LE
R
E T
C H IL
H E
E W S
V
SC
R
O G
CI
Y L
E D
O L
C O
R -
A I ...AN ENERGY-SAVING
approach to your
Service needs...
FORM 201.23-MR1 (714)
New Release
ISSUE DATE:
JULY 11, 2014
MAINTENANCE REQUIREMENTS FOR YCIV CHILLERS
PROCEDURE WEEKLY QUARTERLY SEMI-ANNUALLY YEARLY EVERY *__ HRS
Check the oil level in the compressor oil level sight glass. X
Check liquid line sight glass / moisture indicator. X
Record system operating pressures and temperatures. X
Check programmable operating setpoints and safety cutouts and assure
X
they are correct for the particular application.
Check condenser coils for dirt / debris and clean if necessary. X
Check compressor superheat on evaporator and condenser subcooling¹. X
Check compressor heaters for operation.
X
(Also check evaporator heaters - YCIV only)
Check stepper valve operation in service mode. X
Check level sensor accuracy. X
Sample compressor oil and replace if necessary¹. X
Leak check the chiller¹. X
Disconnect the power source and lock out; check tightness of power
X
wiring connections¹.
Refer to manufacturer’s recommendations
* Reserved for customer use for any special site determined requirements.
¹ This procedure must be performed at the specified time interval by an Industry Certified Technician who has been trained and qualified to work on this type of JCI equipment. A record of this procedure
being successfully carried out must be maintained on file by the equipment owner should proof of adequate maintenance be required at a later date for warranty validation purposes.
201.23-MR1 (714)
Issue Date: July 11, 2014
YCIV Unit Serial:
AIR-COOLED SCREW Compressor 1 Model/Serial #
Compressor 2 Model/Serial #
LIQUID CHILLER OPERATING LOG
Compressor 3 Model/Serial #
Compressor 4 Model/Serial #
Refrigerant
Model Number: _ _ _ _ _ _ _ _ _ _ _ _ _ _ YORK Order Number: Start Date:
(14 Digits)
Date
Time
Hour Meter Reading
Outdoor Ambient Temperature °F
System 1 (Days/Hours/Mins/Sec)
Run Time
System
System 2 (Days/Hours/Mins/Sec)
System 3 (Days/Hours/Mins/Sec)
System 4 (Days/Hours/Mins/Sec)
System 1
System
System 2
Starts
System 3
System 4
Setpoint ___°F(°C)
Range +/- ___°F(°C)
Chilled Liquid Setpoints
Display Language
Chilled Liquid Mode
Local/Remote Mode
Programmed Values
Display Units
Lead/Lag Control
Remote Temperature Reset
Remote Current Reset
Suction Pressure Cutout ___PSIG(kPa)
Programmed
Low Ambient Cutout ___°F(°C)
Cutouts
Leaving Chilled Liquid Temperature
Cutout ___°F(°C)
High Motor Current Unload ___%FLA
1 OF 6
Date
Time
Hour Meter Reading
Outdoor Ambient Temperature °F
Compressor #1
List Oil Examples:
Compressor #2 Present at
Separator
Oil Level1
Full Load Top
Compressor #3 After 1 Hr
Operation1 Btm
Compressor #4
Added (Removed) Oil Gallons
System 1
Compressor
Heater
System 2
System 3
System 4
Solenoid Status
System 1
Economizer
System 2
System 3
System 4
System 1
Feed Valve
System 2
System 3
Valve % Open
Feed/Drain
System 4
System 1
Drain Valve
System 2
System 3
System 4
System 1 ___% ___% ___% ___% ___% ___% ___% ___% ___% ___%
Flash Tank
Level %
System 2 ___% ___% ___% ___% ___% ___% ___% ___% ___% ___%
System 3 ___% ___% ___% ___% ___% ___% ___% ___% ___% ___%
System 4 ___% ___% ___% ___% ___% ___% ___% ___% ___% ___%
1
Refer to IOM for system gallons required. Correct oil seperator level is at the bottom edge of the top sight glass after 1 hour operation at full load.
2 OF 6
Date
Time
Hour Meter Reading
Outdoor Ambient Temperature °F
Inlet Temperature, °F DB
Evaporator
Outlet Temperature, °F DB
Barrel
Flow Rate (GPM using flow meter)
Evaporator Barrel PD (PSI)
Glycol Freeze Point, °F (°C)
Air-On Temperature, °F DB
Air
Air-Off Temperature, °F DB
Stage 1
Condenser
Fan Stage
Stage 2
(0-6)
Stage 3
Stage 4
Number of Fans Running
Condensing Head Pressure
Frequency Actual
Frequency Command
VSD Temperatures
Voltage BUS 1
and Data
Voltage BUS 2
Internal Ambient Temperature, °F (°C)
Cooling System Status On/Off
IGBT Baseplate Temperatures T1, °F (°C)
IGBT Baseplate Temperatures T2, °F (°C)
Coolant Level and Pump Operation Rev.2
(or Offer Remarks)
VSD Review OK
VSD Logic Board Pot Settings Reviewed
Door Seals Weather Tight
No Debris in Panel (Clean)
Display and Keypad Function Reviewed
No Unusual Compressor/System Noise
Note: Temperature and pressure limits ambient temps and water flow in °F, PSIG & GPM respectively unless otherwise noted.
2
Proper coolant level is 9-15 inches from top of fill tube (with system running).
3 OF 6
System Operating Pressure, Temperature & Current Readings
Date
Time
(Note: Cooler Ambients will produce higher sub-cooling)
System System Suction
System Suction System
Temperature Temperature Pressure
Temperature Temperature Oil Pressure
Sat Discharge Superheat Saturated
Oil °F(°C) °F(°C) PSIG (kPa)
Hour Meter Reading
°F(°C) °F(°C) PSIG (kPa)
System 4
System 3
System 2
System 1
System 4
System 3
System 2
System 1
System 4
System 3
System 2
System 1
System 4
System 3
System 2
System 1
System 4
System 3
System 2
System 1
System 4
System 3
System 2
System 1
Outdoor Ambient Temperature °F
4 OF 6
Date
Time
Hour Meter Reading
Outdoor Ambient Temperature °F
System 1
System 2
T1
System 3
Motor Temperatures °F(°C)
System 4
System 1
System Operating Pressure, Temperature & Current Readings
System 2
(Note: Cooler Ambients will produce higher sub-cooling)
T2
System 3
System 4
System 1
System 2
T3
System 3
System 4
System 1
Superheat
Discharge
System 2
System 3
System 4
System 1
PSIG (kPa)
Discharge
Saturated
Pressure
System 2
System 3
System 4
System 1
Discharge Line
Temperature
System 2
°F(°C)
System 3
System 4
5 OF 6
Date
Time
Hour Meter Reading
Outdoor Ambient Temperature °F
System 1
Compressor
Speed %
System Operating Pressure, Temperature & Current Readings
System 2
(Note: Cooler Ambients will produce higher sub-cooling)
System 3
System 4
System 1
Current
System
System 2
AMPS
System 3
System 4
System 1
Current
System
System 2
%FLA
System 3
System 4
Condensing Pressure,
Saturated
Condensing Temperature
Subcooling at Condenser
Outlet
Remarks:
6 OF 6
