OD5 User Manual English
OD5 User Manual English
User Manual
Version EV1.140b
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EMS AND EMI COMPLIANCE STATEMENT
FOR EUROPEAN USERS
This equipment has been tested and passed with the requirements relating to electromagnetic compatibility
based on the standards EN50081-1 (EN55022 CLASS A) and EN61000-4-2/-3/-4/-5/-6/-8/-11 (IEC Teil 2,3,4).
The equipment also tested and passed in accordance with the European Standard EN55022 for the both
Radiated and Conducted emissions limits.
CAUTION
Danger of explosion if battery is incorrectly replaced
Replace only with the equivalent type recommended by the manufacture.
Dispose of used batteries according to the manufacturer’s instructions.
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CHAPTER 1 - BARCODE PRINTER.................................................................................4
1-1. INTRODUCTION ........................................................................................................................................4
1-2. PRINTER MODELS ....................................................................................................................................4
1-3. PRINTER ACCESSORIES ...........................................................................................................................4
1-4. GENERAL SPECIFICATIONS ......................................................................................................................5
1-5. COMMUNICATION INTERFACE ...................................................................................................................6
1-6. PRINTER PARTS ......................................................................................................................................7
CHAPTER 2 - PRINTER INSTALLATION ........................................................................8
2-1. RIBBON INSTALLATION.............................................................................................................................8
2-2. LABEL INSTALLATION ..............................................................................................................................8
2-3. LABEL ROLL CORE INSTALLATION INSTRUCTION .....................................................................................10
2-4. CARD / HANG TAGS INSTALLATION .........................................................................................................11
2-5. STRIPPER INSTALLATION........................................................................................................................11
2-6. STRIPPER INSTALLATION DIAGRAM ........................................................................................................13
2-9. PC CONNECTION ...................................................................................................................................14
CHAPTER 3 - OPTIONS INSTALLATION ......................................................................15
3-1. CUTTER PARTS .....................................................................................................................................15
3-2. CUTTER INSTALLATION ..........................................................................................................................15
3-3. EXTENDED MEMORY PARTS ...................................................................................................................18
3-4. EXTENDED MEMORY INSTALLATION ........................................................................................................19
CHAPTER 4 - LED MESSAGE DESCRIPTIONFEHLER! TEXTMARKE NICHT DEFINIERT.
4-1. LED STATUS .................................................................................. FEHLER! TEXTMARKE NICHT DEFINIERT.
4-2. GENERAL OPERATION .................................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.
4-3. SELF-TEST ..................................................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.
4-4. DUMP MODE ................................................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.
4-5. AUTO SENSING ............................................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.
4-6. DIRECT THERMAL / THERMAL TRANSFER MODE SWITCH .................. FEHLER! TEXTMARKE NICHT DEFINIERT.
4-7. ERROR MESSAGES ......................................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.
4-7. ERROR MESSAGES ......................................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.
CHAPTER 5 - MAINTENANCE AND ADJUSTMENT.....................................................27
5-1. THERMAL PRINT HEAD CLEANING ..........................................................................................................27
5-2. THERMAL PRINT HEAD BALANCE ADJUSTMENT ......................................................................................27
5-3. PRINT LINE ADJUSTMENT.......................................................................................................................28
5-4. ADJUST THE CUTTER .............................................................................................................................28
5-5. TROUBLESHOOTING ...............................................................................................................................29
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Chapter 1 - Label Printer
1-1. Introduction
The OD5 is a desktop thermal transfer / direct thermal label printer. With plastic outer casing, the OD5 is
designed to be a lightweight and an economic printer for large variety of printing requirement. Its features are as
follows:
(1) Barcode Printer (2) Power Cables (220V) (3) Switching Power Adapter
(4) Parallel Port Cable (5) Label Roll Core (6) Ribbon Shaft (2pcs)
(7) Empty Roll Core (8) Label Roll Sample (9) Ribbon Roll Sample
(10) Quick Start Guide (11) Product CD
* If a different power supply is used with the printer which has caused damages to the printer itself,
then this is not covered as part of the product warranty.
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1-4. General Specifications
Model Name OD5
Resolution 203 dpi (8 dot/mm)
Print Mode Thermal Transfer / Direct Thermal
CPU 16 Bit
Sensor Location Moveable, center aligned
Sensor Type Reflective
Sensor Detection Type: Label gap, black mark, and punch hole sensing.
Detection: Label length auto sensing and / or program command setting
Print Speed 2~4 IPS Standard
Print Length Min. 12mm (0.47”); Max. 1727mm (68”)
Print Width 104mm (4.10")
Media Label Roll OD: Max. 127mm (5”)
Core Diameter: 0.5”,1”, 1.5”, 3”
Width: 25mm (1 “) ~ 118mm (4.65”)
Thickness: 0.06~0.3mm (0.0025”~0.012”)
Ribbon Length: 300M (981 ft)
Max. ribbon roll OD: 64mm (2.52 “)
Type: transfer ribbons (wax, wax/resin, resin) in widths of 30mm to 110mm (1.88” to 4.33”)
Core Inner Diameter: 0.5”
Printer Language EPL2 ;Firmware Downloadable
Software / Driver Application: Seagull Bartender Driver: Seagull OPAL OD
DLL & Driver: Microsoft Windows 95, 98, Me, NT 4.0, 2000 and XP
Resident Fonts 5 resident alphanumeric fonts (included OCR A & B) those are expandable 8 times
horizontally and vertically. All fonts in 4 directions rotation. 6,7,10,12,24,pts
Image Handling PCX,
Barcode Code 39, Code 93, Code 128 (subset A, B, C), UCC/EAN-128 K-Mart, UCC/EAN-128, UPC
A / E (add on 2 & 5), I 2 of 5, I 2 of 5 with Shipping Bearer Bars, EAN 8 / 13 (add on 2 & 5),
Codabar, Postnet, EAN 128, DUN 14, MaxiCode, PDF417 & Datamatrix code
Interface Serial , Parallel, USB
Interface Transmission Baud rate 4800 ~ 38400, XON/XOFF, DSR/DTR
Memory DRAM: 2MB, FLASH: 1MB
LED Display LED * 2, Bi-Color
Function Key * 1,FEED
Power Auto Switching 100/240VAC, 50/60 Hz
Environment Operation: 40°F to 104°F (5°C to 40°C) Storage: -40°F to 122°F (-20°C to 50°C)
Humidity Operation: 30-85%, non-condensing. Free air.
Storage: 10-90%, non-condensing. Free air.
Cert. Approval CE
Printer Dimension Length: 285mm (11.2”)
Height: 171mm (6.8”)
Width: 226mm (8.9”)
Weight: 2.72Kg
Options Rotary Cutter Module
1MB Flash Expansion Card + RTC (Real Time Clock)
2 MB Flash Expansion Card + RTC (Real Time Clock)
Internal Ethernet Adapter Card
Specifications are subject to change without notice.
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1-5. Communication Interface
Parallel Interface
Serial Interface
Serial Default Setting : 9600 baud rate, no parity, 8 data bits, 1 stop bit, XON/XOFF protocol and RTS/CTS
NOTE: The total voltage output from parallel port and serial port altogether can not exceed 500mA.
USB Interface
Connector Type : Type B
PIN NO. 1 2 3 4
FUNCTION USBVCC D- D+ GND
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1-6. Printer Parts
Please use the following diagrams to identify each printer part.
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2-2. Ribbon Installation
1. Open the top cover by
pressing the Cover Open
Buttons on both sides.
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2-3. Label Roll Core Installation Instruction
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2-4. Card / Hang tags Installation
When installing cord tags, the tag hole must align with the sensor
arrow (as indicated in Photo 1), then use the Label Guide to
secure the tags.
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3. Peel off the first label, and feed
the liner through the roller and
the peel off bracket.
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2-6. Stripper Installation Diagram
LABEL
LINER
LABEL
LINER
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2-9. PC Connection
Remark: If you wish to connect with an USB interface, please install the USB driver first.
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Chapter 3 - Options Installation
3-1. Cutter Parts
27 Cutter Module
28 Screw (TAP 3*8) x 2pcs
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3. Hold the stripper module and
loose the screws.
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(A)
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3-3. Extended Memory Parts
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3-4. Extended Memory Installation
1. Open the top cover by pressing
the Cover Open Buttons on both
sides.
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4. Check the pins where the
memory is to be connected to,
then plug the memory card onto
the main board.
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4. Control Panel
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4-3. Operation
With the OD5 all important functions can be activated or alternatively completed with a certain key combination.
For this you have to switch off the printer. Afterwards you keep the FEED key pressed and switch the printer on.
The LED' s will now start to flash. If you release the FEED key, the function is activated, which is indicated with
the LED' s. In order to select another function, you have to start this procedure again right from the beginning.
You can find the postition of the FEED under point 1.6 (position 13).
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4-3-2. Selftest Label
The self check function makes it easier for the user to find out if the the printer works correctly. In this mode the
printer prints out a self check side with each press on the FEED key. In order to stop the self check during the
procedure, please switch off the printer.
Printhead test
Cash-memory for print jobs
Available memory for fonts, graphics and sizes
The document printed out with the self check informs about the internal settings of the printer.
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4-3-3. Hexdump Mode
If label settings and the printed result do not match, please check whether any disturbances arose during the
data communication between printers and PC with the assistance of the Hexdump mode.
If the printer receives for example eight instructions, but doesn’t perform these instructions, please print out the
instructions only. That’s how you can assess whether the printer recieved the instructions correctly.
1. Switch off the printer. Press the FEED key and keep it pressed.
2. Switch on the printer with pressed FEED key. As soon as you hear three audio signals, the READY LED
flashes green and the STATUS LED shines orange, the printer changes into the Hexdump mode.
Release the FEED key now.
3. The printer will now print „DUMP MODE BEGIN” automatically. This means that the printer is in the
Hexdump mode.
4. Send the incorrectly performed print job to the printer again. The data will now be printed out in the
Hexdump mode.
5. Examine the print out whether the data were transferred correctly.
6. Press the FEED key in order to leave the Hexdump mode. As a confirmation, the printer will print „OUT
OF DUMP MODE automatically “. The printer will now be in the standard mode again.
comment: Alternatively the Hexdump mode can be terminated by switching off the printer.
When using paper with control marks (Black Mark) or label gaps (GAP) the printer is able to recognize the label
length automatically with the assistance of the function „automatic identification“, and adjusts itself
automatically to the length. So the printer can specify the label length without previous defaults.
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4-3-5. Switching from Direct Thermal to Thermal Transfer Mode
1. Switch off the printer. Press the FEED key and keep it pressed.
2. Switch on the printer with pressed FEED key. As soon as you hear three audio signals, the READY LED
flashes red and the STATUS LED shines red. The printer changes into the Direct Thermal Mode (DT).
Release the FEED key now. The printer prints automatically the message „Now is DT mode” on the label.
This means that the printer is in the Direct Thermal Mode.
3. Switch on the printer with pressed FEED key. As soon as you hear three audio signals, the READY LED
flashes orange and the STATUS LED shines red. The printer changes into the Thermal Transfer Mode
(TTR). Release the FEED key now. The printer prints automatically the message „Now is TTR mode” on the
label. This means that the printer is in the Thermal Transfer Mode.
1.) Unpack your printer and check the completeness of the scope of delivery.
(Users guide: Point 1.3)
4.) Position the label sensor in such a way that your labels will be identified.
(Users guide: Pointt 2.4)
7.) Check the settings that you find on the printed self check label
(Users guide: Point 4.2)
8.) Install the printer driver (when using USB the USB driver has to be installed first).
(Users guide: OD5 Ethernet Installation guide, USB driver Installation guide)
9.) Set the printer settings of the printer driver suiting to your label.
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4-3-7. Error Messages
Print head is 2 x 4 Audio The printer mechanism is not closed Open the printer mechanism and
Red
opened Signals correctly. close it again.
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Chapter 5 - Maintenance and Adjustment
5-1. Thermal Print Head Cleaning
Unclear printouts (some parts unable to print) may be
caused by dusty print head, ribbon stain, or label liner
glue, therefore when printing, it’s necessary to keep the
top cover closed. Also, check and prevent paper/label
from being stained or dusty to ensure print quality and
to prolong the print head life. Print head cleaning
instructions are as follows:
Note:
1. Weekly cleaning on the print head is recommended.
2. Please clean the print head with the cleaning card
that comes with the printer.
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5-3. Print Line Adjustment
Use print head adjusting gear to adjust the contacting
surface between print head and label. To get better
printing balance and quality.
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5-5. Troubleshooting
Problem Recommended Solution
Power on the printer, but the LED u Check the power connector
does not light up
LED light turns red (power/status) u Check for software setting or program command errors
after printing stops u Replace with suitable label or ribbon
u Check if label or ribbon is all out
u Check if label is jammed/tangled up
u Check if mechanism is closed (Thermal Print Head not positioned
correctly)
u Check if sensor is blocked by paper/label
u Check for abnormal cutter function or of no actions (if cutter is
installed)
Printing started, but nothing was u Check if label is placed upside down or if label is not suitable for the
printed on the label application
u Select the correct printer driver
u Select the correct label and print type
When printing, label is u Clean the label jam, and if label is stuck on Thermal Print Head,
jammed/tangled up please remove it by using soft cloth with alcohol.
When printing, only part of the u Check if label or ribbon is stuck on the Thermal Print Head
contents were printed u Check if application software has errors
u Check if start position setting has errors
u Check if ribbon has wrinkles
u Check if ribbon supply shaft is creating friction with the platen roller.
If the platen roller needs to be replaced, please contact your reseller
for more information
u Check if power supply is correct
When printing, part of the label u Check if Thermal Print Head is stained or dusted
wasn’t printed completely u Use internal command “~T” to check Thermal Print Head can print
completely
u Check the media quality
Printout not in desired position u Check if sensor is covered by paper or dust
u Check if liner is suitable for use, please contact reseller for more
information
u Check if label roll edge is aligned with Label Width Guide
When printing, page skipping u Check if error occurs on label height setting
occurs u Check is sensor is covered by dust
Unclear printout u Check print darkness setting
u Check if Thermal Print Head is covered with glue or stain
When using cutter, label wasn’t cut u Check if label is set up straight
straight
When using cutter, label wasn’t cut u Check whether label thickness exceeds 0.2mm
successfully
When using cutter, label couldn’t u Check if cutter is installed properly
feed or abnormal cutting occurs u Check if Paper Feed Rods are sticky
When using stripper, abnormal u Check if stripper sensor is covered with dust
function occurs u Check if label is installed properly
Note: If further problems shall occur, please contact your distributor for more information.
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