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Coffee Table With Secret Compartment 2019

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0% found this document useful (0 votes)
21 views22 pages

Coffee Table With Secret Compartment 2019

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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COFFEE TABLE

WORKBENCH WITH WALL STORAGE


WITH HIDDEN STORAGE

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EXPLODED VIEW
LABELLED PARTS

E
F

D
G

H
C
B

I J
M
A K

N P
O

V
Z

U W
T X

Tip! After cutting each piece hand write the letters on it to keep track.

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CUT LIST

COFFEE TABLE WITH HIDDEN STORAGE


50 1/16" (1271.58mm) L X 25 3/8" (644.525mm) W X 14 1/8" (358.775mm) H

PART DESCRIPTION QTY LENGTH WIDTH DEPTH MATERIAL PROFILE


IN MM IN MM IN MM
A MAIN BODY BOTTOM INNER 1 24 609.6 21 5/16 541.3375 11/16 17.4625 3/4" PLYWOOD
B MAIN BODY SIDE INNER 1 24 609.6 12 1/16 306.3875 11/16 17.4625 3/4" PLYWOOD
C MAIN BODY SIDE OUTER 1 24 609.6 12 1/16 306.3875 11/16 17.4625 3/4" PLYWOOD ADD POCKET HOLES
D MAIN BODY TOP INNER 1 24 609.6 21 5/16 541.3375 11/16 17.4625 3/4" PLYWOOD ADD POCKET HOLES
E MAIN BODY TOP OUTER 1 24 609.6 22 11/16 576.2625 11/16 17.4625 3/4" PLYWOOD
F ACCENT TOP 1 25 3/8 644.525 10 254 11/16 17.4625 3/4" PLYWOOD SEE PAGE FOR ANGLE PROFILE
G NARROW ACCENT SIDE 1 13 7/16 341.3125 6 152.4 11/16 17.4625 3/4" PLYWOOD SEE PAGE FOR MITERED END
H WIDE ACCENT SIDE 1 13 7/16 341.3125 10 254 11/16 17.4625 3/4" PLYWOOD
I ANGLED DIVIDER 1 24 609.6 10 11/16 271.4625 11/16 17.4625 3/4" PLYWOOD SEE PAGE FOR DETAILS
J DIVIDER 1 24 609.6 12 3/4 323.85 11/16 17.4625 3/4" PLYWOOD SEE PAGE FOR DETAILS
K REMOVABLE COVER 1 23 584.2 15 381 11/16 17.4625 3/4" PLYWOOD
L SLIDE SUPPORT INNER 2 26 660.4 2 1/2 63.5 11/16 17.4625 3/4" PLYWOOD SEE PAGE FOR DETAILS
M SLIDE SUPPORT OUTER 2 26 660.4 2 1/2 63.5 11/16 17.4625 3/4" PLYWOOD SEE PAGE FOR DETAILS
N MAIN BODY BOTTOM 1 49 3/8 1254.125 24 609.6 11/16 17.4625 3/4" PLYWOOD
O DRAWER SLIDE BASE 2 19 11/16 500.0625 2 50.8 1 5/16 33.3375
P DRAWER SLIDES 2
Q SLIDER TOP OUTER 1 26 660.4 25 3/8 644.525 11/16 17.4625 3/4" PLYWOOD
R SLIDER TOP INNER 1 26 660.4 24 609.6 11/16 17.4625 3/4" PLYWOOD
S SLIDER SIDES 2 26 660.4 13 7/16 341.3125 11/16 17.4625 3/4" PLYWOOD
T SLIDE GUIDES 2 26 660.4 1/2 12.7 11/16 17.4625 3/4" PLYWOOD
U SLIDE END CUBBY SIDE 2 10 1/4 260.35 8 5/16 211.1375 11/16 17.4625 3/4" PLYWOOD
V SLIDE END CUBBY BACK 1 24 609.6 10 1/4 260.35 11/16 17.4625 3/4" PLYWOOD
W SLIDE END CUBBY BOTTOM 1 22 5/8 574.675 8 5/16 211.1375 11/16 17.4625 3/4" PLYWOOD
X SLIDE END BOTTOM TRIM 1 25 3/8 644.525 3 3/16 80.9625 11/16 17.4625 1" x 4" SELECT PINE
Y SLIDE END TOP TRIM 1 25 3/8 644.525 1 3/8 34.925 11/16 17.4625 1" x 2" SELECT PINE
Z SLIDE END SIDE TRIM 2 9 9/16 242.8875 1 3/8 34.925 11/16 17.4625 1" x 2" SELECT PINE

Note: Read through the entire manual prior to starting to get a greater understanding.
The coffee table is double layered plywood; use wood glue throughout to ensure a
strong build.

TOOLS NEEDED
� Circular saw
� Table saw
� Clamps
� Pocket hole Jig
� Hand saw
� Mallet
� Drill
� Sander
� Heat Gun
� Wood Glue

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MATERIALS LIST

Note: These are the parts and pieces used in this project. Please look though
the list for a better understanding of what was used. Only purchase what you
want or need. If you use these parts I can help you with troubleshooting via the
email address on the last page. Keep in mind if you don’t know want to
motorized your coffee table you can certainly open it manually without the
actuator.

Quantity Description Links

Theater Solution
1 4K Projector https://amzn.to/2RQVOFZ
1 Sound Bar & Sub https://amzn.to/2W4FNey
1 Sound Bar Rear Speakers https://amzn.to/2FMrDJq

Lumber
2 (3/4in) by (4ft) by (8ft) Plywood Sheet LOCAL HARDWARE STORE
1 (1in) by (2in) by (8ft) Select Pine LOCAL HARDWARE STORE
1 (1in) by (4in) Select Pine LOCAL HARDWARE STORE

Actuator and LED Parts


1 12in stroke Actuator https://ban.ggood.vip/a6sp
1 Actuator mounting bracket https://ban.ggood.vip/4h3y
1 (3in long) 1/4 bolt and nut for the Actuator (anchor to the base) LOCAL HARDWARE STORE
1 (1 1/4in long ) 1/4 bolt and nut (connects the bracket to the actuator) LOCAL HARDWARE STORE
5 1/4in washer (for 1/4in bolts) LOCAL HARDWARE STORE
2 (1/2in long) 1/4in bolt (Attach the bracket to the plate) LOCAL HARDWARE STORE
1 (4in) by (3in) by (1/8in) piece of metal plate (mounting plate) LOCAL HARDWARE STORE
4 (3/4in long ) #8 Woodscrew (attach the mounting plate to the wood) LOCAL HARDWARE STORE
1 12v Power Supply (Power up the receiver for the actuator) https://amzn.to/2Dtuq8N
1 Wireless Receiver and Remote https://amzn.to/2RXmUeu
1 Popup outlet https://amzn.to/2TXTIkW
1 LED Channel kit https://amzn.to/2MlVGsK
1 LED Light and Power supply Kit https://amzn.to/2U5IJpG
1 25 ft. Extensions cord https://amzn.to/2MpE6UQ

Hardware & Accessories


1 1.5 in wood Screw https://amzn.to/2RZQ2BN
1 1 1/4 pocket hole screws https://amzn.to/2szCui5
1 Magnetic Catch (removable cover) https://amzn.to/2CC65fd
1 Drawer Slide https://amzn.to/2MpD8YI
1 Chrome furniture feet set of 4 https://amzn.to/2DsEyi4
1 2- Gang mounting bracket (access Panel) https://amzn.to/2FOCYZI
1 Wall plate cover (access Panel) https://amzn.to/2RR08Fd

Vinyl wrap and tools


1 Vinyl wrap https://amzn.to/2T9kPJW
1 Vinyl Gloves https://amzn.to/2T4pNrj
1 Vinyl knife https://amzn.to/2T4W0if
1 Vinyl Spreader https://amzn.to/2W7uB0J

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3/4" PLYWOOD LAYOUT

PLYWOOD #1

V
W

S S

J I

C Q R
M

PLYWOOD #2

D A K U

G H
U

F E N B

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Locate the following parts (U) (V) (W), then check to make sure each piece
1 is adequately aligned. Next, apply wood glue to the joints. Finally, predrill
and add the screws.

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Locate the following parts (Q) (R) (S). Start by attaching pieces (R) to the
1
2 structure assembled in step 1. Then connect both parts (S) to the sides
followed by part (Q).

R
S

1
S

Step 2A: Cover the open ends of the plywood by attaching the
trims. Part (X) (Y) and (Z)

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Locate the following parts (C) and (N). Before attaching, drill
3
1 pocket holes in component (C) or screw from underneath. Be
sure to use wood glue for a stronger joint.

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Use wood glue to adhere part (B) to (C). Then, place part (A) up against
4
1 part (B) as shown. Be sure to use wood glue to secure. If you have a nail
gun, you can use it to speed up the process. If it’s easier, you can cut
the opening in part (J) prior attaching. The Large hole is an access
panel for the pull-up outlet, and the small hole is for the power cord to
pass through.

C B

CUT PROFILE FOR PART( J)


3 3/4" 9 1/4"
(95.25 mm) (234.95 mm)
(95.25 mm)
3 3/4"
(260.35mm)
10 1/4"

(38.1 mm)
1 1/2"
(25.4 mm)

5"
1"

(127 mm)

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Locate Part (M) and install them with pocket hole screws as
5
1 shown. For the smaller section on (M) screws or nail from
beneath

1/2"
(12.7mm)
(19.05mm)
3/4"

CUT PROFILE FOR PART (M) AND (L)


11"
(279.4mm)

26"
(660.4mm)

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Use Wood Glue to attach part (L) on the inside of part (M). These
6
1 will used to cover the pocket hole screw.
Now, locate part (D) and (E). For part (D) add pocket holes along
the ends. Then, glue and secure part (E) down.

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Locate part (I) This part should have mitered ends and should line
7
1 up with parts (F), (G), and (H) in the next step. Dry fit everything to
make sure they line up. Note: part (I) has pocket holes along the
top and bottom as shown.

8"
(203.2 MM)

PART (I): 9 DEGREE CUTS ON THE ENDS

24"
(609.6 mm)

4
(107 1/4"
.95 m
m)

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� Install part (F), (G) and (H). Used wood glue to secure these parts.
8
1 You can also use a nail to hold the parts down.

� Part (K) is held down with a pair of magnetic catch. These hardware
will be installed in a later step to provide easy access.

� If you watched the video part (O) was not include. The sliding
hardware used was hard to find being that those were salvaged.
However, This setup will be a great supplement. Install part (O) with
screws from beneath. Then, install the drawer slides.

DRILL A 3 1/8" HOLE HERE, MEASURE 6" FROM THE EDGE AND CENTER IT

PART (G): 9 DEGREE CUTS ON THE ENDS

6"
G (152.4MM)

O P

O
P
(38.1 mm)

PART (H): 9 DEGREE CUTS ON THE ENDS


1 1/2"

10"
(254 MM)

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9
1 Install part (T). Adding these wood tracks will keep the drawers in the
perfect position. Use wood glue and screws to anchor them in place.

Next, Place the drawers on the drawer slides. Make sure this function
properly before moving. This part can be trick so spend the time to fine
tune.

T
(17.4625 mm)

T
11/16"

)
(17.4625 mm
11/16"

Next, Place the drawers on the drawer slides.


Make sure this functions properly before moving on.
This part can be tricky so spend the time to fine tune.

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10 INSTALL THE MAGNETIC CATCH

Finally, install the magnetic catch for the quick removal panel. One on
each side. This cover will hide all the electronics and provide a flat surface.

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11 SAND AND PAINT

I sand the entire coffee table down with 120 grit sandpaper. Then, I used Bondo
body filler to fill in all the imperfections and plywood ends. You may need to
repeat this a couple of times to ensure you have a smooth finish. Take a damp
warm rag and wipe down the coffee table to remove any sanding dust. Finally,
use primer sealer followed by two coats of paint. I used white oil-based paint to
finalize. After allowing enough time for the pint fully set up, it was on to the
next step

12 APPLY THE VINYL

Adding a touch of vinyl truly makes this design stand out. You can find the
exact one I used in the materials list. Feel free to explore and put your touch on
it by adding something different. Vinyl gave this a professional feel. Vinyl is
tricky to apply if you are a newbie. Just start from one end and work your way
to the next. You will need a spreader and a very sharp utility knife.

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ELECTRICAL
INSTALLING THE ACTUATOR

INSTALLING THE ACTUATOR (Make sure you have a 12 in stroke Actuator)

Please feel free to make any modification to fit your setup. These were the steps
taken to integrate the actuator into the coffee table.

� You will a need 3in long bolt. The one I used was a ¼ thick bolt, but you can use
a smaller one. Due to the thickness of the ¼ in bolt used, I needed to slightly
open in the existing hole to allow the bolt top freely past through.
� Next, place the actuator in the very center of the coffee table. Then, pin it to
back wall. It should put your hole about 1/2in off the wall. Pace a mark then drill
out. Make sure the bolt pass through freely.
� Now, install the actuator with the bolt to the coffee table bottom. Then, use a
washer and nut underneath the coffee table and tighten it up.

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ELECTRICAL
INSTALLING THE ACTUATOR

FOR THE MOVING COFFEE TABLE SECTION

� There is a chance you do not need the metal, but it was apart of my fine-
tuning process, so I used it. It allows the coffee table to open a few more
inches and made it easy to access the connection point.
� To follow these steps, you will need a piece of metal plate. A plate at 3in by
4in by 1/8in thick should be fine.
� Next, line up the actuator bracket with the plate. Drill two holes to connect
the bracket to the plate on one side. On the opposite end of the plate drill 4
additional holes to attach the plate to the coffee table.

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ELECTRICAL
INSTALLING THE ACTUATOR

ACTUATOR HOOK UP WITH REMOTE

CLOSE OPEN LED +


12v
POWER
RELAY RELAY RELAY RELAY SUPPLY
-
#1 #2 #3 #4

A B C A B C A B C A B C

- +

ACTUATOR LED

� Connect the power wires to the power terminal (do not plug it in the wall) Note:
You will need a 12-volt, 2 Amp Power Supply this can be shared with LED. If you
plan to power the LED separately you will need an additional power supply to
operate the actuator.
� The Actuator will use two relays to operate, Relay 1 and Relay 2. Each relay
coordinate with the buttons on the remotes. Keep in mind there is a jumper on
the relay board. There are 3 operations you can select; each option offers different
functionality.
� Connect the red wire of the actuator to Relay 1 Terminal (B)
� Connect the black wire to the actuator to Relay 2 Terminal (B)

� Connect a Jumper wire from Relay 1 Terminal (A) to Relay 2 Terminal (A)
� Connect a Jumper wire from Relay 1 Terminal (C) to Relay 2 Terminal (C)

� Connect a Jumper from Relay 1 Terminal (A) to Power Terminal (+)


� Connect a Jumper from Relay 2 Terminal (C) to Power Terminal (-)

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ELECTRICAL
LED LIGHTING

SINGLE COLOR LED HOOKUP INTEGRATION

� With this connection, you can only have one color to control. For more color
options, I would suggest using a LED and controller kit. Otherwise, follow these
steps.
� Connect the Black wire from the LED harness to Relay #3 Terminal (A)
� Pick one of the remaining colors (I used blue) connect it to Power Terminal (+)
� By default Button (C) on the remote will control Relay 3 allowing you to control
the LED.

MULTI COLOR LED HOOKUP STANDALONE

� If one wants more than one color then use an LED kit. There are many available
kits the majority of them will come with the LED strips, a color selecting remote,
a controller and a power supply. Just power it separately.

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ELECTRICAL

JUMPER

Feel free to explore the other jumper functions. You have 3 mode to chose from the
buttons reacts differently depending on the jumper setting. I removed the jumper,
It’s not perfect, but I’m happy enough with the functionally. It gets the job done.
Here is how it works.

Jumper off
� Remote Button (A) = Close Compartment
� Remote Button (B) = Open Compartment
� Remote Button (C) = LED On
� Remote Button (A) = Not Used

When you select a function, the action begins. If you then press another button that
function stops all operation and start the new one. For example. If you open the
coffee table, you have to wait until it opens all the way before you turn on the LED. If
the compartment is opening and you then press the LED button (C) it will stop the
compartment opening immediately.

� The best solution is to use standalone LED strip and operate it separately. The one
in the material list is a good option.

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WORKBENCH WITH WALL STORAGE

CLICK TO WATCH ON YOUTUBE

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