Wall Cladding Install Guide 2021
Wall Cladding Install Guide 2021
v20210403AUS
CONTENTS
Important Note 3-5
Under Construction 9
Battens Installation 10
-Framing 13 - 15
-Framing 28 - 30
Prior to installing any composite cladding system, it is recommended that you check with local building
codes for any special requirements or restrictions. The diagrams and instructions outlined in this guide
are for illustration purposes only and are not meant or implied to replace a licensed professional. Any
construction or use of NewTechWood must be in accordance with all local zoning and/or building codes.
The consumer assumes all risks and liability associated with the construction and use of this product.
Safety
When dealing with any type of construction project, it is necessary to wear appropriate safety equipment
to avoid any risk of injuries. NewTechWood recommends, but is not limited to the following safety
equipment, when handling, cutting, and installing NewTechWood: gloves, a respiratory protection, long
sleeves, pants, and safety glasses.
Tools
Standard woodworking tools may be used. It is recommended that all blades have a carbide tip.
Standard stainless steel or acceptable coated deck screws and nails are recommended.
Environment
A clean, smooth, flat, and strong surface is needed to install NewTechWood’s products correctly. Please
check with local building codes before ever installing any type of cladding. If installation does not occur
immediately, NewTechWood’s products need to be put on a flat surface at all times. It should NEVER be
put on a surface that is NOT flat.
Planning
Plan a layout for your cladding before starting it to ensure the best possible looking cladding for your
project. Building codes and zoning ordinances generally apply to permanent structures, meaning
anything that is anchored to the ground or attached to the house. So nearly every kind of cladding
requires permits and inspections from a local building department. We recommend drawing out a site plan
of your proposed project that you intend to do to minimize errors and make your perfect wall cladding.
Construction
NewTechWood UltraShield is NOT intended for use as columns, support posts, beams, joist stringers,
support against a force, or other primary load-bearing members. NewTechWood must be supported by
a code-compliant substructure. While NewTechWood products are great for retrofits, NewTechWood’s
products CANNOT be installed on existing cladding boards.
Static
Static can also be more prevalent in areas that are of higher altitude because the humidity is lower. For
these areas, be careful of using conducive objects such as metal railing and chairs as static shocks might
occur more often. A potential way to lower the amount of static shocks occurring is to apply Staticide
Ventilation
NewTechWood products CANNOT be directly installed onto a flat surface. It must be installed onto a
substructure, so there is adequate and unobstructed air flow under the cladding to prevent excessive
water absorption. A minimum of 25 mm of continuous net free area under the cladding surface is
required for adequate ventilation on all cladding, so air can circulate between adjacent members to
promote drainage and drying.
Excessive heat on the surface of NewTechWood products from external sources such as but not limited
to fire or reflection of sunlight from energy efficient window products. Low-emissivity (Low-E) glass can
potentially harm NewTechWood products. Low-E glass is designed to prevent passive heat gain within a
structure and can cause unusual heat build-up on exterior surfaces. This extreme elevation of surface
temperatures, which exceeds that of normal exposure, can possibly cause NewTechWood products to
melt, sag, warp, discolor, increase expansion/contraction, and accelerate weathering.
Current or potential NewTechWood customers that have concerns about possible damage by Low-E
glass should contact the manufacturer of the product, which contains Low-E glass for a solution to
reduce or eliminate the effects of reflected sunlight.
Fasteners
When fastening NewTechWood’s products all screws that are face fastened should always be driven in at
a 90 degree angle to the cladding surface. Toe screwing should never be done to the products. An extra
joist should be added if a 90 degree angle cannot be driven into the board. All fasteners should be on
their own independent joists, when two boards ends meet each other there must be a sister batten. The
end of each board must sit on its own batten.
Use white chalk, straight boards, or string lines as templates for straight lines. NEVER USE COLORED
CHALK. Colored chalk will permanently stain NewTechWood’s products and are highly not recommended.
All screws that are face fixed should always be stainless steel. Depending on the screws that you use
when face fixing, there could be potential bulging or mushrooming. It is recommended to take care of
these mushrooms/bulges by taking a rubber mallet and patting them down to give your cladding a better
look.
When choosing which screws to use always check first with your local home centers and hardware
stores to see if they have screws that are engineered specifically for composite wood. These screws will
always work and give NewTechWood’s products the best looking outcome, using other screws that are
not recommended for composite could potentially damage/harm the cladding. If you are unsure which
screw to use, contact your manufacturer for more information.
When face fixing, it is recommended to predrill the holes slightly larger than the screw's shank size on
the cladding profiles and the trims to allow for expansion and contraction response to themperature
change, as shown in below diagram,
Cladding Profiles
or
Trim
Moreover, the predrilled hole size should also be smaller than the screw head size.
*M3 x 12
Used when locking the board into
SS304
AW08 (Screws supplied by NTW)
Part code: WJ063
*8G x 50
Used for face fixing the first and
SS304
last boards next to trims
(Colour Head
(Screws supplied by NTW)
Composite Screw)
*M3 x 12
Used when locking the board into
SS304
AW08 (Screws supplied by NTW)
(Part code: WJ063)
*Note: All screws are based on our recommendation and if the installation requires something
different than what is shown, a professional should be consulted before installing.
The following installation guide will use the above screw sizes.
Insulation
Brick
Vapour Permeable
Batten
Battens should be fixed into position at a maximum of 500 mm on centers using a suitable A4 Stainless
Steel Countersunk Wood/Masonry screw. All battens need to be flat and leveled against the wall surface
use shims if necessary.
Batten
(500mm)
(500mm)
Batten
Length (Meters)
Installation Temperature (°C)
Please Note:
1. The above table shows the overall gap required. If boards have a gap at each end, then halve the
value shown.
2. If you are still unsure of what gapping to use, contact the manufacturer and they will give you
the correct gapping requirements based on your environment and area.
Please Note: DO NOT LOCK EVERY CLIP. General rule of thumb is every board will only need one locking/
fixation point.
Batten
Screw
M3 x 12
(part code
WJ063)
Clip (AW08)
Board
No Locking Locking
with screw
Metal / Aluminum Batten Timber Batten
8G x 20 8G x 20
Locking
M3 x 12 M3 x 12
part code WJ063 part code WJ063
(Locking the board) (Locking the board)
Clip (AW08) Clip (AW08)
DIAGRAM A DIAGRAM B
Locking
DIAGRAM C
1 Framing
The frame needs to be level before installing the cladding boards. Diagram 1 shows the wall
replicating different scenarious potentially occuring when installing the cladding boards.
Wall Side A: Cladding between the End Trim (ST US44) and the Inside Corner Trim (ST US47).
Wall Side B: Cladding between the Inside Corner Trim (ST US47) and the Outside Corner Trim
(ST US46).
Wall Side C: Cladding between two Outside Corner Trims (ST US46).
Wall Side D: Cladding between the Outside Corner Trim (ST US46) and the End Trim (ST US44).
Wall
Side D
Wall Side A
Inside
Corner
Outside
Corner
Outermost
Edge
Wall Side B
Wall Side C
Diagram 1
Detail 3-3
Min 500mm
Max 1000mm Detail 3-1
Diagram 2 Diagram 3
1. We are using timber battens for this 1. A minimum gap of 40mm needs to be
installation. If you are using metal/ left between the lowest batten and the
aluminium batten, please refer to page 8 floor, as shown in Detail 3-1 .
of this installation guide for the correct
recommended screws.
Batten
2. An adequate span between the battens
is required to keep the Cladding boards
from bending. Please review page 10 of 40mm
this installation guide to see what span is
needed.
Wall
Floor
Detail 3-1
Wall
Ceiling
Batten
10mm
Wall
Detail 3-4
Batten
Detail 3-2
Wall
Please Note:
Min 5mm
Max 7mm Detail 3-5
Wall
Batten
Detail 3-3
Detail 5-1
Wall
Side D St
ar
tin Batten
Wall Side A Start
ing poin
t St
ar
tin
gp
oin
t
g
po
in
t
oint
ing p
Start
Inside
Corner
Outside
Corner
Outermost
Edge
Diagram 4
Please Note:
Inside Corner
1. Wall Side A: Cladding between the End Trim (ST US47)
Trim (ST US44) and the Inside Corner Trim
(ST US47)
-Starting from the Inside Corner.
Diagram 5
2. Wall Side B: Cladding between the
Inside Corner Trim (ST US47) and the
Fasten the trim onto the batten
Outside Corner Trim (ST US46)
-Starting from the Inside Corner.
Wall
3. Wall Side C: Cladding between two
Outside Corner Trims (ST UD46)
-Starting from one of the Outside Corners.
Detail 5-1
Batten
Trim
Detail 6-1
Wall
20mm
Trim (ST US46)
Detail 6-2
Diagram 6
Fasten the
Wall trim onto
the batten
Outside Corner
Trim (ST US46)
Detail 6-1
Detail 7-1
Detail 7-4
Wall
Board (US31)
Batten
Diagram 7 Outside
Clip (AW08)
Corner
Trim
Board (US31)
(ST US46)
Detail 7-2
Board
(US31)
Board (US31)
Detail 7-3
Board
(US31)
Wall
Floor
20mm
Detail 7-4
Board
Wall (US31)
Detail 8-3
Clip
Outside Corner Trim (ST US46) (AW08)
Detail 8-2
End "A"
Trim Measuring Board
(ST US44) Dimension (US31)
Detail 9-1
"B" Wall
Measuring
Dimension
Diagram 9
Batten
Outside Corner
Trim (ST US46)
Detail 9-2
Cut Board
(US31)
Diagram 10
"A" or "B"
Measured
Dimension
Block
Cut Board
(US31)
Diagram 11
Detail 10-1
Please Note:
Wall
Cut Board
(US31)
Cut Board
(US31)
Clip (AW08)
End Trim
(ST US44)
Detail 11-1
Clip (AW08)
Block
Wall
Batten Wall
Detail 11-2
End Trim
(ST US44)
Detail 12-1
Cut Board
(US31)
Cut Board
(US31)
Outside Block
Corner Trim
(ST US46)
Block
Diagram 14
Diagram 13
Please Note:
Cut Board
(US31)
Outside Corner
Trim (ST US46)
Detail 13-1
Batten Wall
Cut Board
(US31)
Cut Board
(US31)
End Trim
(ST US44)
Face fixing the board
onto the batten
Detail 14-1
Batten
Cut Board
Wall
(US31)
Diagram 15
Face fixing
the board Outside
onto the batten Corner
Trim (ST US46)
Detail 14-2
Fasten the
trim onto
the batten
Wall
Batten
End Trim
(ST US44) Cut Board
(US31)
Detail 15-1
Batten
Wall
Cut Board
(US31)
Detail 15-2
Diagram 16
17 Framing
The frame needs to be level before installing the Cladding boards. Diagram 17 shows the wall
replicating different scenarious potentially occuring when installing the cladding boards.
Wall Side A: Cladding between the End Trim (ST US44) and the Inside Corner Trim (ST US47).
Wall Side B: Cladding between the Inside Corner Trim (ST US47) and the H-Trim (ST US45),
and Cladding between the H-Trim (ST US45) and the Outside Corner Trim (ST US46).
Wall Side C: Cladding between two Outside Corner Trims (ST US46).
Wall Side D: Cladding between the Outside Corner Trim (ST US46) and the End Trim (ST US44).
Wall
Side D
Wall Side A
Inside
Corner
Outside
Corner
Outermost
Edge
Wall Side B
Wall Side C
Diagram 17
500-1000mm Batten
Detail 19-5
Diagram 18 Diagram 19
1. We are using timber battens for this 1. A min gap of 20 mm needs to be left
installation. If you are using metal/ at the bottom of each batten against the
aluminium batten, please refer to page 8 floor, as shown in Detail 19-1 .
of this installation guide for the correct
recommended screws. 2. For the Outermost Edge, please install
according to Detail 19-2 .
2. An adequate span between the battens
is required to keep the Cladding boards 3. For the Inside Corner, please install
from bending. Please review page 10 of according to Detail 19-3 .
this installation guide to see what span is
needed. 4. For the Butt Joint (H-Trim), please
install according to Detail 19-4 .
20mm
(ST US45)
Wall
Wall
Floor
Min 5mm
Max 7mm Detail 19-4
50mm
Batten
Wall Board
(US31)
Batten
Wall
10mm
Board
End Trim 50mm
(US31)
(ST US44)
Outside
Detail 19-2 Corner
Trim
(ST US46)
50mm 72mm
Detail 19-5
72mm
Batten Wall
Inside
50mm
Corner
Trim Board
(ST US47) (US31)
Detail 19-3
H-Trim
(ST US47)
Detail 21-2
Detail 21-0
Diagram 21-1
Batten
Wall
Detail 21-0
Board
(US31) Diagram 21-2
H-Trim Board
Fasten the (ST US45) (US31)
trim onto Inside
the batten Corner Trim
(ST US47)
Fasten the
trim onto
the batten
Detail 21-2
Detail
21-3 Detail 21-4
Outside
Corner
Trim
(ST US46)
Outside
Corner
Trim
(ST US46)
Detail 21-0
Detail 21-0
Outside Outermost Edge
Corner
Board Board
(US31) (US31)
Wall Wall
Outside Outside
Corner Corner
Trim Trim
(ST US46) (ST US46)
3. Outside Corner
A min gap of 5 mm needs to be left
between the Starting Trim (AW02) and
the Outside Corner Trim (ST US46), as
shown in Detail 22-4 .
Please Note:
Detail 22-2
Wall
Floor
Starting Trim
(AW02)
Detail 22-1
Detail 22-3
Starting Trim
Fasten the (AW02)
Starting Trim Detail 23-5
(AW02)
onto the batten Clip Board (US31)
Wall (AW08)
Min 5mm
Diagram 23
Outside /TYZGRROTMZNK
Corner Trim
(ST US46)
,OXYZ)U[XYK
Detail 22-4
Clip
H-Trim
(AW08)
(ST US45)
Wall
Board
(US31)
Wall
Starting
Min 5mm
Trim
(AW02)
Min 20mm
Fasten the
Starting Trim Starting Trim
(AW02) (AW02) Floor
onto the batten
Wall
Board
(US31)
Gap for Clip (AW08)
Expansion At the middle ONLY ONE LOCKING SCREW
& of the board TO BE USED PER BOARD
Contraction
Detail 23-5
Detail 23-3
Wall Clip
(AW08)
Starting
Trim
Detail 24-1
(AW02)
Min 20mm
Clip Board (US31)
(AW08)
Floor
Diagram 24
Clip
(AW08)
Board
(US31)
Wall
Starting
Trim
(AW02)
Min 20mm
Floor
Detail 24-1
Diagram 25
Batten
Board
(US31)
Clip (AW08)
At the middle ONLY ONE LOCKING SCREW
Dimension
of the board TO BE USED PER BOARD Measured
"A"
Detail 24-2
Clip
(AW08)
Board
(US31)
Detail 25-1
Detail 27-1
Rubber
Stopper
(T-7)
Board
(US31)
Diagram 26 Diagram 27
13mm
"A"
Cutting
Dimension
Rubber
Cut Board
Wall Stopper
(US31) (T-7)
Last
Board
Batten
Detail 26-1
Detail 27-1
Diagram 29-2
Diagram 29-3
Board
H-Trim (US31) Board
(ST US45) (US31)
Wall
Outside
Wall Corner
Trim
(ST US46)
Diagram 30