MAHARASHTRA POLLUTION CONTROL BOARD

Tel: 24010706/24010437 Kalpataru Point, 2nd and

Fax: 24023516 4th floor, Opp. Cine Planet
Website: http://mpcb.gov.in Cinema, Near Sion Circle,
Email: cac-cell@mpcb.gov.in Sion (E), Mumbai-400022

RED/L.S.I (R21) Date: 08/05/2023

No:- Format1.0/CC/UAN
No.0000160832/CO/2305000463
To,
M/s. Berger Becker Coatings Private Limited,
Plot No D-58, MIDC Butibori Industrial Area,
Tal.- Hingna, Dist.-Nagpur
Your Service is Our Duty

Sub: Grant of 1st Consent to Operate (Part) Expansion in amalgamation

with existing consent to operate under Red/LSI category.

Ref: 1. Existing Consent to Operate accorded by the Board vide No. MPCB /17 /
03002050, Date. 30.03.2017 valid upto 31.03.2025.
2. Consent to Establish (Expansion) accorded by the Board vide No. Format
1.0/ CC /UAN No. 0000144695/CE /2301002446, Date. 31.01.2023.
3. Environmental Clearance obtained vide No. EC22B023MH197499, Date.
25.07.2022.
4. Minutes of 2nd Consent Committee meeting dtd. 19.04.2023.

Your application No.MPCB-CONSENT-0000160832 Dated 30.01.2023

For: Grant of Consent to Operate under Section 26 of the Water (Prevention & Control of
Pollution) Act, 1974 & under Section 21 of the Air (Prevention & Control of Pollution) Act,
1981 and Authorization under Rule 6 of the Hazardous & Other Wastes (Management &
Transboundary Movement) Rules 2016 is considered and the consent is hereby granted
subject to the following terms and conditions and as detailed in the schedule I, II, III & IV
annexed to this order:

1. The consent to operate is granted for a period up to 31/03/2025

2. The capital investment of the project is Rs.32.7225 Crs. (As per C.A
Certificate submitted by industry Existing CI is-Rs. 28.82 Crs +
Expansion/Increase in C.I. – Rs. 3.59 Crs+ C.I for Expansion Rs.60.0 Crs.=
Total C.I of the unit is Rs. 92.41 Crs.)
3. Consent is valid for the manufacture of:
Sr Maximum
Product UOM
No Quantity
Products
1 Coil Coating Paints (By Blending and Mixing Only) 14400 MT/A
(By Blending and Mixing Only)

Berger Becker Coatings Private Limited /CO/UAN No.MPCB-CONSENT-0000160832/Indus-Id.31940

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 4. Conditions under Water (P&CP), 1974 Act for discharge of effluent:
Permitted (in
Sr No Description Standards to Disposal Path
CMD)
1. Trade effluent 1 As per Schedule-I CETP
2. Domestic effluent 2 As per Schedule-I Soaked in soak pit
5. Conditions under Air (P& CP) Act, 1981 for air emissions:
Sr Stack Description of stack / Number of Standards to be
No. No. source Stack achieved
1 S-1 DG Set 1 As per Schedule -II
2 S-2 Fly off Powder Collector 1 As per Schedule -II
6. Non-Hazardous Wastes:
Sr
Type of Waste Quantity UoM Treatment Disposal
No
Sale to authorized
1 Empty Bags 30 MT/A Sale
party
Empty barrels and Sale to authorized
2 4000 Nos./Y Sale
Containers party
7. Conditions under Hazardous & Other Wastes (M & T M) Rules 2016 for
treatment and disposal of hazardous waste:
Sr
Category No./ Type Quantity UoM Treatment Disposal
No
5.2 - Used Cotton Cloth and
1 30 MT/A Incineration CHWTSDF
Filter Bags
21.1 Process wastes,
2 1000 Kg/Annum Incineration CHWTSDF
residues and sludges
33.1 Empty barrels
Sale to
/containers /liners
authorised
3 contaminated with 2000 Nos./Y Recycle
party /
hazardous chemicals
CHWTSDF
/wastes

8. The Board reserves the right to review, amend, suspend, revoke this consent and the
same shall be binding on the industry.
9. This consent should not be construed as exemption from obtaining necessary NOC/
permission from any other Government authorities.
10. The industry shall obtain necessary permission from the Directorate of Industrial Safety
and Health (DISH).
11. The applicant shall properly collect, transport & regularly dispose-off the Hazardous
Waste to CHWTSDF, in compliance of the Hazardous and other Waste (M & TH)
Rule-2016 through online manifest system.
12. This Consent is issued without prejudice to the order passed as may be passed by the
Hon’ble NGT, in the matter O.A. No. 1038/2018.

Berger Becker Coatings Private Limited /CO/UAN No.MPCB-CONSENT-0000160832/Indus-Id.31940

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 13. The applicant shall comply with the conditions of the Environmental Clearance granted
vide letter No. SIA/MH /IND2/ 64239/ 2017, Date. 25.07.2022.
14. This consent is issued with overriding effect to the consent to operate accorded by the
Board vide. No. MPCB /17 / 03002050, Date. 30.03.2017 valid upto 31.03.2025.
15. Industry shall comply with direction issued to CETP on 22.01.2021, regarding
installation of two-way SCADA, Auto-sampler, Non-Return Valve (NRV) with positive
discharge to CETP chamber.
16. Industry shall install online continuous monitoring system as per CPCB guidelines &
data to be transmitted directly from Data Logger to Board server.
17. This consent is issued pursuant to the decision of the 2nd Consent Committee Meeting
held on 19.04.2023.
18. The applicant shall make an application for renewal of consent 60 days prior to date of
expiry of the consent. (Operate/Renewal)
. This consent is issued as per communication letter dated 03/11/2022 which is
approved by competent authority of the board.

Received Consent fee of -

Sr.No Amount(Rs.) Transaction/DR.No. Date Transaction Type
1 15000.00 TXN2302000390 02/02/2023 Online Payment
2 240000.00 TXN2305000121 02/05/2023 Online Payment
Copy to:
1. Regional Officer, MPCB, Nagpur and Sub-Regional Officer, MPCB, Nagpur II
- They are directed to ensure the compliance of the consent conditions.
2. Chief Accounts Officer, MPCB,Sion, Mumbai

Berger Becker Coatings Private Limited /CO/UAN No.MPCB-CONSENT-0000160832/Indus-Id.31940

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 SCHEDULE-I
Terms & conditions for compliance of Water Pollution Control:
1. A] As per your application, you have provided Effluent Treatment Plant (ETP) of
designed capacity of 4.00 CMD consisting of Primary (Collection tank,
Neutralization tank, Equalization tank, Flash mixer, Primary Clarifier/Primary
Settling Tank), Tertiary (Pressure sand filter, Activated carbon filter) for the
treatment of 1 CMD of trade effluent.

B] The Applicant shall operate the effluent treatment plant (ETP) to treat the trade
effluent so as to achieve the following standards prescribed by the Board or
under EP Act, 1986 and Rules made there under from time to time, whichever is
stringent:

Limiting concentration not to exceed in mg/l,

Sr.No Parameters
except for pH
(1) pH 6.5 -8.5
(2) BOD (3 days 27°C) 30
(3) COD 250
(4) TSS 100
(5) Oil & Grease 10
(6) Phenolic Compounds 1
(7) Zinc 5
(8) Copper 2
(9) Total Chromium 2
(10) Arsenic 0.2
(11) Mercury 0.01
(12) Lead 0.1

C] The treated effluent shall be recycled for secondary purposes to the maximum
extent and remaining shall be send to CETP through drainage line provided by
MIDC for further treatment and disposal after confirming above standards. In no
case, effluent shall find its way on land for gardening and outside factory
premises.

D] Industry shall install separate energy meter to the pollution control devices.

E] Industry shall comply with direction issued to CETP on 22.01.2021, regarding

installation of two-way SCADA, Auto-sampler, Non-Return Valve (NRV) with
positive discharge to CETP chamber.
2. A] As per your application, you have provided Septic Tank followed by Soak pit for
the treatment of 2 CMD of sewage.

Berger Becker Coatings Private Limited /CO/UAN No.MPCB-CONSENT-0000160832/Indus-Id.31940

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 B] The Applicant shall operate the sewage treatment system to treat the sewage so
as to achieve the following standards.

Sr.No Parameters Standards (mg/l)

1 Suspended Solids Not to exceed 50
o
2 BOD 3 days 27 C Not to exceed 30

C] The treated sewage shall be recycled for secondary purposes to the maximum
extent and remaining shall be discharged on land for gardening within premise
after confirming above standards. In no case, sewage shall find its way for
gardening / outside factory premises.
3. The Board reserves its rights to review plans, specifications or other data relating to
plant setup for the treatment of waterworks for the purification there of & the system
for the disposal of sewage or trade effluent or in connection with the grant of any
consent conditions. The Applicant shall obtain prior consent of the Board to take steps
to establish the unit or establish any treatment and disposal system or an extension or
addition thereto.
4. The industry shall ensure replacement of pollution control system or its parts after
expiry of its expected life as defined by manufacturer so as to ensure the compliance
of standards and safety of the operation thereof.
5. The Applicant shall comply with the provisions of the Water (Prevention & Control of
Pollution) Act, 1974 and as amended, by installing water meters and other provisions
as contained in the said act:
Water consumption quantity
Sr. No. Purpose for water consumed
(CMD)
Industrial Cooling, spraying in mine pits
1. 0.00
or boiler feed
2. Domestic purpose 4.00
Processing whereby water gets polluted
3. 2.00
& pollutants are easily biodegradable
Processing whereby water gets polluted
4. & pollutants are not easily 0.00
biodegradable and are toxic
5. Gardening 2.0

6. The Applicant shall provide Specific Water Pollution control system as per the
conditions of EP Act, 1986 and rule made there under from time to time/
Environmental Clearance/ CREP guidelines.
7. Guidelines for Strom-Water:
i Strom water for a plant, a unit (having plot size at least 250 square meters) shall
not be allowed to mix with scrubber water,effluent and/or floor washings.
ii Strom water within the battery limits of a unit shall be channelized through
separate drain or pipe passing through a High Density Poly ethylene (HDPE) lines
pit having holding capacity of 10 minutes (hourly average) of rainfall.

Berger Becker Coatings Private Limited /CO/UAN No.MPCB-CONSENT-0000160832/Indus-Id.31940

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 SCHEDULE-II
Terms & conditions for compliance of Air Pollution Control:
1. As per your application, you have provided the Air pollution control (APC) system and
erected following stack (s) to observe the following fuel pattern:
APC System Stack Type
Stack Sulphur
Source provided/prop Height(in of Pollutant Standard
No. Content(in %)
osed mtr) Fuel
Acoustic Diesel
4.8
S-1 DG Set Enclosure 10.00 30 1 SO2
Kg/Day
Stack Kg/Hr
Process
- 0 -- 50
S-2 Area Dust Collector 12.00 - TPM
NA-- Mg/Nm3
Section

i. All the dust generating equipments or process shall be provided with dust extraction
arrangement.
ii. The bag houses, etc. shall be connected to chimneys or stacks of atleast twelve
meters height or at least two meters above the top most point of the building, shed or
the plant in the industry, which so ever is higher.
iii. The unit shall channelize shop floor or fugitive emission through a stack of twelve
meters height or at least two meters above the top most point of the building or shed
or plant in the industry, which so ever is higher.
2. The Applicant shall provide Specific Air Pollution control equipments as per the conditions of
EP Act, 1986 and rule made there under from time to time/ Environmental Clearance / CREP
guidelines.
3. The Applicant shall obtain necessary prior permission for providing additional control
equipment with necessary specifications and operation thereof or alteration or
replacement/alteration well before its life come to an end or erection of new pollution
control equipment.
4. The Board reserves its rights to vary all or any of the condition in the consent, if due to any
technological improvement or otherwise such variation (including the change of any control
equipment, other in whole or in part is necessary).
5. Guidelines for Solvent Losses:
i The total losses of solvent should not be more than 5% of the solvent consumed, if
solvent consumption less than 1000 tons/Annum; and
ii The solvent loss should not be more than 3% of the solvent consumed, if solvent
consumption greater than 1000/tons/Annum.
7. All dust generating equipment or processes shall be provided with dust extraction
arrangement.

Berger Becker Coatings Private Limited /CO/UAN No.MPCB-CONSENT-0000160832/Indus-Id.31940

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 SCHEDULE-III
Details of Bank Guarantees:
Consent
Sr.
(C2E/ Amt of BG Submission Compliance Validity
No Purpose of BG
C2O Imposed Period Period Date
.
/C2R)
Towards Operation
and Maintenance of
Rs. 5.0 Pollution Control
1 C to R 15 Days 31.03.2025 30.09.2025
Lakh Systems and
compliance of
consent conditions.
The above Bank Guarantee(s) shall be submitted by the applicant in favour of
Regional Officer at the respective Regional Office within 15 days from the date of
issue of Consent.
BG Forfeiture History
Amount of Amount of Reason of
Consent Submission Purpose
Srno. BG BG BG
(C2E/C2O/C2R) Period of BG
imposed Forfeiture Forfeiture
NA
BG Return details
Srno. Consent (C2E/C2O/C2R) BG imposed Purpose of BG Amount of BG Returned
NA

Berger Becker Coatings Private Limited /CO/UAN No.MPCB-CONSENT-0000160832/Indus-Id.31940

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 SCHEDULE-IV
General Conditions:
1. The Energy source for lighting purpose shall preferably be LED based
2. The PP shall harvest rainwater from roof tops of the buildings and storm water drains to
recharge the ground water and utilize the same for different industrial applications within
the plant
3. Conditions for D.G. Set
a) Noise from the D.G. Set should be controlled by providing an acoustic enclosure or by
treating the room acoustically.
b) Industry should provide acoustic enclosure for control of noise. The acoustic enclosure/
acoustic treatment of the room should be designed for minimum 25 dB (A) insertion loss
or for meeting the ambient noise standards, whichever is on higher side. A suitable
exhaust muffler with insertion loss of 25 dB (A) shall also be provided. The measurement
of insertion loss will be done at different points at 0.5 meters from acoustic
enclosure/room and then average.
c) Industry should make efforts to bring down noise level due to DG set, outside industrial
premises, within ambient noise requirements by proper sitting and control measures.
d) Installation of DG Set must be strictly in compliance with recommendations of DG Set
manufacturer.
e) A proper routine and preventive maintenance procedure for DG set should be set and
followed in consultation with the DG manufacturer which would help to prevent noise
levels of DG set from deteriorating with use.
f) D.G. Set shall be operated only in case of power failure.
g) The applicant should not cause any nuisance in the surrounding area due to operation of
D.G. Set.
h) The applicant shall comply with the notification of MoEFCC, India on Environment
(Protection) second Amendment Rules vide GSR 371(E) dated 17.05.2002 and its
amendments regarding noise limit for generator sets run with diesel.
4. The applicant shall maintain good housekeeping.
5. The non-hazardous solid waste arising in the factory premises, sweepings, etc. be disposed
of scientifically so as not to cause any nuisance / pollution. The applicant shall take
necessary permissions from civic authorities for disposal of solid waste.
6. The applicant shall not change or alter the quantity, quality, the rate of discharge,
temperature or the mode of the effluent/emissions or hazardous wastes or control
equipments provided for without previous written permission of the Board. The industry will
not carry out any activity, for which this consent has not been granted/without prior consent
of the Board.
7. The Board reserves the right to review, amend, suspend, revoke this consent and the same
shall be binding upon you.
8. The industry shall submit quarterly statement in respect of industries obligation towards
consent and pollution control compliance's duly supported with documentary evidences
(format can downloaded from MPCB official site).
9. The industry shall submit official e-mail address and any change will be duly informed to the
MPCB.
10. The industry shall achieve the National Ambient Air Quality standards prescribed vide
Government of India, Notification No. B-29016/20/90/PCI-L dated. 18.11.2009 as amended.
11. This consent should not be construed as exemption from obtaining necessary NOC/
permission from any other Government authorities.

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 12. The industry shall ensure replacement of pollution control system or its parts after
expiry of its expected life as defined by manufacturer so as to ensure the compliance
of standards and safety of the operation thereof.
13. Whenever due to any accident or other unforeseen act or even, such emissions occur
or is apprehended to occur in excess of standards laid down, such information shall be
forthwith Reported to Board, concerned Police Station, office of Directorate of Health
Services, Department of Explosives, Inspectorate of Factories and Local Body. In case
of failure of pollution control equipments, the production process connected to it shall
be stopped.
14. The applicant shall provide an alternate electric power source sufficient to operate all
pollution control facilities installed to maintain compliance with the terms and
conditions of the consent. In the absence, the applicant shall stop, reduce or otherwise,
control production to abide by terms and conditions of this consent.
15. The industry shall recycle/reprocess/reuse/recover Hazardous Waste as per the
provision contain in the Hazardous and Other Wastes (M & TM) Rules 2016, which can
be recycled /processed /reused /recovered and only waste which has to be incinerated
shall go to incineration and waste which can be used for land filling and cannot be
recycled/reprocessed etc. should go for that purpose, in order to reduce load on
incineration and landfill site/environment.
16. An inspection book shall be opened and made available to the Board’s officers during
their visit to the applicant.
17. You shall not Rent, Lend, Sell, Transfer or Close Down the facility or otherwise
transport the Bio Medical waste for any other purpose without obtaining prior written
permission of the MPC Board.
18. Separate drainage system shall be provided for collection of trade and sewage
effluents. Terminal manholes shall be provided at the end of the collection system with
arrangement for measuring the flow. No effluent shall be admitted in the pipes/sewers
downstream of the terminal manholes. No effluent shall find its way other than in
designed and provided collection system.
19. Neither storm water nor discharge from other premises shall be allowed to mix with
the effluents from the factory.
20. The industry should not cause any nuisance in surrounding area.
21. The industry shall take adequate measures for control of noise levels from its own
sources within the premises so as to maintain ambient air quality standard in respect
of noise to less than 75 dB (A) during day time and 70 dB (A) during night time. Day
time is reckoned in between 6 a.m. and 10 p.m. and night time is reckoned between
10 p.m. and 6 a.m.
22. You shall ensure that fugitive emissions from the activity are controlled so as to
maintain clean and safe environment in and around the facility premises.
23. The applicant shall provide ports in the chimney/(s) and facilities such as ladder,
platform etc. for monitoring the air emissions and the same shall be open for
inspection to/and for use of the Board’s Staff. The chimney(s) vents attached to various
sources of emission shall be designated by numbers such as S-1, S-2, etc. and these
shall be painted/ displayed to facilitate identification.
24. The Board reserves its rights to review plans, specifications or other data relating to
plant setup for the treatment of waterworks for the purification thereof & the system
for the disposal of sewage or trade effluent or in connection with the grant of any
consent conditions. The Applicant shall obtain prior consent of the Board to take steps
to establish the unit or establish any treatment and disposal system or an extension or
addition thereto

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 25. The applicant shall install a separate meter showing the consumption of energy for
operation of domestic and industrial effluent treatment plants and air pollution control
system. A register showing consumption of chemicals used for treatment shall be
maintained.
26. The applicant shall bring minimum 33% of the available open land under green
coverage/ plantation. The applicant shall submit a yearly statement by 30th
September every year on available open plot area, number of trees surviving as on
31st March of the year and number of trees planted by September end.
27. The Board reserves its rights to review plans, specifications or other data relating to
plant setup for the treatment of waterworks for the purification thereof & the system
for the disposal of sewage or trade effluent or in connection with the grant of any
consent conditions.
28. The firm shall submit to this office, the 30th day of September every year, the
Environment Statement Report for the financial year ending 31st March in the
prescribed FORM-V as per the provisions of Rule 14 of the Environment (Protection)
(second Amendment) Rules, 1992.
29. You should monitor effluent quality, stack emissions and ambient air quality
monthly/quarterly by third party NABL Accredited agency once in every year and
submit report to Sub Regional Officer.
30. The Board reserves its rights to vary all or any of the condition in the consent, if due to
any technological improvement or otherwise such variation (including the change of
any control equipment, other in whole or in part is necessary).
31. The applicant shall provide facility for collection of environmental samples and
samples of trade and sewage effluents, air emissions and hazardous waste to the
Board staff at the terminal or designated points and shall pay to the Board for the
services rendered in this behalf.
32. You shall obtain necessary prior permission for providing additional control equipment
with necessary specifications and operation thereof or alteration or shall ensure
replacement of pollution control system or its parts after expiry of its expected life as
defined by manufacturer so as to ensure the compliance of standards and safety of the
operation thereof.
33. You shall strictly comply with the Water (P&CP) Act, 1974, Air (P&CP) Act, 1981 and
Environmental Protection Act, 1986 and industry specific standard under EP Rules
1986 which are available on MPCB website (www.mpcb.gov.in).
34. You shall create the Environmental Cell by appointing an Environmental Engineer and
Chemist for looking after day-to-day activities related to compliance of CCA.
35. You should comply with the Hazardous and Other Wastes (M & TM) Rules, 2016 , Bio
Medical Waste Management Rules,2016 and submit the Annual Returns as per Rule
6(5) & 20(2) of Hazardous and Other Wastes (M & TM) Rules, 2016 for the preceding
year in Form-IV by 30th June of every year

This certificate is digitally & electronically signed.

Berger Becker Coatings Private Limited /CO/UAN No.MPCB-CONSENT-0000160832/Indus-Id.31940

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