[go: up one dir, main page]

0% found this document useful (0 votes)
36 views16 pages

Silo Foundation

Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1/ 16

Design of slab marked S1

1.0 Design Data


Concrete grade Fck = 20.0 Mpa
Steel grade Fy = 500.0 Mpa
Mulim./bd2 = 2.66 Mpa
Shorter span (Lx) = 4.00 m
Longer span (Ly) = 4.60 m
we have Ly / Lx 4.6/4 = 1.15 < 2
Since Ly/Lx < 2 , Hence it is a two way panel
Type of panel is Two Long Edges Discontinuous
Depth of slab D = 125 mm
Clear cover to main steel = 20 mm
Effective depth d = 101 mm

1.1 Load Data


Dead load 0.125 x 2.50 x1 = 0.31 t/m2
Live load = 0.30 t/m2
Partition load = 0.00 t/m2
Floor Finish = 0.10 t/m2
Total load unfactored = 0.71 t/m2
Factored load 0.71 x 1.50 = 1.065 t/m2

1.2 Factored B.M. and steel required (per Running meter) :-

1.2.1 Bending Moments


For moment co efficients refer Table-26 , IS:456-2000
Mx (-) 0.000 x 1.065 x 4^2 = 0 tm
Mx (+) 0.047 x 1.065 x 4^2 = 0.801 tm
My (-) 0.045 x 1.065 x 4^2 = 0.767 tm
My (+) 0.035 x 1.065 x 4^2 = 0.596 tm

Mu lim . 2.66 x 1000 x 101^2/10^7 = = 2.71347 tm


> 0.801 tm
HENCE SAFE
1.2.2 Steel required and provided
For Area of steel calculation expression is
0.5 F ck 4.6 Mu
Ast= 1- 1- xbxd
Fy F ck xbxd2

Minimum % of steel reequired on each direction = 0.12 %


Maximum spacing to be proded 3d or 300 mm min. = 300 mm

1.2.3 Table for steel calculation


Design of slab marked S1
Area of
% Steel Dia of Spacing Spacing % Steel
Location steel
required bar reqd. provided Provided
reqd.
support short dir. 0.120 % 121 mm² 8 tor ### 100 mm 0.497 %
Mid span short dir.0.190 % 192 mm² 8 tor ### 150 mm 0.332 %
support long dir. 0.181 % 183 mm² 8 tor ### 200 mm 0.249 %
Mid span long dir. 0.139 % 140 mm² 8 tor ### 200 mm 0.249 %

1.2 Check for deflection


Refer to clause Number 24.1 & 23.2.1 of IS:456-2000
Basic span depth ratio = 26
At shorter direction
% of steel required at midspan = 0.19 %
% of steel provided at midspan = 0.332 %
Refer to Fig-4 of IS:456-2000
Stress of steel at service load 0.58 x 500 x (0.19/0.332) = 165.96 Mpa
Modification factor = 2.17 but ≤ 2
Allowable span depth ratio 2 x 26 = 52 but ≤ 40
Allowable effective depth 4000 /40 = 100 mm
Actual effective depth provided = 101 mm
HENCE SAFE
Client:

Project:

Title: Design of silo foundation


(2 x 200MT + 1 x 100 MT)

DESIGN NOTE NUMBER DATE REV.


28.08.2024 0
Design of Cement Silo foundation
1.0 Design data
Type of founation = Raft
Concrete grade Fck = 25 Mpa
Steel grade Fy = 500 Mpa
Mulim./bd2 = 3.33 Mpa
Depth of footing from E.G.L. = 1.7 m
Net S.B.C. of soil = 8.0 t/sqm
Gross S.B.C. of soil 8 + 1.7 x 1.8 = 11.1 t/sqm
Allowable gross S.B.C for DL+WL case (25% extra) = 13.8 t/sqm
Earth surcharge above E.G.L = 0.15 m

1.1 Foundation size and depth consideration for design calculation

Length in x-x direction Lx = 14.82 m


Length in z-z direction Ly = 6.80 m
Depth D = 0.60 m
Depth at edge D1 = 0.00 m
Slope height D2 = 0.60 m
Pedestal size x-x dir. Px = 1.05 m
y-y dir. Py = 1.05 m
Raft beam size Width = 1.00 m
Depth = 0.60 m
Pedestal height from cone top D3 = 1.70 m

Self weight of foundation = 151.205 t


Self weight of pedestal = 56.2275 t
Earth load above foundation upto EGL = 159.11 t
Earth surcharge Above EGL = 27.2169 t
Gross weight of foundation(P) = 393.76 t

1.2 Gross upward pressure calculation


Gross upward pressure on foundation is (P/A) ± (M/Z), where Z = BD 2/6

At both Direction -
Zxx 6.8 x 14.824^2/6 = 249.1 m3
Zyy 14.824 x 6.8^2/6 = 114.2 m3
Z min. considered for soil pressure calculation = 114.2 m3
A = 100.803 m2
Refer to load table design clause 2.0
Maximum gross pressure DL+SIDL = 10.9 t/sqm
Pressure due to self weight of faundation = 3.91 t/sqm
Net pressure = 6.99 t/sqm
Allowable net SBC = 8.0 t/sqm

Maximum gross pressure DL+SIDL+WLx+SLx = 13.27 t/sqm


Pressure due to self weight of faundation = 3.91 t/sqm
Net pressure = 9.36 t/sqm
Allowable net SBC 8 x 1.25 = 10 t/sqm
2.0 Load calculation for 3 numbers Cement silo

2.1 For 4m dia 200 MT cement silo c/c dist between supports X-X 2.83 m
Refer vendor's drawing number SSIPL-PD-5646-CS1-FL Z-Z 2.83 m

Dead load (DL) Useful load (SIDL) Wind load-X Wind load-Y
Support
Vz Hx Hy Vz Hx Hy Vz Hx Hy Vz Hx Hy
MT MT MT MT MT MT MT MT MT MT MT MT
F1 3.3 0 0 66 0 0 12 0 0 -10.5 0 2.2
F2 3.3 0 0 66 0 0 -12 3 0 -10.5 0 2.2
F3 3.3 0 0 66 0 0 12 0 0 10.5 0 0
F4 3.3 0 0 66 0 0 -12 3 0 10.5 0 0
Total 13.2 0 0 264 0 0 0 6 0 0 0 4.4

Wind load-XY Stability load-X Stability load-Y


Support
Vz Hx Hy Vz Hx Hy Vz Hx Hy
MT MT MT MT MT MT MT MT MT
F1 0 0 0 4.5 0 0 -4.5 0 2
F2 -14 3 3 -4.5 2 0 -4.5 0 2
F3 14 3 3 4.5 2.1 0 4.5 0 0
F4 0 0 0 -4.5 2 0 4.5 0 0
Total 0 6 6 0 6.1 0 0 0 4

2.2 Load Combination

Vz Hx Hy Mz Mx
Support
MT MT MT Tm Tm
DL+SIDL 277.2 0 0 0 0
DL+SIDL+WLx 277.2 6 0 67.92 0
DL+SIDL+WLy 277.2 0 4.4 0 59.43
DL+SIDL+WLxy 277.2 6 6 19.81 19.81
DL+SIDL+WLx+SLx 277.2 12.1 0 93.39 0
DL+SIDL+WLy+SLY 277.2 0 8.4 84.9
2.3 For 3.2m dia 100 MT cement silo c/c dist between supports X-X 2.26 m
Refer vendor's drawing number SSIPL-PD-5646-CS2-FL Z-Z 2.26 m

Dead load (DL) Useful load (SIDL) Wind load-X Wind load-Y
Support
Vz Hx Hy Vz Hx Hy Vz Hx Hy Vz Hx Hy
MT MT MT MT MT MT MT MT MT MT MT MT
F1 3.05 0 0 34.5 0 0 6 0 0 5.5 0 0
F2 3.05 0 0 34.5 0 0 -6 1.5 0 5.5 0 0
F3 3.05 0 0 34.5 0 0 6 0 0 -5.5 0 1.42
F4 3.05 0 0 34.5 0 0 -6 1.5 0 -5.5 0 1.42
Total 12.2 0 0 138 0 0 0 3 0 0 0 2.84

Wind load-XY Stability load-X Stability load-Y


Support
Vz Hx Hy Vz Hx Hy Vz Hx Hy
MT MT MT MT MT MT MT MT MT
F1 8.4 1.3 1.3 1.3 0 0 1.3 0 0
F2 0 0 0 -1.3 0.75 0 1.3 0 0
F3 0 0 0 1.3 0 0 -1.3 0 0.75
F4 -8.4 1.3 1.3 -1.3 0.75 0 -1.3 0 0.75
Total 0 2.6 2.6 0 1.5 0 0 0 1.5

2.4 Load Combination

Vz Hx Hy Mz Mx
Support
MT MT MT Tm Tm
DL+SIDL 150.2 0 0 0 0
DL+SIDL+WLx 150.2 3 0 27.12 0
DL+SIDL+WLy 150.2 0 2.84 0 -24.86
DL+SIDL+WLxy 150.2 2.6 2.6 0 0
DL+SIDL+WLx+SLx 150.2 4.5 0 32.996 0
DL+SIDL+WLy+SLY 150.2 0 4.34 -30.736
2.5 Final moment calculation considering horizontal force
In combined foundation there are two numbers of 200 t cement silo and 100 t cement silo
Since Wind load can act on any direction and footing is rectangular shape , hence calculating the upward soil pressure
with minimum section modulus of foundation i.e. Zmin.

Moment due to H Final moment


Vz Hx Hy Mz Mx Mz Mx Mz Mx
Combination
MT MT MT Tm Tm Tm Tm Tm Tm
DL+SIDL 704.6 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
DL+SIDL+WLx 704.6 15.0 0.0 163.0 0.0 27.0 0.0 190.0 0.0
DL+SIDL+WLy 704.6 0.0 11.6 0.0 94.0 0.0 21.0 0.0 115.0
DL+SIDL+WLxy 704.6 14.6 14.6 39.6 39.6 26.3 26.3 65.9 65.9
DL+SIDL+WLx+SLx 704.6 28.7 0.0 219.8 0.0 51.7 0.0 271.4 0.0
DL+SIDL+WLy+SLY 704.6 0.0 21.1 0.0 139.1 0.0 38.1 0.0 177.1

2.6 Check gross soil pressure

For Moment Mz For Moment Mx Allowable


soil
Combination Gross pressure
weight Mz Mx P/A+M/Z P/A-M/Z P/A+M/Z P/A-M/Z
MT Tm Tm t/sqm t/sqm t/sqm t/sqm t/sqm
DL+SIDL 1098.36 0 0 10.9 10.9 10.9 10.9 11.06 SAFE
DL+SIDL+WLx 1098.36 189.96 0 12.56 9.23 10.9 10.9 13.825 SAFE
DL+SIDL+WLy 1098.36 0 114.952 10.9 10.9 11.9 9.89 13.825 SAFE
DL+SIDL+WLxy 1098.36 65.9 65.9 11.47 10.32 11.47 10.32 13.825 SAFE
DL+SIDL+WLx+SLx 1098.36 271.436 0 13.27 8.52 10.9 10.9 13.825 SAFE
DL+SIDL+WLy+SLY 1098.36 0 177.116 10.9 10.9 12.45 9.35 13.825 SAFE

2.6 Check Eccentricity at Y-Y dircecton


Design of cant slab at Y-Y direction

3.0 Design Data


Concrete grade Fck = 25.0 Mpa
Steel grade Fy = 500.0 Mpa
Mulim./bd2 = 3.33 Mpa
Cantilrver projection (l) = 1.70 m
Type of panel is Cantilever slab panel
Depth of slab D = 600 mm
Clear cover to main steel = 50 mm
Effective depth d = 528 mm

3.1 Load Data


Net upward pressure unfactored DL+SIDL+WLx+SLx = 9.36 t/m2
Factored load 9.36 x 1.20 = 14.04 t/m2

3.2 Factored B.M. and steel required (per Running meter) :-

3.2.1 Bending Moments


Mx (-) 14.04 x 1.7^2/2 = 20.288 tm
Mu lim. 3.325 x 1000 x 528^2/10^7 = = 92.696 tm
> 20.288 tm
HENCE SAFE
3.2.2 Steel required and provided
For Area of steel calculation expression is
0.5 F ck 4.6 Mu
Ast= 1- 1- xbxd
Fy F ck xbxd2

Minimum % of steel reequired on each direction = 0.12 %


Maximum spacing to be proded 3d or 300 mm min. = 300 mm

3.2.3 Table for steel calculation

Area of
% Steel Dia of Spacing Spacing % Steel
Location steel
required bar reqd. provided Provided
reqd.
Main steel Bottom 0.173 % 913 mm² 12 tor ### 115 mm 0.186 %
Distributor steel 0.120 % 634 mm² 12 tor ### 115 mm 0.186 %

4.1 Check for Oneway Shear :-


Critical section for oneway shear is considered at a distance 'd' from
the face of the strip beam .

Shear force 9.36 x (1.7-0.528) = 10.97 t


Design of cant slab at Y-Y direction
Factored shear force Vu = 16.455 t
Nom. shear stress (Tv) 16.455x10000/(1000x528) = 0.312 Mpa
% of steel provided at end support = 0.186 %
Refer to table number 19 of IS:456-2000
Design shear stress (Tc) = 0.32 Mpa
HENCE SAFE
Refer to table number 20 of IS:456-2000
Max. shear stress (Tc max.) = 3.10 Mpa

4.1 Check for Punching Shear :-

Factorted Punching load on each column = 103.95 t


Column size L = 1000 mm
B = 1000 mm
Effective Depth of footing = 528 mm
Critical perimeter ( b' ) = 4000 mm
Nominal shear stress ( Tv) 103.95x10000 / 4000x528 = 0.49219 Mpa
We have βc = 1
Ks = 0.5 + βc 0.5+1 but not > 1 = 1
Permissible design shear stress Ks x 0.25 √fck = = 1.25 Mpa
HENCE THE FOOTING PASS IN TWO WAY SHEAR
Design of Raft slab at longer direction

4.0 Design Data


Concrete grade Fck = 25.0 Mpa
Steel grade Fy = 500.0 Mpa
Mulim./bd2 = 3.33 Mpa
Depth of slab D = 600 mm
Clear cover to main steel = 50 mm
Effective depth d = 542 mm

4.1 Load Data


Net upward pressure unfactored DL+SIDL 6.99 t/m2
Factored load 6.99 x 1.50 = 10.485 t/m2

4.2 Factored B.M. and steel required (per Running meter) :-

Half width of foundation = 3.400 m


u.d.l 10.485 x 3.4 = 35.649 t/m

2.0 2.8 5.2 2.8 2.0


m m m m m

4.2.1 Factored Bending Moments

M Cant 0.200 x 35.649 x 2^2 = 14.26 tm


M Span 0.083 x 35.649 x 5.164^2 = 78.904 tm

4.2.2 Designed B.M. = 78.904 tm


Effective width b 0.5 F ck 4.6 Mu = 3400 mm
Ast= 1- 1- xbxd
effective depth d Fy F ck xbxd2 = 542 mm
Mu lim. /bd2 78.904x10^7 / (3400 x 542^2) = 0.79 Mpa
< 3.33 Mpa
Hence safe
Refer Table-3 , SP-16 , page-49
pt reqd. = 0.189 %
pt min. = 0.12 %
Ast required 0.189 x 542 x 3400 / 100 = 3483 sq mm
Using 16 number of steel bar required = 17 Numbers
Using 16 Spacing provided = 150 mm c/c
Number of steel bar provided = 24 Numbers
Check for oneway shear at X-X direction
Critical section is at a distance 542 mm from face of pedestal/column)
Design of Raft slab at longer direction
Depth of footing at the edges = 600 mm
Overall depth at critical section = 600 mm
Effective depth at critical section (d') 600-50-8 = 542 mm
Breadth of footing at the top at this critical section(b') = 3400 mm
Shear force at critical section (vu)35.649 x (4.664x0.5 -0.542) = 63.81 t
Factored shear Vu = 63.81 t
5.4 Nominal Shear stress (τv) 63.81x10^4/(3400x542) = 0.346 Mpa
Percentage of steel provided at critical section
24x0.785x16^2x100/(542x3400) = 0.262 %
Design shear stress (τc) = 0.372 Mpa
Hence safe
5.5 Design of raft beams
c/c span = 2.250 m
u.d.l over beam = 23.000 t/m
Beam size Overall depth D = 600 mm
Eff. Depth d = 540 mm
Width B 1000 mm
5.6 Bending moment & area of steel calculation
M span = 58.2 tm
Mu = 87.328 tm
Mu lim. /bd2 = 2.995 Mpa
pt = 0.825 %
pt min = 0.200 %
Steel required Ast = 4454.4 sq mm
Provide
4 x 20 tor top steel provided = 1256 mm²
8 x 25 tor bottom steel provided = 3925 mm²

5.7 Shear force & stirrups requirements:-


Vu = 761.5 kN
Nominal shear stress Vu / Bd = 1.410 Mpa
Maximum shear stress (Tc max.) Table 20 Cl 40.2.3 3.100 N/mm2
pt provided = 0.73 %
Design shear stress (Tc) Table 19 = 0.570 N/mm2
Shear cap. of concrete(Vc) = 308 kN Hence
Vus Vu-Tc Bd = 453.70 kN
Vus/d required = 8.40 kN/cm
Minimum spacing required (0.75d or 300mm) = 300 mm
Provide 12 tor 2 legged stirrups = 100 c/c

Vus/d prov. Cl 40.4 a SP-16 = 9.839 kN/cm


REF. Sl. No. CALCULATION RESULTS

Design of column pedestal


3.1 Input data :-

Height of pedestal from E.G.L = 0.7 m


Depth of foundation bed from E.G.L = 1.7 m
Depth of foundation slab = 0.60 m
Hence the clear height of pedestal (L) = 1.84 m (0.745+1.7-0.6)

3.2 Design data :-


Fck = 25 Mpa
Fy = 500 Mpa
Mu lim./ bd2 = 3.33 Mpa
Unit weight of earth (γ) = 1.80 t/m³
Unit weight of concrete = 2.50 t/m³
Clear cover for pedestals = 50 mm

3.3 Sizing consideration for design :-


Size of pedestals D = 1.000 m
b = 1.000 m

3.4 Load calculation :- DL+SIDL+WLx+SLx


Vertical load = 679.83 kN
self weight of pedestal = 46.12 kN (1x1x1.845x2.5)
Total= 725.96 kN
Horizontal load Fz = 118.70 kN
Moment Mx= 93.39 kNm
Mz= 0.00 kNm

3.5 Design for pedestals :-


Size of pedestals D = 1000 mm Size
b = 1000 mm 1000 mm
Unsupported length (L) = 1.84 m x
Table-28, Effective length (Le) = 2.21 m (1.2 x L) 1000 mm
IS456 Unfactored load P = 726 kN
Considered 20 mm excentricity
Mxx = (118.7 x 1.845) + 93.4 = 312.39 kNm
Mzz = 18.15 kNm
REF. Sl. No. CALCULATION RESULTS

is-875 For factored load considering 1.20 x ( DL+SIDL+WLx+SLx)


part-v For calculation Pu = 1089 kN
Muxx = 468.59 kNm Muzz = 27.22 kNm
Now , check for slenderness at both axes:-
lxx/B = 2.2 < 12.0 column is not slender about x-x axis
lzz/D = 2.2 < 12.0 column is not slender about z-z axis

Mux = 468.59 kNm


Muz = 27.22 kNm
Now the pedestal will be designed for combined axial load with biaxial
bending Assume pt = 0.40 %
Hence , pt / fck = 0.016 =(0.4/25)
(Pu / fckbD) = 0.044 =(1089x1000)/(1000x1000x25)
At X-X direction- We've d'/D = 0.06 =58/1000
chart-48,SP16 From Chart, (Mux/fckbD ) = 0.070
2

Mux1= (0.07x1000²x1000x25/1000000)

chart-49,SP16 At Z-Z direction-


Mux1= 1750 kNm
We've d'/D = 0.058
>
=58/1000
469 kNm

From Chart, (Muz/fckDb ) = 0.070


2

Muz1= 1750 kNm


Provide steel Ast = 4000 mm²
> 27 kNm
20
Number of steel provided 20 x 16 tor x 16 tor
Ast provided = 4019 mm²
Lateral ties:-Use 8 tor lateral ties at spacing 250 mm or 16x16 = 256 mm vertical
Provide 8 tor lateral ties @ 150 c/c

cl. 39.6, Puz = 0.45 fck Ac + 0.75 fy Asc


IS 456-2000 = (0.45x25x1000x1000)+(0.75x500x4000))/1000

Now we have
Puz = 12750 kN >
Mux/Mux1 = 0.268
1089 kN hence safe
SINCE(Pu/Puz = 1089/12750)= 0.085
Muz/Muz1 = 0.016 Hence n = 1.0
Refer to cl.39.6,IS 456-2000 , for biaxial bending
(Mux/Mux1)n + (Muy/Muy1)n < 1
We've (Mux/Mux1)n + (Muy/Muy1)n = 0.283 <
hence safe
1.00

You might also like