Manual SWC 65
Manual SWC 65
SWC 65
OPERATING MANUAL
Magnetic Drilling Machine
Operating Manual
Table of contents
1. Safety Procedures
2. Accessories
4. Components Content
5. Operating manual
5.5 Reaming/Counter-Sinking
6. Exploaded View
7. Helpful Tips
8. Troubleshooting
This manual is for information only & not a legal document, the company has all
rights to change, cancel, amend any designs, specifications etc. without any prior notice. SWC 65
Magnetic Drilling Machine
Operating Manual
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Magnetic Drilling Machine
Operating Manual
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Magnetic Drilling Machine
Operating Manual
SAFETY INSTRUCTIONS
WARNING
It is mandatory to read and follow all the safety norms, regulations and
instructions given in this Guide before you operate the machine to avoid
unwanted and fatal accidents. Follow the mentioned workplace safety measures
in the guide strictly to ensure your safety against electric shocks or injuries.
SELF PROTECTION
The machine operators must start their work only after the protective glasses,
earmuffs and insulated shoes tightened to the legs but must ensure a
comfortable movement too. In case the operator has long hair, he must wear a
cap suited to the work environment. You must strictly adhere to these rules and
prohibit the staff from wearing clothes that are loosely fitted.
Never work towards the maintenance of the circuit board if you haven't followed
all the rules mentioned above.
2. The power supply should always be in sync with what the equipment
requires. Hence, ensure the same while making sure that safety
measures for grounding and leakage are made available.
3. Study this manual well to understand the Do's and Don'ts of the Drilling
tools. They should be used strictly according to the size specified. The
material of the drilling workpiece comes with a magnetized absorption
and works better on a smooth surface. Double check that its thickness
ranges between 10mm-75mm, without the 0.5mm thickness of Iron
scrap and the presence of paint, granular impurities and any other
foreign particles should be avoided.
4. If the thickness of the drilling machine is less than 10mm, you must
ensure that it is well-supported by iron plates right at the bottom that
come with a thickness higher than 10mm. The supporting iron plate must
have a base area greater than the drilling machine's area of the magnetic
base if you need to improvise the reliability of the capability of the
magnetic base's absorption. In case you opt for a supporting iron plate
which is thinner than the requirement, you will notice the drilling
machine becoming lose in the process of absorption that may lead to
unwanted and fatal accidents.
5. Don't press the drill machine too hard as that may lead to an overload,
which tends to shorten the life of the magnetic drill. When in use, be
extremely attentive to the condition of the magnetic absorption of the
drill. Stop using the drill immediately if you notice any instability in the
magnetic absorption.
6. Whenever the drill starts to operate or shuts down, ensure that the
operating sequence of the motor and magnetic switch has been
complied.
7. Do not continuously operate the magnetic base with a full load as that
will cast a strong effect negatively on the life of the magnetic base. It may
also get heated up to an extent that it may catch fire. Never touch the
magnetic base, especially when it is extremely hot as that will cause a
serious burn. Turn off the switch and unplug immediately once you stop
using the magnetic base.
8. Do not overload the motor for than a total duration of 30 minutes. If done
otherwise, it will lead to extreme heat getting generated that will result in
a fire or explosion. Switch off the motor when it is not in use.
9. Add a certain amount of coolant to the equipment whenever you
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Magnetic Drilling Machine
Operating Manual
replace the drill. In case you notice a blockage, switch off the motor
immediately. However, you must leave the magnetic base power on. The
logic behind this process is that in case you shut down the power supply of
the magnetic base directly, it may result in the operator suffering from
injuries. It will also harm the motor because of the sudden loss of magnetic
force of the magnetic base.
10. Whenever the magnetic drilling machine is in use and is suspended either in a
vertical or a horizontal position, you must get it fixedwith a device that gets
attached to the equipment so that it doesn't come down falling caused by the
sudden loss of power of the magnetic base. When you choose to drill in an
upside-down position, always opt for a cooling method that is reasonable.
Say a frank NO to the option of Liquid Cooling method as liquid will easily
infiltrate into the equipment and result in leakage of electricity. Instead of
Liquid Cooling method, choose Mist Spray Cooling.
11. If a Supplier has provided or approved of the Parts and Tools, only then must
you use them as once installed on the equipment, they come with a
guaranteed usage safety.
12. Do not remove the drill if the spindle and the drill are in continuous motion.
Unplug the drill from the main power supply to change its gear and never
touch it with your bare hands.
13. Even when the equipment stops working, never use your bare hands to
remove the iron fillings after the drilling process as that can cause injuries.
14. While you use the magnetic drill on a particular workpiece, do not do the
process of welding on the same.
15. Use the handle function of the drilling machine to move it from one place to
another instead of pulling the power cable.
16. Switch off the main power supply and unplug the drilling machine after the
usage. If this is not done and the spindle and the tool continue to rotate, then
do not let the operator remove the drill and replace the gear with his bare
hands. Make sure you practice this to avoid injuries.
17. The generation of the magnetic field affects devices such as watches, mobile
phones and pacemaker installed to regulate the heartbeat. Make sure that
the operator takes of the watch and keeps the mobile phone before
operating the drilling machine and doesn't have a pacemaker installed in
him.
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Magnetic Drilling Machine
Operating Manual
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Magnetic Drilling Machine
Operating Manual
460-670
479
97
40 60 198
COMPONENTS CONTENT
1. Packing case 1 No. 7. Instruction Manual 1 No.
2. Cooling Bottle 1 No. 8. Magnetic Drill Machine 1 No.
3. Safety Belt 1 No. 9. MT3x19.05 Arbor 1 No.
4. 2,5 mm Allen Wrench 1 No. 10. Pilot Pin 6x50 1 No.
5. 5,0 mm Allen Wrench 1 No. 11. Pilot Pin 8x50 1 No.
6. 6,0 mm Allen Wrench 1 No. 12. Taper Drift 1 No.
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Magnetic Drilling Machine
Operating Manual
OPERATING MANUAL
5.1 How to mount tools or adapters in a Weldon arbor?
1) Make sure the machine is disconnected from the power supply.
2) Put the center pilot in the cutter hole.
3) Put the cutter or adapter in the arbor, making sure the flat sides are
exactly in front of the arbor retaining screws.
3 7
4) Tighten the retaining screws.
5) Check if the center pilot can move inside the cutter (up and down).
3 Ensure that the magnetic drilling unit is secure on the working piece.
4 Fill the arbor with lubrication/cutting oil in the special meant holes. Always
use cutting oil from your dealer.
5 Start the motor by pressing the green motor start button (I).
6 Start bringing the cutter to the workpiece but handle with care and do not
apply too much pressure. The cutter has to find its way in to the material by
itself. After 2 mm, the groove of the cut will help the cutter maintain its place
and you can increase the power. Still it is not necessary to use a lot of
pressure. Too much pressure will cause damage and breakage.
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Magnetic Drilling Machine
Operating Manual
7 After the cut is finished the slug will automatically be ejected from the cutter,
switch the machine off by pushing the red button(0).
8 If the slug gets stuck in the cutter, move the machine to a flat surface. Switch
on the magnet and gently bring the cutter down in contact with the surface.
This usually allows a slug to straighten and to eject.
3 Ensure that the magnetic drilling unit is secure on the working piece.
4 Apply cutting oil to the twist drill and workpiece. Always use cutting oil from
your dealer.
5 Start the motor by pressing the green motor start button.
6 Start bringing the twist drill to the workpiece but handle with care and do not
apply too much pressure. The drill has to find its way in to the material by
itself. It is not necessary to use a lot of pressure. Too much pressure will cause
damage and breakage.
7 After the cutting is finished switch the machine off by pushing the red button.
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Magnetic Drilling Machine
Operating Manual
Speed 1 Speed 2
Warning:
Switch off the machine before changing the gear knob.
It might be possible that while shifting the gears it could have stuck with the
already selected speed gear, adjust spindle of the machine by moving it clockwise
and anti clockwise direction simultaneously moving the speed knob.
5.5 REAMING/COUNTER-SINKING
1. You can make use of the machine for the process of Reaming or Counter-
sinking too, considering the machine's wide range of speed availability to
operate.
2. In this process, always observe the limitations stated in the technical data for
the tools to be made use of.
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Magnetic Drilling Machine
Exploded View
SWC 65 Motor complete / Antriebseinheit
12 SWC 65
Magnetic Drilling Machine
Exploded View
SWC 65 Motor complete / Antriebseinheit
Part no. Article Article Description Pcs
101 0709311695492 Cross Recessed Tapping Screw ST4.2x60 4
102 0709311703913 Motor Cover 50-86x86x45 1
103 0709311695508 Motor Inlet cover 50-88x88x61 1
104 0709311695515 Screws M4x12 6
105 0709311695522 spring washer M4 4
106 0709311695539 Carbon Brush Holder 15.8x6.2x20 2
107 0709311695546 Carbon Brush 15.8x20x6.2 220V 1
108 0709311703920 Scroll Spring 5x0.3 2
109 0709311695553 Motor Housing 50-101x96x167 1
110 0709311695560 inlet cover 34x40x13 1
111 0709311695577 screws ST3.5x6.5 3
112 0709311703937 Field Coil 1500W 220V 1
113 0709311695584 Screws ST4.2x70 2
114 0709311695591 Air Guide 50-ø87x43 1
115 0709311695607 Bearing Sleeve 6000 1
116 0709311695614 Ball Bearing 6000 ZZ 1
117 0709311695621 Armature 1500W 220V 1
118 0709311704248 circlip ø28 1
119 0709311704064 Ball Bearing 6001 ZZ 1
120 0709311704071 Seal ø15xø21x3 1
121 0709311704088 Hex Screw M5x25 4
122 0709311704279 Spring Washer M5 4
123 0709311704095 Gear Box Cover 50-106x96x35 1
124 0709311704101 Screws ST4.8x30 4
125 0709311704118 Rotor seal ring ø10xø15x4.5 1
126 0709311704255 O' Ring 84xø2 1
127 0709311704125 Shaft retainer ring ø10 1
128 0709311704132 Ball Bearing 608 ZZ 1
}
129 0709311704149 Copper Sleeve ø29x9.5 M16x1.5
130 0709311704286 clutch helical gear Z44m0.8h8
131 0709311704156 Copper Gasket ø33x1.5
132 0709311704163 Disc Spring ø31.5x16.2x1.25 Complete Set
133 0709311704170 Disc Spring ø31.5x16.8x0.8
134 0709311704262 Transmission Gear Shaft #1 Z17m1h7/Z10m1h9
135 0709311704187 Gasket ø15xø9.2x1
136 0709311704194 Needle Bearing 12-Sep 1
137 0709311704200 Block ø20x24 2
138 0709311704293 Gear Casing 50-116x96x164 1
139 0709311704217 Lever M8x90 1
140 0709311704224 Needle Bearing 12-Oct 1
141 0709311704231 Double Gear Z34m1h6.3/Z41m1h8 1
142 0709311707591 Transmission Gear Shaft # 2 Z13m1h16.5 1
143 0709311707607 Key A5x5x28 1
144 0709311707614 Gasket ø21xø12.2x1 1
145 0709311707621 Needle Bearing 4901 1
146 0709311707638 washer M8 2
147 0709311707645 spring washer M8 2
148 0709311707652 Hex Screw 10.9 Grade M8x75 2
149 0709311707669 Cylindrical Pin ø3x10 1
150 0709311707676 Gear Shift Knob ø39.6x31 1
151 0709311707683 Plunger 4 1
152 0709311707690 Shift Lever ø6x21.5 M5 1
153 0709311707706 O' Ring ø21.2xø2.65 1
154 0709311707713 Shaft retainer Circlip 26 1
155 0709311707720 Cylindrical Pin ø4x12 1
156 0709311707737 shaft retainer ring ø17 1
157 0709311707744 Main Shaft Gear Z45m1h15 1
158 0709311707751 Ball Bearing 6003 2RS 1
159 0709311707768 Inner Frame Rotary Lip Seal ø20xø32x6 1
160 0709311707775 Ball Bearing 6006 ZZ 1
161 0709311707782 Circlip ø55 1
162 0709311707799 Key B5x5x12 1
163 0709311707805 Spindle Drive Shaft ø34x145 MT3 1
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Magnetic Drilling Machine
Exploded View
SWC 65 Magnetic frame / Magnetbohrständer
MOTOR
ON/OFF
SWITCH
(+)
(-)
AC IN
N L
PCB
MAGNET
SWITCH
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Magnetic Drilling Machine
Exploded View
SWC 65 Magnetic frame / Magnetbohrständer
Part no. Article Article Description Pcs
1 0709311695027 Main Body 50-344x215x94 1
2 0709311695034 PCB Box 66x52x30.5 1
3 0709311695041 screws M3x12 2
4 0709311695058 PCB 220V 1
5 0709311695065 PCB COVER 66x52x24 1
6 0709311695072 screws M4x10 3
7 0709311695089 Spring Washer M4 1
8 0709311695096 Lock Washer 4 3
9 0709311695102 Magnet 198x97x47 220V 1
10 0709311695119 Spring Washer M6 4
11 0709311695126 Hex Screw M6x25 4
12 0709311695133 hex Screw M5x25 1
13 0709311695140 Hex Screw M5x15 2
14 0709311695157 spring washer M5 3
15 0709311695164 Slide 20.5x250 1
16 0709311695171 Grub Screw M4x10-10.9 2
17 0709311695188 Rack 15x15x170 m1.5 1
18 0709311695195 Cable Head MA12-08 1
19 0709311695201 Hex Screw M5x10 8
20 0709311695218 Washer M6 2
21 0709311695225 R- Clip 6.4mm 2
22 0709311695232 Slide Guide 16x27x285 2
23 0709311695249 Panel 90x130x2 1
24 0709311695256 Hex Screw M5x8 4
25 0709311695263 Gasket ø25xø33x1 1
26 0709311695270 Shaft Retainer ring ø25 1
27 0709311695287 Elbow Cable Connector 22OV 10A 1mm² 0.9
28 0709311695294 Hose ø13 0.3
29 0709311695300 Connector ZT-M16-AD13 1
30 0709311695317 Main Power Cable 250V 16A 1.5mm² 3.5m
31 0709311695324 Torsion Joint MA16-P-10 1
32 0709311695331 Control Panel 90x130x2 1
33 0709311695348 Hex Screw M4x10 8
34 0709311695355 Motor Switch 220 V 1
35 0709311695362 Switch Cover 37x30.5x12 1
36 0709311695379 Feed Bush ø35xø25x15 2
37 0709311695386 Magnet Switch KDC 1
38 0709311695393 Feeding Handle M10x150 3
39 0709311695409 Feeding Gear Shaft 37x118 Z14m1.5 1
40 0709311695416 Coolant Bottle 600ml 1
41 0709311695423 Coolant Nozzle 4mm 1
42 0709311695430 PU Tube 6x4 0.3
43 0709311695447 Hoop ø6 1
44 0709311695454 Aluminium Valve ø15.5x37-90 1
45 0709311695461 Hex Nut 8x1 1
46 0709311695478 Coolant Container 600ml 1
47 0709311695485 Coolant Bottle Lid ø58x12 1
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HELPFUL TIPS
TIP: Do not use your magnetic drill on the same structure when ARC welding is in
progress. D.C. current will earth back through the magnet and cause irreparable damage.
TIP: It is recommended that machine is laid to rest every 30 minutes in order to permit
grease to run across the gear box .
TIP: When using models with gear and variable speed always select a setting with low
transmission ratio and high motor speed, if possible.
TIP: During drilling it is recommended after a certain depth the cutter should be pulled up
on free load in order to permit grease to run across the gear box.
TIP: For 100% magnet clamping force you need at least 10 mm of steel. Coatings,
paintings and dirt between magnet and workpiece will affect clamping force.
TIP: Most situations which cause problems or question marks have already occurred for
other users. Contact Schifler or your dealer to see if a solution exists for your situation.
(example: for drilling into non-magnetic material with your magnetic drill, a special
vacuum system has been designed).
TROUBLESHOOTING
1. If the type of error that you face revolves around the Motor not starting even after
pressing the ON/OFF button or the motor tends to stop while it is functioning, following
can be the possible causes along with the remedies:
a. The plug isn't properly inserted into the socket. Just re-insert the plug.
b. The Circuit Breaker has been switched off by accident. Switch it on.
c. The torque cut-off has been triggered. You just have to switch the machine off for a
few seconds and then switch it on.
d. You have missed selecting the direction of rotation. Click on select.
e. You haven't switched on the magnetic clamp. Switch it on.
f. The machine is over-heated because of which the internal safety switch of the
machine is switching it off. Let the machine cool down for some time and then switch
it on.
2. If the type of error that you face revolves around the Circuit Breaker tripping in the
power distributor, following can be the possible causes along with the remedies:
a. The machine has some defective parts. Immediately contact the Customer Service.
b. Plenty of appliances have been connected to the same power circuit, resulting in the
tripping. Unplug a few of those appliances.
3. If the type of error that you face revolves around the Magnetic clamp not functioning
to its best capability, following can be the possible causes along with the remedies:
a. You have not switched on the magnet. Switch it on.
b. The surface where the machine is placed is not magnetic enough. Change the
placement and use a suitable base.
4. If the type of error that you face revolves around the lubrication system not
functioning to its best capability or failing to function at all, following can be the
possible causes along with the remedies:
a. The lubricant is over. Pour the required amount of lubricant into the machine.
b. The connecting nipple has gotten clogged. Do a deep cleaning of the tank and the
nipple.
c. The lubricant tap is jammed or has gotten closed. Open the tap.
Contact the Customer Service immediately if the steps and remedies described above do
not solve your problem.
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Operating Manual
EC DECLARATION OF CONFORMITY
We,
Schifler Werkzeuge and Company Private Limited
Hereby declare under sole responsibility that, the following described
product in our delivered version complies with the appropriate basic
safety and health requirements of the:
Based on its design and its type, as brought into circulation by us.
In case of alteration of machine, not agreed upon by us,
this declaration will lose its validity.
Description of Products
Sanjeev Goel
Director
15/04/2022
EU Representative Details
Schifler Werkzeuge & Co.
Bahnhofstraße. 8, 30159, Hannover, GERMANY SWC 65
European Union
Schifler Werkzeuge & Co.
Bahnhofstraße. 8, 30159, Hannover, GERMANY
Tel.: +49 (0) 511 93639 421
Fax.: +49 (0) 511 93639 300
Email: info@schifler.de
www.schifler.de