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Nozzle Check Valve

High-performance check valves

Innovative and unique check

valve design with superior
performance and reliability

FEATURES

Low pressure loss

Unique dual-spring design for fast,

dynamic, non-slam response

Reliable, maintenance-free operation

Connecting What’s Needed with What’s Next™

Nozzle Check Valve
Proven reliability since 2008, our non-slam nozzle check valve*, characterized by an optimized flow
profile and unique dual-spring design, solves common check valve operational issues while improving on
the dynamic response and pressure loss of existing nozzle check valve designs. Low friction movement,
low part weight, and short disc stoke ensure stable, maintenance-free operation, even in low flow
applications. The simplified, one-piece valve body with an integral valve seat is inherently fire-safe, and
is customizable to meet internal coating, length, and end-connection requirements.
Our innovative valve design includes a separate diffuser body, which is inserted from the valve’s
downstream end. This greatly simplifies the body shape and enables the valve to be offered with a cast
or forged body, and supports the offering of options such as custom lengths, weld overlay, and internal
coatings such as fusion-bonded epoxy (FBE). This innovation alone can substantially reduce the delivery
time and cost of procuring valves for your next project.
*Formerly the SMX International non-slam nozzle check valve

Features Flexible design

»» Low pressure loss »» Sizes from 1 in to 72 in (25.4 mm to 1828.8
mm)
»» Unique dual-spring design for fast, dynamic,
non-slam response »» Pressure ratings up to API 10,000 psi (69 MPa)
»» Reliable, maintenance-free operation »» Available with any end connection: Grayloc®
clamp connectors and compact flanges,
»» One-piece, all-metal valve body—fire safe and
ASME B16.5 flanges, ASME B16.47 flanges,
no fugitive emissions
ASME B16.25 weld ends, NORSOK L-005,
»» Reliable, leak-free, and integral metal-to- AS4087 flanges, and API 6A flanges (other end
metal seat connections available upon request)
»» Suitable for low and high flow rates »» API and custom trims available
»» Springs replaceable without major valve »» Available with weld overlay and internal
disassembly coatings such as fusion bonded epoxy
»» Lightweight moving parts and minimized disc »» Available in short pattern, long pattern, and
stroke to optimize the closing time custom lengths
»» Low friction bearings »» Designed and manufactured to comply with
applicable international or local standards

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How it works force (low pressure behind the disc) and the
secondary (significantly stronger) spring is
1. When closed, the valve disc is held against engaged.
the seat by the primary spring and the back
pressure. The disc lifts off the seat when the »» The valve is fully open at the opening velocity
static pressure exceeds the force of the pre- and the disc will sit stable against the diffuser
loaded springs. when the velocity increases (no disc chatter).

2. As the flow rate increases, the disc moves 4. When the flow decelerates below the opening
toward the open position. velocity, the dual springs provide a powerful
closing force.
3. As the disc moves toward the diffuser, the
Venturi effect adds an additional opening 5. The valve closes just before the return flow
starts (non-slam closure).

Primary Spring Engaged Primary Spring Compressed, Full Open, Primary and
Secondary Spring Engaged Secondary springs compressed
Valve Performance Characteristics
Comparison of dynamic performance The phenomenon of check valve slam is caused
by installing valves that are not matched to the
The dynamic performance of the non-slam Nozzle
system of which they are a part. Systems that
Check Valve is attributed to its short valve stroke,
are most at risk are high head installations and
low moving mass, and strong dual-spring low-
systems with parallel pumps (Thorley).
friction closing action. Only the more complex
and expensive ring disc valve is faster due to its Comparison of loss coefficients
inherently shorter stroke.
The low loss coefficient of the non-slam Nozzle
Comparison of the dynamic characteristics of Check Valve can be attributed to the excellent
various check valves. Non-slam Nozzle Check pressure recovery of its high-efficiency diffuser.
Valve data superimposed on data presented by
Thorley [Thorley, A. R. (2004). Fluid Transients Comparison of the loss coefficients of various
in Pipeline Systems: A Guide to the Control and types of check valves. Non-slam Nozzle Check
Suppression of Fluid Transients in Liquids in Valve data superimposed on data (Thorley).
Closed Conduits (2nd ed.). New York: D. & L. 10

George Ltd.] Counterbalanced Swing

Loss Coefficient (k)

1.0

Swing Plate
Swing
Non-dimentional Max Reverse Velocity

Ball

Split Disc
Disc 1
Disc
0.5
SMX Ring

Ring Disc SMX

Split Disc

0
0 1 2
Non-dimensional Decelaration
0.1

Avoiding check valve slam Reynolds No. 10

105 106 7

14
Pressure (bar)

Replacing an unsuitable check valve with the non-

12

slam Nozzle Check Valve can significantly reduce

pressure transient following a pump trip. 10
7.33bar
8
Pressure (bar)

0.76 bar
6
1.1bar
6

1.5bar
4

4
1.4bar
2
0.87 s
2

1.53 s
0
0 1 2 3 0
Time (s) 0 1 2 3
Time (s)

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Valve Sizing
The prime operating function of a check valve is to close quickly at flow reversals to prevent damage to
upstream piping and piping components. While performing this function, the valve should have minimum
pressure loss during normal operation.

We use valve sizing calculations based on theoretic fluid dynamic considerations that are validated by
testing. The valve springs are sized to result in a stable opening and quick closing valve under normal
flow conditions.

Spring sizing The blue line represents the spring force. The
shallow slope represents the force of the primary
Correct valve sizing is important to ensure full
spring. The steep slope represents the force of the
opening of the valve at the specified flow rate
optional secondary spring. The secondary spring
(v0). Only a fully opened valve will have very low
takes advantage of the Venturi effect.
pressure loss. At the same time, it is important
to have a quick closing valve and to select the Pressure loss coefficient
strongest spring possible at the specified v0.
The pressure loss coefficient K in the relationship
The basis for sizing the springs for the non-slam Δp = ½Kρv2 is the key characteristic used to
Nozzle Check Valve is included in the chart below. calculate the pressure loss across a fully open
The red line represents the opening (differential) valve (K = pressure loss coefficient, ρ = fluid
force on the valve disc at various opening positions. density, and v = flow velocity). In the chart below,
the loss coefficient characteristic of the non-slam
Following the red line from left to right, the force Nozzle Check Valve is presented as a function of
on the valve disc increases with increasing flow the Reynolds number. To make this chart easier
velocity. The valve disc lifts from the valve seat and to interpret, two axes are added that equate the
moves toward the fully open position. During the Reynolds number to the valve size at a water flow
initial stage of opening, from 0–85%, the opening rate of 6.6 ft/sec (2 m/s).
force is delivered by the dynamic force (Fd = ρv2) on
the front of the disc. From 85–100%, the opening
Loss Coefficient (k)

1.6

force increases dramatically as a result of a large 1.4

suction force behind the disc. This suction force is 1.2
a result of the Venturi effect. The flow contour of 1.0
the valve body is designed to maximize the Venturi
0.8
effect.
0.6

3.0 0.4
Force (F in kN)

Total fluid forces on the valve disc secondary 0.2

2.5
Spring force spring
0.0
0 1e+6 2e+6 3e+6 4e+6 5e+6 6e+6 7e+6 8e+6 9e+6 1e+7
2.0
Reynolds No.
1.5 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5

D (m), 2 m/s water flow

1.0
0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60

0.5 D (inch), 6.6 ft/s water flow

primary spring
0
0 20 40 60 80 100

disk position (x in % open) primary secondary

spring spring
Pressure loss characteristic
The graph below shows the complete pressure
loss characteristic typical for the non-slam Nozzle
2.5

pressure loss (Dp in kPa)

Check Valve. As the flow rate increases, the valve
opens. Initially, the pressure loss increases as the 2.0
disc is lifted from the valve seat. Then, as the flow valve valve 100% open
increases, the valve disc moves toward the fully 1.5 Opening

open position in which the disc and diffuser form

an aerodynamic shape. In this graph, the valve is 1.0

fully open at approximately 8.2 ft/s (2.5 m/s), and (vo in m/s)
0.5
this velocity is called v0. The spring force shall be
selected such that v0 is lower than the normal 0
operating flow velocity to ensure that the valve is 0 2 4 6 8 10 12 14 16

valve opening valve 100% open fluid velocity (v in m/s)

fully open at normal flow conditions.

Check Valve Components

A variety of body and trim materials are available: carbon steel, low-alloy steel, stainless steel, duplex,
aluminium bronzes, nickel alloys, and titanium.

The valve can be provided with an internal coating or a weld overlay based on application requirements.

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Dimensions
ASME Class 150

Size Short Pattern Length ASME B16.10 Length

DN NPS End Connection

RTJ RF WE RTJ RF WE
mm in mm in mm in mm in mm in mm in mm in
25 1 89 3.50 89 3.50 140 5.50 127 5.00 127 5.00
40 1.5 95 3.75 95 3.75 178 7.00 165 6.50 165 6.50
50 2 152 6.00 152 6.00 216 8.50 203 8.00 203 8.00
65 2.5 152 6.00 152 6.00 229 9.00 216 8.50 216 8.50
80 3 165 6.50 165 6.50 254 10.00 241 9.50 241 9.50
100 4 177 6.96 177 6.96 305 12.00 292 11.50 292 11.50
150 6 266 10.47 253 9.96 265 10.43 368 14.50 356 14.00 356 14.00
200 8 308 12.12 295 11.61 305 12.00 508 20.00 495 19.50 495 19.50
250 10 378 14.88 365 14.37 380 14.96 635 25.00 622 24.50 622 24.50
300 12 448 17.63 435 17.12 450 17.71 711 28.00 698 27.50 698 27.50
350 14 488 19.21 475 18.70 490 19.29 800 31.50 787 31.00 787 31.00
400 16 558 21.96 545 21.45 560 22.04 876 34.50 864 34.00 864 34.00
450 18 623 24.52 610 24.01 630 24.80 991 39.00 978 38.50 978 38.50
500 20 688 27.08 675 26.57 700 27.55 991 39.00 978 38.50 978 38.50
600 24 823 32.40 810 31.88 835 32.87 1308 51.50 1295 51.00 1295 51.00
700 28 945 37.20 975 38.38 1448 57.00 1448 57.00
750 30 1010 39.76 1045 41.14 1524 60.00 1524 60.00
800 32 1080 42.51 1115 43.89
900 36 1215 47.83 1250 49.21 1956 77.00 1956 77.00
1000 40 1350 53.14 1390 54.72
1050 42 1415 55.70 1460 57.48
1200 48 1615 63.58 1650 64.96
1400 56 1725 67.91

Special sizes and lengths are available on request.

 ASME Class 300

Size Short Pattern Length ASME B16.10 Length

DN NPS End Connection
RTJ RF WE RTJ RF WE
mm in mm in mm in mm in mm in mm in mm in
25 1 102 4.00 102 4.00 228 9.00 215 8.50 215 8.50
40 1.5 114 4.50 114 4.50 254 10.00 241 9.50 241 9.50
50 2 152 6.00 152 6.00 283 11.12 267 10.50 267 10.50
65 2.5 152 6.00 152 6.00 308 12.12 292 11.50 292 11.50
80 3 165 6.50 165 6.50 333 13.12 318 12.50 318 12.50
100 4 177 6.96 177 6.96 371 14.63 356 14.00 356 14.00
150 6 269 10.59 253 9.96 265 10.43 460 18.12 444 17.50 444 17.50
200 8 311 12.24 295 11.61 305 12.00 549 21.63 533 21.00 533 21.00
250 10 381 15.00 365 14.37 380 14.96 638 25.12 622 24.50 622 24.50
300 12 451 17.75 435 17.12 450 17.71 727 28.63 711 28.00 711 28.00
350 14 491 19.33 475 18.70 490 19.29 854 33.63 838 33.00 838 33.00
400 16 561 22.08 545 21.45 560 22.04 879 34.63 864 34.00 864 34.00
450 18 626 24.64 610 24.01 630 24.80 994 39.12 978 38.50 978 38.50
500 20 694 27.32 675 26.57 700 27.55 1035 40.75 1016 40.00 1016 40.00
600 24 832 32.75 810 31.88 835 32.87 1368 53.88 1346 52.99 1346 52.99
700 28 970 38.18 945 37.20 975 38.38 1524 60.00 1499 59.01 1499 59.01
750 30 1035 40.74 1010 39.76 1045 41.14 1619 63.75 1594 62.75 1594 62.75
800 32 1109 43.66 1080 42.51 1115 43.89
900 36 1244 48.97 1215 47.83 1250 49.21 2112 83.14 2083 82.00 2083 82.00
1000 40 1350 53.14 1390 54.72
1050 42 1415 55.70 1460 57.48
1200 48 1615 63.58 1650 64.96

Special sizes and lengths are available on request.

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 ASME Class 600

Size Short Pattern Length ASME B16.10 Length

DN NPS End Connection
RTJ RF WE RTJ RF WE
mm in mm in mm in mm in mm in mm in mm in
25 1 102 4.00 102 4.00 216 8.50 216 8.50 216 8.50
40 1.5 121 4.75 121 4.75 241 9.50 241 9.50 241 9.50
50 2 152 6.00 152 6.00 295 11.63 292 11.50 292 11.50
65 2.5 152 6.00 152 6.00 333 13.12 330 13.00 330 13.00
80 3 165 6.50 165 6.50 359 14.12 356 14.00 356 14.00
100 4 178 6.96 178 6.96 435 17.12 432 17.00 432 17.00
150 6 256 10.07 253 9.96 265 10.43 562 22.12 559 22.00 559 22.00
200 8 298 11.73 295 11.61 305 12.00 664 26.14 660 26.00 660 26.00
250 10 368 14.48 365 14.37 380 14.96 791 31.12 787 31.00 787 31.00
300 12 438 17.24 435 17.12 450 17.71 841 33.12 838 33.00 838 33.00
350 14 478 18.81 475 18.70 490 19.29 892 35.12 889 35.00 889 35.00
400 16 548 21.57 545 21.45 560 22.04 994 39.12 991 39.00 991 39.00
450 18 613 24.13 610 24.01 630 24.80 1095 43.12 1092 43.00 1092 43.00
500 20 681 26.81 675 26.57 700 27.55 1200 47.25 1194 47.00 1194 47.00
600 24 819 32.24 810 31.88 835 32.87 1407 55.38 1397 55.00 1397 55.00
700 28 958 37.71 945 37.20 975 38.38 1613 63.50 1600 63.00 1600 63.00
750 30 1023 40.27 1010 39.76 1045 41.14 1664 65.50 1651 65.00 1651 65.00
800 32 1096 43.14 1080 42.51 1115 43.89
900 36 1231 48.46 1215 47.83 1250 49.21 2099 82.63 2083 82.00 2083 82.00
1000 40 1350 53.14 1390 54.72
1050 42 1415 55.70 1460 57.48

Special sizes and lengths are available on request.

 ASME Class 900

Size Short Pattern Length ASME B16.10 Length

DN NPS End Connection
RTJ RF WE RTJ RF WE
mm in mm in mm in mm in mm in mm in mm in
25 1 140 5.50 140 5.50 254 10.00 254 10.00 254 10.00
40 1.5 152 6.00 152 6.00 305 12.00 305 12.00 305 12.00
50 2 152 6.00 152 6.00 371 14.62 368 14.50 368 14.50
65 2.5 184 7.25 184 7.25 422 16.62 419 16.50 419 16.50
80 3 203 8.00 203 8.00 384 15.12 381 15.00 381 15.00
100 4 238 9.37 235 9.25 238.0 9.37 460 18.12 457 18.00 457 18.00
150 6 306 12.04 303 11.92 306.0 12.04 613 24.12 610 24.00 610 24.00
200 8 344 13.54 341 13.42 344.0 13.54 740 29.12 737 29.00 737 29.00
250 10 394 15.51 391 15.39 394.0 15.51 841 33.12 838 33.00 838 33.00
300 12 451 17.75 448 17.63 451.0 17.75 968 38.12 965 38.00 965 38.00
350 14 494 19.44 485 19.09 494.0 19.44 1038 40.88 1029 40.50 1029 40.50
400 16 610 24.01 558 21.96 610.0 24.01 1140 44.88 1130 44.50 1130 44.50
450 18 632 24.88 619 24.37 632.0 24.88 1232 48.50 1219 48.00 1219 48.00
500 20 697 27.44 684 26.92 697.0 27.44 1334 52.50 1321 52.00 1321 52.00
600 24 838 32.99 819 32.24 838.0 32.99 1568 61.75 1549 61.00 1549 61.00

Special sizes and lengths are available on request.

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 ASME Class 1500

Size Short Pattern Length ASME B16.10 Length

DN NPS End Connection
RTJ RF WE RTJ RF WE
mm in mm in mm in mm in mm in mm in mm in
25 1 140 5.50 140 5.50 254 10.00 254 10.00 254 10.00
40 1.5 180 6.00 180 6.00 305 12.00 305 12.00 305 12.00
50 2 152 6.00 152 6.00 371 14.62 368 14.50 368 14.50
65 2.5 184 7.25 184 7.25 425 16.62 419 16.50 419 16.50
80 3 203 8.00 203 8.00 473 18.62 470 18.50 470 18.50
100 4 238 9.37 235 9.25 238 9.37 549 21.62 546 21.50 546 21.50
150 6 306 12.04 300 11.81 306 12.04 711 28.00 705 27.75 705 27.75
200 8 344 13.54 335 13.18 344 13.54 841 33.13 832 32.75 832 32.75
250 10 394 15.51 385 15.15 394 15.51 1000 39.38 991 39.00 991 39.00
300 12 451 17.75 435 17.12 451 17.75 1146 45.12 1130 44.50 1130 44.50
350 14 494 19.44 475 18.70 494 19.44 1276 50.25 1257 49.50 1257 49.50
400 16 567 22.32 545 21.45 567 22.32 1407 55.38 1384 54.50 1384 54.50
450 18 632 24.88 610 24.01 632 24.88 1559 61.38 1537 60.50 1537 60.50
500 20 697 27.44 675 26.57 697 27.44 1686 66.38 1664 65.50 1664 65.50
600 24 838 32.99 810 31.88 838 32.99 1972 77.62 1943 76.50 1943 76.50

ASME Class 2500

Size Short Pattern Length ASME B16.10 Length

DN NPS End Connection
RTJ RF WE RTJ RF WE
mm in mm in mm in mm in mm in mm in mm in
25 1 152 6.00 152 6.00 308 12.12 308 12.12 308 12.12
40 1.5 184 7.25 184 7.25 387 15.24 384 15.12 384 15.12
50 2 203 8.00 203 8.00 454 17.87 451 17.75 451 17.75
65 2.5 229 9.00 229 9.00 514 20.25 508 20.00 508 20.00
80 3 254 10.00 254 10.00 584 23.00 578 22.75 578 22.75
100 4 304 11.96 295 11.61 253 9.96 683 26.88 673 26.50 673 26.50
150 6 403 15.86 390 15.35 324 12.75 927 36.50 914 36.00 914 36.00
200 8 446 17.55 430 16.92 367 14.44 1038 40.87 1022 40.25 1022 40.25
250 10 562 22.12 540 21.25 424 16.69 1292 50.88 1270 50.00 1270 50.00
300 12 617 24.29 595 23.42 486 19.13 1445 56.88 1422 56.00 1422 56.00

Special sizes and lengths are available on request.

 03.01.2019
Grayloc® Products Grayloc® Products
9342 Telge Road Site 39 Silverburn Place, Bridge of
Houston, Texas Don Industrial Estate
77095 Aberdeen, Scotland
U.S.A. AB23 8EG
Telephone: +1 713.466.8853 Telephone: +44 1224.222790
Fax: +1 713.937.2335 Fax: +44 1224.222780

Grayloc® Products Canada Ltd. Oceaneering Grayloc® Connection

1129 Northside Road, Unit 1 Systems Sdn. Bhd.
Burlington, Ontario Unit 2, Jalan Sungai Kayu Ara 32/31
L7M 1H5 Berjaya Industrial Park
Canada Section 32
Telephone: +1 905.842.3150 40460 Shah Alam
Fax: +1 905.842.1785 Selangor Darul Ehsan
Malaysia
Telephone: +60 3.5870.1200

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