TIKARIA EXPANSION PROJECT, ACC Rev: 1

HAZARD IDENTIFICATION RISK ASSESSMENT Doc. No. : ACC/TKP/HIRA/LNVT/00

MOS No. : ACC/TKP/MS/LNVT/00
Title: Erection of fabricated materials
Assessment Date:6/21/2021

KEY POINTS:
1-All necessary permits to be obtained from ACC concerned person prior to work commences.
2-All persons must be Safety Inducted.
3-Mandatory job specific PPEs must be worn by all engaged person
4-Life saving talk must be conducted prior to start each shift, All person to be participate the task
5-All engaged person must be aware about their job, potential hazards and control measures
6-Rest Shelter to be provided for the workers
7-Welfare facilities to be provided according to workmen strength
8-Job specific Training to be provided, if required
9- Safety awareness signage to be displayed at site
10-Probability, Severity & risk Table is attached for reference

INITIAL RISK RESIDUAL RISK

Probability

Probability
Risk Level

Risk Level
Consequence Person

Severity

Severity
SN Job Steps Potential Hazards Current Control Measures Additional control measure
(who will harm) responsible

1 Crane/Farana/ 1. Topple of Operator, 1. Area Assessment to be done before placement of crane/farana 2 2 4 1. One marshal man should be present 1 3 3 Site Engineer
Placement crane/Farana, Property 2. Area to be levelled and compacted with flag or batten light, which is required
2. Hitting to damage, 3. All unwanted materials should be removed from for control the equipment movement
existing properties Near by worker 4. Crane/Farana placement point for hurdle free erection 2. FLRA must be prepared and discussed
3. Overhead 5. All lifting appliances must be checked by competent person, colour with concerned gang
powerlines coded 3. Put barrier sign for carrier vehicle
6. Area should be isolated with barrication, Base plate for out rigger
must be available, if required
7. Crane/Farana should be check as per ACC Check list.
8. Crane/Farana operator must be able to see the approx. area to
move and the equipment,
9. No unauthorized person enters in moving area.
10. Do not use mobile phones while Crane/Farana in running condition
11. Operate Crane/Farana using his best skill, will also check all
interlock & safety devices are in working condition. He will inform his
supervisor & concern plant engineer if anyone is not in working
condition.
12. Ensure driver must be go through DMC procedures before engaged
in job
2 Shifting of lifting Physical injury Workmen 1. Tools and tackles to be shifted by only dedicated gang 1 3 3 1. All workers should follow the 1 2 2 Site Engineer
tools & tackles at 2. Tools and tackles to be shifted only as per required quantity and ergonomics during handling of materials.
unloading point according to material weight/approved lifting plan
3. Maintain body posture during shifting of tools tackles
4. use carrier vehicle for shifting of tools, if required
5. Use appropriate PPEs

3 Slinging with Physical injury Workmen, 1. Lifting plan to be signed by ACC concerned person with all 2 2 4 1. Area to be barricaded before start of 1 2 2 Site Engineer
material supporting documents activity
2. Only colour coded and tpi certified tools to be used for the job 2. Before Slinging must ensure using Tools
3. All slinging activity to be performed by trained rigger/dedicated and tackles as per approved lifting plan
gang 3. Close supervision required
4. Use Portable ladder with secured position for height approach, if
required
5. A soft packing to be placed for avoid to damage of slings
Tag line must be tied with material for control the swinging of material

4 Erection of Failure of Lifting Property 1. All lifting appliances must be checked before taken in operation, 2 4 8 1. Never hold the material in suspended 2 2 4 Site Engineer
materials appliances, damage, 2. Crane out rigger must be fully extended and a pad to be provided position at long time
Fall of materials, Workmen below the out rigger 2. Always lift vertical from base position
Injury to 3. Ensure only trained and competent persons operate the crane 3. Place hook at centre of gravity point of
workmen, 4. Before start of erection make ensure all tools and tackles proper fit load to be lifted
Bad Weather with material and under load bearing capacity 4. Material resting place to be kept clear
condition 5. Crane boom swing area must be obstruction free for free from trip hazards
6. Do not exceed SWL of crane at any time 5. Ensure no overhead services or other
7. A dedicated signal must be deployed to the job obstructions will interfere with crane
8. Area should be isolate through corden off boom
9. Crane to be directed by certified rigger at all times using appropriate 6. Keep load as low as possible to clear
communication channels such as whistles or hand signals or batten obstacles
light, whatever suitable 7. Dont stand or walk under suspended
10. Tag line must be tied for material movement control load
11. Ensure load shed should not be lifted more than 75% to 80% crane 8. Wheel chock to be used while
farana capacity operation
12. Incase of rainy season or high wind speed is more than 10m/s job 9. Cherry picker should not cross below
will be stopped crane boom
11. Use work appropriate PPEs
 5 Placement/resting Fall of materials, Property 1. Don’t stand under suspended load during placement of materials 2 3 6 1. House keeping to be maintained for slip 2 2 4 Site Engineer
of materials Injury to workmen damage, 2. Keep safe distance during hand support for material trip free hazards
Workmen 3. Guide rope must be hold properly for material movement control 2. Deployment of skilled worker
4. Mutual rigging signal must be established between the operator and 3. Materail should be placed in stilly
the signal man condition
5. Dont put fingers between placement point and suspended material
6. Packing should be provided to under materials for secure from
collapse & for realeasing the slings easily

6 Releasing of slings Physical injury, Workmen, 1. Before release the slings make ensure the material have placed 2 3 6 1. Material resting/landing place must be 2 2 4 Site Engineer
from material Fall of material Property securely clean/housekeeping
from resting point, damage 2. A portable ladder or cherry picker to be used for height approach 2. Area to be barricaded
Fall of person for realesing of slings, whatever required 3. A nylon rope or crane hook to be used
3. If using ladder, make ensure the ladder have secured for take down of lifting tools and tackles
4. Only dedicated rigger will do the job
5. After released the material, the tools and tackles should not throw
from height

7 Housekeeping Slips trip and Falls Workmen 1. Before lifting of material/equipment, material resting place to be 2 3 6 1. Adequate and correct stacking of 2 2 4 Site Engineer
cleaned from obstruction material materials.
2. All workers should follow the ergonomics during handling of 2. Use proper PPE
materials

8 Work in dark hour slip/trip hazards Personal Injury 1. Proper illumination to be provided at site 2 4 8 1. All connection to be checked by ACC 2 2 4 Site Engineer
2. All power connection for illumination lamp to be get through concerned person
industrial plug top 2. required proper supervision during
3. All power cable must be in healthy condition working in dark hour

Prepared By LNVT Reviewed By LNVT/KEC/ACC Approved By ACC