InstallGuide Warmboard-S
InstallGuide Warmboard-S
WARMBOARD-S PANEL
Installation Guide
TABLE OF CONTENTS                                                                                                                                2
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                                                                                                                            for assistance
f Approved Tubing List Page 5 f Installing Solid Plank Page 17 f Water Temperature Chart Page 37
                                                             R                                         D
Warmboard-S is a structural, tongue and groove
hydronic radiant subfloor panel made from 7-ply                        RIGHT PANEL      Groove               DOUBLE PANEL
plywood with a conductive .025" thick 1070                                                       6"
aluminum alloy skin bonded to the entire top surface.
                                                                                                 12"
Each panel type is stamped with a series of aluminum
channels on the top surface to accommodate the
                                                                                                 12"
installation of 1/2" PEX or PEX-AL-PEX tubing.
                                                             S         STRAIGHT PANEL
                                                                                                       HDR
                                                                                                             HALF DOUBLE, RIGHT
1   Count your panels when they arrive on site and            6 After tubing is installed, we recommend a
    confirm the shipment is correct. Use the color              Masonite or Lauan in high traffic areas to help
    code painted on the end of each panel to compare            protect the tubing. Remove before installing
    numbers against your plan set, which will be                the finish floors.
    found inside of your Installation Kit. If there are any
    questions or inconsistencies with your delivery,          7 Custom routes require a router with a minimum
    call us immediately.                                        1.75 horsepower (2.25hp is recommended).
                                                                DO NOT attempt a custom route without the
2 Review the Shop Drawings: Check floor plan                    proper wood and metal template guides (pg. 7).
  dimensions and joist layout. Verify that the joist
  direction and location of the pull are correct.             8 When installing over floor joists, it is mandatory
  Note that some tubing loops may need to be                    that the crawl space or basement have substantial
  installed before the walls are framed, and some               ventilation, per IBC guidelines to outside ambient
  after (If you are not familiar with the time line of          air (Exposure to Weather, pg. 8). After installation,
  this process, give us a call).                                R-19 (or greater) insulation is required beneath
                                                                the panels to prevent downward heat loss.
3 Gap 1/8" between panels on the 4' butt side (no
  need on the 8' side). Use the alignment pins when           9 Review this manual before installing finish floors.
  fastening to ensure the tubing paths between
  panels line up.                                             10 The surface temperature of finished floors is not
                                                                 to exceed 85ºF. This rule applies to the entire
4 ONLY use tubing approved by Warmboard, Inc.                    radiant industry.
  (pg. 5). DO NOT use silicone or other types of
  adhesives in the tubing channel.
f Mr. Pex
f Uponor helioPEX X2
f Uponor/Wirsbo hePEX
f ViegaPEX Barrier
f Tubing un-coiler
Provided Equipment
The items shown below are shipped with your
installation kit and should be used when routing.
DO NOT attempt a route without them.
Template guide
25/ 32" I.D., 1" O.D.
                                                    This is the correct sub-base with the supplied metal   This sub-base does NOT work with our template guide
Guide lock nut                                      template guides installed.                             and will not create custom routes.
For traditional joist application, fasten with panel            Exposure to Weather                                      DO NOT insulate below the panels until the structure
adhesive and 23/4" screws or ring shank nails as                                                                         is completely dried-in and all excessive moisture has
specified by your design professional or listed in our          Warmboard-S panels are rated “Exposure 1” by             been released from the panels.
ICC-ES report. Apply common sense when sizing                   the APA. They can be exposed to occasional and
fasteners for Truss and I-Joist systems,                        intermittent rain, snow and ice for a building season    Here are a few installation tips that are crucial to
and select a fastener to grab as much flange as                 and still serve as structural subfloor. Warmboard-S      understand and follow.
possible. DO NOT size a nail or screw that will                 panels will still respond to moisture like any plywood
                                                                product, which means minor edge swelling can              f Keep the panels completely dry and covered until
penetrate the bottom side of the flange.
                                                                occur from water intrusion.                                 the time of installation
If the nailing pattern is not listed in the architectural                                                                 f If installing over a crawl space or basement,
specification, the APA (American Panel Association)             If the panels experience water intrusion, create a
                                                                                                                            this space MUST be well-ventilated (per IBC
recommends a 12" inside, 6" edges pattern.                      constantly dry and well-ventilated environment
                                                                                                                            guidelines) and completely dry at all times during
                                                                beneath to release this moisture from the bottom
                                                                                                                            the construction process
As panels are placed, tap alignment pins into                   side of the panels. This is necessary due to the
place on the two outer most channels, across                    aluminum bonded to the top of the plywood.                f If installing over slab, ensure the slab is completely
the seam between the adjacent panels, to ensure                                                                             cured and dried, then apply a moisture barrier.
proper channel alignment. Pay close attention                                                                               Warmboard-S panels MUST be completely dry
to the Panel Layout plans as the work proceeds.                                                                             before, during and after installation
Per APA guidelines all subfloor panels, including
Warmboard-S, should be gapped 1/8" on the 4' side.                                                                        f To accelerate the removal of moisture, fire up the
                                                                                                                            boiler and circulate hot water through the system.
                                                                                                                            Using portable fans and/or heaters is also effective
                                                                                                                           24"
Fastening to Concrete                                             f Method 1: Split Drive Anchors (Recommended)                          13/4"
                                                                    Use a 3lb. sledge hammer to force the
Drilling should be done with the Warmboard                          Split Drive Anchor through the pre-drilled
panels in place (pre-drilling the concrete is not                   panel and into the concrete
recommended). Use a heavy duty roto hammer drill
and a high-quality 1/4" masonry drill bit. The hole
should be 1/2" deeper than the required specification.
Once drilled, draw the drill bit in and out a few times                                                                                     16"
to loosen excess material. Use a shop vacuum to                      2 1/2" x 1/4" flat head Split Drive Anchor:
remove the debris.                                                   Use 1/4" high-quality masonry bit
11
Check List
f Review all the tubing layout plans
Procedure
f Place the routing template over the appropriate area
  and fasten into position with 3 screws. Be sure the
  screws do not interfere with the path of the router
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Step 1: Clean the Panels                                    Step 3: Return Lines to Manifolds                                       Bury Point
                                                                                                                                    Drill and deburr.
Clearing the panels and tubing channels of debris will      To return the PEX tubing back to the manifolds,                         (see note below)
ensure the tubing sits flush and level. This is essential   there are a few different options which will work.                      Warmboard-S
to a well functioning radiant system.
                                                             f Method 1                                                             To Manifold
 f Use a broom, shop vacuum or leaf blower to clear            Use the existing channels in the panels to return
   the debris from the panel and tubing channels               the tubing to the manifold
 f A tubing uncoiler will help avoid twists and kinks      Minimum Framing Dimensions
   when installing the tubing. It is an excellent
   investment and highly recommended for large jobs
                                                           Loops                  Width x Height
 f Use nail plates to secure tubing as needed and          2 Loop Manifold        14" x 36" clear
   remove before finish floors are installed               3 Loop Manifold        16" x 36" clear
                                                           4 Loop Manifold        17" x 36" clear
                                                           5 Loop Manifold        20" x 36" clear
                                                           6 Loop Manifold        22" x 36" clear
                                                           7 Loop Manifold        24" x 36" clear
                                                           8 Loop Manifold        26" x 36" clear
         The tubing MUST be level and flush with the
         surface of Warmboard.
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17
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AND BAMBOO
4 Installation Methods                      Approved Adhesives                                    Method 1: Floating Floor
f Method 1                                   f Bona R850T, R851, R859                             This is a great option because the floorboards are
  Floating Floor                                                                                  locked together at the joints of each board and not
                                             f Bostik’s BEST, BST, Climb, EFA+, GreenForce,
                                                                                                  nailed or adhered to the subfloor. This approach
f Method 2                                     HDAC, ProCure, Pro-MSP, Ultra-Set SingleStep 2,
                                                                                                  allows the whole floor to move as a single unit if a
  Nail planks directly                         Vapor-Lock
                                                                                                  dimensional change within the floor takes place.
f Method 3                                   f Mapei Ultrabond Eco 975, 980
                                                                                                  We highly recommend installing acoustic padding
  Nail and glue planks directly
                                             f Sikabond T-35 and T-55                             between Warmboard and the planks. A good
f Method 4                                                                                        option is the Roberts’ AirGuard Premium 3-in-1
  Glue the planks directly (no fasteners)    f Stauf Adhesives PUK-455 Wide Plank Adhesive,       Underlayment with Microban (homedepot.com)
                                               PUM-950 Power Mastic
Method 2: Nail Directly                               Method 3: Nail and Glue Directly                         Method 4: Glue Directly
You do not need to install additional material        Aside from the glue itself, you do not need to install   Aside from the glue itself, you do not need any
between the Warmboard panel and the hardwood.         additional material between the Warmboard panel          additional material between the Warmboard panel
                                                      and the hardwood.                                        and the hardwood.
Installing hardwood perpendicular to the tubing
pattern is the best method as it allows you to see    Installing hardwood perpendicular to the tubing
the tubing and avoid damaging it. Tongue nail at a    pattern is the best method as it allows you to see
45º angle using 2" flooring nails at 6" on center.    the tubing and avoid damaging it. Tongue nail at a
                                                      45º angle using 2" flooring nails at 6" on center.
Occasionally, plank flooring may need to run the
same direction as the tubing, and nailing the plank   Occasionally, plank flooring may run the same
could cause tubing damage. Should this occur,         direction as the tubing, and nailing the plank could
DO NOT nail - either glue with an approved adhesive   cause tubing damage. Should this occur, DO NOT
or face nail the plank. While the planks can be       nail - the glue will successfully bond the plank to
successfully nailed down parallel to the tubing       the Warmboard panel.
pattern, this method may require extra labor.
Strategic planning with the layout can avoid face
nailing and gluing in many locations.
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Tile or stone set to Warmboard-S is subject to all of    TCNA Ratings & Description                                 Recommended Assemblies
the tile setting requirements of any ordinary unheated
                                                         f TCNA rating: Residential (homes)                         f Method 1                 Page 22
wooden subfloor.
                                                           Tile survived 3 cycles of testing with no damage           Backer board			
                                                                                                                      TCNA rating: Extra Heavy
                                                         f TCNA rating: Light Commercial (offices, etc.)
Testing and Approvals                                      Tile survived 6 cycles of testing with no damage         f Method 2                             Page 24
We recommend using one of eight tile assemblies                                                                       Mud bed, Mapei
                                                         f TCNA rating: Moderate (hospitals, etc.)                    TCNA rating: Extra Heavy
when installing tile or stone over Warmboard.
                                                           Tile survived 10 cycles of testing with no damage
Three of these methods have been warrantied and
                                                                                                                    f Method 3                             Page 25
approved by product manufacturers, and five have         f TCNA rating: Heavy (shopping malls, etc.)                  Self-Leveling Underlayment, Mapei
been rigorously tested by the Tile Council of America      Tile survived 12 cycles of testing with no damage          TCNA rating: Extra Heavy
(TCNA). These tests provide an expert third party
endorsement for best practices when installing tile      f TCNA rating: Extra Heavy (airports, etc.)                f Method 4                      Page 26
and stone over Warmboard radiant panels.                   Tile survived 14 cycles of testing with no damage          Uncoupling Membrane, Blanke		
                                                                                                                      TCNA rating: Light Commercial
Robinson Floor Test (ASTM C627) results are available
upon request.                                                                                                       f Method 5                      Page 27
                                                                                                                      Uncoupling Membrane, Mapei		
                                                                                                                      TCNA rating: Light Commercial
                                                                                                                    f Method 6                             Page 28
                                                                                                                      Uncoupling Membrane 1, Schluter
                                                                                                                      Approved: Schluter
                                                                                                                    f Method 7                             Page 29
                                                                                                                      Uncoupling Membrane 2, Schluter
                                                                                                                      Approved: Schluter
                                                                                                                    f Method 8                             Page 30
                                                                 Ensure your chosen products and methods meet         Uncoupling Mat, RedGard
                                                                 the standards set by the TCNA, ANSI and ICC.         Approved: Custom Building Products
                                                                 Follow the manufacturer’s recommendations
                                                                 when using their products.
                                                                 Warmboard Inc. is not an agent for manufacturers
                                                                 listed herein, and gives no implied warranty for
                                                                 any of these products or manufacturers on these
                                                                 assemblies.
BACKER BOARD                                                                                                 22
                                                                                         1.800.556.0595
                                                                                            for assistance
Backer boards have a low mass and are relatively              Warmboard panel
inexpensive to install. They can be 1/4" or 1/2" thick
and provide a base for tiled areas which will match up        Flexbond®
                                                              Custom Building Products
well with adjacent finish flooring. There are a variety
of Cementitious Backer Units (CBUs) available.                Wonderboard® Lite
                                                              Custom Building Products
 f Apply thinset to the surface of Warmboard using a
   square-notched trowel (this layer will function as a
                                                              Flexbond®
                                                              Custom Building Products
   butter coating)
                                                              Tile or Stone Flooring
 f Immediately, before the thinset dries, fasten the
   Backer board using Backer board screws (pg. 23)
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UNDERLAYMENT, MAPEI
This product has a thin profile with the great strength   Warmboard panel
of a mortar bed.
                                                          Diamond Wire Mesh Lath
 f Clean the panels and apply “Mapei Primer T”
   (per Mapei instructions)                               3/8" Ultraplan Easy
                                                          Mapei
 f Follow with the diamond wire mesh lath and attach
   with crown staples                                     UltraFlex™ 2
                                                          Mapei
   3/8" or more
                                                          Tile or Stone Flooring
f Apply thinset
BLANKE
Blanke•PERMAT offers amazing crack isolation               Warmboard panel
protection with superior compression and tensile
strength. The Blanke•PERMAT reinforced mesh                Granirapid®
                                                           Mapei
panel adds major support to wood subfloors, greatly
reducing vertical subfloor movement (deflection).          Blanke • PERMAT
                                                           Blanke
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MAPEI
Mapeguard UM is a premium-performance,                  Warmboard panel
lightweight, waterproofing and vapor-pressure
equalizing membrane that provides crack suppression     Granirapid®
                                                        Mapei
for ceramic tile and stone installations.
                                                        Mapeguard® UM
                                                        Mapei
 f Apply the Mapei Granirapid® thinset mortar using a
   v-notched trowel                                     Kerabond/Keralastic™ System
                                                        or Ultraflex™ 3
 f Install the Mapeguard UM                             Mapei
SCHLUTER®
Schluter®-DITRA® and DITRA-XL™ uncoupling                      Warmboard panel
membranes are designed to help prevent cracking
in ceramic and stone tile installations. Made of               Schluter FAST-SET®
waterproof polyethylene, these product installations
can be waterproofed with minimal effort.                       Schluter®-DITRA™ or DITRA-XL™
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                                                               Schluter®-Primer-U
Schluter®-DITRA® and DITRA-XL™ uncoupling
membranes are designed to help prevent cracking
                                                               Schluter ALL-SET®
in ceramic and stone tile installations. Made of
waterproof polyethylene, these product installations
can be waterproofed with minimal effort.                       Schluter®-DITRA™ or DITRA-XL™
REDGARD
The RedGard® Uncoupling Mat is a water and vapor-       Warmboard panel
proof uncoupling membrane that can be used for
crack-isolation in most tile, porcelain or natural      Granirapid®
                                                        Mapei
stone installations. This product absorbs stress
and preserves the surface and integrity of the tile.    RedGard® Uncoupling Mat
                                                        Custom Building Products
RedGard Uncoupling Mat’s bonding layers have
reinforced fleece which locks mortar into the mat,      UltraFlex™ 2
                                                        Mapei
ensuring strong, reliable installations.
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Carpet and padding (cushion) is a very common              Recommended Padding                                   Other Product Options
finish floor that can be installed directly over
Warmboard. We recommend a carpet assembly with             Company               R-value Product                 Product                  Thickness           R-value
a low R-value (2.0-2.5) so the system can use the          Leggett & Platt       0.80        Arcadia             Slab Foam Rubber         1/4"                R-0.31
same water temperatures beneath all finish flooring        1.800.866.9446                                                                 3 /8 "              R-0.47
                                                                                 0.70        Aurora, Laguna,
types. Higher values may require creating a two            lpcarpetcushion.com               Coronado,
                                                                                                                                          1/2"                R-0.62
temperature system.                                                                                              Waffle Rubber            1/4"                R-0.62
                                                                                 0.60        Solano
                                                                                                                                          3/8"                R-1.00
The R-values listed below are approximate based on         Sponge Cushion        0.71-0.80   Luxury Step
                                                                                                                                          1/2"                R-1.33
carpet thickness. Check with the manufacturer to           1.800.435.4062        0.61-0.70   Full House,
                                                                                                                 Fiber/Hair/Jute          1/4"                R-0.97
obtain accurate values.                                    commercial-                       Tred-MOR 3700,
                                                                                                                                          3 /8 "              R-1.62
                                                           carpetcushion.com                 Opulence,
                                                                                                                                          1/2"                R-2.15
Carpet thickness          Approximate R-value                                                Horizon 100,
1 /8 "                    +/- 0.6                                                            Cloud 9,
                                                                                             Luxury Walk         While many brands of carpet padding are available
1/4"                      +/- 1.0                                                                                in the marketplace, we DO NOT recommend Prime
1/2"
                                                                                 0.51-0.60   Berber Supreme,
                          +/- 1.4                                                                                Urethane, Bonded Urethane or Sunburst products
                                                                                             Horizon 80, Royal
3/4"                      +/- 1.8                                                                                due to their high R-values.
                                                                                             Flex, Pinnacle
1"                        +/- 2.2                                                0.41-0.50   Luxury Walk,
                                                                                             Granite IV,
 f Before installing the padding, fill all of the empty                                      Tred-MOR 2568,
   tubing grooves with a floor leveling compound                                             Tred-MOR 2580
   (Portland cement) to make the grooves flush and                               0.31-0.40   Eclipse,
   level with the panel surface. Scrap pieces of PEX is                                      Tred-MOR 2500,
   also a good solution, though they should be fastened                                      Contract Master,
   into place to prevent movement                                                            Onyx Super
                                                                                 0.21-0.30   Tred-MOR 1562,
 f DO NOT install padding and carpet until all the loops
                                                                                             Onyx, Badger
   have been properly pressure tested
                                                         Cork Laminate
                                                         Cork laminate products contain an MDF layer
                                                                                                                    When using a plywood or OSB (or equivalent)
                                                         sandwiched between two layers of cork. It is not           underlayment, you MUST fully acclimate the
                                                         necessary to put any barrier between the cork              panels before installation. If the moisture content
                                                         flooring and the Warmboard prior to installation.          of the underlayment is too high, it will shrink from
                                                         This flooring installs the same as a floating floor and    the floor heating and cause an installation failure.
                                                         requires no adhesive or nailing for proper installation,   DO NOT use adhesive with plywood or OSB,
                                                         providing flexibility for the homeowner if they ever       only staples or screws.
                                                         decide to change the floor covering.                       Surface temperatures of the finish flooring
                                                                                                                    should not exceed 85˚F.
                                                                                                                    Failure to follow these guidelines will void any
                                                                                                                    product warranty.
33
35
Flooring                  Thickness   Typical R-value   R-value per inch   Underlayment           Thickness   Typical R-value   R-value per inch
Softwood                  3/4"        0.825             1.10               Plyboo                 3/4"        0.825             1.10
Ash                       3/4"        0.75              1.00               OSB                    3/4"        1.05              1.40
Fir                       3/4"        0.90              1.20               Engineered Wood        1/8"        0.20              1.60
Maple                     3/4"        0.75              0.75               Flooring Pad
                          3/4"                                             Carpet Pad/Slab        1/4"        0.32              1.28
Oak                                   0.638             0.85
                                                                           (rubber) 33 lb.        3/8"        0.48
Pine                      3/4"        0.975             1.30
                                                                                                  1/2 "       0.64
Engineered Bamboo         3/4"        0.72              0.96
                                                                           Carpet Pad/Waffle      1/4"        0.62              2.48
Engineered Wood           1/4"        0.25              1.0                (rubber) 25 lb.        1/2 "       1.24
                          3/8"        0.375
                                                                           Hair Jute              5/16"       1.25              3.88
                          5/8"        0.625
                                                                                                  1/2 "       1.94
                          3/4"        0.750
                                                                           Prime Urethane         5/16"       1.40              4.30
Carpet                    1/4"        0.70              2.80
                                                                                                  1/2 "       2.15
                          3/8"        1.05
                          1/2 "                                            Bonded Urethane        5/16"       1.35              4.20
                                      1.40
                          5/8"                                                                    1/2 "       2.1
                                      1.75
                          3/4"        2.10                                 Dense Rubber           5/16"       0.25              1.30
Wool Carpet               3/8"        1.575             4.20               Flooring
                          1/2 "       2.10                                 Recycled Rubber        1/2 "       1.10              2.20
Vinyl (sheet)             1/8"        0.20              1.60               Flooring
                          1/8"                                             Thin-set Mortar        1/8"        0.05              1.00
Vinyl, (composite tile)               0.20              1.60
                          1/8"                                             MDF/Plastic Laminate   1/2 "       0.50              1.00
Linoleum                              0.20              1.60
                          1/4"        0.40                                 Laminate Floor Pad     4/25"       0.30              1.92
Cork                      3/8"        1.125             3.00
Cork/MDF/Laminate         1/2 "       1.175             2.35
Brick                     1 1/2"      3.375             2.25
Marble                    1/2 "       0.40              0.80
Ceramic Tile              1/4"        0.25              1.00
HARDWOOD MANUFACTURERS                                                                                                                           36
                                                                                                                             1.800.556.0595
                                                                                                                                for assistance
                                                     Launstein Floors
                                                     launstein.com // 888.339.4639
37
                                                                                                                           3.0
85            30
3.5
4.0
80 20
 75           10
              REQ. BTU�H�FT2
FLOOR TEMP.