A Review On Lignin Pyrolysis Pyrolytic Behavior Me
A Review On Lignin Pyrolysis Pyrolytic Behavior Me
Biotechnology for Biofuels and Bioproducts (2022) 15:106 Biotechnology for Biofuels
https://doi.org/10.1186/s13068-022-02203-0
and Bioproducts
Abstract
Lignin is a promising alternative to traditional fossil resources for producing biofuels due to its aromaticity and renew-
ability. Pyrolysis is an efficient technology to convert lignin to valuable chemicals, which is beneficial for improving
lignin valorization. In this review, pyrolytic behaviors of various lignin were included, as well as the pyrolytic mecha-
nism consisting of initial, primary, and charring stages were also introduced. Several parallel reactions, such as dem-
ethoxylation, demethylation, decarboxylation, and decarbonylation of lignin side chains to form light gases, major
lignin structure decomposition to generate phenolic compounds, and polymerization of active lignin intermediates
to yield char, can be observed through the whole pyrolysis process. Several parameters, such as pyrolytic temperature,
time, lignin type, and functional groups (hydroxyl, methoxy), were also investigated to figure out their effects on lignin
pyrolysis. On the other hand, zeolite-driven lignin catalytic pyrolysis and lignin co-pyrolysis with other hydrogen-rich
co-feedings were also introduced for improving process efficiency to produce more aromatic hydrocarbons (AHs).
During the pyrolysis process, phenolic compounds and/or AHs can be produced, showing promising applications in
biochemical intermediates and biofuel additives. Finally, some challenges and future perspectives for lignin pyrolysis
have been discussed.
Keywords: Lignin, Pyrolysis, Phenolic compounds, Aromatic hydrocarbons
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Fig. 1 Model lignin structures containing 11 units for A a softwood, B hardwood, and C grass [1]
monophenols) with high price, non-noble metal sup- absence of oxygen due to its easier operation and lower
ported catalysts with complex preparation processes cost for lignin conversion to gases (containing H 2O, CO,
(such as Ni/Al2O3 prepared from NiAl-LDH (layered CO2, CH4, and H2), liquid biofuels (containing monophe-
double hydroxide), and Co/MoS2−x with defect sites), nols or polyphenols), and solid char with shorter reac-
and low energy conversion efficiency (e.g., photocatalytic tion time, of which the performance mainly depends on
conversion). the reaction temperature, time, heating rate and reactor
Commonly, strategies for lignin conversion to biofuels configuration [35–37]. Massive studies have focused on
or biochemicals can be summarized into pyrolysis (ther- lignin pyrolysis using different techniques such as TGA
mal and catalytic pyrolysis), hydroprocessing (hydrog- (thermogravimetric analysis), Py-GC/MS (pyrolysis-gas
enolysis, hydrodeoxygenation, hydrogenation, and chromatograph/mass spectroscopy) and fixed-/fluidized-
integrated hydrogen processing), oxidation (organome- bed reactors, and the products evolution was investigated
tallic catalysis, metal-free organocatalytic system, base comprehensively [38–41]. For deeply understanding the
and acid catalysts, metal salt catalysis, photocatalytic pyrolysis mechanism, some studies also used lignin-
oxidation, and electrocatalytic oxidation), gasification derived model compounds as pyrolyzed subjects, reveal-
and liquid-phase or steam reforming [9, 32, 33]. Recently, ing that several linkages cleavage (such as C β–O and
catalytic self-transfer hydrogenolysis has been found as a Cα–Cβ) occurred simultaneously [42, 43].
sustainable method for lignin hydrogenolysis due to the Although lignin pyrolysis mechanism has been
renewable H2 source produced from lignin structure [34]. explored and lignin oils (rich in phenolic compounds)
Among these conversion methods, pyrolysis technology can be produced, due to the high oxygen content,
has been confirmed as a more effective method in the acidity, and corrosiveness, further upgrading of liquid
oils is necessary [44]. Recently, catalytic pyrolysis has corresponding products yield and selectivity were also
been applied as an efficient method for improving oil obtained.
quality and stability via deoxygenation reactions with
assistance of suitable catalysts [45, 46]. The most used Lignocellulosic biomass pyrolysis
catalysts are zeolites, such as ZSM-5, MCM-41, beta, Background
mordenite, ferrierite, and USY with low cost and vast Lignocellulosic biomass is a narrow concept of bio-
availability, of which the catalytic effect would promote mass materials, broadly including forestry/agricultural
deoxygenation via dehydration, decarbonylation, and residues, industrial waste biomass, and grasses [62, 63],
decarboxylation reactions [47–49]. Furthermore, func- which is the most popular material for preparing biofu-
tionalities of zeolites on acidity, mesoporosity, and large els [64, 65]. Pyrolysis is a kind of thermochemical reac-
external surface area make positive effects on aromat- tion performed in the absence of oxygen with a certain
ics production and char inhibition [50–52]. Aromatic of heating rate [66], which is an efficient method for
hydrocarbons (AHs), such as monocyclic aromatic converting biomass materials into biofuels [67–71].
hydrocarbons (MAHs) and polycyclic aromatic hydro- Typically, lignocellulosic biomass conversion via pyroly-
carbons (PAHs), are the major products from lignin sis technology involves the thermal decomposition of
catalytic pyrolysis using zeolites, wherein naphthalene three main basic components in lignocellulosic biomass
and anthracene obtained from PAHs can be directly (i.e., cellulose, hemicellulose, and lignin) [72], which can
used as fuel additives [53, 54]. On the other hand, for be transformed into valuable products, such as sugars,
improving oil quality, it is feasible to increase the effec- cyclopentenes, furans, phenols, and aliphatics in biofuels
tive hydrogen index (EHI) of pyrolyzed feedstock due [73].
to the uncompetitive content of effective hydrogen
in lignin (only around 0.3) [55]. Therefore, lignin co- Pyrolysis of cellulose, hemicellulose, and lignin
pyrolysis with other hydrogen-rich feedstock has been From Fig. 2A, cellulose is the most abundant polysac-
proposed as a useful method to improve oil quality charide in nature, which is a linear polymer of d-glucosyl
[56]. For example, lignin co-pyrolysis with low-density surrounded by the heterogeneous polysaccharide, hemi-
polyethylene over ZSM-5 [57], with polyethylene tere- cellulose, and lignin, and connected by β-1,4-glycoside
phthalate over calcium oxide and zeolites [58], or with and intra/intermolecular hydrogen bonds [74]. Due to
plastics (such as polyethylene, polypropylene and poly- its relatively simple structure, cellulose has been widely
styrene) over LOSA-1, spent FCC, and Gamma-Al2O3 applied in pyrolysis process, briefly including the starting
[59] showed the enhanced production of AHs owing depolymerization at around 350 °C, and further conver-
to the synergistic effect of deoxygenation (from cata- sion into active cellulosic species, levoglucosan (LGA),
lysts) and hydrogen transferring (from hydrogen-rich levoglucone (LGO), and other monosaccharides via
co-feedstock) [60]. In addition, waste cooking oils have bonds cracking and dehydration. The primary pyrolytic
been used as hydrogen donors during lignin pyrolysis products from cellulose are anhydrosugars, which can be
[61], showing the promising application of co-pyrolysis further converted into some light oxygenates (e.g., furans,
with some hydrogen-rich feedstock in lignin oil upgrad- aldehydes, ketones, acids, etc.) at higher temperatures
ing, which is also feasible for both lignin valorization (Fig. 2B) [75, 76]. In comparison with cellulosic compo-
and other wastes with high value-added recycling. nents, hemicellulose has a more complex structure with
In this review, we comprehensively summarized the abundant branched chains and various substituents,
mechanism of lignin pyrolysis (detailedly divided into which is mainly composed of xylan and glucomannans,
three stages, e.g., initial, primary and charring stages, and where the later contains the similar pyrolytic properties
the characteristic products evolution, and mechanism to anhydrosugars (which leads to the similar pyrolytic
during each stage was introduced, including gas, liquid, characteristics to cellulose). Therefore, the pyrolysis pro-
and solid). On the other hand, the pyrolytic behaviors of cess of xylan can be selected as a modifier to study the
different kinds of lignin (e.g., Kraft lignin, alkali lignin, pyrolytic mechanism of hemicellulose, majorly includ-
organosolv lignin, DES lignin, biological lignin, and ionic ing initial depolymerization, the generation of furan, and
liquid lignin, also including their isolations, pretreat- pyran derivatives via dehydration, and the breakage of
ments, structures, and pyrolytic oil properties) were also furanose and pyranose-derived rings to form some light
introduced in this review. Furthermore, lignin catalytic oxygenates (Fig. 2C) [77]. Lignin, a complex biopolymer
pyrolysis using zeolites as the most used catalysts and co- with aromatic structure, mainly associates with cellulose
pyrolysis with other hydrogen-rich feedstock were also and hemicellulose together to form plants skeleton. In
included in this review for improving lignin oils quality the process of lignin pyrolysis, higher temperatures are
via deoxygenation and increasing AHs content, and the required for linkages cleavage to generate large amounts
Fig. 2 A Composition and structure of lignocellulosic biomass, and possible pyrolysis mechanism of B cellulose, C hemicellulose, and D lignin
(Reproduced from Refs. [63, 75] with permission from Elsevier)
of phenolic compounds together with small amounts of be significantly influenced by the pyrolytic temperature
acid, alcohols, and light aromatic hydrocarbons (Fig. 2D) [79]. Besides, different types of lignocellulosic biomass
[78]. determine various compositions of cellulose, hemicellu-
lose, and lignin, which also influence the pyrolytic char-
Influencing factors of lignocellulosic pyrolysis acteristics. Typically, cellulosic components can produce
Zhao et al. used commercial cellulose, hemicellu- the higher yield of biofuels (~ 60%) compared to those of
lose, and lignin as raw materials without any pretreat- hemicellulose (~ 40%) and lignin (~ 30%). Other influenc-
ments and found that the pyrolytic characteristics can ing parameters, such as the contents of ash, metal, and
moisture, also affect the production and properties of (e.g., corn cob, wheat straw, rice straw and rice husk, with
final generated biofuels. Higher contents of moisture in further drying, crushing and sieving) contain their own
lignocellulosic biomass would reduce the calorific value ideal pyrolytic temperatures to generate the highest yield
and deteriorate the quality of biofuels. of biofuels [98, 99].
During pyrolysis, the function of pyrolytic tempera- Except for the pyrolytic temperature, Qiu et al. pointed
ture is to provide heat to decompose the structure of out that the type of biomass feedstock is also an impor-
substrates, and increasing the pyrolytic temperature can tant factor to influence the generation of biofuels due to
enhance the conversion efficiency. At lower pyrolytic the differences of their compositions and structures [72].
temperatures, ash in raw materials would be retained in Oasmaa et al. found that wood biomass can produce
solid products to yield more semi-coke. In addition, met- more biofuels with lower yield of aqueous and gaseous
als existing in the ash, such as kalium and calcium, can products [100]. Among these formed biofuels, different
enhance the pyrolytic heating rate while reduce the yield compositions of raw materials lead to the different prop-
of biofuels due to their catalyzed effect to promote the erties of biofuels. For example, cellulosic-derived biofuels
secondary cracking reactions among products in biofuels are rich in acids, furans, and ketones, which are similar to
[80]. For example, Tsai et al. used rice husk as raw mate- those of hemicellulose-derived ones, while lignin-derived
rial with further grinding and rose the pyrolytic tempera- biofuels reveal a great capacity to produce phenolic com-
ture from 400 to 500 °C, leading to the higher production pounds [101]. There is a positive correlation of ketones
of biofuels from 11.26 to 35.92 wt% and reaching the and cellulose, furans and holocellulose, and phenols and
maximum yield (i.e., 38.8 wt%) at 800 °C [81]. Lazzari lignin, while there is a negative correlation of short-chain
et al. used mango fruit seeds as raw materials (which acids and ash, and hydrocarbons and cellulose. Further-
were separated into tegument and almond) and obtained more, with increasing the pyrolytic temperature, various
the highest yield of biofuels at 38.8 wt% when the pyro- interactions occur to change the composition of biofuels.
lytic temperature increasing to 650 °C [82]. It is suggested For example, Huang et al. found that alkenes, alkanes,
that increasing the pyrolytic temperature makes a posi- long-chain fatty acids/esters, aliphatic nitriles, and
tive effect on the production of biofuels, while the oppo- amides can be obtained at lower pyrolytic temperatures,
site trend would be found at a very high temperature due while higher pyrolytic temperatures favor the cracking
to the occurrence of the secondary cracking reactions reaction among aliphatic species and the formation of
[83]. Jung et al. used rice straw and bamboo sawdust as aromatic compounds [102]. Ly et al. found that a higher
raw materials with further sieving into small particle sizes pyrolytic temperature produces biofuels with more
and pointed out that as the pyrolytic temperature of bam- short aliphatic carbons, low-molecular-weight alcohols,
boo sawdust increases over 500 °C, biofuel yield would ketones, and their derivatives due to the further decom-
gradually decrease, and the optimal pyrolytic tempera- position reaction occurring [103]. Alvarez et al. observed
ture for rice straw is 445 °C to yield more biofuels [84]. that increasing the pyrolytic temperature would reduce
In addition, the optimal pyrolytic temperature ranges for the yield of ketones and acids, while increase the yield
rice husks/sawdust and cotton stalk without ant pretreat- of phenols [88]. In addition, the pyrolytic temperature is
ments are confirmed at 420–540 and 480–530 °C, respec- also an important factor for determining the quality of
tively [85–87], and the maximum yield of biofuels for rice biofuels, such as H/C ratio, which is an essential indica-
husk (with further grinding) (70.0 wt%) [88], palm waste tor for HHV (high heating value, kJ/mol) [104]. Ates and
(with further grinding) (72.4 wt%) [89], neem de-oiled Ly et al. also observed that increasing the pyrolytic tem-
cake (without any pretreatments) (40.2 wt%) [90], Cynara perature is beneficial for reducing oxygen content in bio-
cardunculus (without any pretreatments) (56.2 wt%) [91], fuels, while increasing the content of hydrogen, showing
olive bagasse (without any pretreatments) (46.3 wt%) the higher calorific value of biofuels [105, 106].
[92], sugarcane bagasse (with further drying, grind-
ing, and sieving) (61.4 wt%) [93], cassava rhizome (with The meaning of further investigations on lignin pyrolysis
further drying, grinding and sieving) (63.2 wt%) and Even though massive studies have focused on lignocel-
cassava stalk (with further drying, grinding and siev- lulosic biomass pyrolysis, the biggest challenge is about
ing) (61.4 wt%) [94], Jatropha seed shell cake (without the high-efficiency conversion of lignin. Lignin account-
any pretreatments) (48.0 wt%) [95], pistachio shell (with ing for 40% of energy (higher than that of polysaccha-
further drying and grinding) (20.5 wt%) [96], and polar rides) has been considered as the most promising source
wood (without any pretreatments) (69.0 wt%) [97] can for biochemical platform and bioenergy due to its aro-
be obtained at 450, 500, 400, 400, 600, 475, 472, 469, 470, matic structure [107, 108]. Nowadays, over 90% of lignin
550, and 455 °C, respectively. Biswas and Pattiya et al. is burned with low efficiency, and only 2% of lignin is
also suggested that different kinds of biomass materials utilized efficiently due to its complex structure and low
reactivity [109, 110]. As the stubbornest component in to determine mass loss, volatiles evolution, and decom-
lignocellulosic biomass, the efficient conversion of lignin posed products distribution, respectively. For example, a
has attracted much attentions from both industry and coupling analysis of TG-FTIR-GC/MS was used by Yang
research community and is still a researching hotspot et al. to investigate the pyrolytic mechanism of lignin-rich
up to now. Pyrolysis technology has been considered as residue obtained from Arundo donax. Pyrolytic results
an effective method for lignin conversion to well-fined including the composition, carbon number and atomic
chemicals due to its low cost, easy operation, high effi- ratio (C/H, C/O) of bio-oils was obtained for propos-
ciency for energy extraction, and fuel production [111– ing pyrolysis mechanism and possible reaction pathway
114]. As the only renewable alternative of non-renewable [128]. Through TG analysis, three main stages of lignin
fossil fuels for producing aromatic compounds, lignin pyrolysis can be obtained, including water evaporation
can be thermally decomposed via pyrolysis technology (< 200 °C), primary decomposition (at 250–500 °C), and
to obtain low-molecular-weight phenolic compounds carbonization (> 500 °C) [129–132]. Through the cou-
(important intermediates in biochemical platform) and pling analysis of TG, FTIR, and GC/MS, lignin pyrolytic
to generate aromatic hydrocarbons (advanced fuel addi- mechanism can be elucidated in Fig. 3, where chemical
tives with sustainable energy density) [115]. On the other linkages, such as C–C and C–O–C bonds, can be cleaved
hand, biorefinery economic can benefit from high-quality to produce phenols and aromatic hydrocarbons, and
recovery of lignin by lowering the manufacturing price of functional groups, such as carboxyl, carbonyl, and meth-
biochemicals and biofuels [116]. oxy, would be escaped from benzene ring to form some
light gases. Finally, lignin biochar with abundant func-
Lignin pyrolysis tional groups (such as –OH and –OCH3) would be gen-
Background erated via carbonization [133]. On one hand, functional
Lignin is one of the three main components in ligno- groups in biochar would be further cracked with the tem-
cellulosic biomass, combined with cellulose and hemi- perature rising to form light gases. On the other hand,
cellulose via hydrogen and ester bonds [117–119]. So active aromatic species in bio-oils would be transformed
far, large quantities of lignin have been produced from into biochar via repolymerization.
industrial and agricultural activities, and pyrolysis tech-
nology has been considered as an effective method for Influencing factors of lignin pyrolysis
its high-efficiency conversion [120–122]. Unfortunately, Yu et al. investigated the importance of pyrolytic tem-
the presence of cellulose and hemicellulose would affect perature on lignin pyrolysis, where monophenols are
the pyrolytic behavior of lignin owing to a series of cou- the main components at the temperature range of 450–
pling interactions occurring [123–125], hence leading to 525 °C, and higher temperatures prefer the generation of
a more intangible pyrolysis process. After delignification, dimers [134]. Through the further cracking reactions of
different kinds of lignin with high purity and homogene- carboxylic acid, ketone, and aldehyde, and the inhibition
ity can be extracted from raw biomass and then pyro- of coupling reactions of free mono radicals, the produc-
lyzed into low-molecular-weight compounds, which are tion of phenols can be enhanced. Besides, some func-
the so-called pyrolytic oils (mainly composed of phenolic tional groups in lignin, such as methoxy and phenolic
compounds, aldehydes, acids, and other aromatic hydro- hydroxyls, significantly change the pyrolytic characteris-
carbons) [126, 127]. tics of lignin [135]. Methoxy is an important functional
group in lignin, which can affect the repolymerization
Lignin pyrolysis mechanism degree of lignin during pyrolysis [136], and also is defined
Typically, the radical reaction of lignin pyrolysis has been as an important factor to promote the formation of char
established and divided into three stages: initial, primary, residues [137–139]. The positive effect of demethyla-
and charring stages (or namely the radical inducing, the tion on repolymerization inhibition can be confirmed by
main reacting and the quenching stages [126]). Prior to the lower char yield of demethylated lignin compared
the detail description of their own pyrolytic characteris- to that of raw lignin. Besides, with the enhancement of
tics and product distributions, we first introduce the gen- demethylation degree, the main components of demeth-
eral pyrolytic mechanisms of lignin pyrolysis. ylated lignin pyrolytic products are adjusted from meth-
oxyphenols to H-type phenols, such as phenols, methyl
General pyrolytic mechanism of lignin phenols, and catechol [140]. On the other hand, the char-
Lignin pyrolytic mechanisms can be researched via sev- ring mechanism of lignin pyrolysis suggests that (1) char
eral techniques, such as thermogravimetric analysis cannot be generated when there is only one phenolic
(TG), Fourier transform infrared spectroscopy (FTIR), hydroxyl; (2) a bromine group as an electron withdrawing
and gas chromatography/mass spectrometry (GC/MS) site can decrease electron cloud density in ortho position,
Fig. 3 Proposed pyrolytic mechanism of lignin (Reproduced from Ref. [128] with permission from Elsevier)
reduce the bond dissociation energy of phenolic hydroxyl, is directly proportional to the amount of methoxy in the
and promote dehydrogenation, which is conductive for ortho position of phenolic hydroxyl [140].
char formation; (3) methoxy, as an electron-donating
group, does not promote the repolymerization reaction, Initial stage of lignin pyrolysis
while phenolic hydroxyl, as an electron donor group, can Lignin pyrolysis process can be divided into three stages,
promote repolymerization by affecting electron could including initial, primary, and charring stages, and each
density; (4) the intramolecular reaction between methoxy stage has its own characteristic pyrolytic behaviors
and phenolic hydroxyl groups significantly promote the (Fig. 4) and mechanisms (introduced in the following
repolymerization, and the promotion of char formation sections).
Li et al. investigate the reaction pathway of initial stage dimers or trimers). The decrease of both H/C and O/C
comprehensively, revealing that a complex initial reac- ratios in THF-soluble fraction with increasing tempera-
tion of lignin pyrolysis mainly occurs at the temperature ture from 100 to 300 °C illustrates that some mono-aro-
range of 160–330 °C (before 160 °C, external and internal matics would be repolymerized into condensed phases
water removing causes a light mass decrease) with mass with fused-ring structures in THF-insoluble fraction.
loss of approximately 20% to form considerable amounts The change of char structure with the increase of tem-
of volatile products [141]. During initial stage, some light perature illustrates that (1) the aliphatic carbon struc-
gaseous products start to release (e.g., H 2O releasing ture decreases due to the escape of alkyl side chains,
at the ranges of 160–330 and 330–400 °C due to dehy- (2) the methoxy carbon structure decreases due to the
droxylation and hydroxyl cracking in lignin hydrogen decomposition of ether bonds (such as α-O-4 and β-O-
bond network; CO2 releasing at the ranges of 160–270, 4), (3) the aromatic carbon structure increases due to the
270–330, and 330–400 °C due to fatty ether bonds cleav- enhanced aromaticity, and (4) the carbonyl carbon struc-
age and oxidation, carboxylic acid group cleavage, and ture decreases due to the release of light gases (such as
carbonyl group cleavage and oxidation; CO releasing at CO2).
the ranges of 170–330 and 330–400 °C due to the cleav-
age of ether bonds and side chains C–O; CH4 releasing Primary stage of lignin pyrolysis
at the range of 330–400 °C due to the methoxy cleavage). Primary stage of lignin pyrolysis containing more intense
The variations of activation energy of these light gases structural decomposition happens at the temperature
are mainly due to their formations from different sources range of 400–600 °C after initial stage, where phenolic
with different bond energies [142]. When the tempera- compounds (which is both temperature induced and
ture increases up to 150 °C, the polymerization reac- time induced) are the major components during this
tion happens to form the condensed lignin phase with stage [146–148]. The pyrolytic temperature and residence
a larger molecular weight, and oil-based components time have significant influences on products generation
(such as lignin monomers, dimers, and trimers) would [149–151]. Lin et al. investigated the effect of tempera-
be orderly generated after the temperature further rising ture and time on the generation of phenolic products,
to 330 °C [141]. On the other hand, lignin surface adhe- illustrating that the maximum yield of phenolic products
sion occurs to transform raw lignin into a bulk, and the can be obtained at 450 °C [152]. With increasing temper-
evolution of functional groups illustrates that hydroxyl ature, the production of phenolic monomers is enhanced
and hydrocarbon groups in bulk lignin are temperature significantly due to the increasing conversion rate of
induced (of which the content decreases as the temper- lignin [153–155]. However, due to the secondary reac-
ature increases to form more light gases). In addition, tion occurring with the extension of reaction time, more
non-conjugated carbonyl, conjugated carbonyl, aromatic, phenolic monomers would be transformed into light
guaiacyl, and syringyl groups in lignin are all tempera- gases (which leads to no further increase of the detecting
ture induced, which can be converted into aromatic com- response of phenolic monomers at 600 °C when the resi-
pounds, together with the escape of side chains to form dence time increases from 1 to 5 s). On the other hand,
light gases with increasing pyrolytic temperature. Finally, the reaction equilibrium would also lead to no obvi-
the structure polymerization of condensed lignin or the ous enhancement of products generation at 600 °C with
repolymerization among aromatic compounds happen to the extension of residence time [127, 155]. Expect for
generate biochar with fused aromatic rings. the temperature and reaction time, lignin structure also
The structural changes of char produced from initial influences the pyrolytic behavior at primary stage [155,
stage was investigated by Chua et al. [143]. With increas- 156]. For example, Marathe et al. investigated the effect
ing temperature (over the softening temperature of lignin of molecular weight on lignin pyrolysis, and the results
at ~ 140 °C [144]), the content of THF-insoluble frac- demonstrate that (1) the increasing molecular weight of
tion of obtained lignin char contains a larger molecular lignin would decrease the oil yield due to higher yields of
weight, indicating the occurrence of repolymerization gases and solids obtained; (2) the molecular weight of liq-
reaction. For THF-soluble fraction, almost the half is uid products is independent to that of lignin but is associ-
transformed into volatile products and the remainder is ated with the reaction pressure; and (3) the yield of liquid
repolymerized into THF-insoluble fraction (of which the products is proportional to the reaction temperature
structure is composed of mono, 2–3 fused, and 3–5 fused [157]. Besides, Yuan et al. investigated the effect of lignin
aromatic rings [145]) when the temperature increases up structure on the formation of phenolic compounds, and
to 300 °C. From RT to 250 °C, the aromatic structure of various lignin extracted from softwood (pine), hard-
char is reduced due to the generation of light gases and wood (eucalyptus), and herbaceous feedstock (corn
oil component compounds (e.g., phenolic monomers, stalk and bamboo) were pyrolyzed, presenting different
compositions of liquid products, wherein lignin samples primary structure decomposition, and aromatic conden-
from corn stalk and bamboo favor H-type phenols, and sation reactions occurring to cause the aromatic polycon-
that from pine prefers G-type phenols, while that from densation over 400 °C. The pyrolysis mechanism can be
eucalyptus majorly produces polyphenols [158]. summarized as (1) almost no lignin conversion happens
At the temperature range of 400–600 °C, the structure before 200 °C due to its thermal stability, (2) aromatic
decomposition of lignin is driven by the linkage cleavage side chains can be cleaved to form some light gases as
(e.g., ether bonds with bond dissociation energy (BDE) the temperature increasing up to 250 °C [171], (3) from
of ~ 291 kJ/mol, and C–C bonds with BDE of ~ 323 kJ/ 250 to 350 °C, depolymerization and condensation exist
mol), wherein the chemical linkage with lower BDE as competing reactions to generate abundant liquid prod-
would be broken easier with the increase of temperature, ucts (i.e., methoxyphenols) via linkages cleavage [172],
while that with higher BDE would be more temperature (4) from 350 to 450 °C, the condensation reaction is
resistance, which can be presented as functional groups enhanced, including repolymerization and condensation,
in final products [159–161]. In the process of linkages to generate char with 1 × 2 and 2 × 2 fused-ring struc-
cleavage, hydroxyl radicals are produced from scission of tures, (5) at 450–600 °C, demethylation, demethoxyla-
aliphatic side chains, and hydrogen radicals can be gen- tion, and dehydrogenation reactions occur to form C H4
erated from β-scission reactions (from C–OH to C=O), and H2, and further convert guaiacyl-type compounds
which might migrate to either aliphatic side chains or into catechol-type ones and alkyl phenols [173], and (6)
aromatic rings with oxygen radicals [162, 163]. Further- at 450–600 °C, the structure of lignin char can be gen-
more, due to the high temperature resistance property of erated consisting of 2 × 2, 3 × 3, 4 × 4, and other fusing
methoxy (i.e., BDE = 481 kJ/mol), large amounts of meth- rings.
oxylated phenols are generated [9, 164]. From Fig. 5, the
obtained products can be mainly categorized as guaiacyl, Charring stage of lignin pyrolysis
cresol, and catechol types, where guaiacyl units are sug- Through the above studies on lignin pyrolysis, it is well
gested to produce G-type phenols via depolymerization known that the structure of lignin char changes obviously
and dehydration (P1) [165]. Cresol and catechol are gen- with increasing temperature. Zheng et al. studied the
erated by the cleavage of interunit linkages and the crack- char structure evolution during lignin fast pyrolysis from
ing of aliphatic side chains (P2, P3, and P6). The higher 200 to 800 °C [40]. Raman spectra in Fig. 6A show that
temperature would lead to more demethylation and dem- the graphitization degree of lignin char is relatively low
ethoxylation reactions of guaiacyl units (P2 and P6) to due to the presence of low-strength G band of graphite
increase the yield of cresol and catechol-type compounds crystals (~ 1585 cm−1) [174]. Figure 6A shows the fitting
[160, 166]. In addition, cresol-type compounds can also curves of Raman spectrum of char obtained at 800 °C,
be generated from p-hydroxyphenyl units via depolym- consisting of G L (at 1680 cm−1, carbonyl group C=O),
erization (P3 and P4) [167]. Phenol-type compounds are G (at 1585 cm−1, graphite E 22g; aromatic ring quadrant
created by demethoxylation (P5) of guaiacyl units [168], breathing; alkene C=C), GR (at 1540 cm−1, aromatics
and acetaldehyde is suggested to be formed from carbo- with 3–5 rings; amorphous carbon structures), VL (at
hydrate fractions and side chains via dehydration (P8) 1465 cm−1, methylene or methyl; semi-circle breath-
and fragmentation (P7), respectively [77, 149, 169]. In ing of aromatic rings; amorphous carbon structures),
addition, water can be produced via dehydration reaction VR (at 1380 cm−1, methyl group; semicircle breath-
between hydroxyl and hydrogen radicals, and methanol ing of aromatic rings; amorphous carbon structures), D
and methane can be generated from methyl radicals via (at 1320 cm−1, D band on highly ordered carbonaceous
demethoxylation promoted by hydrogen or hydroxyl rad- materials; C–C between aromatic rings and aromatics
icals [163]. with not less than 6 rings), SL (at 1230 cm−1, aryl–alkyl
Yang et al. elucidated lignin pyrolysis at primary stage ether; para-aromatics), S (at 1185 cm−1, Caromatic–Calkyl;
comprehensively (i.e., from 200 to 600 °C), especially for aromatic (aliphatic) ethers; C–C on hydro-aromatic
the structural evolution of char at this stage [170]. After rings; hexagonal diamond carbon sp3; C–H on aromatic
400 °C, H2 has been gradually generated and obtains its rings), SR (at 1060 cm−1, C–H on aromatic rings; benzene
maximum content at 600 °C due to the polymerization of (ortho-di-substituted) ring), and R (at 960–800 cm−1,
aromatic rings [127]. With the increase of temperature C–C on alkanes and cyclic alkanes; C–H on aromatic
(from 350 to 600 °C), the condensation of aromatic rings rings) [174, 175]. Raman bands of inorganic matters are
happens to form char residues with polycondensed aro- mostly below 1100 cm−1; therefore, organic components
matic structure. The evolution of char structure includes occupy the main proportion of lignin char. Figure 6B
the conversion of hydroxyl groups to carbonyls and ali- shows the relationship of ring condensation degree ver-
phatic chain C–H to alkene C–C, mainly due to the sus temperature, elucidating that the aromatization starts
HO HO HO HO HO
HO HO Cresol type
Catechol type
P3
HO P6
P2 Phenol
CH3 HO
HO
P4 P5
O Guaiacyl O
O
•H HO unit Acetaldeh
O
p-Hydroxyphenyl O
HO
unit O
P7 P
O
O
HO
O HO O
HO
O
H
OH
O
O
OH
O Carbohy
O
O •OH OH in lignin
OH
OH
P1 •H O
O
H2 O
Guaiacyl type
O O O O
HO HO HO HO
O O O O
O
HO HO HO HO
O O O O OH
OH
O O
HO HO HO HO
Fig. 5 Proposed reaction pathways for primary stage of lignin pyrolysis (P1: depolymerization and dehydration; P2: side-chain scission and
demethylation; P3, P4: depolymerization; P5: demethoxylation; P6: side-chain scission and demethoxylation; P7: fragmentation of lignin side
chains; P8: dehydration and fragmentation of carbohydrate) [39]
at 350 °C, followed by the evolution of char structure lignin char, indicating that the higher heating rate would
from 2 × 3 fused ring to 4 × 5 fused ring over 700 °C. increase the oxygen content and decrease the HHV value
The behavior of carbon deposit on fusing rings would be of char, and lead to the further structural decomposition
enhanced owing to the recombination and recondensa- [38].
tion of volatile products at higher temperatures [176].
Besides, not only temperature but also heating rate can
affect the formation and structure of char significantly. Li Recent progress of lignin pyrolysis
et al. investigated the effect of heating rate on the evo- According to the pyrolysis mechanism presented above,
lution of functional groups and structural properties of in this section, we mainly introduce the pyrolytic behav-
iors of different types of lignin, including Kraft lignin
Fig. 6 A Curve fitting for the first-order Raman spectrum of char obtained at 800 °C, and B relationships between ring condensation degree and
pyrolytic temperature (Reproduced from Ref. [40] with permission from Elsevier)
(Table 1), alkali lignin (Table 1), organosolv lignin due to the release of foul-smelling sulfur compounds
(Table 1), DES (deep eutectic solvents) lignin (Table 2), [152, 183]. Furthermore, sulfur contaminations would
biological lignin (Table 3), and ionic liquid lignin also inhibit the depolymerization of Kraft lignin [184].
(Table 4), and their own characteristic reaction pathways. Therefore, before being used in pyrolysis, sulfur remov-
ing would be necessary to improve the oil production.
Kraft lignin For example, many methods, such as adsorption, sodium
Kraft lignin (a kind of technical lignin) is generated from hydroxide treatment, the oxidation of thiols and sulfides
Kraft pulping process in the pulp and paper industries to sulfoxides and sulfones followed by organosolv extrac-
from black liquor, among which sulfide solutions (i.e., tion, direct sulfur extraction by organic solvents, recover-
sulfuric acid) is commonly used [177]. In the delignifica- ing organic sulfur compounds by P(III)-based systems as
tion process, hydrogen sulfide would react with lignin. well as elemental sulfur recovery with heavy metals and
Although these sulfur-containing components would be sodium sulfite, and neutralization of acidic and basic sul-
decomposed at the later stage of cooking process, the fur-containing compounds to form salts, have been cited
formed elemental sulfur can combine with hydrogen for reducing sulfur content [180].
sulfide to produce polysulfide, which still leads to 2–3% The produced Kraft lignin mainly consists of guaia-
sulfur content in the Kraft lignin [178]. For example, cyl- and syringyl-type units, and also contains consider-
organic sulfur-containing species in Kraft lignin are pre- able amounts of phenolic hydroxyl due to the extensive
sented in forms of free sulfur, sulfides, sulfites, sulfones, cleavage of β-O-4 linkage during pulping process [185,
sulfates, disulfides, polysulfides, thiols, etc. [179, 180]. 186]. Therefore, massive studies have used Kraft lignin as
Han et al. investigated the evolution of sulfur-containing pyrolytic subject to produce abundant phenolic products
compounds during Kraft lignin pyrolysis [181]. During in recent years. Zhang et al. investigated the pyrolytic
pyrolysis process, the formed sulfur-containing com- behaviors of synthetic Kraft lignin by TG–FTIR (thermo-
pounds in pyrolytic products can be presented in forms gravimetric–Fourier transform infrared spectrometry)
of H2S, SO2, CH3SH, CH3SCH3, and CH3SSCH3. On the and Py-GC/MS techniques, and the resulted volatiles
other hand, the role of inorganic sulfur compounds in include H2O, CO2, CO, alkyls, carbonyls, alkenes, and
the pyrolysis of Kraft lignin was reported by Dondi et al. aromatics (where guaiacol is the main component) [187].
that the presence of sulfates as oxidizers can increase the Fan et al. studied the pyrolysis process of a commercial
amount of CO2 formed at high pyrolytic temperatures Kraft lignin, and the maximum oil yield can be obtained
(> 200 °C), higher than the theoretical value of C O2 pro- at 550–600 °C. The further increase of pyrolytic tempera-
duction from carboxyl groups in lignin [182]. However, ture would cause a significant increase in gas produc-
the remaining sulfur content in Kraft lignin is disadvan- tion, while have no obvious effect on char generation.
tageous for its application on pyrolysis due to the acid- Among phenolic products, S-type phenols occupy the
ity of generated oils and air pollution during pyrolysis main proportion (i.e., ~ 70%) from 400 to 700 °C. Besides,
Commercial Kraft N/A N/A KL G/S-type lignin with C = 62.45%, RT-400–700 °Ca 400 °Ca—gas/oil/ 400–700 °Cb (S-type [188]
lignin (KL) H = 5.28%, N = 0.27%, O = 31.01%, char (10/21/69%); phenols from 58 to 72%,
S = 0.16%, ash = 0.83, H/Ceff = 0.63 500 °Ca—gas/oil/ G-type phenols from 18
char (19/33/48%); to 22%)
600 °Ca—gas/oil/
char (24/34/43%);
700 °Ca—gas/oil/char
(33/29/38%)
Norway spruce LignoBoost process N/A KL (Ligno- G-type lignin with HHV (dry RT-500 °Cc 500 °Cc—char (36%) 500 °Cc (guaiacols, cat- [116]
(Picea abies) boost™ lignin) ash free) = 27.1 MJ/kg, HHV echols, alkylphenols)
(moist) = 18.2 MJ/kg, C = 65.1%,
Lu and Gu Biotechnology for Biofuels and Bioproducts
Black liquor of euca- Acid precipitation Fractionation by KL and F1 KL/F1/F2/F3: G/S-type lignin with RT-400, 500, 600 °Cf 600 °Cd—char: KL 400 °Cb, g: KL, F1, F2, F3 [135]
lypt Kraft pulping organic solvents (59.65%), F2 Mn = 2033/2872/1611/620 g/mol, (40.61%), F1 (38.88%), (G-/S-type phenols);
(28.70%), Mw = 4664/6158/2397/814 g/ F2 (33.32%), F3 500 °Cb, g: KL, F1, F2, F3
F3 (10.93%) mol, Ðe = 2.29/2.14/1.49/1.32, (18.37%) (G-/S-type phenols);
fractionated C = 61.30/61.01/62.26/62.49%, 600 °Cb, g: KL, F1, F2, F3
in series using H = 5.56/5.59/5.80/5.92%; (G-/S-/H-type phenols)
ethyl acetate N = 0.19/0.28/0.01/0.00%,
(F1), acetate/ O = 30.81/30.86/29.92/29.91%,
petroleum ether S = 2.14/2.26/2.01/1.68%, O/C
(F2), petroleum (mol/mol) = 0.38/0.38/0.36/0.36,
ether (F3) H/C (mol/
mol) = 1.09/1.10/1.12/1.14, HHV =
Lu and Gu Biotechnology for Biofuels and Bioproducts
Commercial alkali N/A N/A AL G/H/S-type lignin with C = 55.3%, RT-400, 450, 500 600 °C–chard (39.0%); 400–800 °Cb (phenol, [221]
lignin (AL) H = 5.3%, N = 0.1%, O = 35.2%, 550, 600, 650, 700, 800 °C—chard 2-methylphenol, 4-meth-
Lu and Gu Biotechnology for Biofuels and Bioproducts
S = 1.3%, HHV = 20.62 MJ/kg, 750, 800 °Ca (40.8%); 400– ylphenol, 4-ethylphenol)
volatiles = 62.3%, fixed car- 800 °Ca—gas/oil/char
bon = 34.9%, ash = 2.8% (15/25/65%)
Commercial alkali N/A N/A AL G/H/S-type lignin with C = 60.00%, RT-300, 350, 400, 300 °Ca—gas/oil/solid 300, 350, 400, 450 °Cb [204]
lignin H = 7.18%, N = 0.00%, O = 29.90%, 450 °Ca (11.8/26.2/62.0%); (guaiacols, alkyl phenols,
S = 2.92%, HHV = 20.62 MJ/kg, 350 °Ca—gas/oil/solid catechols)
(2022) 15:106
Black liquor (BL) Acid precipitation Fractionation by AL, AL, AL-10/5/1 kDa: RT-400, 600, 1000 °Cd—char: AL 400 °Cb: AL, AL-10 kDa [205]
ultrafiltration AL-10/5/1 kDa G/H-type lignin with 800 °Ch (43.06%), AL-10 kDa (guaiacol, 4-methylguai-
Mn = 3284/6076/4045/2616 g/mol, (38.42%), AL-5 kDa acol, 4-ethylguaiacol),
Mw = 7423/12,060/6752/3864 g/ (39.27%), AL-1 kDa AL-5 kDa, AL-1 kDa
mol, Ðe = 2.260/1.985/1.669/1.478, (36.34%) (guaiacol, phenol,
G-type OH = 0.90/1.07/0.86/0.77 4-methylguaiacol);
mmol/g, H-type OH = 0.22/0.15 600 °Cb: AL, AL-10 kDa,
/0.17/0.30 mmol/g, aliphatic OH AL-5 kDa (guaiacol,
= 1.23/1.47/1.06/1.05 mmol/g, phenol, 4-methyl-
condensed phenolic OH = 1.21/1. guaiacol), AL-1 kDa
Lu and Gu Biotechnology for Biofuels and Bioproducts
lene), (39.27%)
Corncob residue Organosolv method N/A Organosolv G/S/H-type lignin with RT-800 °Ca 350 °Ca—gas/oil/char 350 °Cb (4-vinylphenol, [223]
(tetrahydrofuran) lignin (OL) Mn = 1238 g/mol, Mw = 3203 g/ (31.5/16.3/52.2%); 4-vinylguaiacol, syringol)
mol, Ðe = 2.59 800 °C—chard
(36.02%)
Pine, poplar, bam- Organosolv method N/A PiL (29.3%), PoL PiL: G/H-type lignin with RT-800 °Ca 800 °Cd—char: 400–600 °Cb: PiL (guai- [110]
boo (dioxane) (35.2%), BaL Mn = 2580 g/mol, Mw = 9940 g/ PiL (39.33%), PoL acol), PoL (phenol), BaL
(48.9%) mol, Ðe = 3.85, β-O-4 (A) = 46.02%, (30.19%), BaL (20.71%) (4-vinylphenol)
phenylcoumarans (B) = 8.63%,
resinol (C) = 5.78%, cinnamyl
alcohol end groups (I) = 6.72%,
S/G/H (unit) = 0/99.35/0.65%;
PoL/BaL: G/S/H-type lignin
with Mn = 3540/3420 g/
mol, Mw = 13,240/8840 g/
mol, Ðe = 3.74/2.58, β-O-4
(A) = 56.31/59.52%, phenylcou-
marans (B) = 7.13/5.68%, resinol
(C) = 13.56/4.16%, cinnamyl
Sugarcane bagasse Organosolv method N/A BG-Lignin G/S/H-type lignin with G/S/H (unit RT-400, 500, 600, 800 °Cd—char (29%) 400 °Cc (2,6-dimethoxy- [216]
Lu and Gu Biotechnology for Biofuels and Bioproducts
(BG) (ethanol) ratio) = 0.82/0.02/0.16; mois- 700 °Cc phenol); 500 °C–600 °Cc
ture = 3.78%, volatiles = 67.34%, (2,6-dimethoxy-4-(2-
fixed carbon = 28.80%, propenyl)-phenol);
ash = 0.09%, phenolic OH/ali- 700 °Cc (4-ethyl-phenol)
phatic OH = 0.79
Willow biomass Organosolv method N/A L-EAC (83.8%), L-EAC/L-THF/L-GBL: G-type lignin RT-500 °Ca 500 °Ca—gas/ 500 °Cb: L-EAC, L-THF [220]
(2022) 15:106
(ethyl acetate-EAC/ THF (92.3%), with C = 65.00/66.25/66.88%, oil/char: L-EAC (guaiacol, 4-methylguai-
tetrahydrofuran- GBL (72.6%) H = 6.26/6.03/6.32%, (22.15/34.53/43.32%), acol), L-GBL (4-methyl-
THF/γ- N = 0.22/0.30/0.21%, L-THF guaiacol)
butyrolactone-GBL) O = 28.09/27.00/26.61%, (20.97/35.21/43.83%),
ash = 0.44/0.12/0%, mois- L-GBL
ture = 4.5/4.0/4.5% (21.70/33.55/44.75%)
a
A fixed bed
b
GC/MS and/or GC/FID (gas chromatograph/flame ionization detection)
c
Py-GC/MS
d
TG-DTG
e
Dispersity
f
U-type tube pyrolysis device
g
In situ FTIR spectroscopy
h
Tube furnace
i
TG–MS (thermogravimetry–mass spectrometry)
the proposed radical-mediated reaction processes dur- changes of lignin structure and significant influences on
ing pyrolysis was proposed including lignin homolysis at lignin pyrolysis via reducing activation energy [196].
400–450/450–600 °C (to form active lignin radicals, such For figuring out the influence of Na+ species on lignin
as phenolics), and radicals recombination at 600–700 °C pyrolysis, Dalluge et al. investigated the effect of Na treat-
(to generate some low-molecular-weight gases and char/ ment on lignin char and volatiles formations during fast
coke) [188]. Thermal treatment was performed to treat pyrolysis, suggesting that the Na treated lignin exhibits
Kraft lignin before pyrolysis via Demuner et al. to inves- the increasing yields of char (due to the catalytic effect
tigate the pyrolytic behaviors of thermally treated lignin. derived from Na species [197]), the enhanced gasifica-
Results show that the thermal treatment promotes dem- tion of lignin [198] and the highest selectivity to aromatic
ethylation and demethoxylation [189]. On the other volatiles from lignin pyrolysis compared to other alkali
hand, various fractionations (e.g., fractionations via orga- metals (e.g., Li, K, Cs) [199]. According to the above stud-
nosolv method [135], ultrafiltration [154], and gradient ies, Na species bonded with organic phase (e.g., –ONa+
acid precipitation [190]) were used for the treatment of and –COONa+) is a key factor for enhancing the conver-
Kraft lignin. For example, Chen et al. fractionated Kraft sion of alkali lignin. Guo et al. investigated the effect of
lignin into different lignin fractions (F1, F2, and F3) and Na groups on the production of lignin pyrolysis products
further investigated their pyrolysis characteristics [135]. [198]. The effect of different Na chemical forms (includ-
Results show that lignin fractions with different molecu- ing organic/inorganic bonding Na groups, Or-/Inor-Na)
lar weight distributions, linkages type, functional groups on the condensable product composition is obtained
content, and S/G ratio can be obtained, where lignin with that both two chemical forms of Na have the signifi-
more methoxy contains the stronger cracking of β aryl cant catalytic effect on phenolic hydroxyls removing to
ether bonds [191]. Thermal stability of lignin shows that enhance the yield of benzenes (e.g., methoxybenzene,
the smaller molecular weight, the faster maximum deg- 1,2-dimethoxy-benzene, and 1,2,3-trimethoxy-benzene),
radation rate, and the less char residue generated, which and also have a positive effect on cracking alkyl substit-
indicate that lower molecular weight leads to worse ther- uents. The corresponding mechanism can be proposed
mal stability with lower activation energy. Lower tem- that the β-O-4 linkage in lignin can be cleaved easily at
peratures are disadvantageous for monomers production low temperatures to generate alkyl guaiacols, of which
while good for oils generation, and the opposite trend the alkyl groups would be further eliminated by Or-Na,
can be obtained at higher temperatures. Ultrafiltration and Inor-Na is beneficial for removing phenolic hydroxyl
fractionation also influences the distribution of molecu- to generate benzenes. Therefore, the quality of lignin
lar weight of Kraft lignin, where the high-molecular- oils obtained from pyrolysis process can be improved
weight lignin fraction favors the generation of G-type significantly via effective oxygen elimination [200, 201].
compounds, and the low-molecular-weight one prefers For the generation of light gases, both two Na chemi-
S-type compounds. Temperature rising would cause the cal forms reduce the cracking of ether bond and meth-
cleavage of methoxy of G- and S-type compounds to pro- oxy to form CO and CH4, respectively. For condensed
duce H-type ones [154]. Similarly, the lignin fractiona- phase, char conversion with temperature indicates that
tion via gradient acid precipitation also affects molecular both two Na chemical forms benefit gasification reaction
weight, which has an obvious effect on relative content of due to their significant catalytic effects [202]. For Or-Na
formed products from lignin pyrolysis [190]. loaded char, char conversion rate is mainly influenced by
the relative distribution of Na on char surface. At lower
Alkali lignin
temperatures, the strong bonding strength of O–Na link-
Alkali lignin is a byproduct obtained from paper indus- ages inhibits the migration of Na element to the porous
try, which is produced by alkaline pulping procedure for surface of char, leading to low catalytic activity. At higher
separating lignin from the alkali lignin waste containing temperatures, O–Na bonding strength becomes weaker,
cellulose and lignin using NaOH and Na2S, which con- which is beneficial for Na adsorbing on char surface
tains a large distribution of molecular weight [192, 193]. for enhancing catalytic activity [203]. For Inor-Na (i.e.,
During cooking process, NaOH is commonly used as the NaCl) loaded char, the retention of Cl− greatly affects
chemical reagent to separate and degrade lignin frac- the catalytic activity of Na+ on char conversion. Besides,
tion, wherein the cleavage of phenolic α-O-4, and non- with increasing temperature, N a+ tends to combine with
phenolic/phenolic β-O-4 linkages, and the combination CO2 (which is formed from lignin pyrolysis) to generate
of Na+ and phenolic hydroxyl/carboxyl via chemical Na2CO3, which significantly deteriorates the catalytic
bonding to form phenolic-Na+ and carboxyl-Na+ groups activity [203].
happen simultaneously [194, 195], leading to obvious Expect for Na+ species, other parameters, like tem-
perature, reaction time, and molecular weight, also have
Populus deltoides DESs: ChCl coupled Lignin regener- Lyophilized ChU-115/ChI-115/ChI-150: G/S-type lignin RT-650 °Ca 600 °Cb—char 650 °Ca: ChI-115, [240]
with urea and imi- ated and purified lignin labeled with Mw = 2562–1544 g/mol, Ðe ≤ 1.60, (ChI-115 > ChI- ChI-150, ChU-115
dazole with molar from pretreated as ChU-115 ASL = 7.23/8.18/3.5%, AIL = 19.2/18.9/8.5%, 150 > ChU-115) (phenol)
ratio of 1:2 and 3:7, Populus by DESs (26.4%), ChI- total carbohydrates = 5.26/3.76/1.65%,
followed by heat- (115/150 °C, 15 h) 115 (27.0%), aliphatic OH = 3.61/3.65/3.60 mmol/g, total
ing at 60 °C until via ethanol/water ChI-150 (12.1%) phenolic OH = 1.18/0.94/1.28 mmol/g,
a homogeneous (1:9, v:v) COOH = 1.18/0.94/1.28 mmol/g,
liquid formed β-O-4 = 50.3/48.3/46.9%,
β–β = 10.9/13.7/6.4%, β-5 = 5.5/2.5/2.8%,
S/G = 1.38/1.42/2.27
Lu and Gu Biotechnology for Biofuels and Bioproducts
Oil palm empty fruit DESs: choline chlo- Lignin isolated and DES-extracted LA/CC-LA (1:1)/CC-LA (1:15)/CC-FA- RT-650 °Ca 900 °Cb—char 650 °Ca: LA, CC-LA [241]
bunch (EFB) ride/lactic acid (CC- purified from pre- lignin (DEEL) Lignin: G/S/H-type lignin with lignin (CC-FA > CC-LA (1:1), CC-LA (1:15),
LA) with molar ratio treated EFB using by LA/CC-LA content = 75.15/78.89/80.64.85.84%, 1:15 > CC-LA CC-FA (phenol)
of 1:1 and 1:15, and DESs (120 °C, 8 h) (1:1)/CC-LA glucan = 1.42/1.94/0.00/1.39%, 1:1 > LA)
choline chloride/ via ethanol/water (1:15)/CC-FA xylan = 5.94/0.62/1.02/0.00%,
formic acid (CC-FA) (1:2, v:v) C = 52.87/52.50/53.89/47.86%,
(2022) 15:106
temperature
Yield Major
compositions in
oils
Eucalyptus tenui- DESs: choline Raw material A2, A4, A6, F2, A2/A4/A6/F2/F4/F6: G/S-type lignin with RT-800 °Cc 800 °Cb—char: 200–600 °Cc: [236]
folia chloride/formic extracted by F4, F6 F4 > A4 products rich in
(2022) 15:106
Softwood (Fir), Industrial cellulase Enzymatic treat- Softwood/hard- Softwood EMAL lignin: G/H-type RT-300, 400, 500, 800 °Cb—char: 300 °Cb: softwood [126]
hardwood (Euca- (CMCase) ment (hydrolysis) wood/non-wood lignin with G (unit) = 91.2%, H 600 °Ca ~ 30% EMAL lignin
lyptus), non-wood of biomass using EMAL lignin (> 50%) (unit) = 2.8%, β-O-4 = 56.1%, α-O-4 (coniferyl alcohol,
(moso-bamboo) CMCase at 40 °C and β-5 = 19.0%, β–β = 5.3%, sinapyl alcohol);
for 48 h, followed β-1 = 2.9% 400 °Cb: hard-
by lignin collection Hardwood/non-wood EMAL wood EMAL lignin
via centrifugation lignin: G/S/H-type lignin (coniferyl alcohol,
and purification via with G (unit) = 24.7/36.1%, S sinapyl alcohol);
mild acidolysis in (unit) = 54.6/42.9%, H (unit) 400 °Cb: non-
dioxane/acidified 1.5/21.0%, β-O-4 = 36.3/38.7%, wood EMAL lignin
Lu and Gu Biotechnology for Biofuels and Bioproducts
temperature
Yield Major
compositions in
oils
Bamboo White-rot fungus Enzymatic hydroly- Lignin from enzy- G/S-type lignin with G/S (unit RT-600 °Ca 1100 Kf-char: 31.64, 600 °Ca: 2,3-dihy- [257]
Echinodontium sis performed in matic treated EHRL 32.18, 33.04% at 40, drobenzofuran,
(2022) 15:106
Empty fruit bunches Pyridinium formate Biomass pretreated EFB lignin, PMF EFB lignin, PMF lignin, 50–550 °Ca 800 °C (10 °C/ 550 °Ca: EFB lignin [271, 274]
Lu and Gu Biotechnology for Biofuels and Bioproducts
(EFB), palm meso- [PyFor] by [PyFor], and lignin lignin, PKS lignin PKS lignin: with min)b—char (exp.): (cyclotetradecane,
carp fiber (PMF) and regenerated via dis- C = 42.02/42.95/45.59%, EFB lignin (3.87%), naphthalene,
palm kernel shells solving in acetone/ H = 6.48/5.70/6.21%, PMF lignin (5.79%), 4-t-butylcyclohex-
(PKS) water followed by N = 5.74/6.56/7.02%, PKS lignin (9.25%) anone), PMF lignin
acetone evaporation O = 44.59/44.63/40.90%, (naphthalene,
S = 0.18/0.16/0.28%, 4-t-butylcyclohex-
acid insoluble anone, phenol),
(2022) 15:106
Raw material Ionic liquid Isolation/ Lignin Lignin properties Pyrolysis Pyrolytic property Refs.
treatments temperature
Yield Major
compositions in
oils
Lu and Gu Biotechnology for Biofuels and Bioproducts
Industrial lignin 1-Sulfonic acid Lignin pretreated Lignin-50, Industrial lignin: ash = 3.77%, RT-300, 400, 500, 300–400 °Ce—tar 300–500 °Cf: [279]
butyl-3-methylimi- in a microwave lignin-100, volatiles = 56.73%, 600, 800°Ce (exp.): Lignin-50 Lignin-50,
dazolium trifluo- apparatus using lignin-150, C = 66.22%, H = 6.30%, (0.1889 g/ lignin-100,
romethanesulfonate [B(SO3H)min]-OTf at lignin-200 O = 25.58%, N = 1.09%, glignin) lignin-100 lignin-150,
[B(SO3H)min]-OTf 50, 100, 150, 200 °C S = 0.81% (0.1231 g/ lignin-200 (phenol,
for 1 h under N 2, glignin) lignin-150 guaiacol, 2-ethyl-
(2022) 15:106
significant effects on alkali lignin pyrolysis. For example, (hardwood), and corn stalk (herbaceous feedstock), and
the effect of temperature and residence time on thermal bamboo (herbaceous feedstock) via organosolv fractiona-
decomposition reactions during fast pyrolysis of a soft- tion using 96% dioxane as organic solvent, and investi-
wood alkali lignin was investigated by Supriyanto et al. gated the structural effect on phenolic production [158].
and the results show that there is a general increase in Herbaceous-derived lignin shows higher molecular
the yield of organic volatiles (of which the majority is weight and dispersity compared to other lignin obtained
G-type phenols) with the increase of temperature from from softwood and hardwood, suggesting the generation
400 to 600 °C, wherein the cleavage of the lignin poly- of heterogeneous lignin structure [213]. Thermal stability
meric structure to form linear carbonyl (acetaldehyde) is directly related to lignin structure (e.g., the content of
and G-type aromatic compounds is enhanced by increas- methoxy [191]), which indicates that the higher disper-
ing temperature [39]. On the other hand, the promoted sity, the lower yield of char residue, suggesting the worse
effect of residence time (from 0.5 to 5 s) on lignin pyrol- thermal stability [214]. For deeply understanding the cor-
ysis is significant at a lower temperature (i.e., 500 °C), relation between lignin structure and phenolic produc-
while the extension of residence time at a higher temper- tion, lignin pyrolysis was conducted at 500 °C, and the
ature (i.e., 600 °C) would lead to more secondary crack- results show that lignin can be mainly decomposed into
ing reactions to inhibit the further increase of aromatic phenolic compounds, of which the distribution is sig-
volatile compounds generation. Biswas et al. demon- nificantly influenced by different lignin types. The major-
strated that increasing temperature benefits oil produc- ity of 4-vinylphenol (H-type phenol) can be obtained
tion, and the higher temperature prefers to alkyl phenols from the pyrolysis of herbaceous lignin (i.e., from corn
and catechols via demethylation, demethoxylation, and stalk and bamboo) due to the dominant H-type struc-
deoxygenation [204]. Guo et al. investigated the effects ture and abundant β-O-4 linkage in herbaceous lignin
of molecular weight on the pyrolysis products properties after organosolv fractionation, and demethylation and
of alkali lignin, and the results show that the molecular demethoxylation reactions during pyrolysis (to con-
weight of alkali lignin is not significantly influenced on vert G-/S-type phenolic hydroxyls into H-type one via
the temperature and species of products evolution, while reducing the content of methoxy) [110, 215]. Soongpra-
is positively affected on the yields of C H4, CO, phenols, sit et al. used sugarcane bagasse (BG) as raw material
aromatic products. The lower molecular weight benefits for lignin separation (i.e., BG-lignin) using organosolv
the cracking of methoxy of lignin to generate C H4, CO, method (95% ethanol) and investigated its phenolic pro-
CO2, phenol, and alkyl phenol, but the higher molecular duction from fast pyrolysis using Py-GC/MS technique
weight favors the generation of guaiacol and alkyl guai- [216]. With the temperature rising, several interconver-
acol. Besides, the molecular weight of formed aromatic sion reactions are all enhanced, such as (1) S-/G-type
compounds is influenced by both lignin molecular weight phenols converted to H-type ones via demethoxylation
and pyrolysis temperature [205]. reaction of methoxy; (2) H-type phenols converted to
aromatic hydrocarbons via dehydroxylation reaction
Organosolv lignin [217, 218]; (3) monolignol compounds converted to
Due to the low requirement for strong acids or bases, sul- hydrocarbons via dealkylation [127]. On the other hand,
fur absence, simple downstream separation, and solvent temperature rising also makes a significant influence on
recycling, organosolv fractionation using ethanol (the phenolic selectivity via enhancing the cleavage of meth-
most commonly used) [206–209], ethyl acetate [210], oxy and other functional aromatic substituent groups
acetone [211], etc., can be used as an efficient and eco- [219], leading to the generation of oxygenated-alkyl
nomical method to separate lignin from lignocellulosic methoxy phenols (OR-Ph-OCH3), alkyl methoxy phe-
biomass. In organosolv fractionation, cellulose fraction nols (R-Ph-OCH3), methoxy phenols (Ph-OCH3), alkyl
can be remained in solid phase, and removed via filtra- phenols (R-Ph), and phenols (Ph), where (1) the oxygen
tion. Lignin fraction can be separated via precipitation elimination from OR-Ph-OCH3 at C4 positon via deoxy-
(e.g., by adding excessive water in the obtained previous genation would form R-Ph-OCH3 and Ph-OCH3; (2) the
liquid containing hemicellulose and lignin fractions) and cleavage of methoxy from Ph-OCH3 via demethoxylation
collected by centrifugation/filtration, which contains bet- would generate Ph and/or R-Ph (especially at high tem-
ter solubility (in many organic solvents) and higher purity peratures due to the high BDE of methoxy); and (3) the
with lower structural modification compared to those of gasification of Ph via secondary cracking would produce
lignin obtained Kraft and soda processes [212]. hydrocarbons or other oxygenated volatiles [163]. Wang
Yuan et al. obtained lignin from different lignocellu- et al. investigated the influence of solvent fractionation
losic biomass materials, like pine (softwood), eucalyptus (including ethyl acetate-EAC, tetrahydrofuran-THF, and
γ-butyrolactone-GBL fractionations) on lignin pyrolysis to untreated lignin, DES-treated samples can produce
[220], finding that different structures of lignin separated more MAHs due to their improved hydrogen to carbon
using different organic solvents via organosolv fractiona- efficient ratio (i.e., H/Ceff) [235]. Furthermore, more phe-
tion (i.e., EAC lignin contains the most oxygen-contain- nolic products containing carbon number between C6
ing functional groups, GBL-lignin has the highest content and C9 can be produced from DES-treated lignin pyroly-
of large-molecule fragments, and THF-lignin possesses sis, suggesting the positive effect of DES treatment on the
the highest Tmax at 398 °C) result in the different pyrolytic generation of monophenols.
behaviors. For example, during pyrolysis, more intense Li et al. extracted lignin with ChCl-formic acid/lactic
cleavage of Cα–Cβ linkage can be obtained in GBL-lignin, acid systems (FDES/AEDS) for the comparative investi-
while the C1–Cα linkage of in EAC- and THF-lignin is gation of lignin structure, thermal stability, and pyrolytic
more fragile to be broken. After pyrolysis, (1) EAC-lignin products distribution [236]. The results show that lignin
mainly yields more guaiacol and 4-methylguaiacol via the molecular weight can be reduced through DES treatment
cleavage of C 1–Cα and Cα–Cβ linkages, (2) THF-lignin via initial lignin depolymerization [237], such as β-O-4
produces more guaiacol, 4-ethylguaiacol, and 4-methyl- dissociation. On the other hand, DES treatment can also
guaiacol via cleaving C1–Cα, Cβ–Cγ, and Cα–Cβ linkages, dissociate lignin–carbohydrate complex (LCC) and lignin
and (3) GBL-lignin generated the dominant 4-methyl- substructures (e.g., aryl ether and carbon–carbon bonds)
guaiacol via breaking the Cα–Cβ linkage. to purify lignin and make structural degradation. During
pyrolysis, different stages can be observed, including dry-
DES (deep eutectic solvents) lignin ing stage (from 25 to 150 °C, including moisture remov-
Deep eutectic solvents (DES), composed of hydrogen ing) and pyrolysis stage (from 200 to 350 °C, mainly
bond donor and acceptor, is an eco-friendly, economi- involving β-O-4 degradation; from 350 to 400 °C, mainly
cal and non-toxic method used for lignin extraction involving lignin side-chain oxidation; > 400 °C, mainly
[224–227]. DES can reduce lignin molecular weight via involving aromatic rings saturation and carbon–carbon
cleaving weak bonding linkages, like β-O-4, which is bonds breaking; 400–600 °C, mainly involving the cleav-
conductive to improve the subsequent lignin pyrolysis age of methoxy group) [238], and lignin extracted from
efficiency [135, 228]. Three different DESs [i.e., choline ADES contains more side chains and lower thermal
chloride/acetic acid (CA), choline chloride/ethylene gly- stability compared to those of FDES extracting lignin.
col (CE), and zinc chloride/ethylene glycol (ZE)] were Volatiles releasing during pyrolysis shows that some
used by Li et al. to modify softwood Kraft lignin (SKL) for low-molecular-weight gaseous products (e.g., CO, C O2,
improving the pyrolytic products distribution [229]. TG- CH4, and H 2O) are formed from the escape of functional
DTG analysis shows significant difference of lignin pyro- groups outside the aromatic rings of lignin, where meth-
lytic behaviors during the temperature of 250–600 °C, oxy, methyl, and methylene are the main sources of CH4,
where the maximum degradation temperature (Tmax) of CO2 is formed by decarboxylation and/or decarbonyla-
DES treated lignin increases, indicating the higher ther- tion, CO is formed by the cleavage of ether bonds, and
mal stability caused by the removal of unstable chemical H2O mainly comes from dehydroxylation [239]. Further-
linkages, such as β-O-4. The decreasing content of lignin more, the yield of aromatic products of lignin increases
char after pyrolysis (especially for lignin treated by CE) with richer contents of non-condensable gaseous prod-
indicates that DES treatment is beneficial for char inhibi- ucts after DES treatment, indicating that DES treatment
tion. The volatile products distribution shows that G-type is beneficial for thermal decomposition of lignin during
phenols are the major compounds due to the nature pyrolysis.
of Kraft lignin extracted from black liquor [230, 231].
Among all phenolic compounds, G- and H-type phenols Biological lignin
are generated by lignin side-chain fragmentation and free Biological treatment (an environmentally friendly
radical polymerization, while C-type phenols are mainly method with low energy consumption) of lignin with
derived from side-chain fracture and thermal demethyla- assistance of fungus or bacterium has been recently
tion of other types of monophenols [232, 233]. During reported as an effective pathway to facilitate lignin
pyrolysis, G-type phenols can be gradually transformed pyrolysis, including increasing thermal conversion rate
into H-type ones due to the enhanced cleavage of methyl and pyrolytic selectivity of lignin to specific products,
aryl ether bond caused by DES treatment. On the other decreasing pyrolytic temperature and activation energy
hand, a small amount of mono aromatic hydrocarbons [242–244]. For example, bio-treated bamboo lignin using
(MAHs) can also be observed, formed via secondary white-rot fungi contained lower thermal stability, which
reactions, such as dehydroxylation and demethoxyla- can be decomposed into more G-type phenols through
tion at high temperatures [234]. In addition, compared fast pyrolysis [245]. Lignin generated from bio-treatments
(e.g., using cellular ligninolytic enzymes like laccase and Some ILs have been used as solvents for lignocellulosic
peroxidases) can obtain certain structural modifications, biomass pretreatment, such as 1-butyl-3-methylimidazo-
of which the mechanism is based on the lignin structure lium chloride ([Bmin][Cl]), 1-hexyl-3-methylimidazolium
oxidation and degradation (e.g., lignin side chains oxida- chloride [Hmin][Cl], 1-octyl-3-methylimidazolium chlo-
tion, demethoxylation, demethylation, and some linkages ride ([Omin][Cl]) [262], 1-ethyl-3-methylimidazolium
cleavage) [246–248]. For deeply understanding the effect acetate [Emin][OAc] [263, 264], and 1-butyl-3-meth-
of biological treatment on lignin pyrolysis, Wang et al. ylimidazolium acetate [Bmin][OAc] [265]. Due to the
used a white-rot fungi in the bio-treatment of softwood high solubility of lignin (of which the mechanism is pro-
ginkgo and hardwood poplar, where ligninolytic enzymes posed to be realized by breaking H-bonds in lignin and
modified lignin structure and enhanced pyrolytic effi- combining the aromatic nucleus and aliphatic chain of
ciency [249]. For example, oil production can be signifi- lignin [266]), low energy consumption, environmentally
cantly improved after lignin enzymatic modification at friendly, solvent recycling, and low cost for synthesis
all reaction temperatures, which is due to the decreasing [267, 268], many ILs have been used for lignin extrac-
content of C–C bonds in treated lignin samples [250], tion from biomass, such as [Bmin][Cl], [Bmin][OAc],
leading to the enhanced depolymerization of lignin struc- 1-ethyl-3-methylimidazolium lysinate [Emin][Lys], tri-
ture, especially at higher temperatures. Besides, ether ethylammonium hydrogen sulfate [TEA][HSO4], and
bonds (which can be cleaved at lower temperatures) are N,N-dimethylethanolammonium succinate ([DMEAS])
dominant in lignin interunit linkages, which are much [269]. On the other hand, IL-treated lignin sample can
easier to be decomposed compared to C–C bonds [251, exhibit the improved yields of pyrolytic oils and phenolic
252], resulting in the significant increase of bio-oil from compounds during lignin pyrolysis due to the cleavage
lignin (e.g., at 400 °C, Ginkgo lignin treated by Laccase of hydrogen, ester, and ether bonds in lignin through IL
yielding 52.2% oils, higher than 49.8% oils obtained from treatment [270]. Rashid et al. used a protic ionic liquid
untreated Ginkgo lignin; at 400 °C, Poplar lignin treated pyridinium formate [PyFor] to extract lignin from vari-
by Laccase producing 51.9% oils, higher than 46.5% oils ous palm biomass, such as empty fruit bunches (EFB),
obtained from untreated Poplar lignin [249]). Besides, palm mesocarp fiber (PMF), and palm kernel shell (PKS)
bio-treatment can also reduce the content of methoxy [271], and three kinetic models (i.e., Flynn–Wall–Ozawa
via enzymatic oxidation [253] and demethylation [254], (FWO), Kissinger–Akahira–Sunose (KAS), and Starink)
thus decreasing char yield at high temperatures (e.g., at were used to investigate the activation energy of [PyFor]
800 °C, Poplar lignin treated by Laccase generating 21.2% extracted lignin. Thermal stability of different lignin sam-
char, lower than 23.2% char obtained from untreated ples depends on their functional groups, intermolecular
Poplar lignin [249]). The selectivity of specific products of bonds, extraction methods, and condensation degree
lignin can be improved significantly after bio-treatment, [272]. For example, due to the presence of increased
where G-/S-type phenols obtained from treated Pop- branching/condensed structures and higher lignin con-
lar lignin can be effectively transformed into phenol at tent with higher molecular weight, higher thermal stabil-
800 °C due to the further temperature-induced cracking, ity can be obtained [273–275]. Furthermore, heating rate
including demethylation, demethoxylation, decarbonyla- is another important factor for lignin pyrolysis, indicat-
tion, and dealkylation in side chains [168]. ing that the increasing heating rate would increase the
reaction temperature and reduce the reaction period
Ionic liquid lignin by accelerating pyrolysis [265, 276, 277]. Except for the
The strong electrostatic interactions between ions endow nature of IL-extracted lignin, the secondary intra-particle
ionic liquid (ILs) with negligible vapor pressure and low reactions are also important factors in exothermic behav-
flammability, which is beneficial for their applications iors and thermal runway, thus having a significant effect
under high-vacuum conditions without contamina- on the kinetic mechanism and the magnitude of activa-
tion problems. Also, their nature and properties can be tion energy during pyrolysis [274, 278]. Halder et al. con-
adjusted by changing the chemical structures of both cat- firmed that the IL treatment would lead to the cleavage
ions and anions according to specific applications [258, of β-O-4 bond in lignin and then cause the improved
259]. On the other hand, ILs can be recovered from the generation of phenolic compounds from lignin pyrolysis
pretreated mixture by adding anti-solvents (e.g., ethanol [125]. Lei et al. also found that the tar obtained from the
or H2O, which would cause the generation of impurities pyrolysis of 1-sulfonic acid butyl-3-methylimidazolium
in recovered ILs) [260], reverse micelle method (which trifluoromethanesulfonate [B(SO3H)min][OTf ]-treated
can extract almost pure [Mmim] and [DMP] from pre- lignin (of which the content of aryl ether increases and
treated mixture), or membrane distillation (separating that of fatty ether decreases) is mainly phenols and phe-
ILs and water) [261]. nol derivatives, accounting for > 90% of all compounds,
wherein the improved yields can be obtained for phe- 80% and naphthalene at ~ 50% [289]. ZrO2/ZSM-5 real-
nol, cresol, guaiacol, 2-ethylphenol, 4-ethyl-2-methoxy- ized the significant reduction of oxygen content from 30
phenol, and 4-methoxyguaiacol in light tar (of which the to 10 wt% (with a higher share of aromatics and lower
yield increases by 1.5 times compared to that of untreated heavy components) [290], Zn-HZSM-5 improved total
lignin) [279]. aromatics from 31.1 to 46.1 mg/g [291], and double-layer
metal supported core–shell (ZSM-5@MCM-41, Z@M)
Catalytic pyrolysis using zeolites catalysts (Me1Z@Me2M) showed synergistic effect on the
Zeolite‑driven lignin catalytic pyrolysis with high MAHs promotion of MAHs selectivity via phenols, immoder-
selectivity ate aromatization, and polymerization inhibitions [292].
Table 5 shows the recent progress of some effective cata- Mixed zeolite, like HZSM-5@Al-SBA-15, was confirmed
lysts used in lignin catalytic pyrolysis for producing aro- with both pre-cracking and enhanced diffusion (Al-
matic hydrocarbons (AHs), mainly including zeolites, SBA-15), and shape AHs selectivity (HZSM-5), which
carbon-based, and some metal-based catalysts. During can improve MAHs production while inhibit PAHs gen-
catalytic pyrolysis, the main reaction pathway is divided eration [284, 293].
into two parts, including in situ and ex situ catalytic Carbon-based materials, such as activated carbon (AC),
pyrolysis. The feature of in situ catalytic pyrolysis is that has also been confirmed as effective catalysts in upgrad-
the catalyst is mixed with lignin and then put into reac- ing pyrolysis of lignin, due to their well-developed pore
tor together for pyrolysis, while ex situ one refers to the structures and abundant acidic surface groups. Further-
process of direct pyrolysis of lignin to form pyrolytic more, AC has been investigated as an effective catalyst
volatiles and then contact with the catalyst to obtain sec- for the selective generation of phenols (the heavy com-
ondary catalytic pyrolysis [72]. ponents in bio-oils) [294, 295]. Yang et al. also confirmed
Among all catalysts, zeolites have been widely used that AC (produced from steam activation of lignin char)
in lignin catalytic pyrolysis due to their availability, low has the great potential to be used as upgrading catalyst
cost, thermal stability, acidity, porosity, and excellent for lignin catalytic pyrolysis. The catalytic effect of AC
catalytic selectivity and charring inhibition capacity [44, derived from surface sodium and alkali metals, and the
281–284]. Huang et al. [48] used five types of parent zeo- enhanced diffusion efficiency for reactive intermediates
lites [HZSM-5 (25), HZSM-5 (85), Al-MCM-41, HY, and attributed to its inside mesopores were believed to be the
USY] in lignin pyrolysis, among which HZSM-5 (25) is important determinant of high activity and selectivity of
the most effective one to produce AHs (BTX), showing AC to produce guaiacol-rich oils. Another important fac-
the highest selectivity of 56.56%. Kumar et al. found that tor is its efficient inhibition to tar production and char
Y-zeolite is the most effective one for demethoxylation agglomeration [296]. Therefore, many studies focused on
and dehydroxylation of both small and bulky oxygenates the combination of carbon-based materials and zeolites,
in lignin catalytic pyrolysis as compared to mordenite on one hand, to increase intermediates yield via cleav-
and ZSM-5 [285]. Some modifications further enhance ing C–O bonds on carbon-based materials, on the other
the catalytic activity and selectivity to AHs, such as alkali hand, to generate more AHs via sharp selectivity of zeo-
treatment and metal incorporation. After alkali treat- lites. For example, HZSM-5/lignin char catalyst prepared
ment (i.e., NaOH), the pore properties and acidic sites by Zhang et al. both showed high depolyermization of
density of zeolites are all changed, with the enhanced lignin (to generate more small-molecular-weight inter-
performance on cracking bulky oxygenates (such as phe- mediates) and created the increased yield of total aromat-
nols) to produce AHs with sharper selectivity [47, 286, ics (from 29.5 to 50.1 mg/g). Besides, the addition of char
287]. After metal incorporation (Fe, Co, Ni, Cu, Zn, Ga) can also alleviate the deactivation of HZSM-5 caused by
to form bi-functional zeolite catalyst, deoxygenation and coke deposition [297].
aromatization reactions are enhanced to sharply increase
the selectivity to AHs (or MAHs), due to the increased Other catalysts‑driven lignin catalytic pyrolysis
mesoporous surface area, average size of parent zeo- Other types of catalyst were also used in lignin pyrolysis
lites, and enhanced lignin mass-transfer efficiency. The (shown in Table 5), such as Mo2C, Nb2O5, and perovs-
modification of zeolites conducted by Jin et al. obtained kites. Due to the similar properties to noble metal cata-
the highest MAHs content of 29.3% over Co-HZSM-5, lysts, transition metal carbides, which have good catalytic
which is also attributed to its better inhibition of carbon performance (such as C–O cleavage and deoxygenation
deposition [288]. In addition, Ni-ZSM-5 obtained the abilities for Mo2C under H 2 condition), were used in
maximum selectivity of hydrocarbons at 72% [47] and lignin catalytic pyrolysis. In situ pyrolysis products of
Fe-ZSM-5 obtained the maximum selectivity to C2H4 at biomass can be used as carbon source and supporter for
carburizing Mo precursor to produce biomass-Mo2C, and plastic wastes (e.g., polyethylene, polypropylene,
which would contain more activity to realize carboniza- polystyrene, polyvinylchloride, and polyethylene tereph-
tion and metal reduction in one step [298]. On the other thalate [318–320]) have been remained with a huge pro-
hand, lignin bonds breaking and deoxygenation can be duction annually, which significantly requires us to take
achieved under normal pressure via biomass-Mo2C to actions for their highly effective utilizations. Co-pyroly-
obtain high yield of MAHs (13.26 wt%) with high selec- sis is a feasible and simple thermochemical technology
tivity to toluene (> 98%) and high deoxygenation ratio of for achieving the goal of high-efficiency utilization of
> 95% [298]. Some metal oxides were also introduced in these common wastes in our life due to the same heat-
lignin catalytic pyrolysis, such as Fe2O3, CuO, ZnO, and ing system with pyrolysis technology without any signifi-
CaO, which can also increase AHs yield and reduce heavy cant adjustment [321]. Furthermore, blended substrates
components in oils [299, 300]. Among these catalysts, placed in the co-pyrolysis technique would produce more
niobium pentoxide (Nb2O5) has gained much attention yields and wider distributions (i.e., MAHs, PAHs, and
in lignin catalytic pyrolysis both in batch- and fixed-bed other long-chain hydrocarbons) of pyrolytic products as
reactions [301–303]. Lewis acid sites endow niobium compared to those of single lignin used due to the syner-
pentoxide with high catalytic activity in hydrodeoxy- gistic effect (Table 6) [64, 322]. The quality of formed oils
genation of lignin or its derivatives [304], exhibiting high can be improved via co-feeding with plastics to increase
AHs yield at 11.2 wt% with extremely high selectivity of the C/H content [323], and the heating value of conden-
MAHs at 94% due to its efficient inhibition of PAHs and sable products obtained from co-pyrolysis would also be
coke/char formation and effective deoxygenation abil- enhanced obviously [324]. Esso et al. summarized some
ity [303]. Finally, perovskite-type oxides, due to their important parameters, such as blending ratio, heating
high activity, high stability, strong resistance to poison- system (including heating rate and reaction temperature),
ing, low cost, and excellent properties of transporting and catalyst used on the synergy effect between biomass
oxygen ions and electrons, have played an important role and co-feedings [316]. Lignin is hydrogen-deficient com-
in catalytic reactions [305]. They have also been selected ponent in lignocellulosic biomass only with H/Ceffective
as effective catalysts in lignin catalytic pyrolysis, such as range of 0–0.3; hence, the hydrogen donors (such as low-
Ca0.5Pr0.5FeO3 [306], La0.8M0.2FeO3 (M = La, Ca, Sr, Ba) density polyethylene, high-density polyethylene, phenol–
[307], LaTixFe1−xO3 [308], and LaTi0.2Fe0.8O3 [309, 310]. formaldehyde resins, polyolefins, and spent bleaching
The main component in bio-oils obtained after catalytic clay) can be used for promoting hydroprocessing (such as
pyrolysis over perovskite-type oxides is aryl oxygen-con- hydrogenolysis and/or hydrogenation) of lignin oxygen-
taining compounds with high selectivity (from 60 to 80%, ates species to increase the yield of AHs [55, 325–330].
such as phenolics, guaiacols, syringols and phenylates) Typically, hydrogen radicals produced from the thermal
instead of MAHs, while the inhibition of decarboxylation degradation of hydrogen donors were beneficial for lignin
and decarbonylation can reduce the generation of CO/ oils and char upgrading via hydrocracking, hydrogen-
CO2 and increase aliphatic hydrocarbons fracture on aro- olysis, dehydration, oligomerization, and polymerization
matic rings [307]. [64]. On the other hand, some studies also focused on the
enhancement of oil production and char evolution via
Co‑pyrolysis with other hydrogen‑rich feedstock co-pyrolysis, such as lignin–collagen [331], lignin–cel-
According to the description above (“Catalytic pyroly- lulose [123, 124], lignin–waste oil [61], lignin–oil shale
sis using zeolites” section), zeolite catalysts are applied [332], lignin/cellulose/sawdust-coke bottle [333], and
widely for improving the quality of lignin-based oils lignin–coal [334, 335], of which the detailed information
via deoxygenation to increase the production of AHs, is listed in Table 6. Through co-pyrolysis, not only lignin
although their yields are relatively low owing to the but also other kinds of wastes with low-efficient utiliza-
low H/Ceffective ratio (or the low key hydrogen index) of tion can achieve their valorizations.
mere lignin used [315]. On the other hand, the addition
of catalysts would lead to the formation of coke which Condensing and separating processes of pyrolytic
decreases the production of oils and affect the pyroly- oils
sis efficiency. The co-pyrolysis is a popular method to The determination of oil compositions can be achieved
improve the oil quality via combination of lignin with by Py-GC/MS [222], and volatile evolutions can be
other hydrogen-rich feedstock, such as the co-pyrolysis detected by TG-FTIR [205] during the pyrolysis reac-
of lignin with plastics (a common hydrogen-rich sub- tion. In addition, through dissolving oils in some spe-
strate) [316, 317]. On the other hand, due to the massive cific solvents (e.g., isopropanol), GC/MS/FID, 2D-GC/
agricultural, industrial and human activities, biomass FID, or NMR techniques can be used to obtain their
chemical compositions/structures [116, 204]. Gooty and charring stages), where light gases (H2O, CO2, CO,
et al. proposed a condensing system consisting of two CH4), phenolic compounds (G-/S-/H-/C-type phenols),
cyclonic condensers (i.e., condensers 1 and 3), an elec- and char with aromatic fused-ring structures can be
trostatic precipitator-cum-condenser (i.e., C-ESP), and obtained. In addition, zeolites and other catalysts (acti-
a cotton wool filter for pyrolytic oils collection [336]. vated carbon, M o2C, metal oxides, and perovskites) were
The generated vapor/gas flows through condenser 1, used for lignin oils upgrading to generate AHs via deoxy-
C-ESP, condenser 3, and the cotton wood filter in series, genation. Finally, hydrogen-rich co-feedings were applied
wherein the liquid yield can be obtained by measuring to form more AHs (MAHs, PAHs) via increasing H/Ceff
the weight of cyclonic condensers and C-ESP before and ratio of blending substrates and generating hydrogen rad-
after each run, and oil deposit can be recovered with icals from hydrogen donors during co-pyrolysis.
a specially designed scraper [337]. However, the com- In spite of huge effort put on lignin pyrolysis, there still
plexity of oil composition makes the subsequent sepa- some challenges. Some suggestions are made below for
ration difficult. So far, solvent extraction is an efficient the future perspective.
method for products separation. For example, Deng
et al. performed the extraction of phenols from bio- 1. Lignin is a natural source of phenolic compounds, of
oil aqueous fraction using hydrophobic ionic liquids which the production of G-/S-/H-/C-type phenolic
(i.e., [Bmin][NTf2]), where the extraction efficiencies compounds are majorly determined by the compo-
of acetic acid, phenol, guaiacol, and 2-methylguaiacol sition and content of corresponding phenolic units
in aqueous fraction were 2.71, 95.41, 92.04, and 97.98% in lignin. For example, G-type phenolic compounds
[338]. Yao et al. extracted and recovered phenolic com- (e.g., guaiacol) can be significantly produced from
pounds from aqueous solution by thermo-separating G-type lignin. However, the complexity of lignin
magnetic ionic liquid aqueous two-phase system (two structure always leads to the complexity of formed
polypropylene glycol, PPG600-based thermo-separat- phenolic products (mainly including G-/S-/H-type
ing magnetic ionic liquid aqueous), where the extrac- phenolic compounds). The efficient removal of
tion efficiencies of phenol, o-cresol, and m-cresol were methoxy from lignin can adjust and regularize lignin
higher than 95% [339]. A hydroxyl-functionalized ionic structure to improve the selectivity of generated phe-
liquid (i.e., [C2OH-4-pic][NO3]) was used by Xu et al. nolic compounds (which is beneficial for the forma-
to extract phenolic compounds from model coal tar, tion of H-type phenolic compounds). On the other
which obtained the extraction efficiency of 98.99, 98.39, hand, the removal of methoxy can reduce the forma-
98.65, and 99.99% for m-cresol, o-cresol, p-cresol, and tion of light gases, which is beneficial for lignin con-
phenol, respectively [340]. A binary petroleum ether/ version to liquid products.
dichloromethane solvent (PE/DCM) was used by Yang 2. Holocellulose can also be converted into phenolic
et al. to extract aromatic monomers from lignin oils, compounds via the promotion of specific catalysts.
of which the extraction efficiency was 80% [341]. In Furthermore, electronegative products and radicals
addition, PAHs can be efficiently extracted by various generated from lignin pyrolysis can be involved in the
techniques, such as supercritical and subcritical fluid secondary reaction of polyhydroxy volatiles from hol-
extraction, microwave-assisted solvent extraction, plant ocellulose. Therefore, further investigations should
oil-assisted extraction, and some microextraction tech- be made on concerning the interactions between vol-
niques using less organic solvents [342]. atiles of lignin and holocellulose, which can be solved
by isotope-labeled model compounds with typical
functional groups together with the control of pyrol-
Summary and future perspective ysis conditions.
In this review, we introduced pyrolysis technology for 3. For lignin catalytic pyrolysis, other capacities (except
lignin conversion and further lignin oils upgrading via for deoxygenation) of catalysts used should be
catalytic pyrolysis using zeolites and co-pyrolysis with obtained, such as hydrogenation, alkylation, decar-
other hydrogen-rich feedstock. Different lignin samples, bonylation, and demethylation, to avoid the gen-
such as Kraft lignin, alkali lignin, organosolv lignin, DES eration of phenolic compounds with distinct sub-
lignin, biological lignin, and ionic liquid lignin, and their stituents. The development of promising catalysts
corresponding pyrolytic behaviors were presented, which used for lignin upgrading will never be an outdated
indicated the effect of lignin type, reaction temperature, researching topic for a long time.
and time on lignin pyrolytic properties. Lignin pyrolysis 4. Co-pyrolysis is an efficient method, and will be
can be mainly divided into three stages (initial, primary a main direction of lignin pyrolysis in the future.
Kraft lignin Aluminosilicate In situ 450, 550, and 650 °C, N/A HZSM5-30 showed the Hydrocarbons selectivity: HZSM5- [311]
12,500–40,625 °C/s, 6 s, most promising anti- 30 > HY > HZSM5-300/MCM41-40/
He coking performance and MCM41-Si
the highest selectivity
to desired products,
HZSM5-500 showed
good diffusion and high
reaction rate, and the
anti-coking performance
of HY/MCM41 was
weaker than HZSM5
Beech wood lignin Micro/meso porous In/Ex situ 400, 500, and 600 °C, Organic phase: Both two catalysts exhib- MAHs selectivity: meso- [312]
ZSM-5 20 min, N
2 15–35 wt%; char: ited excellent dealkoxy- ZSM-5 > ZSM-5
~ 40 wt%; gas: < 20 wt% lation/aromatization
Lu and Gu Biotechnology for Biofuels and Bioproducts
of aromatics
Corn cob lignin HZSM-5@Al-SBA-15 In situ 550 °C, 10 °C/min, N2 Gas: ~ 35 wt%, water: Mixed zeolite with AHs selectivity: MAHs [293]
< 10 wt%; organic liquid: tailored properties of (~ 40%) > PAHs (~ 25%) > phenols
< 15 wt% acidity and porosity reg- (~ 13%) > aliphatics (~ 8%) > meth-
ulated the composition oxyphenols (~ 0%)
of AHs by pre-cracking
(2022) 15:106
Lignin Catalyst Catalytic pyrolysis Reaction conditions Products yield Important findings Product selectivity Ref.
Lignin/low-density polyethylene HZSM-5 A thermogravimetric analyzer 1. The synergistic effect decreased 800 °C—char: lignin > lignin + LDP Lignin + LDPE + HZSM-5: aromat- [325]
(LDPE) the starting temperature of pyroly- E > lignin + LDPE + HZSM-5 > LDPE ics, alkanea
sis and accelerated the decompo-
sition rate
2. The composition of pyrolysis
products contained more alkane
and aromatic hydrocarbons
Lignin/plastics (PS) Red clay (RC) A micro reactor The synergistic effect increased the 900 °Cb—char: lignin (14.9%), Lignin (guaiacol, 60.41%), lignin/ [317]
yield of guaiacol lignin/PS (6.04%), lignin/PS/RC RC (guaiacol, 67.37%), lignin/PS
(33.54%); 500 °Cc—lignin-/PS-/ (styrene-C8, 70.22%), lignin/PS/RC
lignin + PS-/lignin + PS + RC- (styrene-C8, 86.86%)
derived compounds:
0.81/6.03/4.67/14.67%
Lu and Gu Biotechnology for Biofuels and Bioproducts
Lignin/phenol–formaldehyde HZSM-5 A vertical pyrolysis reactor The synergistic effect improved 650 °Cc—total compounds/ 650 °Cc: lignin (simple phenols, [326]
resins (PF) the yield of aromatic amines aromatic amines: PF (24.5/14.2%), 75.62%, catechols, 14.49%,
lignin (7.2/3.7%), lignin/PF = 1/5 aromatic hydrocarbon, 9.89%)
(22.0/13.3%) lignin/PF (simple phenols, 84.16%,
dimers, 6.30%, aromatic hydrocar-
bons, 4.23%), PF (simple phenols,
83.2%, aromatic hydrocarbons,
(2022) 15:106
Lignin/waste cooking oil (WCO) HZSM-5 A Py-GCMS system The addition of waste cooking oil 823 Kc—feedstock conversion rate: 823 Kc: lignin (phenolics, MAHs, [61]
in lignin with appropriate catalyst- lignin (~ 65%, phenolics, MAHs), ~ 65%), lignin/WCO = 1/1 (MAHs,
to-feedstock ratio contributed to WCO (~ 100%, MAHs, PAHs), lignin/ ~ 75%), WCO (MAHs, ~ 60%)
high selectivity to aromatics via WCO = 1/1 (~ 85%, MAHs, PAHs)
enhancing alkylation and demeth-
oxylation
Lignin/collagen N/A An applied test system, Inc. 1. Collagen addition benefited the 600 °C—char: lignin (45.1%), 600 °Cd—C:O/C:H/C:N (aromatic [331]
Lu and Gu Biotechnology for Biofuels and Bioproducts
series 3210 vertical tube formation and evolution of char lignin/collagen (45.4–48.4%), ratio of char): lignin (3.21/0.90/0),
furnace with abundant oxygenated poly- collagen (24.9%); 1000 °C—char: lignin/collagen (3.17/0.84/32.26),
aromatic structures lignin (41.8%), lignin/collagen collagen (2.32/0.54/3.18)
2. Collagen addition improved the (42.2–43.6%), collagen (22.6%)
hydrogen aromaticity index via
reducing aromatic substitution
and/or facilitating the removal of
(2022) 15:106
functional groups
3. Collagen acted as a binder
for lignin to form stronger fused
framework
Cellulose/lignin/sawdust N/A A self-made fixed-bed reactor 1. Interactions between the vola- 500 °C—gas/oil/char: cellulose 500 °Cc: lignin (phenols), cellulose [123]
tiles generated from cellulose and (28.1/55.6/16.3%), sawdust/ (sugars, aldehydes, ketones),
sawdust promoted oil production cellulose (11.5/71.0/17.5%), sawdust (sugars), sawdust/lignin
2. Repolymerization happened sawdust (25.2/50.0/24.8%), lignin (phenols, aldehydes, ketones),
between light species from cellu- (8.5/39.6/51.9%), sawdust/lignin cellulose/sawdust (aldehydes,
lose and heavy species from lignin (17.5/41.5/41%) ketones), cellulose/lignin (sugars)
to generate more condensable
liquids
3. Interaction between heavy
species from lignin and sawdust
created more carbonaceous char
a
TG-FTIR
b
TG-DTG
c
GC/MS, GC/FID
d
Elemental analysis
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