page 122 .
3 - Hose
❑ Hose repair. Refer to
⇒ “4 Washer Fluid Ho‐
ses”, page 128 .
4 - Washer Fluid Reservoir Fill‐
er Neck
❑ Removing and instal‐
ling. Refer to
⇒ “2.2.1 Filler Neck, Re‐
moving and Installing”,
page 119 .
5 - Windshield Washer Fluid
Level Sensor - G33-
❑ Removing and instal‐
ling. Refer to
⇒ “2.3 Windshield
Washer Fluid Level Sensor G33 , Removing and Installing”, page 121 .
6 - Windshield Washer Pump - V5-
❑ Removing and installing. Refer to
⇒ “2.4 Windshield Washer Pump V5 , Removing and Installing”, page 121 .
ce
e
nl
No Illustration
pt
du
an
itte
y li
♦ Windshield washer fluid reservoir to body: 8 Nm
erm
ab
ility
2.2 Washer Fluid Reservoir, Removing and ot p
wit
, is n
h re
Installing
hole
spec
es, in part or in w
The windshield washer fluid reservoir has three parts. The indi‐
t to the co
vidual components are connected. In order to guarantee the
correct position of the parts with respect to each other, make sure
that the guides present on the individual components interlock in
rrectness of i
each other during assembly.
l purpos
nform
ercia
at
om
ion
c
in t
or
his
e
page 120 .
at
do
priv
c
3- Washer Fluid Reservoir, Removing and installing. Refer to
um
for
en
ng
t.
yi Co
page 120 . . Cop py
rig
ht ht
rig by
copy Vo
by lksw
cted agen
Prote AG.
The casting mark on the bottom side of the filler neck must be
inserted into the hole -arrow-.
The connecting pipe -1- and filler neck -2- must be joined so that
the guides -arrows- interlock in each other.
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
Removing
l purpos
– Turn off the ignition and all electrical equipment and remove
the ignition key.
nform
ercia
tion in
r
– Turn the clip to unlock the hose connection and then remove
te o
thi
do
r
rp
cum
en
ng
t.
yi Co
– Release and disconnect the connector from the Windshield Cop py
t. rig
Washer Pump - V5- -3-. opyri
gh by
Vo
ht
c
– Release and disconnect the Windshield Washer Fluid Level
by lksw
cted agen
Prote
Sensor - G33- connector -4-.
AG.
– Remove the screws -2,5, and 6- then remove the washer fluid
reservoir -1- from the vehicle.
Installing
Install in reverse order of removal. Note the following:
– Tighten the threaded connections to the tightening specifica‐
tion.
Tightening Specifications
♦ Refer to
⇒ “2.1 Overview - Windshield Washer System”, page 118
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
ion
c
in t
r
Removing
o
his
ate
do
riv
– Turn off the ignition and all electrical equipment and remove
p
cum
or
en
ng
t.
yi Co
– Remove the right air grille from the front bumper. Refer to ⇒ Cop py
t. rig
Body Exterior; Rep. Gr. 63 ; Front Bumper Cover; Front yri
gh by
ht
Bumper Cover Attachments . cop Vo
by lksw
cted agen
Prote AG.
– Turn the clip to unlock the hose connection and then remove
it from the Windshield Washer Pump - V5- -3-.
– Catch any draining washer fluid in a suitable container.
– Pull the Windshield Washer Pump - V5- -2- upward and out of
the washer fluid reservoir -1- and release and disconnect the
connector. gen AG
. Volkswagen AG
d wa oes
olks not
Installing byV gu
ara
ed nte
ris
Install in reverse order of removal.
tho Note the following: eo
au ra
c
ss
– Bleed the headlamp washer system after finishing assembly
ce
le
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Removing
rrectness of i
– Push the spray nozzle upward -arrow A- and remove it from
the door -arrow B-.
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
– Pull the hose -1- off the spray nozzle and disconnect the con‐ cop Vo
by lksw
cted
nector -2-.
agen
Prote AG.
Installing
– Connect the connector -2- and attach the hose -1-.
– Slide spray nozzle into installation opening until it engages
audibly.
– Adjust the spray nozzles. Refer to
⇒ “2.6 Spray Nozzles, Adjusting”, page 122 .
the spray direction. Do not clean the spray nozzles using any ob‐
jects.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
le
un
page 119 .
pt
an
d
itte
y li
2 - Washer Fluid Reservoir
erm
ab
ility
ot p
wit
ling. Refer to
is n
h re
⇒ “2.2 Washer Fluid
ole,
spec
Reservoir, Removing
urposes, in part or in wh
and Installing”,
t to the co
page 119 .
3 - Headlamp Washer Pump -
rrectne
V11-
❑ Removing and instal‐
s
ling. Refer to
s o
⇒ “3.2 Headlamp
cial p
f in
Washer Pump V11 , Re‐
form
mer
atio
page 125 .
om
n
c
i
or
n
4 - Right Spray Nozzle Holder
thi
te
o
pr
en
ng
No Illustration
♦ Lift cylinder for spray nozzles to the front bumper cover: 4.5
Nm
ce
le
un
pt
Install in reverse order of removal. Note the following:
an
d
itte
y li
– Bleed the headlamp washer system after finishing assembly
erm
ab
ility
work. Refer to ⇒ page 125 .
ot p
wit
is n
h re
ole,
spec
– Fill the washer fluid reservoir.
urposes, in part or in wh
t to the co
– Start the engine.
– Switch the headlamps on.
rrectne
– Operate the headlamp washer system several times (3 to 5
impulses for every 3-second period).
ss o
– Repeat the bleeding procedure until the lift cylinders and spray
cial p
f in
nozzles function correctly.
form
mer
atio
m
n
c
i
or
n thi
e
sd
va
o
pr
cum
r
en
ng
t.
yi Co
Removing Cop py
t. rig
gh ht
yri
– Turn off the ignition and all electrical equipment and remove p by
o Vo
by c lksw
the ignition key. Prote
cted AG.
agen
– Pull the spray nozzles and the cap -1- off the bumper cover
until it stops.
– Remove the cap -1- from the mountings -arrows- on the spray
nozzle holder.
– Lift the retaining hook -arrow- slightly and remove the spray
nozzle holder.
Installing
Use the catches on the spray nozzle holder to adjust how far the
cap of the spray nozzle is pulled onto the bumper cover. The cap
will not close if the spray nozzle bracket is not pushed back far
enough. If the spray nozzle bracket moves with too much force,
the cap and the bumper cover will get deformed.
– Push the spray nozzle holder into the lift cylinder until it locks
in place.
– Place the cap on the spray nozzle bracket and let the lift cyl‐
inder draw inward. AG. Volkswagen AG d
agen oes
lksw not
– Check the cap for proper seating on the bumper cover. d byV
o gu
ara
ise nte
r
– Bleed the headlamp washer system after finishing
ut
h assembly
o eo
ra
work. Refer to ⇒ page 125 . ss a c
ce
le
un
pt
an
d
itte
y li
rm
ab
3.4 Spray Nozzles, Adjusting
pe
ility
ot
wit
, is n
If the spraying field is uneven due to dirt in the nozzle, remove the
h re
hole
spray nozzles and flush the nozzle out in the opposite direction
spec
of the spray. It is then permitted to blow compressed air opposite
es, in part or in w
t to the co
the spray direction. Do not clean the spray nozzles using any ob‐
jects.
Removing and installing the left spray nozzle lift cylinder is shown
in the following illustrations. Removing and installing the right
spray nozzle is identical.
nform
ercia
Removing
m
a
com
tio
– Turn off the ignition and all electrical equipment and remove
n in
r
te o
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Pull the spray nozzles and the cap -1- off the bumper cover
until it stops.
– Remove the cap -1- from the mountings -arrows- on the spray
nozzle holder.
– Remove the front bumper cover. Refer to ⇒ Body Exterior;
Rep. Gr. 63 ; Front Bumper Cover; Front Bumper Cover, Re‐
moving and Installing .
– Press on the clip -arrow- and pull the hose connection off of
the lift cylinder.
n AG. Volkswagen AG do
lkswage es n
o ot g
yV
– Press both locking mechanisms in directionisof ed -arrow- together
b ua
ran
at the same time and pull the lift cylinder -2-
th out and downward
or tee
or
out from the bracket in the bumper cover ss
au
-1-. ac
ce
e
Installing
nl
pt
du
an
itte
y li
Install in reverse order of removal. Note the following:
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
du
an
92 ; Washer Fluid Hoses .
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
5 Special Tools
Special tools and workshop equipment required
♦ Puller - Wiper Arm Kit - T10369-
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
page 150
ility
ot p
wit
⇒ “1.14 Daytime Running Lamp/Parking Lamp Bulb, Removing
, is n
h re
and Installing”, page 153
hole
spec
⇒ “1.15 Daytime Running Lamps, Removing and Installing”, page
es, in part or in w
t to the co
155
⇒ “1.16 Headlamp Reflector Adjustment Solenoid, Removing and
Installing”, page 155
rrectness of i
page 156
⇒ “1.18 Static Cornering Lamp Bulb, Removing and Installing”,
nform
ercia
page 156
m
at
om
page 157
in t
or
his
ate
en
ng
t.
1.1 HID Headlamps Usage and Safety Pre‐
yi Co
Cop py
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cautions
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WARNING
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♦ Disposal Regulations for HID Headlamp Bulbs. Refer to
itte
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⇒ page 132 .
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pe
ility
Special tools and workshop equipment required
ot
wit
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♦ Protective eyewear
hole
spec
es, in part or in w
♦ Gloves
t to the co
Information on Dangerous High Voltage/Currents
rrectness of i
WARNING
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nform
ercia
a
lamp.
com
tion in
r
te o
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WARNING
fo
en
ng
t.
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op
• Switch off the ignition and all electrical consumers and re‐
C py
t. rig
gh
move the ignition key.
ht
pyri by
Vo
co lksw
by
• When working on headlamp system, ensure all compo‐
cted agen
Prote AG.
nents are without voltage, including relieving residual volt‐
age after switching headlamps off.
• Residual voltages are discharged by switching low beam
on and off again after ignition key was removed.
• Make sure lamps cannot be switched on when working on
headlamp system.
WARNING
1. Headlamps 131
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
WARNING
WARNING
ce
le
un
pt
an
d
Caution
itte
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erm
ab
ility
♦ Switch off the ignition and all electrical consumers and re‐
ot p
wit
move the ignition key.
is n
h re
ole,
♦ Do not touch the bulb glass with bare hands, use clean
spec
urposes, in part or in wh
t to the co
the heat of the operated bulb and condense on the reflec‐
tor which would impair headlamp luminosity.
♦ A bulb must only be replaced with one of the same version.
rrectne
Bulb identification can be found on the bulb socket or on
the bulb glass. ss o
♦ Connectors must engage correctly during installation and
cial p
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atio
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WARNING
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• HID headlamp bulbs must go into hazardous waste. Never Cop py
dispose of HID headlamp bulbs in the regular house hold
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• HID lamps contain metallic mercury (Hg) and traces of
AG.
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1.2.2 Overview - Headlamp, HID Headlamp
erm
ab
ility
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lamp h re
hole
spec
es, in part or in w
Caution
rrectness of i
l purpos
page 130 .
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General Information
thi
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1. Headlamps 133
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
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nl
pt
For troubleshooting. Refer to Vehicle Diagnostic Tester in the
du
an
itte
“Guided Fault Finding” function.
y li
erm
ab
ility
Malfunctions in the headlamp range control or in the variable front
ot p
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lighting will be displayed in the instrument cluster via the Lamp
, is n
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Failure Indicator Lamp - K170- .
hole
spec
1.2.3 Overview - Headlamp, Halogen Bulbs, Halogen Headlamps
es, in part or in w
t to the co
1 - Cap
rrectness of i
2 - Cap
l purpos
nf
ercia
orm
m
❑ Bulb: H7 12 V/55 W
atio
om
n in
❑ Replacing. Refer to
or c
thi
⇒ “1.11 Low Beam
te
sd
a
o
r
rp
cu
placing”, page 148 .
o
m
f
en
ng
t.
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4 - Left Front Side Marker
Co
op py
Lamp Bulb - M33- / Right Front
t. C rig
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yri
Side Marker Lamp Bulb - M34- p by
co Vo
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❑ Bulb: 12 V/3 W
cted agen
Prote AG.
❑ Replacing. Refer to
⇒ “3.1 Front Side Mark‐
er Lamp Bulb, Remov‐
ing and Installing”, page
165 .
5 - Left Daytime Running Lamp
Bulb - L174- / Right Daytime
Running Lamp Bulb - L175-
❑ Bulb: 12 V/P21 W
❑ Replacing. Refer to
⇒ “1.14.1 Daytime Run‐
ning Lamp Bulb, Re‐
moving and Installing”,
page 153 .
6 - Bolt
❑ 8 Nm
❑ Quantity: 3
7 - Bolt
❑ 5 Nm
❑ Quantity: 2
8 - Front End Support
9 - Headlamps
❑ Removing and installing. Refer to ⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
❑ Installation position, correcting. Refer to ⇒ “1.5 Headlamp Installation Position, Correcting”, page 138 .
❑ Headlamp housing repair kit, installing. Refer to
⇒ “1.7 Headlamp Housing Repair Kit, Installing”, page 142 .
1 - Cap
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3 - Left Cornering Lamp Bulb - rise
d b ara
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L148- / Right Cornering Lamp utho eo
ra
Bulb - L149- ss a c
ce
e
❑ Bulb: H7 12 V/55 W
nl
pt
du
an
❑ Replacing. Refer to
itte
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erm
ab
ility
Lamp Bulb, Removing
ot p
wit
and Installing”,
, is n
h re
page 156 .
hole
spec
4 - Left Front Turn Signal Bulb
es, in part or in w
t to the co
- M5- / Right Front Turn Signal
Bulb - M7-
❑ Bulb: 12 V PY 21 W
rrectness of i
❑ Replacing. Refer to
l purpos
atio
n in
sd
a
Motor - V49-
iv
o
r
rp
cu
m
f
en
ng
ling. Refer to
t.
yi Co
op
⇒ “1.10 Headlamp C py
t. rig
Range Control Position‐
gh ht
pyri by
ing Motor, Removing
co Vo
by lksw
cted
and Installing”,
agen
Prote AG.
page 147 .
❑ Checking. Refer to
⇒ “1.10.2 Headlamp
Beam Adjustment Mo‐
tor, Checking”,
page 148 .
1. Headlamps 135
AG. Volkswagen AG d
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Jetta 2011ised b ➤ ara
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Electrical
ut
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s
6 - Left HID Headlamp Bulb - L13- / Right HID Headlamp Bulb - L14-
ce
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erm
ab
❑ Safety precautions. Refer to ⇒ “1.1 HID Headlamps Usage and Safety Precautions”, page 130 .
ility
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❑ Replacing. Refer to ⇒ “1.13 HID Headlamp Bulb, Removing and Installing”, page 150 .
wit
is n
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ole,
7 - Bolt
spec
urposes, in part or in wh
❑ 5 Nm
t to the co
❑ Quantity: 2
8 - Guide Bushings
rrectne
9 - Bolt
❑ 5 Nm
ss o
cial p
f
10 - Adjusting Bushings
inform
mer
atio
⇒ “1.5 Headlamp Installation Position, Correcting”, page 138 .
om
n
c
i
or
n
11 - Headlamps
thi
te
sd
a
❑ Removing and installing. Refer to ⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
iv
o
pr
cum
r
en
ng
No Illustration
♦ Rear level control system sensor, removing and installing. Re‐
fer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 42 ; Sub‐
frame, Transverse Link and Tie Rod (Multi-Link Suspension) .
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the front bumper cover. Refer to ⇒ Body Exterior;
Rep. Gr. 63 ; Front Bumper Cover; Front Bumper Cover, Re‐
moving and Installing .
– Release and disconnect the connector from the headlamp.
– Remove the rear bolt -3- from the headlamp.
– Remove the front bolt -1- from the headlamp.
– Remove the top bolt -2- from the headlamp.
– Remove the headlamp forward from the opening in the body.
Installing
Install in reverse order of removal. Note the following:
– First install the upper bolt -2-.
– Then install the bolt -1- on the front of the headlamp.
pt
an
itte
ab
ility
ot p
h re
hole
lamp
Halogen headlamp, adjusting. Refer to ⇒ Maintenance ; Booklet
nform
ercia
20.1 .
m
at
ion
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Headlamps 137
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Remove the plug -2- from the headlamp -1- before adjusting
it. Replace the plug -2- after completing the adjustment.
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lamp
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spec
Procedure
es, in part or in w
t to the co
♦ Body
nform
ercia
♦ Electrical Equipment
m
a
com
♦ 01 - OBD-capable systems
ion in
r
te o
do
♦ Functions
r
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fo
en
g
t.
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Cop py
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ility
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– Turn the adjusting bushing -arrow- in and out on the front of
hole
spec
the headlamp to adjust the headlamp so that it is flush with the
es, in part or in w
vehicle body.
t to the co
– Tighten the threaded connections to the tightening specifica‐
tion. Refer to ⇒ “1.2 Overview - Headlamps”, page 133 .
rrectness of i
– Check and correct the headlamp position and make sure the
l purpos
atio
n in
c
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t.
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Cop py
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pyri by
Vo
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by
cted agen
Prote AG.
1. Headlamps 139
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
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r
Jetta 2011 ➤ ut
ho eo
ra
a
Electrical Equipment -sEdition 01.2016
s c
ce
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an
d
1.6 Front Turn Signal Bulb, Removing and
itte
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rm
ab
Installing
pe
ility
ot
wit
, is n
⇒ “1.6.1 Front Turn Signal Bulb, Removing and Installing, Halo‐
h re
gen Headlamp”, page 140 hole
spec
es, in part or in w
t to the co
Headlamp”, page 140
rrectness of i
Installing, Halogen Headlamp
l purpos
nform
ercia
a
lamp.
com
tion in
r
Removing
te o
thi
s
iva
do
– Turn off the ignition and all electrical equipment and remove
r
rp
cum
the ignition key.
fo
en
ng
t.
yi Co
– Turn the bulb socket -1- in the direction of -arrow- and remove t. Cop py
the Left Front Turn Signal Bulb - M5- from the headlamp to‐
rig
gh ht
yri by
ward the rear. op Vo
by c lksw
cted agen
Prote AG.
– Pull the Left Front Turn Signal Bulb - M5- -2- in the direction
of -arrow- out of the bulb socket -1-.
Bulb: 12 V/PY21 W
Installing
Caution
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the cap -2-.
– Turn the bulb socket -1- in the direction of -arrow- and remove
the Left Front Turn Signal Bulb - M5- from the headlamp to‐
ward the rear.
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un
– Pull the Left Front Turn Signal Bulb - M5- -2- in the direction
pt
an
d
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rm
ab
pe
Bulb: 12 V/PYSV21 W
ility
ot
wit
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Installing
h re
hole
spec
es, in part or in w
Caution
t to the co
a
com
tion in
thi
s
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Headlamps 141
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
olkswagen AG
en AG. V
1.7 Headlamp HousingyRepair
Vol
ksw
ag
Kit, Installingdoes not g
b ua
ed ran
If one or more headlamp mounting ris tabs are damaged or broken tee
utho
off, they can be replaced by installing the repair set. It is not nec‐ or
a ac
essary to replace the entire headlamp.
ss
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nl
pt
Component Location Overview of Repair Tabs du
an
itte
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erm
ab
1- Inner Repair Tab
ility
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hole
spec
es, in part or in w
t to the co
Check whether there is no further damage on the headlamp that
makes installation of the repair set superfluous.
rrectness of i
There are two different repair kits, one for left headlamp and one
l purpos
nf
ercia
orm
m
atio
The following illustrations show the repair of the mounting tabs on
om
n in
or c
thi
e
sd
iva
o
r
rp
cu
⇒ “1.7.2 Center Mounting Tab, Repairing”, page 143
o
m
f
en
ng
t.
yi
⇒ “1.7.3 Inner Mounting Tab, Repairing”, page 143
Co
Cop py
t. rig
gh
⇒ “1.7.4 Lower Mounting Tab, Repairing”, page 144
ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1.7.1 Outer Mounting Tab, Repairing
Special tools and workshop equipment required
♦ Torque Screwdriver - VAG1624-
Procedure
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the headlamp. Refer to
⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
– Remove the rest of the old headlamp mounting tab -1-.
– Mount the new mounting tab -1- on the bulb socket on the
headlamp and tighten the screws -2- with 1.0 Nm.
– Install the headlamp. Refer to
⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
– Check the headlamp position and adjust the headlamp. Refer
to ⇒ “1.4 Headlamp, Adjusting”, page 137 .
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
– Mount the new mounting tab -1- on the bulb socket on the
headlamp and tighten the screws -2- with 1.0 Nm.
l purpos
at
om
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co
1.7.3 Inner Mounting Tab, Repairing
by lksw
cted agen
Prote AG.
1. Headlamps 143
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Mount the new mounting tab -1- on the bulb socket on the
headlamp and tighten the screws -2- with 1.0 Nm.
– Install the headlamp. Refer to
⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
– Check the headlamp position and adjust the headlamp. Refer
to ⇒ “1.4 Headlamp, Adjusting”, page 137 .
– Turn off the ignition and all electrical equipment and remove
e
nl
pt
du
y li
erm
ab
h re
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
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o
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f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
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nl
pt
– Check the headlamp position and adjust the headlamp. Refer
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
1.8 Headlamps, Changing from RHD to
rrectness of i
LHD
l purpos
nf
ercia
or
The headlamp retrofit set consists of two foils.
m
m
atio
m
n in
or c
thi
te
sd
iva
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r
rp
cu
o
m
f
en
Remove any adhesive still on the headlamp glass after removing
ng
t.
yi Co
the adhesive foil. t. Cop py
rig
gh ht
Procedure pyri by
Vo
co lksw
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cted agen
– Turn the Light Switch - E1- to “0”. Prote AG.
1. Headlamps 145
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lkswage es n
Vo ot g
Jetta 2011 d ➤
by ua
ran
ir se
Electrical
tho Equipment - Edition 01.2016 tee
or
au ac
ss
– Peel off the protective film on the back of the assembly foil
ce
le
un
pt
-D- only in area -C-.
an
d
itte
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erm
– Align the top and bottom of the assembly foil -D- with the upper
ab
ility
and lower edge -A- of the headlamp glass.
ot p
wit
is n
– At the same time align the assembly foil -D- with the line -B-
h re
ole,
spec
urposes, in part or in wh
t to the co
– Carefully remove the assembly foil -D- from the headlamp
glass.
rrectne
The cover foil -C- remains on the headlamp glass.
ss
Any remaining residue should be removed with an alcohol- or al‐
o
cial p
f
cohol-water-based cleaning solution. For example, a cloth mois‐
inform
tened with isopropyl alcohol.
mer
atio
Inform the customer how to remove any remaining glue after re‐
om
n
moving the cover.
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
t.
yi Co
Cop py
The instrument cluster menu is used to convert HID headlamps
t. rig
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yri
with cornering lamps Owner's Manual.
p by
co Vo
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The headlamp retrofit set consists of two foils.
Prote AG.
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le
-D- only in area -C-.
un
pt
an
d
itte
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– Align the top and bottom of the assembly foil -D- with the upper
rm
ab
and lower edge -A- of the headlamp glass.
pe
ility
ot
wit
, is n
– At the same time align the assembly foil -D- with the line -B-
h re
on the line on the headlamp glass.
hole
spec
es, in part or in w
– Press firmly in area -C- on the headlamp glass.
t to the co
– Carefully remove the assembly foil -D- from the headlamp
glass.
rrectness of i
The cover foil -C- remains on the headlamp glass.
l purpos
nform
ercia
Inform the customer how to remove any remaining glue after re‐
a
com
tio
moving the cover.
n in
r
te o
thi
s
iva
do
r
rp
cum
1.10 Headlamp Range Control Positioning
fo
en
ng
t.
yi
Motor, Removing and Installing
Co
Cop py
t. rig
gh ht
yri by
⇒ “1.10.1 Headlamp Range Control Positioning Motor, Removing cop Vo
by lksw
and Installing”, page 147 cted agen
Prote AG.
1. Headlamps 147
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
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un
pt
an
d
itte
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– Perform the basic setting on the headlamps. Refer to
erm
ab
⇒ “1.4.3 Perform Basic Setting, Xenon Headlamp”,
ility
ot p
page 138 .
wit
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h re
ole,
spec
urposes, in part or in wh
t to the co
1.10.2 Headlamp Beam Adjustment Motor,
Checking
rrectne
Procedure
ss o
– Connect the Vehicle Diagnostic Tester .
cial p
f inform
mer
atio
m
n
c
i
or
n
lection” and the following menu options one after the other:
thi
te
sd
va
♦ Body
i
o
pr
cum
r
fo
en
ng
♦ Electrical Equipment
t.
yi Co
op py
♦ 01 - OBD-capable systems
. C rig
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rig by
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♦ 55 - Headlamp Range Control by c lksw
cted agen
Prote AG.
♦ Electrical Components
♦ Headlamp Beam Adjustment Motor
– Turn the bulb socket -1- with the Left Low Beam Headlamp
Bulb - M29- in the direction of -arrow- and remove it from the
headlamp.
– Remove the Left Low Beam Headlamp Bulb - M29- -2- in the
direction of -arrow- from the bulb socket -1-.
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Bulb: H7 12 V/55 W lkswagen oes
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Installing edb ara
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Caution
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ab
glass.
h re
ole,
page 137 .
inform
mer
atio
n
c
i
or
n thi
sd
va
headlamp bulb.
i
o
pr
cum
r
fo
t.
yi
lamp.
Co
Cop py
ht. rig
Removing
rig ht
py by
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cted
– Turn off the ignition and all electrical equipment and remove
agen
Prote AG.
the ignition key.
1. Headlamps 149
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Turn the bulb socket -1- in the direction of -arrow- and remove
it together with the Left High Beam Headlamp Bulb - M30- from
the headlamp.
– Remove the Left High Beam Headlamp Bulb - M30- -1- in the
direction of -arrow- from the bulb socket -2-.
Bulb: H7 12 V/55 W
AG. Volkswagen AG d
Installing lksw
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Caution uthor eo
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♦ Do not touch the bulb glass when installing a bulb. Fingers
ce
le
un
pt
ab
glass.
pe
ility
ot
wit
h re
spec
es, in part or in w
t to the co
to
⇒ “1.4.1 Headlamp, Adjusting, Halogen Headlamp”,
page 137 .
nform
mercia
tion in
stalling
r
te o
thi
s
iva
do
cum
fo
lamp.
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
WARNING
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the headlamp. Refer to
⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
– Remove the cap -1-.
AG. Volkswagen AG d
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nl
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du
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ab
ility
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1. Headlamps 151
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
WARNING
AG. Volkswagen AG d
agen oes
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♦ There are pressures from 7 bar (101.52 psi) ed by(cold) to 100
V gu
ara
bar (1450.3 psi) (hot) in the bulb glass of horthe
is HID bulb. The nte
eo
hot bulb glass can reach temperatures aut of up to 700 °C ra
c
(1,292 °F). ss
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nl
pt
♦ The bulb glass can explode and there is a danger of burn‐ du
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itte
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ing.
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ility
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hole
spec
es, in part or in w
– Carefully remove the Left HID Headlamp Bulb - L13- -1- out of
t to the co
the reflector toward the rear.
Bulb: D3S 12 V/35 W
rrectness of i
Installing
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Caution
nf
ercia
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♦ Do not touch the bulb glass of the HID headlamp bulb
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♦ The bulb glass of the HID headlamp must not be exposed
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Note
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♦ It is not necessary to remove the headlamp when replacing
hole
spec
the headlamp bulb.
es, in part or in w
t to the co
♦ The following illustrations show changing a bulb in the left
headlamp.
♦ If the day time running lamp bulb cannot be removed as de‐
rrectness of i
scribed, then the headlamp must be removed. Refer to
⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
l purpos
Removing
nform
ercia
– Turn off the ignition and all electrical equipment and remove
m
at
om
ion
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in t
or
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ate
do
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cum
for
en
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t.
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– Turn the bulb socket -1- in the direction of -the arrow- and re‐
move it together with the Left Daytime Running Lamp Bulb -
L174- from the headlamp.
– Remove the Left Daytime Running Lamp Bulb - L174- -2- in
the direction of -the arrow- from the bulb socket -1-.
1. Headlamps 153
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
AG. Volkswagen AG d
Bulb: 12 V/P21 W agen oes
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V gu
by ara
Installing rised
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ss c
Caution
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♦ Do not touch the bulb glass when installing a bulb. Fingers
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will leave traces of grease on the glass which, when the
pe
ility
light is switched on, will evaporate and cloud the bulb
ot
wit
, is n
glass.
h re
hole
spec
♦ During installation, ensure proper seating of the cap. Wa‐
es, in part or in w
t to the co
Install in reverse order of removal. Note the following:
rrectness of i
– Check the headlamp functions.
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nform
mercia
a
1.14.2 Position Lamp Bulb, Removing and In‐
com
tion in
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s
iva
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It is not necessary to remove the headlamp when replacing the
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headlamp bulb.
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The following illustrations show changing a bulb in the left head‐ C py
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Removing Prote
cted AG.
agen
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the cap -2-.
– Remove the bulb socket -1- with the Left Position Lamp Bulb
- M1- in the direction of -arrow- from the reflector toward the
rear.
– Pull the Left Position Lamp Bulb - M1- -2- in the direction of
-arrow- straight out of the bulb socket -1-.
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nl
pt
du
Caution
an
itte
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erm
ab
♦ Do not touch the bulb glass when installing a bulb. Fingers
ility
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wit
, is n
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hole
glass.
spec
es, in part or in w
t to the co
ter getting in the headlamp will cause damage.
rrectness of i
Install in reverse order of removal. Note the following:
l purpos
nf
ercia
o
1.15 Daytime Running Lamps, Removing
rm
m
atio
and Installing
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n in
or c
thi
⇒ “1.15.1 Daytime Running Lamp and Position Lamp LED Mod‐
te
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Lamp LED Module, Removing and In‐
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Prote AG.
The Left Daytime Running Lamp and Position Lamp LED Module
- L176- and the Right Daytime Running Lamp and Position Lamp
LED Module - L177- are located inside the headlamp and cannot
be replaced individually.
If a failure occurs, the entire headlamp must be replaced. Refer
to ⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
1. Headlamps 155
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
le
pt
an
to ⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
d
itte
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ab
1.17.2 Swivel Module Position Sensor, Check‐
pe
ility
ot
wit
ing
, is n
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hole
spec
Procedure
es, in part or in w
t to the co
– Connect the Vehicle Diagnostic Tester .
– Select the Guided Fault Finding mode.
rrectness of i
– Use the GO TO button to select the “function/component se‐
l purpos
lection” and the following menu options one after the other:
♦ Body
nform
ercia
♦ Electrical Equipment
m
a
com
♦ 01 - OBD-capable systems
ion in
r
te o
do
r
♦ Electrical Components
rp
cum
fo
en
ng
The Left Cornering Lamp Bulb - L148- -1- is held in the reflector
with a wire retainer -2-.
– Press the bulb socket -1- together with the Left Cornering
Lamp Bulb - L148- upward (until the bulb feels looser) and
remove them from the reflector, while paying attention to the
wires that are still connected.
– Remove the Left Cornering Lamp Bulb - L148- -2- from the
bulb socket with the connector -1-.
Bulb: H7 12 V/55 W
Installing
AG. Volkswagen AG d
lksw
agen Caution oes
not
Vo gu
d by ara
e
♦ During installation,
horis ensure proper seating of the cap. Wa‐nte
eo
ter gettings ain
ut the headlamp will cause damage. ra
c
s
♦ Do not touch the bulb glass when installing a bulb. Fingers
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nl
pt
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ab
glass.
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hole
– Guide the Left Cornering Lamp Bulb - L148- into the headlamp
t to the co
housing.
– Press the Left Cornering Lamp Bulb - L148- into the reflector
rrectness of i
ion
c
in t
r
The Left Hid Headlamp Control Module - J343- / Right Hid Head‐
o
his
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do
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cum
or
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headlamp.
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Prote AG.
1. Headlamps 157
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the headlamp. Refer to
⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
– Remove the bolts -arrows-.
– Remove the HID lamp control module -1- straight downward
from the headlamp housing.
Installing
Install in reverse order of removal. Note the following:
Caution
Make sure the seal fits correctly when installing the HID head‐
lamp control module. Water getting in the headlamp will cause
damage.
pt
du
an
moving and Installing
itte
y li
erm
ab
ility
⇒ “1.20.1 Headlamp Power Output Module, Removing and In‐
ot p
h re
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t to the co
at
om
ion
c
Removing
in t
or
his
ate
– Turn off the ignition and all electrical equipment and remove
do
priv
en
ng
t.
The headlamp power output module may be checked before re‐
yi Co
op
moving. Refer to
C py
t. rig
gh
⇒ “1.20.2 Headlamp Power Output Module, Checking”,
ht
pyri by
Vo
o
page 159 . by c lksw
cted agen
Prote AG.
– Remove the headlamp. Refer to
⇒ “1.3 Headlamp, Removing and Installing”, page 136 .
– Remove the bolts -arrows-.
When removing the Right Headlamp Power Output Module -
J668- from the headlamp housing, the connector is also discon‐
nected at the same time.
Caution
Make sure the seal fits correctly when installing the Right
Headlamp Power Output Module - J668- . Water getting in the
headlamp will cause damage.
ce
e
nl
pt
du
an
⇒ “12.2 Cornering Lamp and Headlamp Range Control Module
itte
y li
J745 , Removing and Installing”, page 249 .
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
1.20.2 Headlamp Power Output Module,
es, in part or in w
Checking
t to the co
Procedure
rrectness of i
– Connect the Vehicle Diagnostic Tester .
l purpos
o
lection” and the following menu options one after the other:
rm
m
atio
m
♦ Body
o
n in
or c
thi
♦ Electrical Equipment
te
sd
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♦ 01 - OBD-capable systems
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f
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t.
♦ 55 - Headlamp Range Control
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♦ Electrical Components
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♦ Headlamp Power Output Module Prote
cted AG.
agen
1. Headlamps 159
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
2 Fog Lamp
⇒ “2.1 Overview - Fog Lamps”, page 160
⇒ “2.2 Fog Lamp, Removing and Installing”, page 161
⇒ “2.3 Fog Lamp Bulb, Removing and Installing”, page 163
pt
du
6 - Cap
an
itte
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erm
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ility
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spec
es, in part or in w
t to the co
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at
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ion
c
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or
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ate
do
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for
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❑ 2 Nm
nl
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❑ Quantity: 2
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3 - Left Front Fog Lamp Bulb -
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Bulb - L23-
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spec
❑ Bulb: H11 12 V/51 W
es, in part or in w
t to the co
ling. Refer to
⇒ “2.3.2 Fog Lamp Bulb,
Removing and Instal‐
rrectness of i
ling, Jetta GLI”,
l purpos
page 163 .
4 - Front Bumper Cover
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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pe
ility
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, is n
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hole
spec
es, in part or in w
t to the co
– Remove the bolt -arrow-.
rrectness of i
– Remove the fog lamp housing from the bumper cover.
l purpos
nform
mercia
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com
tion in
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– Remove the fog lamp housing. cop Vo
by lksw
cted agen
Prote
Installing
AG.
– Move the fog lamp -1- slightly and pull it out of the mounts
-arrows- in the bumper cover -3-.
Installing
Install in reverse order of removal. Note the following:
– Tighten the threaded connections to the tightening specifica‐
tion. Refer to
⇒ “2.1.2 Overview - Fog Lamps, Jetta GLI”, page 161 .
– Check and adjust the fog lamp setting. Refer to ⇒ Mainte‐
nance ; Booklet 20.1 .
pt
du
an
The following illustrations depict removal and installation on the
itte
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erm
Removing
wit
, is n
h re
– Turn off the ignition and all electrical equipment and remove
hole
spec
t to the co
– Turn the bulb socket -1- in the direction of -arrow- and remove
l purpos
it.
The bulb is permanently attached to the bulb socket and cannot
nform
ercia
be replaced separately.
m
at
ion
c
in t
r
Installing
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his
ate
do
riv
cum
for
en
t.
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nance ; Booklet 20.1 . t. Cop py
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Prote AG.
– Remove the maintenance cover -1- from the front wheel hous‐
ing liner.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
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un
pt
an
d
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Bulb: H11 12 V/51 W
erm
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ility
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Installing
wit
is n
h re
spec
urposes, in part or in wh
f inform
mer
n
c
i
or
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
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by
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Prote AG.
3 Side Marker
wage
Lamp
n AG. Volkswagen AG
doe
ks s no
Vol t
⇒ “3.1 Front Side
ed Marker Lamp Bulb, Removing and rInstalling”,
by gu
aa
page 165 horis nte
e
t or
au ac
3.1 ss Front Side Marker Lamp Bulb, Remov‐
ce
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nl
pt
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an
itte
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erm
ab
The front side marker lamp bulb is located inside the front head‐
ility
ot p
lamp.
wit
, is n
h re
It is not necessary to remove the headlamp when replacing the
hole
headlamp bulb.
spec
es, in part or in w
t to the co
The following illustrations show changing a bulb in the left head‐
lamp.
Removing
rrectness of i
– Turn off the ignition and all electrical equipment and remove
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Turn the bulb socket -1- in the direction of -arrow- and remove
it together with the Left Front Side Marker Lamp Bulb - M33-
from the headlamp.
– Remove the Left Front Side Marker Lamp Bulb - M33- -2- in
the direction of -arrow- from the bulb socket -1-.
Bulb: 12 V/3 W
Installing
Caution
ce
le
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
t. rig
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co lksw
by
cted agen
Prote AG.
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e
pt
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an
L132- (turn signal) are inside the exterior mirror housing.
itte
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erm
ab
In addition, there is a Driver Entry Lamp (in outside mirror) - W52- /
ility
ot p
wit
, is n
h re
hole
the dark entry area around the driver and passenger door.
spec
es, in part or in w
t to the co
2- Driver Entry Lamp in Exterior Rearview Mirror - W52- / Front
Passenger Entry Lamp in Exterior Rearview Mirror - W53-
rrectness of i
3- Driver Exterior Rearview Mirror Turn Signal Bulb - L131- /
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atio
thi
e
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iva
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f
en
ng
t.
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4.2 Exterior Rearview Mirror Turn Signal
Co
Cop py
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Bulb, Removing and Installing
gh ht
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by c lksw
cted agen
The Driver Exterior Rearview Mirror Turn Signal Bulb - L131- / Prote AG.
Front Passenger Exterior Rearview Mirror Turn Signal Bulb -
L132- are installed in the left and right exterior rearview mirror
housing.
Both the Driver Exterior Rearview Mirror Turn Signal Bulb - L131- /
Front Passenger Exterior Rearview Mirror Turn Signal Bulb -
L132- must be replaced if faulty.
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the Driver Exterior Rearview Mirror Turn Signal Bulb
- L131- / Front Passenger Exterior Rearview Mirror Turn Sig‐
nal Bulb - L132- . Refer to ⇒ Body Exterior; Rep. Gr. 66 ;
Exterior Rearview Mirror .
Installing
– Install the Driver Exterior Rearview Mirror Turn Signal Bulb -
L131- / Front Passenger Exterior Rearview Mirror Turn Signal
Bulb - L132- . Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Exterior
Rearview Mirror .
ce
le
– Remove the plug-in bulb -2- in the direction of -arrow- from the
un
pt
an
bulb socket -1-.
d
itte
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rm
ab
pe
ility
ot
wit
, is n
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hole
spec
es, in part or in w
t to the co
Bulbs: 12 V/6 W plug-in bulb
rrectness of i
Installing
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a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
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by c lksw
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Prote AG.
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nl
⇒ “5.2 Overview - Rear Lid Tail Lamps”, page 172
pt
du
an
itte
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⇒ “5.3 Bulb Holder, Removing and Installing”, page 173
erm
ab
ility
ot p
⇒ “5.4 Rear Lid Tail Lamp, Removing and Installing”, page 174
wit
, is n
h re
⇒ “5.5 Tail Lamps in Body, Removing and Installing”, page 175
hole
spec
es, in part or in w
⇒ “5.6 Tail Lamp Bulb, Removing and Installing”, page 175
t to the co
⇒ “5.7 Fog Lamp Bulb, Removing and Installing”, page 176
⇒ “5.8 Brake and Tail Lamp Bulb, Removing and Installing”, page
rrectness of i
176
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nf
ercia
orm
5.1 Overview - Body Tail Lamps
m
atio
om
n in
c
thi
te
sd
a
o
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o
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f
en
ng
t.
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Cop py
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rig ht
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co Vo
by lksw
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Prote AG.
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un
pt
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d
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M21- / Right Brake/Tail Lamp
erm
ab
Bulb - M22-
ility
ot p
wit
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❑ 12 V P 21/5 W
h re
ole,
spec
urposes, in part or in wh
ling. Refer to
t to the co
⇒ “5.8 Brake and Tail
Lamp Bulb, Removing
and Installing”,
page 176 .
rrectne
4 - Bulb Holder
ss
❑ Removing and instal‐
o
cial p
f
ling. Refer to
inform
⇒ “5.3.1 Bulb Holder,
mer
atio
m
n
c
i
page 173 .
or
n thi
te
sd
va
5 - Screw
i
o
pr
cum
r
fo
❑ By hand to a maximum
en
ng
t.
of 3 Nm
yi Co
Cop py
ht. rig
rig ht
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co Vo
by lksw
cted agen
Prote AG.
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pt
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itte
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The side panel tail lamps contain:
erm
ab
ility
ot p
wit
, is n
1 - Side Panel Tail Lamp Hous‐
h re
ing
hole
spec
❑ Removing and instal‐
es, in part or in w
t to the co
ling. Refer to
⇒ “5.5 Tail Lamps in
Body, Removing and In‐
rrectness of i
stalling”, page 175 .
l purpos
2 - Left Rear Turn Signal Bulb
- M6- / Right Rear Turn Signal
Bulb - M8-
nform
❑ Not for USA and Cana‐ mercia
da
at
om
ion
❑ 12 V WY 21 W
c
in t
or
his
e
do
riv
ling. Refer to
p
cum
or
en
g
t.
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op
stalling”, page 178 . C py
t. rig
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3 - Bulb Holder cop Vo
by lksw
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❑ Not for USA and Cana‐ Prote AG.
da
❑ Removing and instal‐
ling. Refer to
⇒ “5.10 Turn Signal
Bulb, Removing and In‐
stalling”, page 178 .
4 - Screw
❑ By hand to a maximum
of 3 Nm
ce
le
un
pt
❑ 12 V P 21 W
an
d
itte
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erm
ab
ility
ling. Refer to
ot p
wit
⇒ “5.9 Back-Up Lamp,
is n
h re
Removing and Instal‐
ole,
spec
ling”, page 177 .
urposes, in part or in wh
t to the co
4 - Bulb Holder
❑ Removing and instal‐
ling. Refer to
⇒ “5.3.2 Bulb Holder, rrectne
Removing and Instal‐
s
f inform
5 - Screw
mer
atio
❑ 3 Nm
om
n
c
❑ Quantity: 2
i
or
n thi
te
sd
a
o
pr
L46-
um
r
fo
en
ng
❑ Left only
t.
yi Co
Cop py
❑ Removing and installing. Refer to ⇒ “5.7 Fog Lamp Bulb, Removing and Installing”, page 176 . ht. rig
rig ht
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❑ 12 V P 21 W co Vo
by lksw
cted agen
Prote AG.
The LED module for the fog lamp is located only in the left tail
lamp assembly on RHD vehicles and only in the right tail lamp
assembly on LHD vehicles.
ce
le
pt
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d
itte
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3 - Nut
rm
ab
pe
❑ 3 Nm
ility
ot
wit
, is n
❑ Quantity: 2
h re
hole
4 - Bulb Holder
spec
es, in part or in w
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
5.3 Bulb Holder, Removing and Installing
o Vo
by c lksw
cted agen
Prote AG.
⇒ “5.3.1 Bulb Holder, Removing and Installing, Body Tail Lamp”,
page 173
⇒ “5.3.2 Bulb Holder, Removing and Installing, Rear Lid Tail
Lamp”, page 174
– Unlock the tab in the direction of -arrow- and remove the bulb
holder -2- from the tail lamp housing -1-.
Installing
Install in reverse order of removal.
ce
e
pt
du
an
itte
y li
page 174 .
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
Installing
es, in part or in w
t to the co
Install in reverse order of removal.
rrectness of i
l purpos
nform
mercia
at
om
ion
in t
or
his
e
stalling
at
do
priv
cum
or
Removing
f
en
ng
t.
yi Co
op
– Turn off the ignition and all electrical equipment and remove C py
t. rig
the ignition key.
gh ht
pyri by
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– Remove the service cover -1- from the trim panel in the rear cted agen
Prote AG.
lid.
– Release and disconnect the connector -1-.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
5.5 Tail Lamps in Body, Removing and In‐
ris nte
ho eo
ut ra
stalling
s a c
s
ce
e
nl
pt
du
Removing
an
itte
y li
erm
ab
– Turn off the ignition and all electrical equipment and remove
ility
ot p
wit
, is n
h re
– Remove the cover inside the side trim panel.
hole
spec
– Release and disconnect the connector -1-.
es, in part or in w
t to the co
– Remove the screw -2- from the tail lamp -3- and then remove
the tail lamp -3- outward.
rrectness of i
Installing
l purpos
when connecting.
orm
m
atio
n in
or c
sd
iva
o
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cu
o
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ng
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5.6 Tail Lamp Bulb, Removing and Installing
Cop py
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rig ht
py by
Removing co Vo
by lksw
cted agen
Prote AG.
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the tail lamp bulb holder in the rear lid. Refer to
⇒ “5.3.2 Bulb Holder, Removing and Installing, Rear Lid Tail
Lamp”, page 174 .
– Push the tail lamp bulb -3- into the bulb socket, turn it to the
left and remove it from the bulb holder -1-.
Bulb: 12 V R 5 W
Installing
Caution
Bulb: 12 V P 21 W
un
pt
an
d
itte
Installing y li
rm
ab
pe
ility
ot
wit
Caution
, is n
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hole
spec
a
com
tio
and Installing
n in
r
te o
thi
s
iva
Removing
do
r
rp
cum
fo
– Turn off the ignition and all electrical equipment and remove
en
ng
t.
yi
the ignition key.
Co
Cop py
t. rig
– Remove the body tail lamp bulb holder. Refer to
gh ht
pyri by
⇒ “5.3.1 Bulb Holder, Removing and Installing, Body Tail
o Vo
by c lksw
cted agen
Lamp”, page 173 . Prote AG.
– Push the brake and tail lamp bulb -2- into the bulb socket, turn
it to the left and remove it from the bulb holder -1-.
Bulb: 12 V P 21/5 W
Installing
Caution
ce
le
pt
an
d
itte
y li
stalling
rm
ab
pe
ility
ot
Removing
wit
, is n
– Turn off the ignition and all electrical equipment and remove h re
hole
spec
the ignition key.
es, in part or in w
t to the co
– Remove the tail lamp bulb holder in the rear lid. Refer to
⇒ “5.3.2 Bulb Holder, Removing and Installing, Rear Lid Tail
Lamp”, page 174 .
rrectness of i
– Push the back-up lamp bulb -2- into the bulb socket, turn it to
l purpos
Installing
m
a
com
tion in
Caution
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te o
thi
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iva
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cum
fo
t.
yi
light is switched on, will evaporate and cloud the bulb
Co
op py
glass.
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rig by
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Install in reverse order of removal. Note the following:
– Perform a function test for the tail lamp.
12 V W 16 W Bulb
n AG. Volkswagen AG do
Installing lkswage es n
o ot g
byV ua
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ir se tee
o
Caution auth or
ac
ss
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♦ Do not touch the bulb glass when installing a bulb. Fingers
nl
pt
du
an
itte
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light is switched on, will evaporate and cloud the bulb
erm
ab
glass.
ility
ot p
wit
, is n
h re
hole
spec
Install in reverse order of removal. Note the following:
es, in part or in w
t to the co
– Perform a function test for the tail lamp.
rrectness of i
ling
l purpos
nf
ercia
orm
⇒ “5.10.2 Turn Signal Bulb, Removing and Installing, LED”, page
m
atio
m
179
o
n in
or c
thi
te
sd
iva
ling, Bulb
o
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o
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f
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ng
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Removing
yi Co
Cop py
t. rig
– Turn off the ignition and all electrical equipment and remove
gh ht
pyri by
the ignition key.
co Vo
by lksw
cted agen
Prote AG.
– Remove the body tail lamp bulb holder. Refer to
⇒ “5.3.1 Bulb Holder, Removing and Installing, Body Tail
Lamp”, page 173 .
– Push the turn signal bulb -3- into the bulb socket, turn it to the
left and remove it from the bulb holder -1-.
Bulb: 12 V P 21 W
Installing
Caution
ce
le
un
pt
Removing
an
d
itte
y li
erm
– Turn off the ignition and all electrical equipment and remove
ab
ility
the ignition key.
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
page 175 .
t to the co
– Turn the bulb socket -1- in direction of -arrow-.
– Remove the bulb socket -1- with the turn signal bulb from the
rrectne
tail lamp -2-.
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
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pr
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fo
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ng
t.
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– Remove the turn signal bulb -2- from the bulb socket -1- Cop py
t. rig
-arrow-. opyri
gh by
Vo
ht
c
Bulb: 12 V WY 21 W
by lksw
cted agen
Prote AG.
Installing
Caution
ce
le
un
pt
an
d
itte
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❑ Removing and instal‐
rm
ab
ling. Refer to
pe
ility
⇒ “6.2 High-Mounted
ot
wit
, is n
h re
hole
and Installing”,
spec
page 180 .
es, in part or in w
t to the co
❑ Bulb, Removing and in‐
stalling. Refer to
⇒ “6.3 High-Mounted
rrectness of i
Brake Lamp Bulb M25 ,
Removing and Instal‐
l purpos
nform
ercia
❑ 2 Nm
m
a
com
t
❑ Quantity: 2
ion in
r
te o
thi
s
iva
do
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cum
fo
en
ng
t.
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Cop py
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rig ht
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Prote AG.
pt
du
an
♦ When one LED group fails, the intact LEDs are given a higher
itte
y li
ab
wit
, is n
♦
h re
hole
spec
out. Refer to
⇒ “6.2 High-Mounted Brake Lamp, Removing and Installing”,
page 180 .
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
le
Installing
un
pt
an
d
itte
ab
– Tighten the bolts to 2 Nm. ility
ot p
wit
is n
spec
urposes, in part or in wh
t to the co
stalling, Clipped On
Removing
ss o
cial p
– Turn off the ignition and all electrical equipment and remove
inform
atio
m
– Press the tab -1- in direction of -arrow- and remove the license
o
n
c
plate lamp.
i
or
n thi
te
sd
a
The LEDs cannot be replaced for license plate lamps with LEDs.
iv
o
r
cum
r
fo
damaged.
en
ng
t.
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op
Bulbs: 12 V W5W
C py
t. rig
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Installing cop Vo
by lksw
cted agen
Prote AG.
Install in reverse order of removal. Note the following:
Insert the license plate lamp into the bumper cover so that the
connector is facing toward the left side of the vehicle.
– Check the function of the license plate lamp.
8 Access/Start Authorization
⇒ “8.1 Overview - Access/Start Authorization System”,
page 183
⇒ “8.2 Access/Start Authorization Control Module J518 , Remov‐
ing and Installing”, page 185
⇒ “8.3 Passenger Compartment Antenna for Access/Start Au‐
thorization, Removing and Installing”, page 188 wage
n AG. Volkswagen AG do
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Vol t gu
⇒ “8.4 Front Passenger Access/Start Authorization
ed
by Antenna, Re‐ ara
moving and Installing”, page 189 ho
ris nte
eo
t
au ra
⇒ “8.5 Driver Access/Start Authorization
ss Antenna, Removing and c
Installing”, page 189
ce
le
un
pt
an
d
itte
y li
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ab
R137 , Removing and Installing”, page 190
pe
ility
ot
wit
⇒ “8.7 Access/Start System Antenna in Rear Bumper R136 , Re‐
, is n
h re
moving and Installing”, page 190
hole
spec
⇒ “8.8 Access/Start Authorization Antennas and Sensors, Check‐
es, in part or in w
t to the co
ing”, page 191
⇒ “8.9 Access/Start Authorization Switch, Removing and Instal‐
ling”, page 194
rrectness of i
8.1 Overview - Access/Start Authorization
l purpos
System
nform
ercia
page 183
a
com
tion in
⇒ “8.1.2 Overview - Access/Start Authorization System”,
r
te o
thi
page 184
s
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c
8.1.1 Overview - Access/Start Authorization
um
fo
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ng
System
t.
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Cop py
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Malfunction Recognition and Malfunction Indicator
ht
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cted
The access/start authorization system is equipped with OBD.
agen
Prote AG.
It is only possible to start the engine with the Start System Button
- E378- when a valid ID sensor is located in the vehicle interior.
Locking
The ID sensor in ignition key must be located within reception
range of lock location (approximately 1.5 meters). Touching the
locking sensor on the outside of the door handle activates the
sensor. This then speaks to the ID sensor inside the key and the
vehicle unlocks if the identification is valid.
The Access/Start Authorization Control Module - J518- controls
all access/start authorization functions. Refer to
⇒ “8.2 Access/Start Authorization Control Module J518 , Remov‐
ing and Installing”, page 185 .
ce
le
un
pt
an
d
itte
y li
rm
ab
tor lever.
pe
ility
❑ Removing and instal‐
ot
wit
, is n
ling. Refer to
h re
hole
⇒ “8.3.1 Access/Start
spec
System Antenna 1 in
es, in part or in w
t to the co
Removing and Instal‐
ling”, page 188 .
rrectness of i
❑ Checking. Refer to
⇒ “8.8.5 Access/Start
l purpos
System Antenna 1 in
Vehicle Interior R138 ,
Checking”, page 193 .
nform
ercia
a
com
ti
terior Door Handle
on in
r
te o
thi
The following components are
s
iva
en
g
t.
yi Co
Door Handle Touch Sensor . Cop py
- G416-
ht rig
rig ht
py by
co Vo
♦ Front Passenger Access/
by lksw
cted agen
Prote
Start System Antenna -
AG.
R135-
Front Passenger Side Exterior
Door Handle, Removing and
installing. Refer to
⇒ “8.4.1 Front Passenger Ex‐
terior Door Handle, Removing
and Installing”, page 189 .
❑ Front Passenger Access/Start System Antenna - R135- , Checking. Refer to
⇒ “8.8.2 Front Passenger Access/Start System Antenna R135 , Checking”, page 192 .
❑ Front Passenger Exterior Door Handle Touch Sensor - G416- , Checking. Refer to
⇒ “8.8.8 Front Passenger Exterior Door Handle Touch Sensor G416 , Checking”, page 194 .
4 - Access/Start System Antenna in Rear Bumper - R136-
❑ Behind the bumper cover in the rear
ce
e
nl
pt
du
an
itte
y li
⇒ “8.8.1 Driver Access/Start System Antenna R134 , Checking”, page 191 .
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
❑ Removing and installing. Refer to
es, in part or in w
⇒ “2.17 Start System Button E378 , Removing and Installing”, page 285 .
t to the co
9 - Access/Start Authorization Control Module - J518-
❑ Inside the driver footwell above the brake pedal.
rrectness of i
❑ Removing and installing. Refer to
l purpos
⇒ “8.2 Access/Start Authorization Control Module J518 , Removing and Installing”, page 185 .
❑ Coding. Refer to ⇒ “8.2.3 Access/Start Authorization Control Module J518 , Coding”, page 187 .
nf
ercia
orm
m
atio
m
n in
or c
sd
iva
ling
o
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cu
o
m
f
en
ng
G. Volkswagen AG d
– Connect and lock the connector
lksw
a-1-.
gen A oes
not
Vo gu
y
The “access/start authorization”
rise
d b
system must be coded after thearant
Access/Start Authorization
ut
ho Control Module - J518- has been re‐
ee
or
placed. Refer to ss
a ac
⇒ “8.2.3 Access/Start Authorization Control Module J518 , Cod‐
ce
le
un
pt
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
placed. Refer to
atio
m
n
c
n thi
te
sd
a
Removing
iv
o
pr
cum
r
fo
– Turn off the ignition and all electrical equipment and remove
en
ng
t.
yi
the ignition key.
Co
Cop py
t. rig
gh
– Remove the glove compartment. Refer to ⇒ Body Interior;
ht
pyri by
Vo
o
Rep. Gr. 68 ; Storage Compartments and Covers; Glove
c by lksw
cted agen
Compartment, Removing and Installing . Prote AG.
– Press the locking tabs on the bracket -1- upward -arrow A-.
– Pivot out and remove the Access/Start Authorization Control
Module - J518- -2- in the -direction of the arrow B- from the
bracket -1-.
ce
e
nl
pt
du
an
– Install the Access/Start Authorization Control Module - J518-
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
placed. Refer to
spec
⇒ “8.2.3 Access/Start Authorization Control Module J518 , Cod‐
es, in part or in w
t to the co
ing”, page 187 .
rrectness of i
l purpos
nform
ercia
at
om
in t
or
his
e
do
riv
cum
or
placed.
f
en
ng
t.
yi Co
Procedure ht. Cop py
rig
rig ht
– Connect the Vehicle Diagnostic Tester . py by
co Vo
by lksw
cted agen
– Select the Guided Fault Finding mode. Prote AG.
ce
le
pt
an
d
itte
y li
⇒ “8.3.2 Access/Start System Antenna 2 in Vehicle Interior R139 ,
rm
ab
Removing and Installing”, page 188
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
Installing
t to the co
The Access/Start System Antenna 1 in Vehicle Interior - R138- is
located under the front center console in front of the gearshift lev‐
rrectness of i
er.
l purpos
nform
ercia
Erase the existing entry in the DTC memory. Refer to Vehicle Di‐
agnostic Tester .
m
a
com
tio
Removing
n in
r
te o
thi
– Turn off the ignition and all electrical equipment and remove
s
iva
do
the ignition key.
r
rp
cum
fo
en
g
t.
yi Co
⇒ “2.17 Start System Button E378 , Removing and Installing”, . Cop py
page 285 .
t rig
gh ht
pyri by
Vo
co
– Remove the Access/Start System Antenna 1 in Vehicle Inte‐
by lksw
cted agen
Prote
rior - R138- -1- upward out of the retainer in direction of
AG.
ce
e
pt
du
an
itte
y li
8.4.1 Front Passenger Exterior Door Handle,
erm
ab
ility
Removing and Installing
ot p
wit
, is n
h re
The Front Passenger Exterior Door Handle Consists Of:
hole
spec
♦ Front Passenger Exterior Door Handle Touch Sensor - G416-
es, in part or in w
t to the co
♦ Front Passenger Access/Start System Antenna - R135-
The entire exterior door handle must always be replaced if mal‐
rrectness of i
functioning.
l purpos
orm
Removing
m
atio
om
n in
c
– Turn off the ignition and all electrical equipment and remove
or
thi
sd
iva
o
r
cu
o
m
f
t.
yi
moving and Installing .
Co
Cop py
t. rig
gh
Installing
ht
pyri by
Vo
co lksw
by
Install in reverse order of removal.
cted agen
Prote AG.
ce
e
nl
pt
du
an
Install in reverse order of removal.
itte
y li
erm
ab
8.6 Access/Start System Antenna in Lug‐
ility
ot p
wit
, is n
h re
hole
and Installing
spec
es, in part or in w
t to the co
The Access/Start System Antenna in Luggage Compartment -
R137- is located in the luggage compartment, in the center under
the rear shelf.
rrectness of i
No coding, basic setting or adaptation is necessary if the Access/
l purpos
nform
ercia
Removing
m
at
om
io
– Turn off the ignition and all electrical equipment and remove
n
c
in t
or
do
riv
cum
or
en
ng
ce
le
un
pt
an
d
– Press the tabs outward -arrows- and pull the Access/Start Au‐
itte
y li
rm
ab
pe
ility
holder, while paying attention to the wires that are still con‐
ot
wit
nected.
, is n
h re
hole
spec
Access/Start System Antenna in Rear Bumper - R136- -1-.
es, in part or in w
t to the co
Installing
Install in reverse order of removal.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
cum
fo
t.
yi Co
Cop py
. rig
⇒ “8.8.1 Driver Access/Start System Antenna R134 , Checking”,
ht ht
rig by
py
page 191 co Vo
by lksw
cted agen
Prote
⇒ “8.8.2 Front Passenger Access/Start System Antenna R135 ,
AG.
ce
le
pt
an
d
itte
y li
Procedure
rm
ab
pe
ility
– Connect the Vehicle Diagnostic Tester .
ot
wit
, is n
h re
– Select the Guided Fault Finding mode.
hole
spec
es, in part or in w
t to the co
lection” and the following menu options one after the other:
♦ Body rrectness of i
♦ 01 - OBD-capable systems
♦ 05 - Access and start authorization
nform
ercia
♦ Electrical Components
m
a
com
tion in
thi
s
iva
cum
en
ng
t.
yi Co
op
Procedure
C py
t. rig
gh ht
yri by
– Connect the Vehicle Diagnostic Tester . cop Vo
by lksw
cted agen
Prote AG.
– Select the Guided Fault Finding mode.
– Use the GO TO button to select the “function/component se‐
lection” and the following menu options one after the other:
♦ Body
♦ Body repair procedures
♦ 01 - OBD-capable systems
Procedure
le
un
pt
an
d
itte
ab
ility
wit
is n
lection” and the following menu options one after the other:
spec
urposes, in part or in wh
♦ Body
t to the co
♦ 01 - OBD-capable systems
♦ 05 - Access and start authorization
ss o
♦ Electrical Components
cial p
f inform
mer
n
c
i
or
n thi
sd
iva
o
pr
cum
Procedure
r
fo
en
ng
t.
yi
– Connect the Vehicle Diagnostic Tester .
Co
Cop py
ht. rig
ht
– Select the Guided Fault Finding mode.
rig by
copy Vo
by lksw
cted agen
– Use the GO TO button to select the “function/component se‐
Prote AG.
lection” and the following menu options one after the other:
♦ Body
♦ Body repair procedures
♦ 01 - OBD-capable systems
♦ 05 - Access and start authorization
♦ Electrical Components
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
9.1.1 Overview - Steering Column Switch Module, Valeo
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
pt
an
d
proximately 15 Nm
itte
y li
erm
ab
wit
h re
spec
urposes, in part or in wh
7 - Screw
❑ 1.5 Nm
ss
❑ Quantity: 3
o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
un
pt
2 - Steering Column Combina‐
an
d
itte
y li
rm
ab
pe
ility
ot
ling. Refer to
wit
, is n
h re
hole
umn Combination
spec
Switch E595 , Remov‐
es, in part or in w
t to the co
ing and Installing, Kos‐
tal”, page 206 .
3 - Steering Column Switch
rrectness of i
Mount
l purpos
nform
ercia
a
com
tio
Kostal”, page 215 .
n in
r
te o
thi
4 - Shear Bolts
s
iva
do
r
❑ Quantity: 2
rp
cum
fo
en
g
t.
yi Co
proximately 15 Nm ht. Cop py
rig
rig ht
5 - Screw py by
co Vo
by lksw
❑ 2.5 Nm
cted agen
Prote AG.
ce
e
pt
du
an
Electronics Control
itte
y li
Module J527 , Remov‐
erm
ab
ing and Installing”, page
ility
ot p
199 .
wit
, is n
h re
❑ Coding. Refer to
hole
spec
⇒ “9.2.3 Steering Col‐
es, in part or in w
t to the co
Module J527 , Coding”,
page 201 .
rrectness of i
2 - Steering Column Combina‐
tion Switch - E595-
l purpos
nform
ercia
Mount
m
at
om
ion
c
ling. Refer to
in t
or
his
ate
do
riv
en
g
211 .
n
t.
yi Co
Cop py
4 - Shear Bolts
t. rig
gh ht
yri by
❑ Quantity: 2 cop Vo
by lksw
cted agen
❑ Break-off torque: ap‐
Prote AG.
proximately 15 Nm
5 - Electronic Steering Column
Lock Control Module - J764-
❑ Removing and instal‐
ling. Refer to
⇒ “9.5.1 Electronic
Steering Column Lock Control Module J764 , Removing and Installing”, page 220 .
❑ Replacing. Refer to
⇒ “9.5.2 Electronic Steering Column Lock Control Module J764 , Replacing”, page 220 .
6 - Start System Button - E378-
❑ Inside the center console storage compartment
❑ Removing and installing. Refer to
⇒ “2.17 Start System Button E378 , Removing and Installing”, page 285 .
ce
e
nl
pt
du
an
♦ The airbag unit could deploy if mishandled.
itte
y li
erm
ab
♦ Follow all safety precautions when working on airbags.
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Caution rrectness of i
Removing
m
at
om
ion
in t
or
do
riv
cum
or
en
ng
t.
Steering Wheel Airbag .
yi Co
Cop py
t. rig
– Remove the steering column trim panel. Refer to ⇒ Body In‐
gh ht
pyri by
terior; Rep. Gr. 68 ; Storage Compartments and Covers;
co Vo
by lksw
cted
Steering Column Trim Panel, Removing and Installing .
agen
Prote AG.
ce
le
un
pt
switch.
an
d
itte
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erm
ab
Installing
ility
ot p
wit
Install in reverse order of removal. Note the following:
is n
h re
ole,
spec
urposes, in part or in wh
Caution
t to the co
The return lever on the Turn Signal Switch - E2- could break
off when installing the Steering Column Electronics Control
rrectne
Module - J527- .
The Turn Signal Switch - J527- must be in the 0 position when
ss
installing the Steering Column Electronics Control Module -
o
cial p
f
E2- .
inform
mer
atio
m
n
c
i
or
n
straight onto the steering column switch.
thi
te
sd
va
o
pr
cum
tion. Refer to
r
fo
en
ng
WARNING
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
Remove the following components in the correct order:
– Remove the steering wheel. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 48 ; Steering Wheel Airbag; Overview -
Steering Wheel Airbag .
– Remove the steering column trim panel. Refer to ⇒ Body In‐
terior; Rep. Gr. 68 ; Storage Compartments and Covers;
Steering Column Trim Panel, Removing and Installing .
Caution
n AG. Volkswagen AG do
wage es n
The return lever on the Turn Signal yV
olks
Switch - E2- could break ot g
ua
off when installing the Steering
ir se
d b
Column Electronics Control ran
Module - J527- . o tee
th or
au ac
ss
The Turn Signal Switch - J527- must be off when installing the
ce
le
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
straight onto the steering column switch until it locks in place.
is n
h re
ole,
spec
urposes, in part or in wh
tion. Refer to
t to the co
⇒ “9.1.2 Overview - Steering Column Switch Module, Kostal”,
page 197 .
– Connect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 . rrectness
f in
atio
m
Procedure
o
n
c
i
or
n thi
sd
iva
o
r
cum
r
fo
en
ng
t.
– Use the GO TO button to select the “function/component se‐
yi Co
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lection” and the following menu options one after the other: t. C rig
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♦ Body
co Vo
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cted agen
Prote AG.
♦ Electrical Equipment
♦ 01 - OBD-capable systems
♦ 16 - Steering wheel electronics
♦ Functions of steering wheel electronics
♦ Code Control Module for steering wheel electronics
ce
le
un
pt
an
d
E595- , Removing and Installing
itte
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erm
ab
ility
⇒ “9.3.1 Steering Column Combination Switch E595 , Removing
ot p
wit
and Installing, Valeo”, page 202
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
⇒ “9.3.3 Steering Column Combination Switch E595 , Removing
and Installing, Kostal”, page 206
rrectne
⇒ “9.3.4 Steering Column Combination Switch E595 , Removing
and Installing, Kostal, KESSY”, page 208
ss
9.3.1 Steering Column Combination Switch -
o
cial p
f in
E595- , Removing and Installing, Valeo
form
mer
atio
m
n
c
i
or
n
♦ Angled hand drill
thi
te
sd
iva
o
r
cum
r
fo
en
ng
t.
yi Co
op
WARNING C py
t. rig
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pyri by
Vo
o
♦ Risk of airbag deployment.
c by lksw
cted agen
Prote AG.
♦ The airbag unit could deploy if mishandled.
♦ Follow all safety precautions when working on airbags.
Refer to ⇒ Body Interior; Rep. Gr. 00 ; Safety Precautions;
Safety Precautions for Pyrotechnic Components .
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
– Remove the steering wheel. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 48 ; Steering Wheel Airbag; Overview -
Steering Wheel Airbag .
– Remove the steering column trim panel. Refer to ⇒ Body In‐
terior; Rep. Gr. 68 ; Storage Compartments and Covers;
Steering Column Trim Panel, Removing and Installing .
– Remove the Steering Column Electronics Control Module -
J527- . Refer to
⇒ “9.2 Steering Column Electronics Control Module J527 ,
Removing and Installing”, page 199 .
– Release the catches -1- (on top) and -3- (on the bottom), and
remove the Steering Column Combination Switch - E595- -2-
straight toward the back from the steering column switch base
carrier.
Note
Note
n AG. Volkswagen AG do
Because a new Steering Column Combination Switch - E595-olkisswage es n
ot g
always delivered with a steering column switch mount asdabycom‐
V ua
ran
plete replacement part, the steering column switch mountrise must tee
also be removed. tho or
au ac
ss
ce
e
nl
pt
du
an
The shear bolts -1- of the steering lock housing -3- must be drilled
itte
y li
out in order to remove the steering column switch mount -2-. New
erm
ab
shear bolts will be needed for installation later. Refer to the Parts
ility
ot p
Catalog.
wit
, is n
h re
– Drill out the shear bolts -1- on the steering lock housing -3-.
hole
spec
es, in part or in w
t to the co
Note
rrectness of i
M8 bolts -1-: hole diameter 6.8 mm.
l purpos
– Remove the steering lock housing -3- and the steering column
switch base carrier -2- from the steering column.
nform
ercia
switch mount.
at
om
ion
c
in t
Installing
or
his
ate
c
Reused um
for
en
ng
t.
yi
– Slide the Steering Column Combination Switch - E595-
Co
op py
straight into the guides on the steering column switch mount
. C rig
ht ht
rig
until it latches securely. py by
co Vo
by lksw
cted agen
Prote AG.
Note
– Tighten the new shear bolts -1- until the bolt heads shear off.
Refer to
⇒ “9.1.1 Overview - Steering Column Switch Module, Valeo”,
page 195 .
Continuation for New and Reused Steering Column Combination
Switches - E595-
Install in reverse order of removal, noting the following:
– Connect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
ce
le
un
pt
an
d
itte
y li
♦ The airbag unit could deploy if mishandled.
rm
ab
pe
ility
♦ Follow all safety precautions when working on airbags.
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Caution
rrectness of i
Always follow the instructions regarding disconnecting and
l purpos
Removing
com
tion in
r
thi
do
r
rp
cum
en
ng
– Release the catches -1- (on top) and -3- (on the bottom), and
remove the Steering Column Combination Switch - E595- -2-
straight toward the back from the steering column switch base
carrier.
Note
Note
AG. Volkswagen AG d
agen oes
lksw not
Because a newd Steering
o
by V Column Combination Switch
gu - E595- is
ar
always delivered
orise with a steering column switch mountanas tee a com‐
plete replacement
aut
h
part, the steering column switch mountormust ac
also be sremoved.
s
ce
e
nl
pt
du
an
itte
y li
The shear bolts -1- on the Electronic Steering Column Lock Con‐
erm
ab
trol Module - J764- -3- must be drilled out for the removal of the
ility
ot p
steering column switch mount -2-. New shear bolts will be needed
wit
, is n
– Drill out the shear bolts -1- on the Electronic Steering Column spec
es, in part or in w
Note
rrectness of i
l purpos
at
om
io
in t
r
his
te
do
priv
cum
for
en
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t.
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mount and remove the steering column switch mount -1- from
Cop py
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the Electronic Steering Column Lock Control Module - J764-
yri
gh by
ht
-2-. cop Vo
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cted agen
Prote
Installing
AG.
Note
– Position the steering column switch mount -1- with the Steer‐
ing Column Combination Switch - E595- onto the Electronic
Steering Column Lock Control Module - J764- -2-, until it locks
in place.
– Slide the pre-assembled unit from the Electronic Steering Col‐
umn Lock Control Module - J764- , the steering column switch
mount and the Steering Column Combination Switch - E595-
all the way onto the steering column and line them up with the
threaded holes.
ce
le
Switches - E595-
un
pt
an
d
itte
y li
Install in reverse order of removal, noting the following:
rm
ab
pe
ility
– Connect the Battery - A- . Refer to
ot
wit
, is n
h re
hole
spec
9.3.3 Steering Column Combination Switch -
es, in part or in w
t to the co
E595- , Removing and Installing, Kostal
Special tools and workshop equipment required
rrectness of i
♦ Angled hand drill
l purpos
WARNING
m
a
com
tion in
thi
s
iva
cum
fo
t.
yi
Refer to ⇒ Body Interior; Rep. Gr. 00 ; Safety Precautions;
Co
op py
Safety Precautions for Pyrotechnic Components .
t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
– Remove the steering wheel. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 48 ; Steering Wheel Airbag; Overview -
Steering Wheel Airbag .
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
The shear bolts -1- of the steering lock housing -3- must be drilled
itte
y li
out in order to remove the steering column switch mount -2-. New
rm
ab
pe
shear bolts will be needed for installation later. Refer to the Parts
ility
ot
Catalog.
wit
, is n
h re
hole
– Drill out the shear bolts -1- on the steering lock housing -3-.
spec
es, in part or in w
t to the co
Note
rrectness of i
M8 bolts -1-: hole diameter 6.8 mm.
l purpos
– Remove the steering lock housing -3- and the steering column
switch base carrier -2- from the steering column.
nform
ercia
a
switch mount.
com
tion in
Installing
r
te o
thi
s
iva
do
For a Steering Column Combination Switch - E595- That is Being
r
rp
cum
Reused
fo
en
ng
t.
yi
– Slide the Steering Column Combination Switch - E595-
Co
Cop py
straight onto the guides on the steering column switch mount.
t. rig
gh ht
pyri by
Vo
o
– Tighten the threaded connections to the tightening specifica‐
c by lksw
cted agen
tion. Refer to Prote AG.
– Tighten the new shear bolts -1- until the bolt heads shear off.
Refer to
⇒ “9.1.1 Overview - Steering Column Switch Module, Valeo”,
page 195 .
Continuation for New and Reused Steering Column Combination
Switches - E595-
Install in reverse order of removal, noting the following:
– Connect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
WARNING
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
Caution
ot
wit
, is n
h re
hole
spec
connecting the Battery - A- . Refer to
es, in part or in w
t to the co
rrectness of i
Removing
l purpos
nform
ercia
a
Steering Wheel Airbag .
com
tion in
r
thi
terior; Rep. Gr. 68 ; Storage Compartments and Covers;
s
iva
do
cum
fo
en
g
t.
yi Co
op
J527- . Refer to C py
t. rig
⇒ “9.2.2 Steering Column Electronics Control Module J527 ,
gh ht
pyri by
Removing and Installing, Kostal”, page 200 .
co Vo
by lksw
cted agen
Prote AG.
– Remove the bolt -2- and remove the entire Steering Column
Combination Switch - E595- -1- straight back from the steering
column switch mount.
For a New Steering Column Combination Switch - E595- .
Note
The shear bolts -1- on the Electronic Steering Column Lock Con‐
trol Module - J764- -4- must be drilled out in order to remove the
steering column switch mount -3-. New shear bolts will be needed
later for installing. Refer to the Parts Catalog.
– Drill out the shear bolts -1- on the Electronic Steering Column
Lock Control Module - J764- -4-.
Note
ce
e
nl
pt
du
an
itte
y li
– Position the steering column switch mount -1- with the Steer‐
erm
ab
ing Column Combination Switch - E595- onto the Electronic
ility
ot p
wit
, is n
in place.
h re
hole
spec
– Slide the pre-assembled unit from the Electronic Steering Col‐
es, in part or in w
t to the co
mount and the Steering Column Combination Switch - E595-
all the way onto the steering column and line them up with the
threaded holes. rrectness of i
l purpos
nf
ercia
orm
atio
m
J764- -4- to the steering column with new shear bolts -1-.
o
n in
or c
thi
– Tighten the shear bolts -1- until the bolt heads shear off. Refer
te
sd
a
to
iv
o
r
rp
cu
m
f
en
page 197 .
ng
t.
yi Co
op py
Continuation for New and Reused Steering Column Combination t. C rig
gh ht
Switches - E595- pyri by
Vo
co lksw
by
cted agen
Install in reverse order of removal, noting the following: Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
Caution
erm
ab
ility
ot p
wit
♦ Before drilling out shear bolts, always make sure all com‐
, is n
h re
ponents secured to steering column switch mount are
hole
spec
removed beforehand.
es, in part or in w
t to the co
♦ By drilling out, drill shavings can reach the neighboring
components, which can lead to damage and malfunctions!
rrectness of i
l purpos
Caution
nf
ercia
or
connecting the Battery - A- . Refer to
m
m
atio
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
om
n in
or c
thi
te
sd
iva
Removing
o
r
rp
cu
o
m
f
t.
yi
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
Co
Cop py
t. rig
gh ht
– Remove the steering wheel. Refer to ⇒ Suspension, Wheels, yri
p by
o Vo
Steering; Rep. Gr. 48 ; Steering Wheel Airbag; Overview -
c by lksw
cted agen
Steering Wheel Airbag .
Prote AG.
– Drill out the shear bolts -1- on the steering lock housing -3-.
Note
– Remove the steering lock housing -3- and the steering column
switch base carrier -2- from the steering column.
– Remove the steering lock housing from the steering column
switch mount.
Installing
– Install the steering lock housing -3- into the steering column
switch mount -2-.
For a Steering Column Combination Switch - E595- that is Being
Reused
– Slide the Steering Column Combination Switch - E595- onto
the steering column switch mount until it locks in place.
Continuation for New and Reused Steering Column Combination
Switches - E595-
– Slide the pre-assembled unit from the steering lock housing,
the steering column switch mount and the Steering Column
Combination Switch - E595- all the way onto the steering col‐
umn and line them up with the threaded holes.
– Attach the steering lock housing -3- to the steering column with
new shear bolts -1-.
– Tighten the new shear bolts -1- until the bolt heads shear off.
Refer to
⇒ “9.1.1 Overview - Steering Column Switch Module, Valeo”,
page 195 .
Install in reverse order of removal, noting the following:
– Connect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
AG. Volkswagen AG d
agen oes
ksw
9.4.2 Steering Column Switch Base Carrier,
d by
Vol not
gu
ara
Removing and Installing, Valeo, KESSY
ise nte
or eo
h
aut ra
s c
Special tools and workshop equipment required s
ce
e
nl
pt
du
y li
erm
ab
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
The shear bolts -1- on the Electronic Steering Column Lock Con‐
trol Module - J764- must be drilled out in order to remove the
steering column switch mount -2-. New shear bolts will be needed
for installation later. Refer to the Parts Catalog.
AG. Volkswagen AG d
Caution agen oes
olksw not
V gu
d by ara
ise nte
♦ Before drilling out shear bolts, always
hor
make sure all com‐ eo
ut
ponents secured to steeringsscolumn switch mount are
a ra
c
removed beforehand.
ce
e
nl
pt
du
an
♦ By drilling out, drill shavings can reach the neighboring
itte
y li
components, which can lead to damage and malfunctions!
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
Caution
es, in part or in w
t to the co
Always follow the instructions regarding disconnecting and
connecting the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
rrectness of i
l purpos
Removing
nf
ercia
or
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
m
m
atio
m
n in
or c
thi
te
sd
iva
o
r
rp
cu
– Remove the steering column trim panel. Refer to ⇒ Body In‐
o
m
f
en
ng
– Drill out the shear bolts -1- on the Electronic Steering Column
Lock Control Module - J764- -3-.
Note
AG. Volkswagen AG d
agen oes
o lksw not
byV gu
ara
ed
– Install the steering column switch mount h-1-
oris on the Electronic nte
eo
Steering Column Lock Control Modules a-uJ764-
t
-2-. ra
c
s
For a Steering Column Combination Switch - E595- That is Being
ce
le
un
pt
Reused
an
d
itte
y li
erm
ab
– Slide the Steering Column Combination Switch - E595- onto
ility
ot p
wit
is n
h re
Continuation for New and Reused Steering Column Combination
ole,
Switches - E595-
spec
urposes, in part or in wh
t to the co
– Slide the pre-assembled unit from the Electronic Steering Col‐
umn Lock Control Module - J764- , the steering column switch
mount and the Steering Column Combination Switch - E595-
all the way onto the steering column and line them up with the
rrectne
threaded holes.
ss
– Secure the Electronic Steering Column Lock Control Module
o
cial p
f i
- J764- to the steering column with new shear bolts -1-.
nform
mer
– Tighten the shear bolts -1- until the bolt heads shear off. Refer
atio
m
to
o
n
c
i
⇒ “9.1.3 Overview - Steering Column Switch Module, KESSY”,
or
n thi
e
page 197 .
t
sd
iva
o
pr
c
– Connect the Battery - A- . Refer to
um
r
fo
en
ng
The shear bolts -1- of the steering lock housing must be drilled
out in order to remove the steering column switch mount -2-. New
shear bolts will be needed for installation later. Refer to the Parts
Catalog.
Caution
♦ Before drilling out shear bolts, always make sure all com‐
ponents secured to steering column switch mount are
removed beforehand.
♦ By drilling out, drill shavings can reach the neighboring
components, which can lead to damage and malfunctions!
Caution
ce
le
pt
an
d
y li
erm
ab
– Remove the steering column trim panel. Refer to ⇒ Body In‐
ility
ot p
J527- . Refer to
t to the co
⇒ “9.2.2 Steering Column Electronics Control Module J527 ,
Removing and Installing, Kostal”, page 200 .
rrectne
f inform
The steering column switch mount can be removed once all the
mer
– Drill out the shear bolts -1- on the steering lock housing -3-.
c
i
or
n thi
te
sd
iva
o
pr
Note
um
r
fo
en
ng
t.
yi Co
op
M8 bolts -1-: hole diameter 6.8 mm. C py
t. rig
gh ht
pyri by
Vo
co
– Remove the steering lock housing -3- and the steering column
by lksw
cted agen
Prote
switch base carrier -2- from the steering column.
AG.
– Install the steering lock housing -3- into the steering column
switch mount -2-. . Volkswag AG en AG
w agen doe
For a Steering Column
yV
olks Combination Switch - E595-
s no That is Being
t gu
Reused ised b ara
n
r tee
ho
– Slides athe
ut Steering Column Combination Switch - E595-or
ac
straight onto the guides on the steering column switch mount.
s
ce
e
nl
pt
du
an
itte
y li
specification. Refer to
erm
ab
⇒ “9.1.2 Overview - Steering Column Switch Module, Kostal”,
ility
ot p
page 197 .
wit
, is n
spec
Switches - E595-
es, in part or in w
t to the co
– Attach the steering lock housing -3- to the steering column with
new shear bolts -1-.
nf
ercia
– Tighten the new shear bolts -1- until the bolt heads shear off.
rm
m
atio
Refer to
om
page 197 .
thi
te
sd
iva
cu
o
m
f
en
ng
The shear bolts -1- on the Electronic Steering Column Lock Con‐
trol Module - J764- -4- must be drilled out in order to remove the
steering column switch mount -3-. New shear bolts will be needed
later for installing. Refer to the Parts Catalog.
Caution
♦ Before drilling out shear bolts, always make sure all com‐
ponents secured to steering column switch mount are
removed beforehand.
. Volkswagen AG
gen AG does
♦ By drilling out, drill shavings can reach the neighboring
Vol
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components, which can lead to damage ed and malfunctions!
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Caution
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ab
Always follow the instructions regarding disconnecting and
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hole
spec
es, in part or in w
t to the co
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
rrectness of i
– Remove the steering wheel. Refer to ⇒ Suspension, Wheels,
l purpos
nform
ercia
at
om
i
Steering Column Trim Panel, Removing and Installing .
on
c
in t
or
J527- . Refer to
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op py
– Remove the Steering Column Combination Switch - E595- .
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yri
Refer to p by
co Vo
⇒ “9.3.4 Steering Column Combination Switch E595 , Re‐
by lksw
cted agen
Prote
moving and Installing, Kostal, KESSY”, page 208 .
AG.
The steering column switch mount can be removed once all the
components attached to it are removed.
– Drill out the shear bolts -1- on the Electronic Steering Column
Lock Control Module - J764- -4-.
Note
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
– Install the steering column switch mount -1- on the Electronic
hole
spec
es, in part or in w
t to the co
For a Steering Column Combination Switch - E595- That is Being
Reused
– Slide the Steering Column Combination Switch - E595-
rrectness of i
straight onto the guides on the steering column switch mount.
l purpos
nform
ercia
page 197 .
m
a
com
ti
Continuation for New and Reused Steering Column Combination
on in
Switches - E595-
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c
umn Lock Control Module - J764- , the steering column switch
um
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all the way onto the steering column and line them up with the Cop py
t. rig
threaded holes. opyri
gh by
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ht
by c lksw
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– Secure the Electronic Steering Column Lock Control Module Prote AG.
- J764- -4- to the steering column with new shear bolts -1-.
– Tighten the shear bolts -1- until the bolt heads shear off. Refer
to
⇒ “9.1.3 Overview - Steering Column Switch Module, KESSY”,
page 197 .
– Connect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
Install in reverse order of removal.
Replace the Electronic Steering Column Lock Control Module -
J764- . Refer to
⇒ “9.5 Electronic Steering Column Lock Control Module J764 ,
Removing and Installing”, page 219 .
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
– Remove the steering column switch mount. Refer to
⇒ “9.4 Steering Column Switch Mount, Removing and Instal‐
ling”, page 211 .
n AG. Volkswagen AG do
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9.5.2 Electronic Steering Column Lock Con‐ yV
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trol Module - J764- , Replacing ho
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The procedure for “replacing the electronic
ss steering column lock
control module” includes the following work to be completed:
ce
le
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pt
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itte
ab
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Procedure
– Connect the Vehicle Diagnostic Tester .
ss o
cial p
lection” and the following menu options one after the other:
o
n
c
i
or
♦ Body
thi
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♦ Electrical Equipment
p
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♦ 01 - OBD-capable systems
t.
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Cop py
.
♦ 2B - Electronic Steering Column Lock
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♦ Functions
♦ Replace the electronic steering column lock control module
Caution
WARNING
pt
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itte
ab
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t to the co
Installing
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ion
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do
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– Insert the ignition key into the lock cylinder and turn the key to
p
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t.
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erm
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ility
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ole,
spec
urposes, in part or in wh
t to the co
Procedure
– Connect the Vehicle Diagnostic Tester .
rrectne
– Select the Guided Fault Finding mode.
ss
– Use the GO TO button to select the “function/component se‐
o
cial p
f i
lection” and the following menu options one after the other:
nform
mer
♦ Body
atio
om
n
c
♦ Electrical Equipment
i
or
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♦ 01 - OBD-capable systems
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♦ Electrical Components Cop py
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♦ Ignition/Starter Switch
py by
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9.6.3 Steering Lock Housing, Removing and
Prote AG.
Installing
Caution
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
– Remove the steering column switch mount. Refer to
⇒ “9.4 Steering Column Switch Mount, Removing and Instal‐
ling”, page 211 .
Caution
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
– Remove the steering column trim panel. Refer to ⇒ Body In‐
terior; Rep. Gr. 68 ; Storage Compartments and Covers;
Steering Column Trim Panel, Removing and Installing .
The Anti-Theft Immobilizer Reader Coil - D2- is attached to the
lock cylinder and cannot be replaced separately.
To improve clarity, the ignition key is not shown in the following
illustrations. AG. Volkswagen AG d
agen oes
olksw not
The hole can be located opposite 180° as shown in the illustration. d by V gu
ara
This does not affect removing and installing. orise nte
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– Insert the ignition key into the lock cylinder and turn
ss a
the key to c
the “Run” position.
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1- “Off” Position
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2- “Run” Position h re
ole,
spec
3- “Start” Position
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
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Cop py
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Prote AG.
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pt
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an
– Insert steel wire (1.2 mm diameter) into hole in direction of
itte
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-arrow- next to the ignition key.
erm
ab
ility
ot p
– Release the lever -3- on the lock cylinder -1- with a steel wire
wit
, is n
-2- -arrow-.
h re
hole
spec
– Remove the lock cylinder -1- from the steering lock housing.
es, in part or in w
t to the co
rrectness of i
l purpos
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orm
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atio
om
n in
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– Disconnect the connector -arrow- from the Anti-Theft Immo‐ t. Cop py
bilizer Reader Coil - D2- .
rig
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pyri by
Vo
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cted agen
Prote AG.
Installing
– Insert the ignition key into the lock cylinder -1- and turn the key
to the “Run” position.
– Unlock the lever -3- with steel wire -2- in direction of -arrow-.
– Insert the lock cylinder -1- into the steering lock housing.
The Anti-Theft Immobilizer Reading Coil - D2- connection must
be inserted into the guide on the steering lock housing.
– Remove the steel wire -2- from the lock cylinder -1- and then
make sure the lock cylinder fit securely in the steering lock
housing.
– Connect the connector to the Anti-Theft Immobilizer Reader
Coil - D2- .
– Connect the Battery - A- . Refer to
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
Further installation is done in reverse order of removal.
switch off the ignition. Otherwise, the Ignition Switch Key Lock
Solenoid - N376- prevents the key from being removed.
Caution
ce
le
un
pt
– Remove the steering column trim panel. Refer to ⇒ Body In‐
an
d
itte
y li
rm
ab
Steering Column Trim Panel, Removing and Installing .
pe
ility
ot
wit
, is n
h re
hole
– Pull Ignition Switch Key Lock Solenoid - N376- -1- in the di‐
spec
rection of -arrow- out of its mount.
es, in part or in w
t to the co
The connector will disconnect at the same time.
Installing
rrectness of i
Install in reverse order of removal. Note the following:
l purpos
nform
ercia
a
test mode for the Steering Column Electronics Control Module
com
tio
- J527- to activate the Ignition Switch Key Lock Solenoid -
n in
r
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fo
en
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t.
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Cop py
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rig ht
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by lksw
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Prote AG.
10 Parking Aid
⇒ “10.1 Overview - Parking Aid”, page 226
⇒ “10.2 Parking Aid Control Module J446 , Removing and Instal‐
ling”, page 229
⇒ “10.3 Front Parking Aid Warning Buzzer H22 , Removing and
Installing”, page 232
⇒ “10.4 Rear Parking Aid Warning Buzzer H15 , Removing and
Installing”, page 233
⇒ “10.5 Front Parking Aid Sensor, Removing and Installing”, page
235
⇒ “10.6 Rear Parking Aid Sensor, Removing and Installing”, page
239
ce
e
nl
pt
du
an
itte
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The parking aid system uses ultrasonic sensors to monitor the
erm
ab
areas near the front and rear bumpers. An acoustic distance
ility
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wit
, is n
interior.
h re
hole
spec
Should a trailer be used and the trailer socket is connected, the
es, in part or in w
rear sensors are disabled. However the front sensors stay acti‐
t to the co
vated.
The eight-channel parking aid consists of:
rrectness of i
♦ Parking Aid Control Module - J446-
l purpos
ion
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ate
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or
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ng
t.
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op
♦ Right Rear Center Parking Aid Sensor - G205-
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♦ Right Rear Parking Aid Sensor - G206-
op Vo
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Prote
♦ Front Parking Aid Warning Buzzer - H22-
AG.
Function
To turn on when the ignition is on, press the Parking Aid Button -
E266- or engage reverse gear. Press the Parking Aid Button -
E266- again to turn it off, or drive forward faster than 15 km/h.
A short signal tone will sound and the Parking Aid Indicator Lamp
- K136- will come on when the parking aid is ready. If a malfunc‐
tion in the system is detected, a five second long tone will sound
and the Parking Aid Indicator Lamp - K136- (in the Parking Aid
Button - E266- ) will flash.
During the distance measurement, the pauses between chime
impulses get shorter as the gap between vehicles gets smaller.
At distances less than 30 cm, a continuous tone is heard.
Exception:
♦ Driving along a wall: no warning
Malfunction Recognition and Malfunction Indicator
The Parking Aid Control Module - J446- takes over control of the
parking aid functions.
The Parking Aid Control Module - J446- is equipped with OBD.
For troubleshooting. Refer to Vehicle Diagnostic Tester in the
“Guided Fault Finding” function.
To check the entire parking aid system, perform the output diag‐
n AG. Volkswagen AG do
nostic test mode. Refer to lkswage es n
⇒ “10.2.5 Parking Aid Control d byModule
Vo J446 , Parking Aid Output
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Diagnostic Test Mode”, page
o
ir se 231 .
ran
te
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10.1.2 Overview
ss - Parking Aid c
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nl
pt
du
an
itte
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erm
ab
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
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thi
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Cop py
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Vo
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by
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Prote AG.
pt
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rm
⇒ “10.4 Rear Parking Aid Warning Buzzer H15 , Removing and Installing”, page 233 .
ab
pe
ility
wit
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⇒ “10.4.2 Rear Parking Aid Warning Buzzer H15 , Adapting Volume”, page 234 .
h re
hole
⇒ “10.4.3 Rear Parking Aid Warning Buzzer H15 , Adapting Tone”, page 234 .
es, in part or in w
t to the co
a
com
tio
❑ Via the relay panel underneath the driver side instrument panel
n in
r
te o
⇒ “10.2 Parking Aid Control Module J446 , Removing and Installing”, page 229 .
do
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rp
cum
❑ Coding. Refer to ⇒ “10.2.3 Parking Aid Control Module J446 , Coding”, page 230 .
fo
en
ng
t.
yi
❑ Adapting the optical illustration. Refer to
Co
op py
⇒ “10.2.4 Parking Aid Control Module J446 , Adapting Optical Display”, page 231 .
t. C rig
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❑ Output diagnostic test mode. Refer to cop Vo
by lksw
⇒ “10.2.5 Parking Aid Control Module J446 , Parking Aid Output Diagnostic Test Mode”, page 231 .
cted agen
Prote AG.
pt
an
d
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ab
ility
ot p
spec
t to the co
– Turn off the ignition and all electrical equipment and remove
f in
atio
i
or
sd
iva
cum
r
fo
t.
ers; Driver Side Instrument Panel Cover, Removing and In‐
yi Co
op
stalling .
C py
t. rig
gh ht
yri by
– Remove the instrument cluster. Refer to
op Vo
by c lksw
cted
⇒ “1.2 Instrument Cluster, Removing and Installing”,
agen
Prote AG.
page 103 .
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or
10.2.2 Parking Aid Control Module - J446- Re‐ h eo
aut ra
s c
moving and Installing, RHD
s
ce
e
nl
pt
du
an
itte
The Parking Aid Control Module - J446- is located under the in‐
y li
erm
ab
strument panel on the driver side above the relay panel.
ility
ot p
Removing
wit
, is n
h re
hole
– Turn off the ignition and all electrical equipment and remove
spec
the ignition key.
es, in part or in w
t to the co
– Remove the right instrument panel cover on the side. Refer to
⇒ Body Interior; Rep. Gr. 70 ; Instrument Panel; Side Instru‐
ment Panel Covers, Removing and Installing .
– Remove the driver side instrument panel cover. Refer to ⇒ rrectness of i
l purpos
at
om
page 103 .
in t
or
his
ate
en
t.
yi Co
op py
– Remove the expanding rivets -arrows- on the Parking Aid t. C rig
gh ht
Control Module - J446- -1-. pyri by
Vo
o
by c lksw
cted agen
– Remove the Parking Aid Control Module - J446- -1- toward the Prote AG.
rear and downward out of the bracket -2-.
– Release and disconnect the connectors.
Installing
Install in reverse order of removal.
pt
y li
rm
ility
lection” and the following menu options one after the other:
ot
wit
, is n
h re
♦ Body
hole
spec
t to the co
♦ 01 - OBD-capable systems
♦ 10 - Parking Aid Control Module 2 J446
rrectness of i
a
com
tion in
r
te o
thi
s
iva
do
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rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
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Prote AG.
WARNING
AG. Volkswagen AG d
Removing agen oes
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b ara
– Turn off the ignition and all electrical equipment and remove
rise
d
nte
the ignition key. autho eo
ra
ss c
– Remove the knee airbag and bracket in the driver footwell.
ce
le
un
pt
an
d
itte
y li
– Remove the driver side instrument panel cover. Refer to ⇒
rm
ab
pe
ility
ot
wit
, is n
h re
stalling .
hole
spec
– Loosen the expanding rivets -arrows-.
es, in part or in w
t to the co
– Release and disconnect the connector -2-.
– Remove the Front Parking Aid Warning Buzzer - H22- -1- from rrectness of i
the bracket -3-.
l purpos
Installing
Install in reverse order of removal.
nform
ercia
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
10.3.2 Front Parking Aid Warning Buzzer - pyri by
Vo
co lksw
by
H22- , Adapting Volume
cted agen
Prote AG.
Procedure
– Connect the Vehicle Diagnostic Tester .
– Select the Guided Fault Finding mode.
pt
du
an
y li
ab
ility
ot p
spec
t to the co
Removing
– Turn off the ignition and all electrical equipment and remove
nf
ercia
n in
or c
thi
te
sd
iva
o
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rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
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co Vo
by lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Procedure
– Connect the Vehicle Diagnostic Tester .
rrectness of i
– Select the Guided Fault Finding mode.
l purpos
nform
ercia
♦ Body
m
a
com
ti
♦ Body repair procedures
on in
r
te o
thi
♦ 01 - OBD-capable systems
s
iva
do
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cum
fo
en
ng
t.
♦ Parking Aid 2 Function
yi Co
Cop py
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♦ Rear Parking Aid Warning Buzzer, Adjusting Volume gh ht
pyri by
Vo
co lksw
by
10.4.3 Rear Parking Aid Warning Buzzer - cted agen
Prote AG.
pt
du
Removing
an
itte
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erm
ab
– Turn off the ignition and all electrical equipment and remove
ility
ot p
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Caution
rrectness of i
atio
♦ Remove the sensor from the bracket first and then dis‐
om
n in
thi
te
sd
iva
o
r
rp
cu
m
f
en
ng
(black silicone ring) remains on the sensor head and does not
remain in the bracket or get lost. Do not bend the decoupling ring.
– Release and disconnect the connector -2-.
Caution
Since the lengths of the front parking aid sensor heads are dif‐
ferent, the height decoupling rings installed are also different.
pt
du
an
itte
y li
4- RF - Outer Right
erm
ab
ility
ot p
Make sure that the sensors -1 through 4- are matched up with the
wit
connectors.
, is n
h re
hole
When installing the sensor, make sure the decoupling ring is cor‐
spec
rectly mounted on the sensor head and that it does not fall off or
es, in part or in w
t to the co
installation.
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
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cu
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f
en
ng
t.
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Cop py
ht. rig
rig ht
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co Vo
by lksw
cted agen
Prote AG.
Dimension -a- for the circular gap between the sensor head and
bumper cover must be visibly even all around on the outer side
of the bumper cover.
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lkswage es n
o ot g
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d ran
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ss
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10.5.2 Sensor Mount Bonding in Front Bumper
rm
ab
pe
ility
Cover
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The sensor mount bonding in the front bumper cover is performed
hole
spec
in the same way. To assist in aligning the sensor retainers in their
es, in part or in w
t to the co
with corresponding retainer bonding adhesive surfaces are
marked on the inside of the bumper cover. Before proceeding with
bonding procedure, ensure that the sensor mount and bumper
rrectness of i
cover materials are between 15 and 25 °C (59 and 77 °F).
l purpos
Procedure
m
a
com
tio
bumper cover.
te o
thi
s
iva
do
cum
en
ng
t.
yi Co
– Apply the bonding agent “Scotchmount 4298” evenly in the
Cop py
. rig
marked adhesion surface -1-.
t
gh ht
pyri by
Vo
co
– Let the bonding agent air dry for approximately five minutes.
by lksw
cted agen
Prote AG.
– Allocate the sensor brackets to be bonded to their proper com‐
ponent location. Refer to ⇒ page 236 .
– Remove both protection foils from sensor mount bonding area
-2- so that a gray surface becomes visible.
– Align the sensor bracket -2- with respect to marked adhesive
surface -1- so that there is a uniform edge of approximately 3
mm. Use PDC Holder Tool Set - Centering Drift - VAS6614/3-
for aligning with the punched hole.
Make sure that openings for sensor connection in the sensor
bracket face in the correct direction as depicted in the assign‐
ment. If the sensor mount is glued in incorrectly, the connecting
wires for the sensors are too short.
– Press the sensor bracket -2- with significant pressure into the
bumper cover for approximately 10 seconds.
The contact pressure and pressing time is crucial for the bonding
durability.
Sensor, Painting
Procedure
– Remove the decoupling ring (black silicone ring) from the new
sensor head.
– Use isopropyl alcohol to remove the grease from the black
sensor head -1- in the area to be painted -2-.
– Paint the sensor in the area to be painted -2- the same color
as the bumper cover.
Paint application dimension -B- is 3 mm (+ maximum 2 mm).
– When the paint has dried, reinstall the decoupling ring (black
silicone ring) on the sensor head.
Caution
ce
le
pt
an
d
itte
y li
Bonding the Sensor Bracket in the Bumper Cover. Refer to
rm
ility
page 237 .
ot
wit
, is n
h re
spec
es, in part or in w
Procedure
a
com
tion in
thi
s
iva
cum
fo
t.
yi
lection” and the following menu options one after the other:
Co
Cop py
t. rig
gh
♦ Body
ht
pyri by
Vo
o
by c lksw
cted
♦ Body repair procedures
agen
Prote AG.
♦ 01 - OBD-capable systems
♦ 10 - Parking Aid Control Module 2 J446
♦ Electrical Components
♦ Parking Aid Sensor
pt
Removing
an
d
itte
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erm
– Turn off the ignition and all electrical equipment and remove
ab
ility
wit
is n
Caution
rrectne
f in
atio
♦ Remove the sensor from the bracket first and then dis‐
om
i
or
n thi
te
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iva
o
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cum
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fo
en
ng
t.
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Cop py
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co lksw
by
cted agen
Prote AG.
– Release the tabs -arrows- using the Parking Aid Sender Re‐
lease Tool - T10345- and remove the sensor -2- with the
connector still connected from the bumper cover.
When removing the sensor, make sure that the decoupling ring
(black silicone ring) remains on the sensor head and does not
remain in the bracket or get lost.
Do not bend the decoupling ring.
– Release and disconnect the connector -2-.
Caution
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♦ Do not bend the decoupling ring. d byV ua
ran
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o
♦ Using a damaged decoupling ring can cause malfunc‐
auth or
ac
tions. ss
ce
le
un
pt
♦ Replace any damaged decoupling rings.
an
d
itte
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rm
ab
pe
ility
Sensor brackets are designed in different shapes and must be
ot
wit
, is n
h re
er.
hole
spec
es, in part or in w
t to the co
stalling it.
rrectness of i
A - OR - Outer Right
l purpos
nform
ercia
a
com
When removing the sensor, make sure that the decoupling ring
thi
s
iva
(black silicone ring) remains on the sensor head and does not
do
r
cum
fo
en
ng
t.
Both retainers on the sensor must engage audibly in the sensor
yi Co
op
mount when installing.
C py
t. rig
gh ht
yri by
– Make sure that the sensor is seated correctly in the bracket cop Vo
by lksw
after installation.
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Prote AG.
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e
nl
pt
du
an
itte
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erm
ab
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
10.6.2 Sensor Mount Bonding in Rear Bumper
l purpos
Cover
The sensor mount bonding in the rear bumper cover is performed
nform
ercia
at
proper positions when bonding, sensor location punched holes
om
io
with corresponding retainer bonding adhesive surfaces are
n
c
in t
r
his
te
do
riv
cum
for
en
ng
ce
e
nl
pt
du
Procedure
an
itte
y li
erm
ab
– Remove the decoupling ring (black silicone ring) from the new
ility
ot p
sensor head.
wit
, is n
h re
– Use isopropyl alcohol to remove the grease from the black
hole
sensor head -1- in the area to be painted -2-.
spec
es, in part or in w
t to the co
– Paint the sensor in the area to be painted -2- the same color
as the bumper cover.
Paint application dimension -B- is 3 mm (+ maximum 2 mm).
rrectness of i
– When the paint has dried, reinstall the decoupling ring (black
l purpos
silicone ring) on the sensor head.
nf
ercia
o
Caution
rm
m
atio
m
n in
or c
thi
e
sd
iva
tions.
o
r
rp
cu
o
m
f
en
ng
pairing
New Rear Bumper Cover with Attached Sensor Mount
If a new front bumper cover is installed, the front parking aid sen‐
sor brackets are already installed and the new bumper cover can
be painted. Follow the requirements for painting.
New Rear Bumper Cover without the Sensor Mount Glued On
♦ Procedure. Refer to ⇒ Body Exterior; Rep. Gr. 63 ; Rear
Bumper Cover; Parking Aid Bracket, Installing .
Sensor Mount Allocation. Refer to ⇒ page 240 .
Bonding the Sensor Bracket in the Bumper Cover. Refer to
⇒ “10.6.2 Sensor Mount Bonding in Rear Bumper Cover”,
page 241 .
n AG. Volkswagen AG do
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tho
u or
a ac
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le
un
pt
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d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
pt
an
d
itte
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♦ Tilt the turn signal lever into the high beam position
rm
ab
pe
ility
The high beam assist will switch off when the ignition is turned
ot
wit
, is n
off.
h re
hole
The high beam assist may not switch off at the right time or not at
spec
es, in part or in w
t to the co
♦ On poorly lit streets with street signs that are highly reflective
♦ For other motorists that are not easily seen (pedestrians, and
rrectness of i
bicyclists).
l purpos
nform
ercia
the driver can see clearly over the barrier, for example, truck
m
drivers.
a
com
thi
s
iva
cum
fo
t.
yi Co
op
♦ Stone impact in the field of vision for the Light Recognition C py
ht. rig
Sensor - G399- . rig ht
py by
co Vo
by lksw
♦ The field of vision of the Light Recognition Sensor - G399- is Prote
cted AG.
agen
fogged up, dirty or covered by a sticker, snow or ice.
Malfunction Recognition and Malfunction Indicator
The high beam assist is equipped with OBD.
For troubleshooting. Refer to Vehicle Diagnostic Tester in the
“Guided Fault Finding” function.
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
ling
Always perform the “Replace automatic high beam assist control
rrectne
atio
i
or
n thi
sd
a
must be replaced.
iv
o
pr
cum
r
fo
Removing
en
ng
t.
yi Co
op
– Remove the interior rearview mirror. Refer to ⇒ Body Interior; C py
ht. rig
Rep. Gr. 68 ; Interior Rearview Mirror; Interior Rearview Mir‐ rig ht
py by
ror, Removing and Installing .
co Vo
by lksw
cted agen
Prote AG.
Installing
– Install the interior rearview mirror. Refer to ⇒ Body Interior;
Rep. Gr. 68 ; Interior Rearview Mirror; Interior Rearview Mir‐
ror, Removing and Installing .
ce
e
Coding”, page 246 . nl
pt
du
an
itte
y li
It is not necessary to calibrate the new Automatic High Beam As‐
erm
ab
sist Control Module - J844- after installing it. The system auto‐
ility
ot p
wit
, is n
h re
11.4 Automatic High Beam Assist Control
hole
spec
es, in part or in w
t to the co
The procedure for “replacing the automatic high beam control
module” includes the following steps:
rrectness of i
♦ If a new Automatic High Beam Assist Control Module - J844-
l purpos
nform
ercia
at
om
must be adapted.
ion
c
in t
or
his
ate
do
priv
c
Tester in the “Guided Fault Finding” Function.
um
for
en
ng
t.
yi
Procedure
Co
Cop py
ht. rig
– Connect the Vehicle Diagnostic Tester . rig ht
py by
co Vo
by lksw
– Select the Guided Fault Finding mode. cted agen
Prote AG.
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nl
pt
du
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itte
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nition Sensor - G399- . Refer to
erm
ab
⇒ “11.5 Automatic High Beam Assist Control Module J844 ,
ility
ot p
wit
, is n
h re
It is not necessary to calibrate the new Light Recognition Sensor
hole
spec
- G399- after installing it. The system automatically calibrates the
es, in part or in w
control module.
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
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Prote AG.
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pt
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d
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J745 , Replacing”,
erm
ab
page 250 .
ility
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wit
is n
2 - Adhesive Pad
h re
ole,
spec
3 - Left Rear Level Control Sys‐
urposes, in part or in wh
sion) .
inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
pt
du
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itte
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ab
ility
ule - J745- -2- off of the Velcro pad -3- and remove it.
ot p
wit
, is n
Installing
h re
hole
spec
t to the co
at
om
J745 , Coding”, page 250 ) and then the basic setting for the
in t
or
cum
for
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
249
Prote AG.
12. Automatic Headlamp Range Control
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
pt
du
an
itte
♦ Electrical Equipment
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erm
ab
ility
♦ 01 - OBD-capable systems
ot p
wit
, is n
spec
t to the co
Procedure
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at
ion
lection” and the following menu options one after the other:
c
in t
or
his
te
♦ Body
a
do
priv
cum
or
♦ Electrical Equipment
f
en
ng
t.
yi Co
♦ 01 - OBD-capable systems Cop py
t. rig
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yri
♦ Automatic Headlamp Range Control p by
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by c lksw
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♦ Functions Prote AG.
13 Trailer Hitch
⇒ “13.1 Overview - Trailer Hitch Socket”, page 251
⇒ “13.2 Towing Recognition Control Module J345 , Removing
and Installing”, page 251
⇒ “13.3 Trailer Socket U10 , Removing and Installing”,
page 252
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
Removing
rm
m
atio
m
– Turn off the ignition and all electrical equipment and remove
o
n in
c
thi
te
sd
a
o
r
rp
cu
m
f
en
t.
yi Co
and Installing . t. Cop py
rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote
251
AG.
13. Trailer Hitch
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Release the securing tabs -arrows- and then release the clips
or
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Push the connectors -4- into the retainer -2- until they audibly
latch.
– Tighten the threaded connections to the tightening specifica‐
tion. Refer to
⇒ “13.1 Overview - Trailer Hitch Socket”, page 251 .
AG. Volkswagen AG d
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d by ara
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or eo
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un
pt
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itte
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erm
ab
Trailer Socket - U10- connector assignment
ility
ot p
wit
is n
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ole,
spec
2- Terminal NSL (Rear Fog Lamp)
urposes, in part or in wh
t to the co
3- Terminal 31
4- Terminal BR (Right Turn Signal)
rrectne
5- Terminal 58R (Right Tail Lamp)
6- Terminal 54 (Brake Lamp)
ss o
cial p
f
7- Terminal 58L (Left Tail Lamp)
inform
mer
atio
om
9- Terminal 30
n
c
i
or
n thi
e
sd
iva
o
pr
en
ng
t.
yi
12 - Not Assigned
Co
Cop py
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13 - Terminal 31
ht
pyri by
Vo
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by c lksw
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Prote AG.
14 Special Tools
Special tools and workshop equipment required
♦ Parking Aid Sender Release Tool - T10345-
AG. Volkswagen AG d
agen oes
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s c
♦ Torque Wrench 1410 - VAG1410- s
ce
e
nl
pt
du
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itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
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le
pt
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d
itte
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⇒ “1.7 Illuminated Vanity Mirror, Removing and Installing”,
rm
ab
page 262
pe
ility
ot
wit
, is n
h re
hole
spec
⇒ “1.9 Center Reading Lamps, Removing and Installing”,
es, in part or in w
page 264
t to the co
⇒ “1.10 Rear Interior Lamp W43 Bulb, Replacing”, page 265
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1. Lamps 255
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
e
nl
pt
du
page 258 .
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1 - Luggage Compartment
Lamp - W3-
❑ Removing and instal‐
ling. Refer to
⇒ “1.6 Luggage Com‐
partment Lamp W3 , Re‐
moving and Installing”,
page 260 . AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1. Lamps 257
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
e
nl
pt
du
Lamps, Removing and
an
itte
y li
Installing”, page 264 .
erm
ab
ility
ot p
wit
, is n
h re
hole
to
spec
⇒ “1.10 Rear Interior
es, in part or in w
t to the co
Lamp W43 Bulb, Re‐
placing”, page 265
3 - Front Passenger Vanity Mir‐
rrectness of i
ror Lamp - W14- / Driver Vanity
Mirror Lamp - W20-
l purpos
nf
ercia
o
⇒ “1.7 Illuminated Vani‐
rm
m
atio
m
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Caution
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Open the glove compartment.
– Carefully pry out the Glove Compartment Lamp - W6- with the
Trim Removal Wedge - 3409- .
n AG. Volkswagen AG do
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yV
– Release and disconnect the connector -arrow-. d b ua
ran
ir se tee
ho
Replacing the Bulb aut or
ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Release the tabs -1- and remove the heat shield -2- from the
diffusion lens on the Glove Compartment Lamp - W6- .
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
– Carefully pry the bulb out of the socket.
c by lksw
cted agen
Prote AG.
Bulb: 12 V/5 W glass base bulb
Caution
Installing
Install in reverse order of removal. Note the following:
– Make sure the Glove Compartment Lamp Switch - E26- works
correctly. The Glove Compartment Lamp - W6- must not come
on when the glove compartment is closed.
1. Lamps 259
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
e
pt
du
an
itte
y li
Wedge - 3409- , screwdriver) with commercially available
erm
ab
adhesive tape.
ility
ot p
wit
, is n
h re
hole
Removing
spec
es, in part or in w
t to the co
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the driver side door trim panel. Refer to ⇒ Body In‐
rrectness of i
terior; Rep. Gr. 70 ; Door Trim Panels; Driver Side Front Door
Trim Panel, Removing and Installing .
l purpos
– Press the tabs -arrows- and remove the Central Locking -Safe-
Indicator Lamp - K133- -1- from the door trim panel.
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Caution
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Using the Trim Removal Wedge - 3409- , pry the Luggage
Compartment Lamp - W3- -1- out of the luggage compartment
trim panel -arrow-.
n AG. Volkswagen AG do
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byV ua
d ran
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tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Lamps 261
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Installing
Install in reverse order of removal. Note the following:
– Check the functionality of the Luggage Compartment Lamp -
W3- .
There may be Luggage Compartment Lamps - W3- with LEDs
installed. The Luggage Compartment Lamp - W3- will not function
if it is not connected according to the correct polarity.
AG. Volkswagen AG d
agen
– Note the polarity. olksw
oes
not
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♦ PIN 1 - negative orise nte
eo
h
ut ra
♦ PIN 2 - positive ss a c ce
le
un
pt
an
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ab
Installing
pe
ility
ot
wit
, is n
Mirror Lamp - W20- are removed and installed the same way so
hole
spec
t to the co
Caution
a
com
ti
adhesive tape.
r
te o
thi
s
iva
do
r
rp
cum
fo
Removing
en
ng
t.
yi Co
op
– Turn off the ignition and all electrical equipment and remove C py
ht. rig
the ignition key. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
– Press the contact plate -1- in the direction of -arrow- and re‐
es, in part or in w
t to the co
move the tubular bulb -2-.
Bulbs: 12 V/5 W tubular bulb
rrectness of i
Caution
l purpos
♦ Do not touch the bulb glass when installing a bulb. Fingers nform
ercia
at
glass.
om
ion
c
in t
or
his
ate
do
riv
Installing
p
cum
for
t.
yi Co
Cop py
ht. rig
1.8 Front Interior Lamp - W1- Bulb, Replac‐
rig ht
py by
co Vo
by lksw
ing cted agen
Prote AG.
Caution
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
1. Lamps 263
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Carefully pry the diffusion lens out of the Front Interior Lamp
- W1- -arrow- using the Trim Removal Wedge - 3409- .
– Push the contact plate -1- of the Front Interior Lamp - W1- to
the side -arrow- and remove the bulb -2- with the contact plate
from the Front Interior Lamp - W1- .
Caution
pt
du
an
itte
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erm
ab
Installing
wit
, is n
h re
hole
Light - W40- are removed and installed the same way so the pro‐
es, in part or in w
t to the co
– Turn off the ignition and all electrical equipment and remove
the ignition key.
l purpos
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
by
264
copy Vo
by lksw
Rep. Gr.96 - Interior Lights, Switches cted agen
Prote AG.
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
. Volkswagen AG
gen AG does
– Carefully pull the bulb outVoof the
lksw
a
socket. not
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db ara
Bulbs: 12 V/5 W glassorbase
ise bulb nte
eo
th
s au ra
c
s
Caution
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le
un
pt
an
d
itte
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♦ Do not touch the bulb glass when installing a bulb. Fingers
rm
ab
will leave traces of grease on the glass which, when the
pe
ility
light is switched on, will evaporate and cloud the bulb
ot
wit
, is n
glass.
h re
hole
spec
es, in part or in w
t to the co
Installing
Install in reverse order of removal.
rrectness of i
1.10 Rear Interior Lamp - W43- Bulb, Replac‐
l purpos
ing
nform
ercia
Removing
m
– Turn off the ignition and all electrical equipment and remove
com
tion in
thi
do
r
cum
fo
page 297 .
en
ng
t.
yi Co
op
– Release the tabs -arrows- on the diffusion lens -1- and remove C py
t. rig
it straight upward from the Rear Interior Lamp - W43- .
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1. Lamps 265
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Caution
Installing
Install in reverse order of removal.
AG. Volkswagen AG d
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olksw not
byV gu
ara
ed
ris nte
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aut ra
ss c
ce
e
nl
pt
du
an
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2. Controls 267
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
2 Controls
⇒ “2.1 Component Location Overview - Instrument Panel Con‐
trols”, page 269
⇒ “2.2 Component Location Overview - Controls in Front Doors”,
page 270
⇒ “2.3 Component Location Overview - Controls in Rear Doors”,
page 271
⇒ “2.4 Component Location Overviewwa-gControls
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⇒ “2.5 Component Location risOverview - Controls in Roof Trim nte
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Panel”, page 273 sa
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E20 , Removing and Installing”, page 275
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⇒ “2.9 Tire Pressure Monitoring Display Button E492 , Removing
is n
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and Installing”, page 277
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spec
urposes, in part or in wh
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and Installing”, page 277
⇒ “2.11 Driver Interior Locking Button E308 , Removing and In‐
stalling”, page 278
rrectne
⇒ “2.12 Front Passenger Interior Locking Button E309 , Remov‐
ing and Installing”, page 279
ss o
cial p
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⇒ “2.13 Fuel Filler Door/Rear Lid Remote Release Button E463 ,
inform
Removing and Installing”, page 280
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page 281
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Switch - E20-
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ling. Refer to
⇒ “2.7 Instrument Panel
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ling. Refer to ⇒ “2.20 Emergency Flasher Button E229 , Removing and Installing”, page 288 .
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Prote AG.
2. Controls 269
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
le
un
dow Regulator Switch - E107-
pt
an
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❑ Removing and instal‐
rm
ab
ling. Refer to
pe
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ot
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hole
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moving and Installing”,
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page 291 .
t to the co
3 - Mirror Adjusting Switch -
E43-
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❑ Removing and instal‐
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ling. Refer to
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ment Switch E43 , Re‐
nform
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tion in
4 - Driver Interior Locking But‐
r
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ton - E308-
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ling”, page 278 .
AG.
5 - Left Front Window Regulator Switch - E40- / Right Front Power Window Switch in Driver Door - E81-
❑ Removing and installing. Refer to
⇒ “2.23 Power Window Control Head in Driver Door E512 , Removing and Installing”, page 290 .
6 - Child Safety Lock Button - E318-
❑ Removing and installing. Refer to
⇒ “2.23 Power Window Control Head in Driver Door E512 , Removing and Installing”, page 290 .
7 - Left Rear Window Regulator Switch in Driver Door - E53- / Right Rear Window Regulator Switch in Driver
Door - E55-
❑ Removing and installing. Refer to
⇒ “2.23 Power Window Control Head in Driver Door E512 , Removing and Installing”, page 290 .
8 - Fuel Filler Door/Rear Lid Remote Release Button - E463-
❑ Removing and installing. Refer to
⇒ “2.13 Fuel Filler Door/Rear Lid Remote Release Button E463 , Removing and Installing”, page 280 .
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2. Controls 271
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
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and Installing, High-
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Voltage Vehicle”,
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page 286 .
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⇒ “2.14 Start/Stop
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page 281 .
rrectness of i
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2. Controls 273
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
The Light Switch - E1- may be checked using the before remov‐
ing. Refer to ⇒ “2.6.1 Light Switch E1 , Checking”, page 274 .
– Turn the Light Switch - E1- to “0”.
– Push the handle on the Light Switch - E1- -1- in -arrow C- and
then turn it slightly to the right in direction of -arrow A-.
– Hold the rotary handle in this position and remove the Light
Switch - E1- -1- at the rotary handle from the instrument panel
-arrow B-.
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– Hold Light Switch - E1- firmly and press in rotary handle of
Light Switch - E1- in direction of -arrow 1- and turn slightly
toward right in direction of -arrow 2-.
rrectne
– Hold the rotary handle in this position and insert the Light
s
Switch - E1- into the instrument panel in direction of
s o
-arrow 3-.
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♦ 01 - OBD-capable systems
♦ 09 - Vehicle Electrical System Control Module J519
♦ Electrical Components
♦ E1 Headlamp switch
Caution
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– Remove the instrument panel cover on the driver side. Refer
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– Open the tabs -arrows- and remove the Instrument Panel and
Switch Illumination Dimmer Switch - E20- -1-.
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Installing
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Procedure
– Connect the Vehicle Diagnostic Tester .
– Select the Guided Fault Finding mode.
– Use the GO TO button to select the “function/component se‐
lection” and the following menu options one after the other:
♦ Body
♦ Electrical Equipment
♦ 01 - OBD-capable systems
2. Controls 275
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
le
un
to ⇒ Body Interior; Rep. Gr. 00 ; Safety Precautions; Safety
pt
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Precautions for Pyrotechnic Components .
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Removing
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– Turn off the ignition and all electrical equipment and remove
urposes, in part or in wh
t to the co
– Remove the glove compartment. Refer to ⇒ Body Interior;
Rep. Gr. 68 ; Storage Compartments and Covers; Glove
rrectne
Compartment, Removing and Installing .
s
– Release and disconnect the connector -arrow-.
s o
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– Open the tabs -arrows- and remove the Front Passenger Air‐
bag Deactivation Key Switch - E224- .
Installing
Install in reverse order of removal.
Caution
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Rep. Gr. 68 ; Storage Compartments and Covers; Glove
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or
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Install in reverse order of removal.
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Caution
2. Controls 277
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the center console. Refer to ⇒ Body Interior; Rep.
Gr. 68 ; Center Console .
– Release and disconnect the connector.
Volkswagen AG
– Release the retaining tabs -arrows- and remove the Rear Cen‐ agen
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Caution
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Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Remove the driver side door trim panel. Refer to ⇒ Body In‐
terior; Rep. Gr. 70 ; Door Trim Panels; Driver Side Front Door
Trim Panel, Removing and Installing .
– Release and disconnect the connectors.
– Remove the screws -arrows- and remove the cover -1- from
the door trim panel -2-.
– Release the tabs -arrows- and remove the Driver Interior Lock‐
ing Button - E308- -1- from the door trim panel -2-.
Installing
Install in reverse order of removal.
– Tighten the threaded connections to the tightening specifica‐
tion.
Tightening Specifications
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2.12 Front Passenger Interior Locking Button
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Caution
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♦ When removing and installing components in visible area
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come in contacted with a prying tool ( Trim Removal
rrectness of i
Wedge - 3409- , screwdriver) with commercially available
adhesive tape.
l purpos
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Removing
m
a
– Turn off the ignition and all electrical equipment and remove
com
tion in
the ignition key.
r
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– Remove the screws -arrows- and remove the cover -1- from
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Prote AG.
2. Controls 279
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
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nl
pt
2.13 Fuel Filler Door/Rear Lid Remote Re‐
du
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The Fuel Filler Door/Rear Lid Remote Release Button - E463-
hole
spec
-1- is located inside the driver side door trim panel at the bottom.
es, in part or in w
t to the co
The Push Button Illumination Bulb - L76- is integrated in the Fuel
Filler Door/Rear Lid Remote Release Button - E463- and cannot
be replaced separately.
rrectness of i
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Caution
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(switches, covers, trim, etc.), cover the areas that will
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or c
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– Remove the driver side door trim panel. Refer to ⇒ Body In‐ Prote AG.
terior; Rep. Gr. 70 ; Door Trim Panels; Driver Side Front Door
Trim Panel, Removing and Installing .
– Release the tabs -arrows- and remove the Fuel Filler Door/
Rear Lid Remote Release Button - E463- from the door trim
panel.
Installing
Install in reverse order of removal.
Caution
ce
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pt
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Removing
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– Turn off the ignition and all electrical equipment and remove
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– Carefully pry the selector lever boot out of the center console
spec
-arrows-.
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2. Controls 281
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
AG. Volkswagen AG d
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Installing
es, in part or in w
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Install in reverse order of removal.
– Tighten the threaded connections to the tightening specifica‐
rrectness of i
tion.
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Tightening Specifications
♦ Refer to
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2.15 ASR/ESP Button - E256- , Removing
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come in contacted with a prying tool ( Trim Removal
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Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Carefully pry the selector lever boot out of the center console
-arrows-.
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Removing
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2. Controls 283
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Carefully pry the selector lever boot out of the center console
-arrows-.
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rrectness of i
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Removing
– Turn off the ignition and all electrical equipment and remove
nform
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– Carefully pry the selector lever boot out of the center console
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tion in
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2. Controls 285
Jetta 2011 ➤ gen AG
. Volkswagen AG
does
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Electrical Equipment - Edition
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– Release the tabs -arrows-
au
th and remove
o
the Start System But‐ e or
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ton - E378- from the frame.
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Tightening Specifications
urposes, in part or in wh
t to the co
♦ Refer to
⇒ “2.4 Component Location Overview - Controls in Center
Console”, page 272
rrectne
2.18 Electrical Drive Button - E656- , Remov‐
ss
ing and Installing, High-Voltage Vehicle
o
cial p
f inform
mer
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Caution
om
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thi
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um
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t.
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adhesive tape. ht. Cop py
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Removing
agen
Prote AG.
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Carefully pry the selector lever boot out of the center console
-arrows-.
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nl
pt
2.19 Front Passenger Airbag -Disabled- Indi‐
du
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cator Lamp - K145- , Removing and In‐
erm
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WARNING
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t to the co
Follow all safety precautions when working on airbags. Refer
to ⇒ Body Interior; Rep. Gr. 00 ; Safety Precautions; Safety
Precautions for Pyrotechnic Components .
rrectness of i
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Removing
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– Turn off the ignition and all electrical equipment and remove
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the ignition key.
AG.
2. Controls 287
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
ce
e
nl
pt
du
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itte
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ab
ility
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wit
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2.20 Emergency Flasher Button - E229- , Re‐ es, in part or in w
t to the co
moving and Installing
The Emergency Flasher Button - E229- -1- is located in the center
rrectness of i
of the instrument panel between the vents.
l purpos
Caution
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ate
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Removing C py
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– Remove the driver side door trim panel. Refer to ⇒ Body In‐
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terior; Rep. Gr. 70 ; Door Trim Panels; Driver Side Front Door
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Trim Panel, Removing and Installing . p by
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2. Controls 289
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
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Install in reverse order of removal.
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tio
Power Window Control Head in Driver Door - E512- Components
n in
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te o
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♦ Left Front Window Regulator Switch - E40-
s
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♦ Left Rear Window Regulator Switch in Driver Door - E53-
um
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♦ Right Rear Window Regulator Switch in Driver Door - E55-
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♦ Right Front Power Window Switch in Driver Door - E81-
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by
♦ Child Safety Lock Button - E318- cted agen
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Caution
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Carefully pry the handle trim -1- out of the pull handle -2- at
the tabs -arrows- using the Trim Removal Wedge - 3409- .
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Installing
t. rig
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Install in reverse order of removal. Note the following:
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– Make sure the tabs click into place when installing.
Caution
2. Controls 291
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Carefully pry the handle trim -1- out of the pull handle -2- at
the tabs -arrows- using the Trim Removal Wedge - 3409- .
AG. Volkswagen AG d
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– Release the four tabs -arrows- (two on both the right and left
an
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ab
tor Switch - E107- -2- from the handle trim -1-.
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♦ When removing and installing components in visible area
co Vo
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(switches, covers, trim, etc.), cover the areas that will
agen
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come in contacted with a prying tool ( Trim Removal
Wedge - 3409- , screwdriver) with commercially available
adhesive tape.
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Unclip the switch -1- from the trim panel using the Trim Re‐
moval Wedge - 3409- .
– Release and disconnect the connector.
Installing
Install in reverse order of removal.
Caution
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♦ When removing and installing Vol
ks components in visiblesareanot
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(switches, covers, trim,
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with a prying tool ( Trim Removal eo
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u ra
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adhesive tape.
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es, in part or in w
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ate
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2. Controls 293
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Release the four tabs -arrows- (two on both the right and left
side) and remove the Front Passenger Door Window Regula‐
tor Switch - E107- -2- from the handle trim -1-.
Installing
Install in reverse order of removal. Note the following:
– Make sure the tabs click into place when installing.
pt
an
d
itte
The Rear Lid Lock Unit - F256- is integrated in the rear lid latch y li
erm
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and cannot be replaced separately. ility
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– Replace the rear lid lock if it is faulty. Refer to ⇒ Body Exterior;
is n
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spec
urposes, in part or in wh
and Installing
Removing
rrectne
– Turn off the ignition and all electrical equipment and remove
the ignition key.
ss o
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fo
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– Release the tabs -arrows- and remove the Sunroof Tilt Button
1 - E582- from the frame.
Installing
Install in reverse order of removal.
pt
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ility
Caution
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Removing
– Turn off the ignition and all electrical equipment and remove
nf
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or c
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295
Prote AG.
2. Controls
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
– Carefully pry the trim out of the Front Interior Lamp - W1- using
the Trim Removal Wedge - 3409- -arrows-.
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– Release and disconnect ithesed connectors -arrows-.
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Tightening Specifications
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♦ Refer to
spec
urposes, in part or in wh
n
c
i
or
Caution
thi
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Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Carefully pry the trim out of the Front Interior Lamp - W1- using
the Trim Removal Wedge - 3409- -arrows-.
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ility
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– Remove the Front Interior Lamp - W1- from the bracket in the
t to the co
headliner.
rrectness o
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Install in reverse order of removal.
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– Tighten the threaded connections to the tightening specifica‐
cop Vo
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Tightening Specifications
♦ Refer to
⇒ “2.5 Component Location Overview - Controls in Roof Trim
Panel”, page 273
Caution
2. Controls 297
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
Removing
– Turn off the ignition and all electrical equipment and remove
the ignition key.
– Unclip the Rear Interior Lamp - W43- -1- from the roof trim
panel using the Trim Removal Wedge - 3409- .
– Release and disconnect the connector -arrow-.
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Install in reverse order of removal.
es, in part or in w
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io
2.31 Garage Door Opener Control Head -
n
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on driver side. Cop
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The sun visor and Garage Door Opener Control Head - E284- can gh ht
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only be replaced together. cop Vo
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Removing
– Remove the driver side sun visor and the Garage Door Opener
Control Head - E284- -1-. Refer to ⇒ Body Interior; Rep. Gr.
68 ; Equipment; Sun Visor, Removing and Installing .
Installing
Install in reverse order of removal.
3 Immobilizer
⇒ “3.1 Overview - Immobilizer”, page 299
⇒ “3.2 Anti-Theft Immobilizer Control Module J362 ”, page 300
⇒ “3.3 Anti-Theft Immobilizer Reader Coil D2 ”, page 301
⇒ “3.4 Ignition Key”, page 301
pt
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only be adapted to this vehicle.
erm
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keys.
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Module .
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page 300 .
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with each other. Prote AG.
3. Immobilizer 299
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
pt
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ponents
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Procedure
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♦ Body
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♦ Electrical Equipment
form
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atio
♦ 01 - OBD-capable systems
om
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♦ 25 - Anti-theft immobilizer
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♦ Electrical Equipment
an
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♦ 01 - OBD-capable systems
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wit
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221 .
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or
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Battery for ignition key with radio remote control, removing and
t
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pr
cum
r
ing .
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Ignition key radio frequency unit (transmitter for radio-operated
Cop py
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central locking), removing and installing. Refer to ⇒ Body Exte‐
t rig
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rior; Rep. Gr. 57 ; Central Locking . cop Vo
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Refer to
AG.
3. Immobilizer 301
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016 AG. Volkswagen AG d
agen oes
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Refer to byV gu
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⇒ “3.4.3 Ignition Key, Adapting to Immobilizer”, page 302 h.oris nte
eo
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3.4.2 Lost Ignition Key ss c
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pt
an
All vehicle keys (subsequently ordered keys as well) are already
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pre-coded to a specific vehicle from the factory and can only be
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adapted to this vehicle. The subsequent ordering of a vehicle key
ility
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must be performed via entry of the respective Vehicle Identifica‐
wit
, is n
tion Number (VIN) and then the new key must be adapted to the
h re
hole
Anti-Theft Immobilizer Control Module - J362- .
spec
es, in part or in w
The Function »New Identity when Replacing all Components«
t to the co
Must Be Performed Before Replacing the Lock Set or the Control
Modules. Refer to
⇒ “3.2.3 New Identity when Replacing all Components”,
rrectness of i
page 300 .
l purpos
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a
com
tion in
3.4.3 Ignition Key, Adapting to Immobilizer
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Procedure
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– Use the GO TO button to select the “function/component se‐
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lection” and the following menu options one after the other:
AG.
♦ Body
♦ Electrical Equipment
♦ 01 - OBD-capable systems
♦ 25 - Anti-theft immobilizer
♦ Anti-theft immobilizer functions
♦ Adapting a key
pt
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erm
door
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n
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Door Components;
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and Installing .
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t.
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4 - Right Rear Door Control C py
ht. rig
Module - J389- rig ht
py by
co Vo
❑ Inside the right rear door
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❑ Removing and installing. Refer to ⇒ Body Exterior; Rep. Gr. 64 ; Rear Door Window; Window Regulator,
Removing and Installing .
5 - Interior Monitoring Sensor - G273-
❑ In the Front Interior Lamp - W1-
ce
e
nl
moving and Installing .
pt
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itte
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7 - Rear Lid Lock Unit - F256-
erm
ab
ility
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❑ Removing and installing. Refer to
wit
⇒ “2.27.1 Rear Lid Lock Unit F256 , Removing and Installing”, page 294 .
, is n
h re
hole
8 - Left Rear Door Control Module - J388-
spec
es, in part or in w
❑ Inside the left rear door
t to the co
❑ Removing and installing. Refer to ⇒ Body Exterior; Rep. Gr. 64 ; Rear Door Window; Window Regulator,
Removing and Installing .
rrectness of i
9 - Interior Monitoring Deactivation Switch - E267-
l purpos
nf
ercia
⇒ “2.25 Interior Monitoring Deactivation Switch E267 , Removing and Installing”, page 292 .
orm
m
atio
om
n in
❑ In the driver door
or c
thi
e
❑ Removing and installing. Refer to ⇒ Body Exterior; Rep. Gr. 64 ; Front Door Window; Window Regulator,
t
sd
iva
o
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rp
cu
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m
f
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ng
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nl
pt
on.
du
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By switching on the ignition, the electronic immobilizer recognizes
ab
ility
a valid vehicle key and deactivates the anti-theft alarm system.
ot p
wit
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h re
hole
spec
System Antenna - R47-
es, in part or in w
t to the co
The Central Locking and Anti-Theft Alarm System Antenna - R47-
receives radio signals from the remote control key and relays
them to the Vehicle Electrical System Control Module - J519- .
rrectness of i
The Central Locking and Anti-Theft Alarm System Antenna - R47-
l purpos
nf
ercia
or
⇒ “2.2 Vehicle Electrical System Control Module J519 , Removing
m
m
atio
and Installing”, page 319 .
om
n in
or c
thi
te
sd
a
stalling
iv
o
r
rp
cu
o
m
f
en
ng
– Remove the nut -3- and remove the Alarm Horn - H12- -1- from
the plenum chamber.
Installing
Install in reverse order of removal. Note the following:
– Tighten the threaded connections to the tightening specifica‐
tion.
Alarm Horn - H12- , Checking.
The Alarm Horn - H12- can be checked using the Vehicle Elec‐
trical System Control Module - J519- output diagnostic test. Refer
to
⇒ “2.2.5 Vehicle Electrical System Control Module J519 , Output
Diagnostic Test Mode”, page 323 .
Tightening Specifications
♦ Refer to ⇒ “4.1 Overview - Interior Monitoring”, page 303
olkswagen AG
en AG. V
4.5 Interior Monitoring Sensor - G273- y,VRe‐
olks
wag does
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moving and Installing d b ara
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Caution
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♦ When removing and installing components in visible area
erm
ab
(switches, covers, trim, etc.), cover the areas that will
ility
ot p
wit
, is n
h re
adhesive tape.
hole
spec
es, in part or in w
t to the co
Removing
– Turn off the ignition and all electrical equipment and remove
rrectness of i
the ignition key.
l purpos
nf
ercia
orm
m
n in
c
thi
te
sd
a
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Sensor - G273- -1- with the sensors -2- from the Front Interior
o
m
f
Lamp - W1- .
en
ng
t.
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Installing
. C rig
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rig by
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Install in reverse order of removal.
co Vo
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Procedure
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rm
ab
– Connect the Vehicle Diagnostic Tester .
pe
ility
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lection” and the following menu options one after the other:
t to the co
♦ Body
♦ Electrical Equipment
rrectness of i
♦ 01 - OBD-capable systems
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com
thi
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Cop py
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Prote AG.
WARNING
Caution
pt
– Turn off the ignition and all electrical equipment and remove
an
d
itte
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ab
ility
ot p
h re
spec
t to the co
f inform
mer
atio
om
n
c
i
or
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te
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pr
cum
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fo
en
ng
t.
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Cop py
t. rig
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Prote AG.
AG. Volkswagen AG d
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ility
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spec
urposes, in part or in wh
t to the co
– Release the socket -4- at the tabs -arrows- and remove it from
s
the trim.
s o
cial p
f i
atio
om
n
c
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or
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te
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6 Special Tools
Special tools and workshop equipment required
♦ Trim Removal Wedge - 3409-
AG. Volkswagen AG d
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pt
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97 – Wiring
1 Relay Panels, Fuse Panels and E-
Boxes
⇒ “1.1 Component Location Overview - Relay Panels, Fuse Pan‐
els and E-Boxes”, page 312
⇒ “1.2 E-Box, Removing and Installing”, page 313
⇒ “1.3 E-Box Relay and Fuse Panels, Removing and Installing”,
page 314
⇒ “1.4 Relay and Fuse Panel Behind Instrument Panel on Driver
Side, Removing and Installing”, page 315
⇒ “1.5 Fuse Panel on Battery A , Removing and Installing, High-
Voltage Vehicle”, page 317
1.1 Component Location Overview - Relay Panels, Fuse Panels and E-Boxes
page 315 .
pt
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3 - Screw
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❑ 2.5 Nm
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4 - Nut
es, in part or in w
t to the co
❑ 6 Nm
❑ Quantity: 2
rrectness of i
5 - E-Box
❑ Removing and instal‐
l purpos
ling. Refer to
⇒ “1.2 E-Box, Removing
nform
ercia
and Installing”,
page 313 .
m
a
com
tio
E-box
te o
thi
s
iva
ling. Refer to ⇒ “1.3 E-Box Relay and Fuse Panels, Removing and Installing”, page 314 .
um
fo
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ng
t.
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312
Prote AG.
Rep. Gr.97 - Wiring
Jetta 2011 ➤
Electrical Equipment - Edition 01.2016
No Illustration
♦ Nuts (wire connections to the E-box): 9 Nm
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Always follow the instructions regarding disconnecting and
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connecting the Battery - A- . Refer to
erm
ab
⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
ility
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Removing
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⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
– Press the catches in the direction of -arrow- and remove the
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cover from the E-box -1-.
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– Remove the relay and fuse panel -1- from the E-box.
– Pull the Engine Control Module - J623- -4- with the bracket
from the E-box -1-.
– Remove the nuts -2- for the E-box -1-.
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⇒ “1.5 Battery, Disconnecting and Connecting”, page 7 .
– Remove the instrument panel cover on the driver side. Refer
to ⇒ Body Interior; Rep. Gr. 68 ; Storage Compartments and
Covers; Driver Side Instrument Panel Cover, Removing and
Installing .
– Remove the bolts -1- and guide the fuse panel -2- downward.
Installing
Install in reverse order of removal. Note the following:
– Tighten the threaded connections to the tightening specifica‐
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The relay panel on the Vehicle Electrical System Control Module
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2 Control Modules
⇒ “2.1 Component Location Overview - Control Modules”,
page 318
⇒ “2.2 Vehicle Electrical System Control Module J519 , Removing
and Installing”, page 319
⇒ “2.3 Data Bus on Board Diagnostic Interface J533 , Removing
and Installing”, page 326
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♦ Terminal control
♦ Dimming, instrument illumination
♦ Footwell lamps
♦ Fuel pump supply
♦ Pre-energizing of the generator
♦ Horn
♦ Warning lamp
♦ Release control
♦ Control central locking
♦ Activates front and rear door control modules
♦ Activates the rear lid remote unlock
♦ Activates the fuel filler door unlock
♦ Activates the anti-theft alarm system
♦ Immobilizer activation
♦ Activates the start authorization
♦ Adapts acoustic acknowledgement when unlocking
♦ Adapts acoustic acknowledgement when locking
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If the Vehicle Electrical System Control Module - J519- is to be
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♦ Windshield wiper
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driver side. Refer to ⇒ Body Interior; Rep. Gr. 68 ; Storage
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Servicing; Vents, Removing, Jetta from MY 2011 .
– Release and disconnect the connector on the Data Bus On
rrectness of i
Board Diagnostic Interface - J533- .
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holes on the bracket -5-.
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⇒ “3.1 Left Door Cut-Off Connector, Disconnecting”, page 331
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⇒ “3.2 Right Door Cut-Off Connector, Disconnecting”, page 332
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page 333
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3.1 Left Door Cut-Off Connector, Discon‐
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necting
⇒ “3.1.1 Door Cut-Off Connector, Disconnecting, A-Pillar”,
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page 331
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⇒ “3.1.2 Door Cut-Off Connector, Disconnecting, B-Pillar”,
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70 ; Vehicle Interior Trim Panels; B-Pillar Lower Trim Panel,
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Refer to ⇒ Electrical Equipment General Information; Rep. Gr.
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5 Revision History
DRUCK NUMBER: K0059071521
Fac‐ Edit Job Fee Notes Quality
tory Edi‐ Type dba Checke
Edi‐ tion ck d By
tion
01.2 02/1 Fac‐ Update only includes Joe Y
016 6/20 tory changes to Overview - Horn
16 Up‐
date
05.2 01/2 Lo‐ N/A Overview - Horn ~ Tom P
014 0/20 cal - Changed items 1 and 2 per
16 Fac‐ Pro factory feedback
tory vi‐
Feed ded
back by
fac‐
tory
05.2 10/1 Lo‐ 112 Daytime running lamp Tom P
014 2/20 cal 644 change
15 Fac‐ 5
tory
Feed
back
05.2 06/1 Re‐ 110 Reformat to current stand‐ Eric P.
014 8/20 for‐ 198 ards, link checking. Hide
15 mat / 3 references to alarm horn in
Lo‐ plenum chamber.
cal
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05.2 01/1 Lo‐ised b107 Factory update provided Tom
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15 ss a Fac‐ 2
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Please read these WARNINGS and CAUTIONS before proceeding with maintenance
and repair work. You must answer that you have read and you understand these
WARNINGS and CAUTIONS before you will be allowed to view this information.
•= If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in this manual, we
suggest you leave such repairs to an authorized Volkswagen retailer or other qualified shop. We especially urge
you to consult an authorized Volkswagen retailer before AG.beginning repairs
Volkswagen A on any vehicle that may still be covered
agen G do
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wholly or in part by any of the extensive warranties ot g
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Disconnect the battery negative terminal (ground strap) whenever you work on theeefuel
or system or the electrical
a ac
system. Do not smoke or work nearss heaters or other fire hazards. Keep an approved fire extinguisher handy.
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•= Volkswagen is constantly improving its vehicles and sometimes these changes, both in parts and specifications,
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are made applicable to earlier models. Therefore, part numbers listed in this manual are for reference only. Always
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check with your authorized Volkswagen retailer parts department for the latest information.
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•= Any time the battery has been disconnected on an automatic transmission vehicle, it will be necessary to
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reestablish Transmission Control Module (TCM) basic settings using the VAG 1551 Scan Tool (ST).
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•= Never work under a lifted vehicle unless it is solidly supported on stands designed for the purpose. Do not support
a vehicle on cinder blocks, hollow tiles or other props that may crumble under continuous load. Never work under a
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vehicle that is supported solely by a jack. Never work under the vehicle while the engine is running.
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•= For vehicles equipped with an anti-theft radio, be sure of the correct radio activation code before disconnecting the
battery or removing the radio. If the wrong code is entered when the power is restored, the radio may lock up and
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•= If you are going to work under a vehicle on the ground, make sure that the ground is level. Block the wheels to
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keep the vehicle from rolling. Disconnect the battery negative terminal (ground strap) to prevent others from his
ate
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•= Do not attempt to work on your vehicle if you do not feel well. You increase the danger of injury to yourself and
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others if you are tired, upset or have taken medicine or any other substances that may impair you or keep you from ht. C py
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•= Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.
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•= Always observe good workshop practices. Wear goggles when you operate machine tools or work with acid. Wear
goggles, gloves and other protective clothing whenever the job requires working with harmful substances.
•= Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace when you work near
machine tools or running engines. If your hair, clothing, or jewelry were to get caught in the machinery, severe
injury could result.
•= Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are designed to be used
only once and are unreliable and may fail if used a second time. This includes, but is not limited to, nuts, bolts,
washers, circlips and cotter pins. Always follow the recommendations in this manual - replace these fasteners with
new parts where indicated, and any other time it is deemed necessary by inspection.
Page 1 of 3
© 2002 Volkswagen of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= Illuminate the work area adequately but safely. Use a portable safety light for working inside or under the vehicle.
Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled
fuel or oil.
•= Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not create dust by
grinding, sanding, or by cleaning with compressed air. Avoid breathing asbestos fibers and asbestos dust.
Breathing asbestos can cause serious diseases such as asbestosis or cancer, and may result in death.
•= Finger rings should be removed so that they cannot cause electrical shorts, get caught in running machinery, or be
crushed by heavy parts.
•= Before starting a job, make certain that you have all the necessary tools and parts on hand. Read all the
instructions thoroughly; do not attempt shortcuts. Use tools that are appropriate to the work and use only
replacement parts meeting Volkswagen specifications. Makeshift tools, parts and procedures will not make good
repairs.
•= Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or beverage containers that
might mislead someone into drinking from them. . VolStore
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once, but do not store the oily rags,olkwhich
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swa can ignite and burn oesspontaneously.
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•= Use pneumatic and electric ho tools only to
r loosen threaded parts and fasteners.
eo Never use these tools to tighten
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fasteners, especially onss alight alloy parts. Always use a torque wrench to tighten c fasteners to the tightening torque
listed.
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•= Keep sparks, lighted matches, and open flame away from the top of the battery. If escaping hydrogen gas is
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ignited, it will ignite gas trapped in the cells and cause the battery to explode.
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•= Be mindful of the environment and ecology. Before you drain the crankcase, find out the proper way to dispose of
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the oil. Do not pour oil onto the ground, down a drain, or into a stream, pond, or lake. Consult local ordinances that spec
es, in part or in w
•= The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The A/C system should be
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serviced only by trained automotive service technicians using approved refrigerant recovery/recycling equipment,
trained in related safety precautions, and familiar with regulations governing the discharging and disposal of
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•= Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS), disconnect the battery
orm
negative terminal (ground strap) and the ABS control module connector.
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•= Do not expose any part of the A/C system to high temperatures such as open flame. Excessive heat will increase
or
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•= When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM), the Transmission
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Control Module (TCM), the ABS control module, and the trip computer. In cases where one or more of these . Cop py
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components is not separately fused, disconnect the control module connector(s). py
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•= Some of the vehicles covered by this manual are equipped with a supplemental restraint system (SRS), that
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automatically deploys an airbag in the event of a frontal impact. The airbag is operated by an explosive device.
Handled improperly or without adequate safeguards, it can be accidentally activated and cause serious personal
injury. To guard against personal injury or airbag system failure, only trained Volkswagen Service technicians
should test, disassemble or service the airbag system.
Page 2 of 3
© 2002 Volkswagen of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Version 1.0
olksw
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AG. Volkswagen AG d
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Cautions & Warnings
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•= utho
Do not quick-charge the battery (for boost starting) for longer
e o than one minute, and do not exceed 16.5 volts at
ra
the
a
battery with
ss the boosting cables attached. Wait at least one minute
c before boosting the battery a second time.
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•= Never use a test light to conduct electrical tests of the airbag system. The system must only be tested by trained
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Volkswagen Service technicians using the VAG 1551 Scan Tool (ST) or an approved equivalent. The airbag unit
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must never be electrically tested while it is not installed in the vehicle.
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•= Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire that may have been
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inflated using an aerosol tire inflator. Keep sparks, open flame or other sources of ignition away from the tire repair
es, in part or in w
t to the co
area. Inflate and deflate the tire at least four times before breaking the bead from the rim. Completely remove the
tire from the rim before attempting any repair.
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•= When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands or lap while the
vehicle is in motion. Objects between you and the airbag can increase the risk of injury in an accident.
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Page 3 of 3
© 2002 Volkswagen of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Version 1.0