Project No: 75108 Date: 12/Jul/2006

Project: Utkal Alumina Refinary Project PIPING MATERIAL SPECIFICATION REVISION: A 1

Client: Utkal Alumina India Ltd. PAGE: 1 OF 5
DESIGN TEMPERATURE
60
CORROSION
0 mm
THREADED PIPING
20-50 CLASS:
(°C) ALLOWANCE RANGE (DN)
DESIGN PRESSURE FLUID SERVICE BUTT WELD / FLG.
1,500 NORMAL 80-150

A
(kPag) CLASSIFICATION JOINT RANGE
DATA
STRESS RELIEVING THREADING
DESIGN CODE ASME B31.3 REQUIREMENT
NONE ALLOWANCE
2.5 mm

PRIMARY RATING CL150 BASIC MATERIAL CARBON STEEL (GALVANIZED.)

(ASME B16.5)

NOTES: DOCUMENT NUMBER: 000-7-SP-001

1 Where line conditions for a fluid code covered by this Piping Material Class are above the Class' design temperature or pressure, INTENDED SERVICE:
but within the Primary Rating and the maximum allowable temperature and pressure for any fitting within the Class, then those lines INSTRUMENT AIR & POTABLE WATER
shall be deemed to comply with the requirements of the Piping Material Class.
2 Design limits according to ASME B16.5/B16.47 Flange rating material group 1.1
3 Orifice Flanges wall thickness shall match the corresponding pipe wall thickness. PREFIX FLUID SERVICE
4 For Legends & General notes refer to document 000-7-SP-014 titled "General Notes & Legends for Piping Specifications"
IA INSTRUMENT AIR

DW DOMESTIC (POTABLE) WATER

NOT FOR CONSTRUCTION

Revisions Additions

1 Valve Trims revised, Note 4 added 12-Jul-06 Umesh Ken David Veness Tony Barker
0 Issued for Basic Engineering 19-May-06 Umesh Ken David Veness Tony Barker
A Issued for Internal review 24-Mar-06 Umesh Ken David Veness Tony Barker
REV REVISION DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY

File:Pipe Spec-A.xls PRINTED ON: 12/07/200616:42

 COMMODITY SIZE
ITEMS DESCRIPTION REF. NOTES REV.
CODE DN (mm)
PGCA6XSTC6D 20 - 50 PIPE, Seamless (HF), CS, ASTM A53 Gr.B, Sch XS, TBE, To ASME B36.10, Galvanised

PIPE PDCA6STDAC6D 80 - 150 PIPE, ERW, CS, ASTM A53 Gr.B, Std. Wt., BE, To ASME B36.10, Galvanised

PIPE

BECC301MB9D 20 - 150 BLIND FLANGE, Forged, CS, ASTM A105N Gr.2, CL150, RF, To ASME B16.5, Galvanised

UECC301PB9D 20 - 50 THREADED FLANGE, Forged, CS, ASTM A105N Gr.2, CL150, RF x TE, To ASME B16.5, Galvanised
MECC301GB9D 80 - 150 SLIP-ON FLANGE, Forged, CS, ASTM A105N Gr.2, CL150, RF x SO, To ASME B16.5, Galvanised
FLANGE
FLANGES

SPACER SPADE
SPECTACLE

PNCE101CC9D 50 - 150 SPECTACLE BLIND, Hot Rolled Plate, CS, ASTM A515 Gr.70, CL150, FF, To ASME B16.48 w/t Serrated finish per ASME B16.5, Galvanised
BLIND.

FECC303MB6R 50 - 150 ORIFICE FLANGE SET (WeldNeck), Forged, CS, ASTM A105N Gr.2, CL300, RF, To ASME B16.36, Galvanised(Set Includes 2off tapped weldneck Flanges, Orifice Plate, Sp. wnd. Gasket, Bolts & Nuts) 3
ORIFICE
GATE, BALL, ANGLE, ANGLE BAYONET, BUTTERFLY, CHECK

D5B1CC9B41MF50 50 - 150 BALL VALVE(LP), FB, Bolted CS body(Split), 316SS Stem(ABP), SS Floating Ball, LO, Cast CS, ASTM A216 Gr.WCB, TRIM: PTFE Seat, CL150, RF, To ASME B16.10 & 16.34 , VBL106 Max. Temp. Limit(trim):160°C
VALVES

A5B3CC9B41ZF60 50 - 150 BUTTERFLY VALVE, 316SS Disc & 17-4PH Stem, PTFE Packing, LO, Cast CS, ASTM A216 Gr.WCB, TRIM: PTFE Seat, CL150, Lugged RF type, To API-609, Table 2a, VBF103 Max. Temp. Limit(trim):160°C

D4E2CC9B41ZG60 50 - 150 CHECK VALVE, DUO, 316SS Plate, Monel Spring, Retainerless body, Cast CS, ASTM A216 Gr.WCB, TRIM: PTFE Seat, CL150, Lugged RF type, To API-594, VCK105 Max. Temp. Limit(trim):160°C

B2A7CC9B81MF50 50 - 150 GATE VALVE, BB, OS&Y, RST, FLEXI DISC, HO, Cast CS, ASTM A216 Gr.WCB, TRIM: API Trim No: 1 (13% Cr. & 13% Cr.), CL150, RF, To ASME B16.10 & 16.34 , VGA101

B5A1CC9B81MF50 50 - 150 GLOBE VALVE, BB, OS&Y, HO, Cast CS, ASTM A216 Gr.WCB, TRIM: API Trim No: 1 (13% Cr. & 13% Cr.), CL150, RF, To ASME B16.10 & 16.34 , VGL101

Revisions Additions CLASS

1
A
REVISION:
PAGE 2 of 5 PIPING MATERIAL SPECIFICATION
DOCUMENT NUMBER: 000-7-SP-001 Project: Utkal Alumina Refinary Project

File:Pipe Spec-A.xls PRINTED ON: 12/07/200616:42

 COMMODITY SIZE
ITEMS DESCRIPTION REF. NOTES REV.
CODE DN (mm)

SOCKET WELD AND SCREWED FITTINGS

SMALL BORE FITTINGS

E9LECH7030YB2D 20 - 50 ELBOW, 90DEG, LR, Forged, Forged CS, ASTM A105N Gr.2, Not Applicable, CL3000, Screwed, To ASME B16.11, Galvanised
E4LECH7030YB2D 20 - 50 ELBOW, 45DEG, LR, Forged, Forged CS, ASTM A105N Gr.2, CL3000, Screwed, To ASME B16.11, Galvanised
TEEECH7030YB2D 20 - 50 TEE EQUAL, Forged, Forged CS, ASTM A105N Gr.2, CL3000, Screwed, To ASME B16.11, Galvanised
TERECH7030YB2D 20 - 50 TEE, REDUCING, Forged, Forged CS, ASTM A105N Gr.2, CL3000, Screwed, To ASME B16.11, Galvanised
CAPECH7030YB2D 20 - 50 CAP, Forged, Forged CS, ASTM A105N Gr.2, CL3000, Screwed, To ASME B16.11, Galvanised

OTHECH7030YF3D 50 THREADOLET, Forged, Forged CS, ASTM A105N Gr.2, CL3000, Screwed, To MSS SP-97, Galvanised

GCFA151ME10 20 - 150 GASKET, Compressed Fibre, Compressed Non-asbestos Fibre, 1.5 mm, CL150, RF, To BS 7531 Gr. X,
GASKET

Gaskets
S

CLASS
1
A
REVISION:
PAGE 3 of 5 PIPING MATERIAL SPECIFICATION
DOCUMENT NUMBER: 000-7-SP-001 Project: Utkal Alumina Refinary Project

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 COMMODITY SIZE
ITEMS DESCRIPTION REF. NOTES REV.
CODE DN (mm)

E9LDCC5STD0AC5D 80 - 150 ELBOW, 90DEG, LR, ERW, CS, ASTM A234 Gr.WPBW, Std. Wt., BE, To ASME B16.9, Galvanised
E4LDCC5STD0AC5D 80 - 150 ELBOW, 45DEG, LR, ERW, CS, ASTM A234 Gr.WPBW, Std. Wt., BE, To ASME B16.9, Galvanised

TEEDCC5STD0AC5D 80 - 150 TEE EQUAL, ERW, CS, ASTM A234 Gr.WPBW, Std. Wt., BE, To ASME B16.9, Galvanised
TERDCC5STD0AC5D 80 - 150 TEE, REDUCING, ERW, CS, ASTM A234 Gr.WPBW, Std. Wt., BE, To ASME B16.9, Galvanised

RCODCC5STD0AC5D 80 - 150 REDUCER, CONCENTRIC, ERW, CS, ASTM A234 Gr.WPBW, Std. Wt., BE, To ASME B16.9, Galvanised
RECDCC5STD0AC5D 80 - 150 REDUCER, ECCENTRIC, ERW, CS, ASTM A234 Gr.WPBW, Std. Wt., BE, To ASME B16.9, Galvanised
LARGE BORE FITTINGS

BUTT WELD FITTINGS

CAPDCC5STD0AC5D 80 - 150 CAP, ERW, CS, ASTM A234 Gr.WPBW, Std. Wt., BE, To ASME B16.9, Galvanised

OWLECH7STD0AF3D 80 - 100 WELDOLET, Forged, Forged CS, ASTM A105N Gr.2, Std. Wt., BE, To MSS SP-97, Galvanised
FASTENERS

BC1A1T0D 20 - 150 FASTENER, Stud Bolts w/t Hvy. Hexagonal Nuts, AS, ASTM A193 Gr.B7 w/t ASTM A194 Gr.2H, TBE, Galvanised
BOLT &
NUTS

CLASS
1
A
REVISION:
PAGE 4 of 5 PIPING MATERIAL SPECIFICATION
DOCUMENT NUMBER: 000-7-SP-001 Project: Utkal Alumina Refinary Project

File:Pipe Spec-A.xls PRINTED ON: 12/07/200616:42

Project No: 75108 Date: 12-Jul-2006
Project: Utkal Alumina Refinary Project PIPING MATERIAL SPECIFICATION Page: 5 of 5
Client: Utkal Alumina India Ltd. DOCUMENT NUMBER: 000-7-SP-001 Revision: 1

CLASS

NOTES:
SERVICES: IA, DW
BRANCH CONNECTION TABLE
A
1 Stub-ins which require reinforcing pads (RP) shall be reinforced in accordance with ASME B31.3 Para. 304.3.
2 Unreinforced/Reinforced stub-ins are first choice, exceptions shall be made by the pipe stress engineer to use other choices. Pipe Material & Rating
3 Reinforcement pad thickness shall be equal to that of header pipe. Carbon Steel (Galvanized), ASTM A53 Gr.B, CL150
4 Unless otherwise specified width of reinforcing pad shall be equal to 2 times the OD of branch pipe.
5 Detail of branch attachment welds shall be in accordance with ASME B31.3
6 Reinforcement pad shall have a 6 mm vent hole (This hole should be plugged with suitable material after the completion of Pr. Test of Reinforcement pad)
7 The weld bevel of O-lets shall be completely filled up to weld line on the O-lets. Smooth transition between the pipe and the O-lets is required. Notches below the weld line shall be avoided. Prior to welding, sufficient root gap shall be ensured.
8 Un-reinforced Stub-in branching weld details shall be in accordance with ASME B31.3, Sketch 1 of Fig. 328.5.4D (Set-on Branching).
9 Reinforced Stub-in branching weld details shall be in accordance with ASME B31.3, Sketch 3 of Fig. 328.5.4D (Set-on Branching).

BRANCH SIZE
3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48" 52" 56" 60"

20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 750 900 1050 1200 1300 1400 1500

60" 1500 NOT USED

56" 1400 NOT USED

52" 1300 NOT USED

48" 1200 NOT USED

42" 1050 NOT USED

36" 900 NOT USED

30" 750 NOT USED

24" 600 NOT USED

20" 500 NOT USED

HEADER SIZE

18" 450 NOT USED

16" 400 NOT USED

14" 350 NOT USED

12" 300 NOT USED

10" 250 NOT USED TO THREADOLET, 3000#

8" 200 NOT USED T EQUAL TEE

6" 150 TO TO TO TO WS TR T TR TEE, REDUCING

4" 100 TO TO TO TO TR T WS WELDOLET (STANDARD WEIGHT)
3" 80 TO TO TO TR T WX WELDOLET (EXTRA STRONG)
2" 50 TR TR TR T S SOCKOLET, 3000#

1 1/2" 40 TR TR T HC HALF COUPLING, 3000#

1" 25 TR T ST STUB-IN
3/4" 20 T RP STUB-IN W/T REINFORMENT PAD

File: Pipe Spec-A.xls Printed 12/07/200616:42

 PROJECT: Utkal Alumina Refinary Project Date: 12/07/2006 Revision: 1
CLIENT: Utkal Alumina India Ltd. Prepared by: Uken
PROJECT NUMBER: 75108 Checked by: Dveness
DOCUMENT NUMBER: 000-7-SP-001

PIPES WALL THICKNESS CALCULATION AS PER ASME B31.3 EQ. 3a

PIPING MATERIAL SPECIFICATION

A Pipe Construction
Seamless pipe
ERW pipe
CODE
SMLS
ERW
Quality Factor value, E
1
0.85
Pipe Material & Rating
Carbon Steel(Galvanized), ASTM A53 Gr. B, CL150

Furnace butt welded FBW 0.6

1500
DESIGN PRESSURE

DESIGN TEMPERATURE
(kPag)

(Deg C) 60
SAW pipe

EFW Pipe
SAW
EFW
0.95
0.8
CASE 1
CORROSION/ERROSION ALLOWANCE See Col. N

thickness as per ASME

allowance-12.5% mill
thickness + corrosion

thickness-12.5% mill

thickness (per ASME

Corrosion Allowance

reinforcement (mm)
available for branch
Extra wall thickness
design temperature

B31.3, Eq. 3a (mm)

thickness-corrosion
Allowable stress at

Allowable design
allowance (mm)
Pipe fabrication

pressure for the

E Quality Factor

tolerance (mm)
tolerance (mm)
Calculated wall

Calculated wall
Nominal Size OD Wall thickness (mm)

B31.3) (kPag)
Selected wall

Selected wall
Y Co-efficient

selected wall

REMARKS
Pipe Spec

method

(mm)
(kPa)
Thickn
DN NPS mm Sch. ess
(mm)

20 3/4 26.7 XS 3.91 A53 Grade B SMLS 1 0.4 137895.10 2.50 0.1446 2.6446 3.42 0.78 0.92 9785.92 SAFE TO USE
25 1 33.4 XS 4.55 A53 Grade B SMLS 1 0.4 137895.10 2.50 0.1809 2.6809 3.98 1.30 1.48 12680.87 SAFE TO USE
40 1 1/2 48.3 XS 5.08 A53 Grade B SMLS 1 0.4 137895.10 2.50 0.2616 2.7616 4.45 1.68 1.95 11475.52 SAFE TO USE
50 2 60.3 XS 5.54 A53 Grade B SMLS 1 0.4 137895.10 2.50 0.3265 2.8265 4.85 2.02 2.35 11081.74 SAFE TO USE
80 3 88.9 STD 5.49 A53 Grade B ERW 0.85 0.4 137895.10 0.00 0.5659 0.5659 4.80 4.24 4.80 13239.39 SAFE TO USE
100 4 114.3 STD 6.02 A53 Grade B ERW 0.85 0.4 137895.10 0.00 0.7276 0.7276 5.27 4.54 5.27 11216.83 SAFE TO USE
150 6 168.3 STD 7.11 A53 Grade B ERW 0.85 0.4 137895.10 0.00 1.0714 1.0714 6.22 5.15 6.22 8929.52 SAFE TO USE
200 8 219.1 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
250 2 273.1 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
300 12 323.9 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
350 14 355.6 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
400 16 406.4 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
450 18 457.0 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
500 20 508.0 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
600 24 610.0 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
750 30 762.0 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
900 36 914.0 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
1050 42 1,067.0 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A
1200 48 1,220.00 #N/A None 0.4 #REF! #REF! #REF! #N/A #N/A #N/A #N/A #N/A

File: Pipe Spec-A.xls Checked by: Umesh Ken Printed on :12/07/200616:42