Disc Magnet Stepper

Motion Solutions

Put some pep in

your step...
Your unique motion challenges call for revolutionary
Portescap solutions. Leveraging over 70 years of
experience in precision micro motor technology, we put
your ideas in motion.

Our disc magnet motors provide exceptional dynamic

performance unparalleled by any other stepper in the
market. The unique thin disc magnet enables finer step
resolutions in a given envelope, significantly higher
acceleration and greater top speed than conventional
steppers.

Disc magnet motors excel in applications that require the

precision of a stepepr and the speed and acceleration
of a Brushless DC motor. Closing the loop provides a
competitive advantage against a servo solution.
Whatever your next design challenge, Portescap can
deliver the right power and precision in the smallest of
spaces.

MOTION SOLUTIONS THAT MOVE LIFE FORWARD.™

PRODUCT OFFERING
Model Ø mm (inch) L mm (inch) Holding Torque Step Angle Weight g (lbs) Available with:
mNm (oz-in) +/- 10% Various Gearbox Encoder
Windings
P010 064 10 (0.39) 16.4 (0.65) 1.85 (0.26) 15o 9 (0.02) Yes Yes Yes
P010 104 10 (0.39) 16.4 (0.65) 1.85 (0.26) 9o
9 (0.02) Yes Yes Yes
P110 064 16 (0.63) 19 (0.75) 7.0 (1.0) 15 o
23 (0.05) Yes Yes Yes
P110 104 16 (0.63) 19 (0.75) 6.1 (0.86) 9o
23 (0.05) Yes Yes Yes
P310 32 (1.26) 17.4 (0.69) 14 (2.0) 6o 40 (0.09) Yes Yes Yes
P430 39 (1.54) 26.4 (1.04) 60 (8.5) 3.6 o
100 (0.22) Yes Yes Yes
P520 52 (2.05) 23.1 (0.91) 120 (17) 3.6 o
180 (0.40) Yes Yes Yes
P530 52 (2.05) 32.6 (1.28) 175 (25) 3.6 o
250 (0.55) Yes Yes Yes
P532 52 (2.05) 32.6 (1.28) 205 (29) 3.6o 250 (0.55) Yes Yes Yes
P760 81 (3.19) 57.6 (2.27) 325 (46) 7.5 o
700 (1.54) Yes Yes Yes
P852 90.9 ( 3.58) 48.3 (1.90) 1,060 (150) 1.8 o
1,000 (2.19) Yes Yes Yes

The exceptional possibilities offered by our line of disc

magnet stepper motors are unequalled by any other
kind of stepper motor.
Their advanced technology, developed by Portescap in Switzerland, allows for truly
exceptional dynamic perfor­mance. The rotor of these motors consists of a rare earth
magnet having the shape of a thin disc which is axially magnetized.

A specific magnetization method allows for a high number of magnetic poles,

optimized for the motor size, giving much smaller step angles than convention­al
two-phase permanent magnet stepper motors.

Their very low moment of inertia results in outstanding accelera­tion and dynamic
behaviour. These fea­tures, together with high peak speeds, mean that any
incremental movement is carried out in the shortest possible time. Low inertia
also means high start and stop fre­quencies allowing to save time during the first
step and solve motion prob­lems without applying a ramp.

Technology Features Motor Characteristics Advantages for the Application

High acceleration, high start and stop frequencies
Thin multipolar rare earth disc magnet Low rotor inertia
High power rate (T^2/J)
Short iron circuit made of SiFe laminations Low iron losses High speeds
Coils placed near the airgap More torque at high step rates High power to volume ratio
No coupling between phases
Simple magnetic circuit Sinusoidal torque function Superior angular resolution in microstep mode
Low detent torque
Torque constant is linear up to 2 times nominal High peak torques
Optimally dimensioned iron circuit
current Capability to boost current

A WORLD OF APPLICATIONS
Clinical Diagnostics Pick and place mechanisms Yarn monitoring systems Optical attenuation and focus
Laboratory automation and pipettes Positioning systems Electronic wire winding Aircraft docking systems
Syringe pumps Electronic assembly feeders Thread guide mechanisms
Insulin pumps Die bonding
Dental milling machines Wafer handling
Prosthetics Machine tools
 Disc Magnet Motor Performance
Model Units Top Speed Holding Torque Detent Torque Torque/Inertia Ratio Angular Acceleration
RPM mNm mNm mNm/gcm2 rad/s2

P010 064 9,500 1.85 0.4 26.43 265,000

P010 104 9,500 1.85 0.4 26.43 265,000
P110 064 9,500 7 1 17.50 167,000
P110 104 9,500 6.1 1 17.50 167,000
P310 11,500 14 2.5 16.28 140,000
P430 7,000 60 3.5 20.00 200,000
P520 7,000 120 10 10.00 100,000
P530 6,000 175 10 14.58 141,000
P532 6,000 205 28 17.08 171,000
P760 4,000 325 20 19.12 190,000

Performance NEMA17 2,000 210 11 5.25

Comparison short stack

P110 064 015 / P110 064 003 P310 158 005, P310 158 170 Parallel
Torque vs Speed Torque vs Speed
Full step, bipolar voltage Full step, bipolar voltage drive
0.9 1.4 10.0
6.0 9.0
0.8
1.2
Current Source drive 8.0
0.7 5.0
1 7.0
0.6
4.0 6.0
oz-in

mNm

oz-in

mNm
0.5 0.8
5.0
0.4 3.0
0.6
4.0
0.3
2.0 3.0
0.4
0.2 Voltage drive type L/R
2.0
1.0 0.2
0.1 1.0

0 0.0 0 0.0

200 400 800 1,200 2,000 2,800 4,000 pps 500 1,000 2,000 4,000 6,000 8,000 10,000 pps

500 1,000 2,000 3,000 5,000 7,000 10,000 rpm 500 1,000 2,000 4,000 6,000 8,000 10,000 rpm

P110 064 015 Pull-Out Torque @ 24V, 47 ohms Series Resistor P310 158 005 Pull-Out Torque @ 1A, 24V
P110 064 2.5 Pull-Out Torque @ 0.9A, 24V P310 158 170 Pull-Out Torque @ 24V, 120 ohm ext resistor
P110 064 015 Pull-In Torque @ 24V, 47 ohms Series Resistor P310 158 005 Pull-In Torque @ 1A, 24V
P110 064 2.5 Pull-In Torque @ 0.9A, 24V P310 158 170 Pull-In Torque @ 24V, 120 ohm ext resistor

P530 258 004, P532 258 004 Parallel P760 0.4 10 HEDS 5540
Torque vs Speed Torque vs Speed
Full step, bipolar voltage drive 65 vdc, BLDC Mode
25 180.0 100 700

160.0 90
600
20 80
140.0
70 500
120.0
oz-in

mNm

60
400
mNm

15
oz-in

100.0 50
40 300
80.0
10
30 200
60.0
20
40.0 100
5 10
20.0 0 0
800 1,600 2,400 3,200 4,000 pps
0 0.0 rpm
1,000 2,000 3,000 4,000 5,000
0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 pps
P760 0.4 10 HEDS 5540 A14 Pull-Out Torque @ 65 V, 12 A driven in BLDC mode
0 600 1,200 1,800 2,400 3,000 3,600 4,200 rpm P760 0.4 10 HEDS 5540 A14 Pull-Out Torque @ 65 V, 6 A driven in BLDC mode

P530 258 004 Pull-Out Torque @ 2A, 36V

P530 258 004 Pull-In Torque @ 2A, 36V
P532 258 004 Pull-Out Torque @ 2A, 36V
P532 258 004 Pull-In Torque @ 2A, 36V

MOTION SOLUTIONS THAT MOVE LIFE FORWARD.™

 Custom Motion Solutions
Sintered or ball bearings
Winding options
Shaft modifications - increase or decrease length, knurling
Longer leads and connectors
Gearheads for increased torque
Encoders for position verification
Lead screw shaft

www.portescap.com

North America Japan Europe

Portescap Danaher Motion Japan Co., Ltd. Portescap S.A.
110 Westtown Road 9F, Shinagawa INTERCITY Tower B Rue Jardiniere 155, Case Postale
West Chester, Pennsylvania, USA 2-15-2, Konan, Minato-ku CH 2301 La Chaux-de-Fonds
19382-4978 Tokyo 108-6109 Japan Switzerland
Tel.: +1 610 235 5499 Tel.: +81 3 5479 7701 Tel.: +41 (0) 32 925 62 34
Fax: +1 610 696 4294 Fax: +81 3 5479 8232 Fax: +41 (0) 32 925 62 88
sales.america@portescap.com sales.asia@portescap.com sales.europe@portescap.com

India China
Portescap India Pvt. Ltd Portescap
nd
Unit 2, SDF-1, SEEPZ-SEZ 2 Floor, No. 168-3 Linhong Road
Andheri East, Mumbai 400 096, Changning District
India Shanghai, 200335, P.R. China
Tel.: +91 22 4200 4024 Tel.: +86 21 61286411
Fax: +91 22 4200 4036 Fax: +86 21 61286402
sales.asia@portescap.com sales.asia@portescap.com

© 2013 Portescap. All rights reserved. Lit code: 0144 V07122013Eng

Specifications subject to change without notice. It is the responsbility of the product user to determine the suitability of the product for a specific application. All trademarks property of their respective owners.