Datacard SP55 Parts
Datacard SP55 Parts
Card Printer
Proprietary Notice
All drawings and information herein are the property of DataCard Corporation.
All unauthorized use and reproduction is prohibited.
Trademark Acknowledgments
Datacard is a registered trademark and service mark of DataCard Corporation in
the United States and other countries.
All other product names are the property of their respective owners.
Datacard Group
11111 Bren Road West
Minnetonka, MN 55343-9015
952.933.1223
Fax: 952.933.7971
www.datacard.com
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Contents
Supplies __________________________________________________________________________ 1
Complete Printer Replacement _____________________________________________________ 2
Enclosure for SP55/SP55 Plus/SP60 Printers ___________________________________________ 4
Enclosure for SP55k Printers _________________________________________________________ 6
Swingarm Assembly _______________________________________________________________ 8
Print Transport, Underside __________________________________________________________ 9
Print Transport, Top Side ___________________________________________________________ 10
Print Transport, Drivetrain __________________________________________________________ 12
Clear Card Option ________________________________________________________________ 13
Duplex Assembly _________________________________________________________________ 14
Rear Reject Assembly_____________________________________________________________ 16
Rear Output Bezel Option _________________________________________________________ 17
Electrical Components____________________________________________________________ 18
Main Control Board _________________________________________________________________ 18
Electrical Components for SP55/SP55 Plus/SP60 Models________________________________ 18
Electrical Components for SP55k Printer ______________________________________________ 19
Print Engine Functional Block Diagram (SN under 70000)_______________________________ 20
Print Engine Functional Block Diagram (SN 70000 and Up) _____________________________ 21
Power Supply and External Cables___________________________________________________ 22
Magnetic Stripe Options __________________________________________________________ 23
Smart Card Options_______________________________________________________________ 24
Printer Lock Components _________________________________________________________ 26
Packaging _______________________________________________________________________ 26
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Revision Log
SP55/SP55 Plus/SP55k Card Printer Illustrated Parts Manual
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Supplies
Part Number
Description
SP55k SP55 Plus SP55 SP60
YMCKT Supplies Kit (250 yield) 552854-204 552854-204 552854-204 ---
YMCKT Supplies Kit (500 yield) 552854-504 552854-504 552854-504 552854-604
YMCKTKT Supplies Kit 552854-506 552854-506 552854-506 552854-606
KT Supplies Kit 552854-509 552854-509 552854-509 552854-509
YMCKTK 552854-530 552854-530 --- ---
ymcKT (Short Panel, 650 yield) 552854-520 552854-520 --- ---
Black Monochrome Kit 552954-501 552954-501 552954-501 552954-501
Dark Blue Monochrome Kit 552954-502 552954-502 552954-502 552954-502
White Monochrome Kit 552954-503 552954-503 552954-503 552954-503
Red Monochrome Kit 552954-504 552954-504 552954-504 552954-504
Green Monochrome Kit 552954-506 552954-506 552954-506 552954-506
Silver Monochrome Kit 552954-507 552954-507 552954-507 552954-507
Gold Monochrome Kit 552954-508 552954-508 552954-508 552954-508
Scratch Off Monochrome Kit 552954-513 552954-513 552954-513 552954-513
Black HQ Monochrome Kit 552954-601 552954-601 552954-601 552954-601
Silver Metallic Monochrome Kit 552954-607 552954-607 552954-607 552954-607
Gold Metallic Monochrome Kit 552954-608 552954-608 552954-608 552954-608
Holo Metallic Monochrome Kit 552954-609 552954-609 552954-609 552954-609
Cleaning Sleeve 5-Pack 569946-001 569946-001 569946-001 569946-001
Printhead Cleaning Pen 557492-001 557492-001 557492-001 557492-001
Cleaning Card, 10-Pack 552141-002 552141-002 552141-002 552141-002
Stickicards (100 per box) 597640-001 597640-001 597640-001 597640-001
Cleaning Sleeve Spindle 551148-001 551148-001 551148-001 551148-001
Printer Cleaning Kit, 10-Pack 570113-001 570113-001 570113-001 570113-001
All of the foil and ribbon supplies listed on this page come in a kit that includes
the ribbon, cleaning sleeve, and cleaning card (shown at the left below).
Illustrated Parts 1
Complete Printer Replacement
Item Part Number Description Qty
1 572129-997 SP55k, CB, IAT, H1, NET (Color, Duplex and Rear 1
Bezel, IAT Magnetic Stripe Encoding, 100-Card
Input Hopper, Ethernet)
3 572129-999 SP55k, CR, IAT, H1, NET (Color, Rear Reject, IAT 1
Magnetic Stripe Encoding, 100-Card Input
Hopper, Ethernet)
Notes:
2. If the defective printer has a power supply attached to the base, this needs to
be transferred to the printer FRU. Do NOT ship the power supply back to
Datacard.
3. If the original printer has an option other than what is listed above, the
option needs to be transferred to the printer FRU. For example, if the original
printer has a 200-card input hopper, transfer the input hopper to the printer
FRU you receive.
4. The defective printer being returned should be the same configuration as the
configuration you received (except for the magnetic stripe option). For
example, if you removed the 100-card input hopper from the printer FRU,
install it on the defective printer before shipping.
5. All FRU printers have the magnetic stripe option installed. This option does
not need to be removed.
6. You may need to configure a replacement printer with offsets you selected
from the LCD panel for the original printer. See the SP55 Service Manual for
information. See chapter 2, Printer Components, LCD Menu Diagram, for an
outline of options. See chapter 6, Main Control Board, for instructions on
using the LCD display to record settings and restore them.
7. Return the defective printer in the box in which the FRU printer was shipped.
Illustrated Parts 3
Enclosure for SP55/SP55 Plus/SP60 Printers
The SP55 Plus printers have serial numbers of 90000 and above; the SP55 RoHS-
compatible printers have serial numbers between 70000 and 89999; and the SP55
pre-RoHS and SP60 printers have serial numbers of 69999 or below.
Part Number
Item Description Qty
SP55 Plus SP55 SP60
1 554212-001 554212-001 554212-002 Swingarm Cover 1
2 554217-993 554217-993 554217-991 Input Hopper, 100-Card Capacity, without Lock1 1
554217-992 554217-992 554217-990 Input Hopper, 100-Card Capacity, with Lock1
3 554286-993 554286-993 554286-990 Input Hopper, 200-Card Capacity, without Lock1 1
554286-992 554286-992 554286-991 Input Hopper, 200-Card Capacity, with Lock1
4 566937-001 566937-001 566937-001 LCD Display 1
5 553949-001 553949-001 553949-001 Card Gate Spring 1
6 558440-001 558440-001 558440-001 Card Gate 1
7 569966-001 --- --- Bracket, Hopper Empty Sensor 1
8 566752-001 --- --- Sensor, Hopper Empty 1
9 571569-990 571569-990 571569-990 High Capacity Output Hopper, Optional ---
10 --- 554222-001 559635-001 Printer Label 1
10a 570357-001 --- --- Nameplate Base 1
10b 570358-003 --- --- Nameplate (Dome) 1
11 554214-004 554214-001 554214-001 Base, with 2-feet and 2-Control Board Isolators 1
12 551454-001 551454-001 551454-001 Printer Feet 3
13 551453-001 551453-001 551453-001 Control Board Isolator (alias: compression foot) 2
14 554211-004 554211-001 554211-001 Duplex Door 1
15 554209-004 554209-001 554209-001 Enclosure Body 1
16 571063-999 571063-999 571063-999 Print Ribbon Cartridge 1
17 551441-007 551441-002 551441-002 Interface Label (blank for Ethernet version) 1
--- 551441-006 551441-001 551441-001 Interface Label (covering switch) 1
1 New hoppers are pre-punched with a hole for a hopper empty sensor option.
† The swingarm clip is an optional item for older model SP-series swingarms to hold the
cleaning roller in place during shipping or transportation.
Illustrated Parts 9
Print Transport, Top Side
The same part numbers are used for the SP55k, SP55 Plus, SP55, and SP60
models.
* For printers equipped with the clear card option, refer to page 13.
** No magnetic stripe option.
Illustrated Parts 13
Duplex Assembly
The same part numbers are used for the SP55k, SP55 Plus, SP55, and SP60
models except as noted.
* For printers equipped with the clear card option, refer to page 13.
Illustrated Parts 17
Electrical Components
Main Control Board
Part Number
Description SP55k SP55 Plus SP55 SP55 SP60
(SN Above 70000) (SN Below 70000)
USB-only, Color --- 564595-015 564595-005 554354-001 NA
USB-only, Mono --- 564595-964 564595-981 554354-998 NA
Ethernet, Color 564595-018 564595-012 564595-002 554354-002 554354-991
Ethernet, Mono --- 564595-960 564595-994 554354-997 554354-992
Open Card, Color --- 564595-959 564595-993 554354-995 554354-994
Open Card, Mono --- 564595-958 564595-992 554354-996 554354-993
Illustrated Parts 19
Print Engine Functional Block Diagram (SN under 70000)
Illustrated Parts 21
Power Supply and External Cables
The same part numbers are used for the SP55k, SP55 Plus, SP55, and SP60
models.
5 566940-001 Rocker 1
6 809413-001 Encoder 1 1
* For printers equipped with the clear card option, refer to page 13.
1 Datacard strongly recommends replacing the entire Rocker Assembly (PN 562738-998) if the encoder
needs to be replaced. Rocker assemblies are tested at the factory for ISO 7811/JIS x6302 compliance for
jitter, but individual encoders are not tested.
Illustrated Parts 23
Smart Card Options
SP55k, SP55 Plus, and RoHS-compatible SP55 have serial numbers (SN) greater
than 70000. Pre-RoHS SP55 and SP60 have serial numbers less than 69999.
Part Number
Item C D I IR P G PG Description Qty
(SN under 69999) (SN 70000 or greater)
Key:
C = Contact
D = Dual (Contact and Contactless)
I = HID i-Class Contactless (Read/Write)
IR = HID i-Class Contactless (Read Only)
P = HID-Prox (Read-Only Contactless)
G = GemPC USB
PG = GemPC and HID Combination
Packaging
Part Number Description Qty
554215-001 Shipping Carton With Foam Packing, SP55 Plus 1
568306-001 Shipping Carton With Foam Packing, SP55 and SP60 1
571622-001 Shipping Carton With Foam Packing, SP55k 1
571918-001 Package Support Foam 1
808190-017 Cable Tie 1
805553-010 Non-Conductive Storage Bag 1
570333-990 Shipping Kit* (SP55 Plus only) 1
554289-990 Shipping Kit* (SP55 only) 1
571385-001 Shipping Kit* (SP55k only) 1