FLOW-THROUGH

FURNACE
HUMIDIFIER
Model 5000

Installation/Operating
Instructions
2 Model 5000 Flow Through Humidifier

FREQUENTLY ASKED QUESTIONS ANSWER: This model will deliver 12 US Gallons (10 Imp.
Gallons, 45.5 Litres) per 24 hrs of operation..
QUESTION: Why use a flow-through style humidifier rather than COMMENT: 24 Hrs of operation means continues humidifier
a drum style humidifier? operation. This unit delivers sufficient moisture to humidify the
ANSWER: This will depend on several factors including size of average home up to 3200 sq ft. The humidifier will ensure that
home, type of furnace, and size of ducting; as well as personal when your furnace is heating it is delivering humidified air to
preference. However in order to use this model flow through you your home.
will require at least 10" wide ducting where as our drum styles QUESTION: How much water does this humidifier use?
will fit on 8" wide ducting.
ANSWER: This humidifier incorporates a restrictor which meters
COMMENT: Flow-through and rotating-drum style evaporative the amount of water supplied to the unit. In a average home the
furnace humidifiers will safely and efficiently humidify 90% of unit will use 37 US Gallons (31 Imp. Gallons, 140 Litres) per 24
homes which use forced air heating. As a manufacturer of both hrs of operation.
styles there are pro’s and con’s to be considered when choosing
a flow through or drum style. A drum-style humidifier will COMMENT: Your furnace will not run continuously 24 hrs a day;
typically have a higher output when compared to a flow through in an average home the 36 gallons will be used over a 3 day
of equal size, however with today’s modern home construction period.
and insulation techniques the higher capacities are not required,
over humidification is something that should be well guarded QUESTION: I’m replacing an old humidifier on my furnace can
against. Another point to consider is the fact that a drum style I use the old components?
humidifier is 100% efficient (meaning that all the water supplied ANSWER: You should replace all the components to ensure good
to the unit is delivered to the air) where as the flow through styles operation. You may be able to utilize the existing duct cut outs for
range anywhere from 30% to 40% efficient (meaning that for the new installation (see section in the instructions.)
every gallon of water delivered to the air 2 gallons will be allowed
to flow through). Today, indoor air quality (IAQ) is an issue on COMMENT: As a rule we like to see you change all the
everybody’s mind and the inefficiency of flow through components, particularly the water supply tube, as over time
humidifiers is by design as the water flowing through serves to minerals, solids, or sludge may have built up, these will very
flush away any unwanted minerals and such leaving only clean quickly clog the water inlet of the flow through, or over time the
water to be evaporated. The cost of maintaining (typically a tube may have become worn or leaky. Replace the bypass duct
evaporator pad once a year) and operating a flow through style is as well there may be secondary dampers unseen which will block
far less when compared to the cost of maintaining a drum style air or again there may be unseen wear which will cause air leaks.
humidifier to ensure healthy and efficient operation. Same with electrical components or wiring these may be
malfunctioning or worn out. If you have a humidifier which was
QUESTION: What type of furnaces will this humidifier work on? interlocked with your furnace (meaning the humidifier only came
ANSWER: The unit will work on most forced air furnaces which on when the furnace came on) then the old transformer is getting
incorporates a heating source, a supply duct, and a return duct. power from the internal furnace wiring. You should leave this
transformer and wiring in place; if this transformer is functioning
COMMENT: The technology used in this humidifier to deliver and it is 24 Volts AC, you may be able to utilize it to control the
water to the air is not new, it is the simplest and easiest style a new humidifier.
bypass type evaporative humidifier. Your furnace fan creates a
pressure difference between the supply (hot) air and the return QUESTION: I’ve installed the humidifier on my furnace and it is
(cold) air. By installing a bypass tube between the supply and return functioning properly but I do not feel anything and the humidistat
air a small amount of air is forced (via the pressure difference)to reading is not changing, is the humidifier working?
flow from the supply duct through the humidifier’s evaporator pad ANSWER: As long as there is hot air going through the humidifier
and back into the return duct where it will mix with all the return and there is water getting to the evaporator pad moisture is being
air from your home. As the hot air passes through the evaporator delivered to the air in your home.
pad it will “evaporator” moisture and deliver it to your home. What
will differ from furnace to furnace or home to home is how much COMMENT: All year, and especially during the winter months
moisture or capacity you will get from the unit. There are many when many combustion appliances are operating in your home,
factors which will affect this: How old is your home? How old is fresh air is required to ensure a healthy environment for your
your furnace? How well insulated is your home? For example, the family. Do not think of your home as a sealed bubble, no matter
capacity of the unit is 12 US gallons per 24 hours of operation. This how well insulated. All houses breath (some more than others)
is based on ARI standards (120°F hot air temp, 60°F water supply the cold outside air mixes with the air in your home constantly,
temp, 0.5" static pressure difference between supply and return) even when your furnace is not running. A furnace humidifier will
used by all humidifier manufacturers. If your furnace is a hi work to offset the constant effect the dry outside air has on your
efficiency or pulse type furnace the hot air temperature may be less home, and your home’s furnishings. Throughout the winter there
or the length of time the furnace burner is on may be less; therefore is a constant diminishing and replenishing of moisture levels in
as a rule of thumb we would say you would get approx 75% to the home, conditions inside and out rarely remain stagnant for
80% of the rated output. Generally speaking high-efficient furnaces any length of time.
are used in homes which are very well insulated and therefore the
75% or 80% capacity will be more than enough to humidify the
home.
QUESTION: How much moisture does the humidifier deliver to
the air in my home?
 Model 5000 Flow Through Humidifier 3

INSTALLATION AND OPERATING INSTRUCTIONS:

MODEL 5000 FLOW THROUGH HUMIDIFIER
• READ THESE INSTRUCTIONS FULLY BEFORE INSTALLING • Measuring tape or ruler
THIS HUMIDIFIER.
• Medium-grit sand paper
• SAVE THESE INSTRUCTIONS FOR REFERENCE.
• Pencil
• WHEN DRILLING OR CUTTING INTO DUCTING BE • Tape
EXTREMELY CAREFUL NOT TO DAMAGE AIR-
CONDITIONING COILS OR OTHER FURNACE APPARATUS.
• THIS UNIT MUST BE INSTALLED ON 10” WIDE DUCTING SELECTION OF LOCATION
MINIMUM.
TO MOUNT THE HUMIDIFIER
• FOR THIS UNIT TO OPERATE PROPERLY YOUR FURNACE
SHOULD ACHIEVE A HEATING TEMPERATURE OF AT LEAST All bypass type furnace humidifiers rely on the pressure
35°C IN ONE MINUTE. IF IT DOES NOT YOU MAY HAVE TO difference which exists between the supply duct (hot air) and the
PURCHASE A PRESSURE ACTIVATION SWITCH (SOLD return duct (cold air) to create and air-flow through the
SEPARATELY) humidifier’s evaporator pad. The air will ALWAYS flow from HOT
(high pressure) to COLD (low pressure).
• DO NOT INSTALL THIS UNIT WHERE EXTREME
TEMPERATURES EXIST (BELOW 45°F – ABOVE 145°F). Selecting the proper location, and installing the humidifier
properly as intended by the manufacturer is imperative for the
• THIS UNIT REQUIRES A DRAIN TO ALLOW WATER TO proper operation of the humidifier – see illustrations below along
FREELY RUN OFF. with the brief explanations as to what is a good installation and
• FOR THIS UNIT TO OPERATE PROPERLY IT MUST BE what is not.
INSTALLED ON A FORCED AIR HEATING SYSTEM WITH A • INSTALLATION TIP: Before starting fully plan out the
SUPPLY DUCT and A RETURN DUCT. installation. Check for the locations of the humidifier,
• THE HUMIDIFIER BODY and THE BYPASS COLLAR DAMPER bypass collar and damper, the length and type of ducting
ARE TO BE INSTALLED ON DUCTING ONLY. UNDER NO required, the water supply, the water drain, the electrical
CIRCUMSTANCES MOUNT EITHER COMPONENT TO THE wiring, and a constant 120 volt outlet to plug in the
FURNACE BODY. transformer. This will ensure your installation goes as
easy and quickly as possible.
• ELECTRICAL WIRING, WATER SUPPLY and DRAIN TUBE
MUST NOT KINK OR COME INTO CONTACT WITH SHARP
EDGES OR HOT SURFACES. IDEAL INSTALLATION
Figure 1 RETURN DUCT
COLD AIR
• IF REPLACING AN EXISTING FURNACE HUMIDIFIER, WE SUPPLY DUCT
RECOMMEND YOU REPLACE ALL COMPONENTS TO WARM AIR

ENSURE PROPER HUMIDIFIER OPERATION.

10" wide duct minimum
• THE INSTALLATION OF THIS PRODUCT MUST COMPLY
WITH NATIONAL AND LOCAL ELECTRICAL, PLUMBING, Damper fully open No more
than 30"
BUILDING, AND MECHANICAL CODES.

REQUIRED TOOLS Bypass collar and

unit level

• Safety glasses Bypass tube pulled

tight and cut to length
• Work gloves
• Electric drill
• Drill bits (3/8", 1/8", 5/64") Water flowing to drain

• Tin snips
• Full size Philips or Roberstons screw driver
• Short handle Philips or Roberstons screw driver 1. The humidifier body and bypass tube are installed at eye level,
easily accessible for installation and routine maintenance.
• Adjustable wrench
2. The space between the humidifier body and bypass tube are no
• Utility knife more than 30" to ensure maximum air flow through the humidifier.
• Pliers 3. The aluminum flex bypass tube are cut to the proper length
• Level and pulled tight to ensure maximum air flow.
4 Model 5000 Flow Through Humidifier

4. The bypass damper is fully open. 1. The humidifier body and bypass collar and damper are not
level. This will restrict air flow through the humidifier as well
5. The humidifier is mounted level on the duct. as create uneven air-flow over the evaporator pad and
6. There is nothing inside the duct behind the bypass collar and activating sensors.
damper or the humidifier body. 2. The aluminum flex bypass tube is not cut to length and is
7. The humidifier and bypass collar and damper are level. sagging. This will result in reduced air-flow over the evaporator
pad and will affect the performance of the activating sensors.

BAD INSTALLATION BAD INSTALLATION

Figure 2 RETURN DUCT
COLD AIR Figure 4 RETURN DUCT
SUPPLY DUCT COLD AIR
WARM AIR SUPPLY DUCT
WARM AIR

Bypass damper
not open
Air conditioning
A-frame blocking
the air flow

Unit installed
too low

Unit draining
to a bucket

1. The humidifier body is installed too low and will be difficult to

work on. 1. The bypass collar and damper are installed in front of the
furnace’s air-conditioning coils. This will not only greatly affect
2. The humidifier body and bypass collar and damper are not the performance of the humidifier and cause malfunctions in
level. This will restrict air-flow through the humidifier as well the activating sensors, the homeowner risked damaging the
as create uneven air-flow over the evaporator pad and air-conditioning coils. This would also be the case if the
activating sensor. humidifier were installed in front of the air-conditioning coils.
3. The bypass damper is not fully open, This will restrict air flow • INSTALLATION TIP: In this type of installation the
through the humidifier and reduce output. installer should mount the bypass collar and damper at
least 6" above the air-conditioning coils and use hard
4. The humidifier is being drained to a bucket rather than a metal ducting and elbows (sold separately) rather than
proper drain. This will result in damage to the home. the flex tube. While the humidifier and bypass collar and
damper will not be level the use of hard ducting rather
BAD INSTALLATION than the flex ducting will make up for any restrictions or
RETURN DUCT
turbulence which would occur in aluminum flex tube.
Figure 3 COLD AIR
SUPPLY DUCT
WARM AIR

Bypass collar and

humidifier not parallel

Sagging bypass tube

 Model 5000 Flow Through Humidifier 5

BAD INSTALLATION • INSTALLATION TIP: In this type of installation the

Figure 5
RETURN DUCT installer should have mounted the bypass collar and
COLD AIR
SUPPLY DUCT damper in the most convenient location to run ducting
WARM AIR
back to the unit. If for some reason it was necessary to
Bypass tube and run ducting like this, hard metal ducting and elbows
humidifier installed
on the same duct
(sold separately) rather than the flex tube should be
used; the installer should also try to find the most direct
route to duct. While the humidifier and bypass collar
and damper may be more than the recommended 30",
apart the use of hard ducting rather than the flex ducting
will make up for any restrictions or turbulence which
would occur in aluminum flex tube. Flexible ducting
may be the most convenient for installation purposes
however when it comes to air-flow it is highly restrictive
(see fig 7.), its use should be kept to a minimum and
when used it should be pulled as tight as possible.

Figure 7

FLEX LOOSE FLEX PULLED TIGHT

EQUIVALENT LENGTH = 9 FEET EQUIVALENT LENGTH = 2 1/2 FEET
1. The bypass collar and damper and the humidifier body are
installed on the same ducting. This unit will not operate at all,
there will be no air-flow through the unit, the air pressure will
just equalize. This will be the case if both components are
mounted on the return or on the supply duct.

BAD INSTALLATION
Figure 6 RETURN DUCT
COLD AIR
SUPPLY DUCT
WARM AIR HARD DUCTING ELBOW (90°) FLEX DUCTING ELBOW (90°)
EQUIVALENT LENGTH = 10 FEET EQUIVALENT LENGTH = 30 FEET
Bypass required is
more than 30" and
installer is using
flex tube

PREPARING THE HUMIDIFIER

Unit is not level
FOR INSTALLATION
Model 5000 humidifiers may be mounted on the supply (hot air)
or return duct (cold air), however we recommend for safety
reasons you install it on the return duct, this will minimize the
Bypass collar and high temperature the unit and components are exposed to. Only
humidifier not parallel
install on the supply duct (hot air) if absolutely necessary and
ensure that the water supply, drain tube, or any other component
do not come into contact with hot surfaces or sharp edges.
Replace any component at the first sign of wear.
CAUTION: When cutting or drilling into ducting take care not to
damage any air-conditioning coils or other furnace apparatus
CAUTION: Wear safety glasses and work gloves when installing
1. The humidifier body is not mounted level on the duct. The this unit; sharp metal edges can cause severe injury.
water which flows to the distribution tray and through the
CAUTION: Turn the furnace off before starting this installation.
evaporator pad will all run down one side of the evaporator pad.
STEP #1: RIGHT HAND DUCTING OR LEFT HAND DUCTING
2. The bypass collar and tube and humidifier body are not
mounted level. This will restrict air flow through the humidifier Depending on your furnace, or for the convenience of your
as well as create uneven air-flow over the evaporator pad and installation it may be necessary to convert the humidifier from
activating sensors. right hand ducting or left handing ducting. Follow the steps below
to switch the side which the bypass duct will attach to the unit.
3. The bypass tube used is well over the 36" supplied, the flex
SWITCH THE DUCTING ONLY IF YOUR APPLICATION
tube is not pulled tight and the most direct route to the
REQUIRES IT.
opposite duct was not taken. This will restrict air flow through
the humidifier as well as create uneven air-flow over the 1. Remove the humidifier front cover, which is secured in place
evaporator pad and activating sensors with a 10-24 plastic thumb screw at the bottom of the cover.
6 Model 5000 Flow Through Humidifier

Tilt the cover away from the body slightly (approx. 1/2") and and any packaging. With a firm pull, disconnect the water tube
then lift up the cover to free the hooks at the top of the unit. from the water nozzle and remove the evaporator pad assembly
by sliding it toward the top of the humidifier, then lifting it out.
2. Remove all loose components packaged inside and any (fig 8.) The humidifier comes with a mounting template. Ensure
packaging. With a firm pull, disconnect the water tube from the the cabinet is installed level for proper operation.
water nozzle and remove the evaporator pad assembly by sliding
it toward the top of the humidifier, then lifting it out. (fig 8.) CAUTION: When cutting or drilling into ducting take care not to
damage any air-conditioning coils or other furnace apparatus
CAUTION: Wear safety glasses and work gloves when installing
this unit. Sharp metal edges can cause severe injury.
1. Use adhesive tape to affix the template onto the duct in the
selected location. Use the level line to the template and a level
to ensure the cabinet will be level.
2. Drill the four marked cabinet-mounting holes on the template
using a 1/8" drill bit (not supplied)

Figure 8 3. Using a 3/8" drill bit (not supplied) drill a hole inside the
rectangle marked “HUMIDIFIER CUT OUT”.
3. Remove the two #6 screws which hold the humidifier side in 4. Using the 3/8" hole drilled in step 3 as a starting point, cut out
place (a short handled screw driver will give you easier access the Humidifier Cut Out area marked on the template using tin
to the screws) (fig 9.) snips (not supplied). Cut on the outside of the line to ensure a
proper fit.
5. Mount the humidifier cabinet on the duct with 4 of the screws
from the installation package. Level the humidifier before
tightening the screws. (fig. 11)

Figure 9

4. Lift the humidifier side out of the right hand position, turn the
part and position it on the other side of the humidifier. (fig. 10)

Figure 11

6. Install the evaporator pad assembly by hooking the slanted tabs

on the evaporator pad frame onto the tabs on the back of the
humidifier cabinet. MAKE SURE THE OPEN END OF THE
NOZZLE IS FACING YOU.
7. Firmly insert the water tube into the nozzle.
STEP #3: MOUNTING THE BYPASS COLLAR AND DAMPER
Figure 10 The humidifier comes with a collar and damper mounting
template. If possible ensure that the bypass collar will be level to
the humidifier duct connection. Try to keep the bypass collar
5. Use the two screws removed in step 3 to secure the humidifier
within 30" of the humidifier.
side in the left hand side.
CAUTION: When cutting or drilling into ducting take care not to
STEP #2: MOUNTING THE HUMIDIFIER ON THE DUCT
damage any air-conditioning coils or other furnace apparatus
If you have not already done so, remove the humidifier cover,
CAUTION: Wear safety glasses and work gloves when installing
which is secured in place with a 10-24 plastic thumb screw at the
this unit. Sharp metal edges can cause severe injury.
bottom of the cover. Tilt the cover away from the body slightly
(approx. 1/2") and then lift up the cover to free the hooks at the 1. Use adhesive tape to affix the bypass template onto the duct
top of the unit. Remove all loose components packaged inside in the selected area.
 Model 5000 Flow Through Humidifier 7

2. Drill three marked bypass collar mounting holes on the

template using a 1/8" drill bit (not supplied)
3. Using a 3/8" drill by (not supplied) drill a hole inside the
circular area marked collar cut out.
4. Using the 3/8" hole drilled in step 3 as a starting point cut out
the Collar Cut Out area marked on the template using tin snips
(not supplied) Figure 13

5. Mount the bypass collar and damper (fig. 12) using the
remaining three screws from the installation package. The air
damper should be mounted in the open position. The top 2. Prepare the end (fig 14) of the 1/4" tubing for water connection
screw secures the damper. to the humidifier (All required hardware supplied in the
saddle-valve kit in the installation package).
Brass
Brass nut Plastic ferrule insert

Figure 14 Plastic water tube

3. Make the tube connection to the humidifier using an

adjustable wrench (not supplied) to tighten the nut. (fig 15)

Figure 12

6. Slide one of the 6" spring clamps supplied over one end of the
bypass tube. Slide this same end of the bypass tube over the
flange of the collar and secure it with the spring clamp.
7. Slide the other 6" spring clamp over the other end of the
bypass tube. Slide this end of the bypass tube onto the
humidifier and secure it with the spring clamp.
8. Ensure the bypass is pulled tight and that any ripples are kept
to a minimum and no sagging is occurring. Cut any excess
bypass tube off if necessary using tin snips (not supplied).
• INSTALLATION TIP: If replacing an existing humidifier Figure 15
which has been installed on your furnace you may be
able to use the existing cut-outs, however replace the 4. Select the most convenient location for connecting the self-
components, bypass collar and damper and bypass piercing needle valve on a cold water pipe. Connect the needle
tubing. The majority of furnace humidifiers use 6" valve as shown (fig 16). The hardware shown is supplied in the
ducting for bypass. The cutout for the humidifier will needle-valve kit. Once the the valve is connected to a pipe as
more than likely be different. If replacing a drum style shown, TURN THE VALVE CLOSED ALL THE WAY, and then
the cutout will not be big enough, and if replacing an old open so water can flow to the humidifier. Check all fittings for
flow through you may have to first install a separate leaks and tighten/repair if necessary.
metal plate (not supplied) to cover the existing hole as it
may be too big. Before you mount the separate metal
plate (not supplied) attach the humidifier cabinet
template to it and drill all necessary holes and make the Figure 16
required cutouts. Keep in mind the points listed above Brass insert Brass nut
about length and level of ducting; it maybe best to cover
all existing holes and start fresh.

Plastic Plastic
STEP #4: WATER SUPPLY AND DRAINAGE CONNECTION ferrule water tube

WARNING: Make sure the evaporator pad is installed correctly

BEFORE you make the water connections.
1. SAND BOTH ENDS (fig 13) of the water supply tube. FAILURE
TO DO SO MAY RESULT IN LEAKS.
8 Model 5000 Flow Through Humidifier

5. YOU MUST RUN A 3. Using the 3/8” hole drilled in step 2 as a starting point cut out
DRAINAGE TUBE FROM the Humidistat Cut Out area using tin snips (not supplied)
THIS UNIT. Select a
convenient location for 4. Locate the humidifier terminal panel on the side of the
running the 1/2" drainage humidifier cabinet, behind the bypass tube. Connect the two
tube, 15 ft supplied. ends of the transformer lead wires to the humidifier terminals
Before you connect the marked “24 VAC IN”. (fig 19)
tubing to the drain fitting 5. Run the transformer lead
on the bottom of the wires from the humidifier to the
unit, slip the 1/2" hose center of the hole you created
clamp (supplied) over the in step 3. Note the length of the
tubing (fig 17). Push the wire from the humidifier to this
tubing over the fitting and point, and add approximately 2
secure in place with the more inches to this length. At
hose clamp. this point on the wire, carefully
CAUTION: Drain tubing cut the insulation between the
must not kink or come conductors and separate them
into contact with sharp approx 3” (fig 20)
Figure 17
edges or hot surfaces. 6. Cut on the conductors and
STEP #5: ELECTRICAL INSTALLATION strip (approx 3/4") the insulation
from both ends (fig 21).
The humidistat supplied with the Model 5000 Humidifier can be
either duct or wall mounted. Duct mounting the humidistat is the 7. From the humidistat assembly
easiest installation. A wall mount provides more convenient control included with your unit remove
of the humidifier and depending on your heating/ventilation the humidistat. Gently pull off
system may provide a more accurate indication of the relative the knob and label, and remove
Figure 19
humidity level in your home. When wall mounting the humidistat the humidistat cover (fig 22 )
you should choose a central location (close to the furnace 8. Remove the humidistat control from the base plate by undoing
thermostat) and you may be required to purchase extra low voltage the two screws holding it in place.
wire to run back to the humidifier. 20 ga will be sufficient.
9. In the duct mounting application the base plate is used as the
DUCTING MOUNTING THE HUMIDISTAT front cover, reattach the humidistat control to the base plate
AND POWER CONNECTION TO THE HUMIDIFIER (fig 18).
The humidistat is packaged at the factory ready for wall 10. Using the two 90-degree terminals included with the
mounting. You will have to convert it to duct mounting. Refer to humidistat kit, attach the two stripped wire ends of the
fig. 18, when duct mounting the humidistat must be located transformer leads that you cut in step 6 to the humidistat
upstream (approx 6”) from the humidifier or bypass tube on the terminals.
return duct. Select a convenient location to mount the humidistat
on the return duct. The unit comes with a humidistat mounting 11. Mount the humidistat assembly into the duct cut out made in
template. THIS TEMPLATE IS FOR DUCT MOUNTING THE step 3. Secure in place with four screws provided in the
HUMIDISTAT ONLY. humidistat kit (fig 17).

Humidistat 12. Remove the paper backing from the humidistat label and
apply onto the face plate. Install the knob onto the humidistat
Base control shaft.
Figure 20 Figure 21

Label

WALL MOUNTING THE HUMIDISTAT

AND POWER CONNECTION TO THE HUMIDIFIER
CAUTION: When cutting or drilling in a wall take care not to hit
Low Voltage any of home’s electrical or other utilities.
Wire

Figure 18
1. Select a central location in the home at eye level on an inside
wall. The best place is next to the furnace’s thermostat.
2. Drill a small hole to fish low voltage wire (not supplied) out of
1. Drill the 4 marked humidistat mounting holes on the template and leave approximately 6” of wire leads outside of the hole
using the 5/64” drill bit (not supplied) for connection to the humidistat. Guide the other end of the
low voltage wire to the humidifier on the furnace.
2. Using a 3/8” drill bit (not supplied) drill a hole inside the
rectangle marked Humidistat Cut Out. 3. Locate the humidifier terminal panel on the side of the
 Model 5000 Flow Through Humidifier 9

humidifier cabinet, behind the bypass tube. Connect the two STEP #6: TESTING THE INSTALLATION
ends of the transformer leads to the humidifier terminals
marked “24 VAC IN” If you have not already replace the front cover of the humidifier
and secure in place using the plastic thumb screw.
4. At any point along the transformer leads (most convenient
location to connect the transformer low voltage wire to the 1. Make sure all water connections are secure and do not leak. Also,
humidistat low voltage wire) carefully cut the insulation ensure that all components are secure and installed correctly.
between the two conductors and separate them approx 3” (fig 2. Plug in the 24-Volt transformer into a constant 120-Volt power
20). source (an outlet which cannot be shut off via a wall switch).
5. Cut one of the conductors and strip (approx. 3/4”) the 3. Turn up the humidistat to the maximum setting 50% +. This
insulation from both ends ( fig 21). ensures the humidistat is calling for humidity. If the humidistat
6. Using wire nuts (not supplied), connect the two stripped ends is not calling for humidity at the BEGINNING of the furnace
of the low voltage wire leads from the humidistat to the two cycle the humidifier will not turn on, if you turn up the
ends of the stripped transformer leads prepared in step 5. humidistat in the middle of the furnace cycle the humidifier
will wait until the NEXT cycle to turn on.
7. Returning to the humidistat location, remove the cover plate
from the humidistat. Feed the 6” of low voltage wire through 4. Turn on the power to your furnace and turn up the thermostat
the 3/8” hole in the humidistat base plate. Mount the so that the furnace cycles on in heating mode.
humidistat to the wall using four screws provided in the • OPERATING TIP: Most furnaces will take a few
humidistat kit (fig 22). minutes to allow heat to build up before the furnace fan
Base will run. The “HUMIDISENSE” control contained in the
humidifier will wait until it senses your furnace fan
Humidistat blowing hot air. If only your furnace fan is running the
unit should not turn on. The “HUMIDISENSE” will not
Cover
turn the humidifier on until is senses a temperature rise
of 4°C and the air temperature is over 30°C. This ensures
Label the efficient use of water.
5. Depending on your furnace type the unit should turn on
within approx 60 seconds of the furnace entering the
HEATING cycle. You will know because the green
“HUMIDISENSE” LED on the front of unit will turn on (fig 24.)
If the unit does not turn on refer to the trouble shooting
section in the Maintenance Guide.
Figure 22

Green
Humidisense
8. Using the two 90-degree wire terminals (included in the LED
humidistat kit) connect the end of the low voltage wire to the
humidistat terminals.
9. Replace the cover. Remove the paper backing from the
humidistat label, and apply to the face of the cover. Install the
knob onto the humidistat control shaft.
CHECKING THE ELECTRICAL CONNECTION,
DUCT MOUNT OR WALL MOUNT HUMIDISTAT.
Figure 24
Once the wiring is complete you should have all the components
wired in series (a continuous loop) as shown in fig. 23. Use the 6. Once the unit has been running for approx 3-4 minutes you
insulated staples included in you installation package to secure will see a small amount of water trickling out of the drain tube.
any loose wiring. If the unit has turned on and the green light is on but no water
is trickling refer to the trouble shooting section in the
Figure 23 Maintenance Guide.
120V
Electric • OPERATING TIP: In order to ensure efficient water use,
Source ensure water will not blow off the evaporator, and to
protect the humidifier’s solenoid valve there is an orifice
Humidistat Humidifier fitting installed on the inlet of the solenoid valve. This
24V
fitting restricts the amount of water flowing to the unit,
Transformer which will vary depending on your house’s water
pressure. On average this fitting will allow approx 300-
600 ml of water to flow in 5 minutes of humidifier
operation.
10 Model 5000 Flow Through Humidifier

7. After about 5 minutes of running turn your thermostat down YOU MUST CAREFULLY FOLLOW THE FOLLOWING STEPS TO
so the furnace cycles off. IT IS IMPORTANT TO ALLOW THE CHANGE THE CONTROL’S SET POINT:
FURNACE TO CYCLE OFF VIA THE THERMOSTAT AND NOT
THE MAIN FURNACE SWITCH, AS ALL FURNACES WILL 1. Determine if the humidifier is not shutting off when the
RUN A COOL DOWN TO ALLOW HEAT TO CIRCULATE furnace shuts off
OUT OF THE FURNACE HEATING CHAMBER. The 2. Read the explanation of the different settings below and
humidifier will sense the temperature drop and shut off (this determine which dip switch position you require.
will occur depending on your furnace, from 60 seconds before
the furnace shuts of to 60 seconds after the furnace shuts off.) 3. The humidifier must be energized but NOT running in order
You will know the humidifier has shut off because the green to change the dip switch position. If your humidifier has not
“HUMIDISENSE” LED on the front of the humidifier will shut shut off after a furnace cycle, turn DOWN the furnace’s
off. (fig. 24) The off cycle of the “HUMIDISENSE” CONTROL thermostat (so the furnace shuts off and will not come back
IS ADJUSTABLE. See section “CUSTOMIZING HUMIDISENSE on). UNPLUG the humidifier for a few minutes and allow the
TO YOUR FURNACE” below if the humidifier does not shut humidifier to cool down, then plug the humidifier back in.
off with your furnace. Now the humidifier should be plugged IN, the humidistat
turned UP all the way, your furnace should be OFF, and the
• OPERATING TIP: Most furnaces will take anywhere humidifier should NOT be running.
from 30 seconds to 2 minutes to complete a off cycle.
First the furnace will sense that the thermostat is satisfied 4. With the furnace OFF, Change the dip switch position to the
then the furnace burner will shut off. The furnace fan will desired location.
continue to run (the amount of time depending on how
your furnace is set up) this allows the heat to circulate 5. AFTER you have changed the dip switch location UNPLUG
out of the furnace heating chamber and assures efficient THE HUMIDIFIER FOR 1 MINUTE.
use of heating fuel. 6. After the humidifier has been unplugged for 1 MINUTE, Plug
the humidifier back in and WAIT ANOTHER MINUTE.
7. The control set point has now been changed. Turn UP the
HUMIDIFIER OPERATION furnace thermostat and check humidifier operation.
CUSTOMIZING HUMIDISENSE TO YOUR FURNACE HUMIDISENSE CONTROL SETTINGS: FACTORY SETTING (FIG. 25.)
The HUMIDISENSE control is a temperature and time based The control comes from the factory set
control designed to cycle the humidifier ON and OFF in with the criteria indicated below.
sequence with your furnace’s cycles. As there are many different
homes and styles of furnaces the HUMIDISENSE control has 4 Humidifier ON : A temperature rise of 4°C
self contained adjustable temperature set points to control the in one minute and a temperature greater
humidifier’s cycles, as well there is a redundant safety circuit than 30°C
which with the use of a pressure switch (sold separately) can be Humidifier OFF: A temperature drop of
used to bypass the temperature control feature and cycle the 2°C in one minute and a temperature less
Figure 25
humidifier based on the furnace fan’s cycle. than 45°C
Depending on your furnace or other factors present in your • This setting will meet the requirement of 85% of the furnaces
home (use of secondary supplemental heating, HVR’s, ERV’s, in the market today. It will provide the required humidifier
etc) it may become necessary to change the setting of the control on furnaces ranging from high to low efficiency. You
control to ensure the humidifier is shutting off when your should only change the setting if required.
furnace cycles off. This is easily done by changing the dip switch
(located on the lower side of the control housing see below) OPTIONAL SETTING # 1 (FIG. 26.)
positions, using a small screw driver. NOTE: Only change the
Humidifier ON : A temperature rise of 4°C
setting IF REQUIRED.
in one minute and a temperature greater
than 30°C
Humidifier OFF: A temperature drop of
2°C in one minute and a temperature less
Dip Switch than 35°C

Figure 26
• This setting will be useful when you find that
the humidifier is shutting off too early or if the
humidifier is cycling off in the middle of a
furnace cycle. If your furnace is multi-speed (the furnace fan will
change speed during the heating cycle.) or if you have a high-
efficiency furnace, where the furnace burner will cycle ON and
OFF during the heating cycle in order to save energy.
 Model 5000 Flow Through Humidifier 11

OPTIONAL SETTING # 2 (FIG27.) have the same ON temperature requirements. This is ensuring an
efficient use of water as there is a minimum air temperature to
Humidifier ON : A temperature rise of 4°C efficiently evaporate water. As well if for some reason you wish to
in one minute and a temperature greater bypass the temperature feature and have the humidifier operate
than 30°C when fan operates you may choose this option. This option
Humidifier OFF: A temperature drop of requires the purchase and installation of a separate pressure
2°C in one minute and a temperature less switch (fig 30). Installation instructions for the pressure switch are
than 55°C included with the kit.

• This setting will be useful when you find

Figure 27
the humidifier is not turning off when your
furnace has cycled off. Typically this will
occur because the furnace’s cool down cycle is short and the
furnace is shutting off when there is still hot air circulating through
the ducts. As well this will be seen when the furnace is located in
an enclosed space and as a result the ambient temperature is high.
OPTIONAL SETTING # 3 (FIG. 28.)
Humidifier ON : A temperature rise of 4°C
in one minute and a temperature greater
than 30°C
Humidifier OFF: A temperature drop of
2°C in one minute and a temperature less
than 65°C
• This setting will be used when option # 2
Figure 28
(55°C off temp) does not work. You will find Figure 30
this when a furnace does not have a cool Pressure Switch
down cycle at all, on older model furnaces. This could be
occurring when the furnace is older and has short off cycles or if
the furnace is located in a tight enclosed space and the ambient CONTROLLING THE HUMIDITY LEVEL
temperature is very high. AND HUMIDIFIER OPERATION
• OPERATING TIP: Depending on the type of furnace and HUMIDIFIER START UP
installation, you may notice that after the humidifier has
shut off and the furnace shuts off the humidifier will turn When you first plug in the 24 Volt transformer and turn on your
back on. This is occurring because the control is sensing humidifier you may hear a click. This is the power getting to the
residual heat from the heat exchanger after the furnace has control’s relay. As well if you adjust the humidistat UP or DOWN
shut off. If you are experiencing this you should change the and past the sensed humidity level you may hear the control’s
control setting until the problem is resolved. The relay clicking. This is normal as the humidistat is just an ON/OFF
temperature at which your furnace shuts off is too close to switch, every time the humidistat is turned DOWN the power is
the control’s OFF temperature. It may be beneficial to have cut to the HUMIDISENSE control.
the control set to the higher OFF temperature (55°C or
65°C). However it is important to note ONLY CHANGE When starting up the humidifier for operation:
THE CONTROL SETTING IF NECESSARY. 1. Make sure the transformer is plugged in and the water supply
REDUNDANT SAFETY CIRCUIT SETTING – is turned on.
PRESSURE SWITCH CONTROL (NOT SUPPLIED) (FIG. 29) 2. Turn the humidistat up high, so it is calling for humidity.
Humidifier ON: When pressure switch 3. Turn your furnace thermostat UP so the furnace cycles ON.
senses air-flow in the furnace duct
4. Once the HUMIDISENSE control senses heat the humidifier will
Humidifier OFF: When pressure switch turn ON. You will know because the green “HUMIDISENSE”
senses no air-flow in the duct. LED (fig. 24) on the front of the humidifier will turn ON.
• This setting can be used if for some reason 5. After a few moments you should hear water trickling through
the above 4 different control setting fail to the drain.
shut off the humidifier. This is more than
Figure 29 likely occurring as a result of a non-standard 6. After your furnace has completed the heating cycle and shut
heating system, some sort of supplement off (by the thermostat) the humidifier will cycle OFF. You will
heating, improper humidifier installation, improper furnace know because the green “HUMIDISENSE” LED (fig. 24) on the
operation, or for some other unforeseen circumstance. This front of the humidifier will turn OFF
option may also be used if for some reason the humidifier will not
turn on, this could be occurring because the furnace is not CONTROLLING THE HUMIDITY LEVEL
providing enough heat or it is not providing the required A humidistat is supplied with this humidifier to control the
temperature rise fast enough. All four of the above control setting amount of moisture added to the air in your home. It will sense
12 Model 5000 Flow Through Humidifier

the relative humidity level in the air and work as the main BYPASS AIR ADJUSTMENT, SUMMER
ON/OFF switch to control the humidifier, regardless of whether
your furnace is on or not. SHUTDOWN, AND YEARLY MAINTENANCE
At the beginning of the heating season it may take sometime to BYPASS AIR ADJUSTMENT
build up the relative humidity level in your home to the desired
level. For the first few weeks turn the humidistat up high to ensure Sometimes there can be a static pressure differential that may
the humidifier will turn on with every furnace cycle; after you feel cause an excess of air to flow through the bypass tube, causing
that you have achieved the desired relative humidity level turn the less airflow through the distant heat outlets in the house. It may
humidistat down until it cycles the humidifier OFF. The humidifier also blow water off the evaporator bad. In either case the air
will then work to maintain the relative humidity at that level. damper installed with the bypass collar should by gradually
closed until the condition is corrected. To close the damper
ACHIEVING AND MAINTAINING A HUMIDITY LEVEL loosen the top screw and lift up on the damper and turn closed
to the desired position. Damper adjustment is another way of
Outside conditions are the primary factor affecting the humidity adjusting the amount of humidity being added to the house (the
level in your home; the colder it gets outside the less moisture the less air bypassed the less humidity will be added.)
outside air will have, your home brings in that outside air and the
humidifier will work to add moisture to it. As outside conditions SUMMER SHUT DOWN
change the humidity level in your home will change as well.
Other factors which will affect humidity levels in the home At the end of the heating season complete the following steps.
include how many air-changes are occurring, the amount of 1. Turn the humidistat off.
people occupying the home, air leaks, the use of showers,
exhaust fans, HRV’s, and the use of a fireplaces or wood stoves. 2. Unplug the transformer.
For more information on achieving a humidity level and or
maximizing the output of the humidifier please see the 3. Close off the water supply at the saddle valve.
Maintenance and Trouble Shooting Guide. 4. Close the bypass damper.
SAFELY OPERATING A FURNACE HUMIDIFIER YEARLY MAINTENANCE AND WINTER START UP
Proper control of the relative humidity level in the home is key to For detailed recommended maintenance schedule refer to the
ensuring good IAQ (Indoor Air Quality) for your home as well as Maintenance and Trouble Shooting Guide.
protecting against moisture damage.
At the beginning of the heating season complete the following steps.
Although a relative humidity environment of 45-50% may be
desirable, setting your humidistat at that point when outside air 1. Inspect the water supply tube, water drainage tube, and
temperatures are below 30°F can cause condensation on Electrical wiring replace if required
windows and walls. Continued condensation for extended
2. Plug in the transformer.
periods of time may result in structural damage. Use the chart
below as a guide for maximum relative humidity settings at 3. Turn on the water supply at the saddle valve and check for
different outdoor air temperatures. any leaks.
OUT SIDE AIR TEMPERATURE MAXIMUM RELATIVE HUMIDITY SETTING 4. Open the bypass damper.
-20°F /-30°C 15%
5. Test the operation of the humidifier and check for any leaks
-10°F /-25°C 20%
and complete any necessary repairs.
0°F / -20°C 25%
+10°F/-10°C 30%
+20°F/-5°C 35%
ABOVE +20°F/0°C 40%

If condensation continues to form on windows at these settings

reduce the humidistat setting by successive 5% increments. After
each reduction in setting allow 6 hours for equilibrium to be
reached before readjustment.
If condensation is consistently forming on your windows or if the
relative humidity level being sensed by the humidistat is consistently
different than the relative humidity level in the home then you may
want to consider changing the location where the humidistat is
mounted. If duct mounted, move the humidistat to a central
location, near the furnace thermostat. If after moving the humidistat
the condition persists turn OFF the water supply at the needle valve,
turn the humidistat off and consult a qualified HVAC service person.
When your house is unoccupied for longer than 3 days during
the winter months always set the humidistat down to 15% so that
severe weather during you absence will not result in
condensation which might cause damage in your home.