Surface Vehicle Standard: Hydraulic Hose Fittings

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SURFACE VEHICLE J516™ NOV2021
STANDARD Issued 1952-01

Revised 2021-11
Superseding J516 MAR2019
Hydraulic Hose Fittings
RATIONALE
Figure 20 is incorrect. The note on the drawing currently states “HEX OPTIONAL.” The correct wording is “HEX SIZE
OPTIONAL.”
1. SCOPE
This SAE Standard provides general and dimensional specifications for the most common hose fittings used in conjunction
with hydraulic hoses specified in SAE J517 and utilized in hydraulic systems on mobile and stationary equipment.
The general specifications contained in Sections 1 through 17 are applicable to all hydraulic hose fittings and supplement
the detailed specifications for the 100R-series fittings contained in the later sections of this document.
This document shall be utilized as a procurement document only to the extent agreed upon by the manufacturer and user.
Refer to SAE J517 for specifications of hose and information on hose assemblies. SAE J1273 contains information on
application factors affecting hose fittings, hose, and hose assemblies.
The rated working pressure of a hose assembly comprising SAE J516 fittings and SAE J517 hoses shall not exceed the
lower of the two working pressure rated values.
The following are hose fitting types contained in this document:
Section 18 O-ring face seal hose fittings shall be as shown in Figures 4 to 7 and in Tables 2 to 5.
Section 19 Flareless 24-degree cone hose fittings shall be as shown in Figures 9 to 10 and in Tables 7 to 8.
Section 20 Four-bolt split flange hose fittings shall be as shown in Figures 11 to 17 and in Tables 9 to 15.
Section 21 Straight thread O-ring hose fittings shall be as shown in Figure 18 and in Table 16.
Section 22 37-degree flare hose fittings shall be as shown in Figures 19 to 22 and in Tables 17 to 20.
Section 23 Dryseal pipe thread hose fittings shall be as shown in Figure 23 and in Table 21.
Male and female 45-degree flare hose fittings shall be as shown by the 37-degree flare figures and tables.
__________________________________________________________________________________________________________________________________________
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SAE INTERNATIONAL J516™ NOV2021 Page 2 of 33
It is recommended that where step sizes or additional types of fittings are required, they be designed to conform with the
specifications of this document insofar as they may apply. The following general specifications shall supplement the
dimensional data contained in the tables with respect to all unspecified detail.
2. REFERENCES
2.1 Applicable Documents
The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the
latest issue of SAE publications shall apply.
2.1.1 SAE Publications
Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA
and Canada) or +1 724-776-4970 (outside USA), www.sae.org.
SAE J476 Dryseal Pipe Threads
SAE J512 Automotive Tube Fittings
SAE J514 Hydraulic Tube Fittings
SAE J517 Hydraulic Hose
SAE J518 Hydraulic Flanged Tube, Pipe, and Hose Connections, Four-Bolt Split Flange Type
SAE J846 Coding Systems for Identification of Fluid Conductors and Connectors
SAE J1273 Recommended Practices for Hydraulic Hose Assemblies
SAE J1453-1 Specification for O-Ring Face Seal Connectors: Part 1 - Tube Connection Details and Common
Requirements for Performance and Tests
SAE J1453-3 Specification for O-Ring Face Seal Connectors: Part 3 - Requirements, Dimensions, and Tests for Steel
Unions, Bulkheads, Swivels, Braze Sleeves, Caps, and Connectors with SAE J1926-2 Inch Stud Ends
SAE J1926-2 Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring
Sealing - Part 2: Heavy-Duty (S-Series) Stud Ends
SAE J1926-3 Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring
Sealing - Part 3: Light-Duty (L Series) Stud Ends
2.1.2 ASTM Publications
Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959,
Tel: 610-832-9585, www.astm.org.
ASTM B117 Method of Salt Spray (Fog) Testing
2.1.3 ASME Publications
Available from ASME, P.O. Box 2900, 22 Law Drive, Fairfield, NJ 07007-2900, Tel: 800-843-2763 (U.S./Canada),
001-800-846-2763 (Mexico), 973-882-1170 (outside North America), www.asme.org.
ASME B1.1 Screw Thread

2.1.4 ISO Publications
Copies of these documents are available online at http://webstore.ansi.org/.
ISO 4759-1 Tolerances for Fasteners - Part 1: Bolts, Screws, Studs and Nuts - Product Grades A, B and C
ISO 9227 Corrosion Tests in Artificial Atmospheres - Salt Spray Tests
ISO 12151-1 Connections for Hydraulic Fluid Power and General Use - Hose Fittings - Part 1: Hose Fittings with
ISO 8434-3 O-Ring Face Seal Ends
ISO 8434-1 24-Degree Cone Connector Ends with O-Rings
ISO 6162-1 And ISO 6162-2 Flange Ends
ISO 12151-4 Connections for Hydraulic Fluid Power and General Use - Hose Fittings - Part 4: Hose Fittings with ISO
6149 Metric Stud Ends
ISO 8434-2 37-Degree Flared Ends
3. SIZE DESIGNATIONS
The hose fitting size is generally designated by the SAE dash sizes in accordance with SAE J846, as follows:
3.1 The hose dash size is equivalent to the number of 1/16-inch increments in the hose size, except in the case of
SAE 100R5 and 100R14 hose, where it is equivalent to the number of 1/16-inch increments in the outside diameter
of tubing having approximately the same inside diameter as the hose.
3.2 The pipe thread dash size is the number of 1/16-inch increments in the nominal pipe thread size.
3.3 The O-ring boss, 37-degree and 45-degree flared, and flareless type thread SAE dash sizes correspond to the number
of 1/16-inch increments in the outside diameter of the tubing with which they are designed to be used.
3.4 The four-bolt split flange SAE dash size is the number of 1/16-inch increments in the flange size.
4. HOSE FITTING (CONNECTOR) IDENTIFICATION
All hose fittings, permanently attached and field attachable styles, shall be legibly and permanently marked with the
manufacturer’s name or logo, to allow for positive identification. Additional permanent marking is also required to provide a
means to identify the proper hose to be used with the hose fitting. Other markings, such as the customer’s assembly number,
date code, etc., is permissible as agreed upon by the supplier and user.
5. DIMENSIONS AND TOLERANCES
Tabulated dimensions shall apply to the finished parts, plated or otherwise processed, as specified by the purchaser. Details
of internal construction of the attaching portion of fittings are not specified and shall be optional with the manufacturer,
providing the fittings, properly assembled onto the appropriate hose, meet the qualification requirements when the
assemblies are subjected to the various tests specified in SAE J517.
The maximum and minimum across flat dimensions shall be within the commercial tolerance of bar stock from which the
fittings are produced. Formed or upset hexagon contours shall fit standard wrench size openings. The minimum across
corners dimensions of external hexagons shall be 1.092 times the nominal width across flats, but shall not result in a side
flat width of less than 0.43 times the nominal width across flats. Tolerance on all dimensions not otherwise listed shall be
±0.40 mm. Fitting seats shall be concentric with straight thread pitch diameters within 0.25 mm as measured by full indicator
reading (FIR).
Angular tolerance on the bend of elbow hose fittings shall be ±3 degrees.
6. PASSAGES
The tabulated d2 dimensions reflect the minimum bore at any point through the fitting prior to assembly to the hose. For
SAE 100R5 and SAE 100R14 hose fittings, the d2 dimension can be 0.2 mm smaller than the values listed in the tables.
The after-assembly bore reduction will be a maximum of 10%. The reduction must be in the general shape of a venturi.
Where passages in straight fittings are machined from opposite ends, the offset at the meeting point shall not exceed
0.40 mm. On angle fittings, the cross-sectional area at the junction of fluid passages shall not be less than that of the
smallest passage. This assembly passage definition does not apply to bent tubes.
7. CONTOUR
Details of contour shall be optional with the manufacturer, providing the tabulated dimensions are maintained and
serviceability of fittings is not impaired.
8. STRAIGHT THREADS
Unified Standard Class 2A external and Class 2B internal threads shall apply to plain finish (unplated) fittings having straight
threads. For externally threaded parts with additive finish, the maximum diameters of Class 2A may be exceeded by the
amount of the allowance; that is, the basic diameters (Class 2A maximum diameters plus the allowance) shall apply to an
externally threaded part after plating. For internally threaded parts with additive finish, the Class 2B diameters apply after
plating.
The pitch diameter tolerance shall be the same as the corresponding diameter-pitch combination and class of the Unified
Fine and 12 thread series. Refer to ASME B1.1.
Where external threads are produced by roll threading and the body is not undercut, the unthreaded portion adjacent to the
shoulder may be reduced to the minimum pitch diameter.
External threads shall be chamfered, and internal threads shall be countersunk, as specified in the dimensional tables.
9. THREAD ECCENTRICITY TOLERANCES
The various thread elements of Class 2A external and Class 2B internal threads on hose fittings shall be concentric within
the limitations specified under General Specifications in SAE J512.
10. PIPE THREADS
Taper pipe threads shall conform to the Dryseal American Standard Taper Pipe Thread (NPTF). Specifications are given in
detail in SAE J476.
External pipe threads shall be chamfered from the diameters tabulated in Table 1 to produce the specified length of
chamfered or partial thread. Internal pipe threads shall be countersunk 90 degrees, included angle, to the diameters
specified in Table 1.
Table 1 - Pipe thread dimensions
Dimensions are in millimeters

Thread Thread
Nominal Length of Length of Internal Internal
Inch External External Chamfered Chamfered Thread Thread
Pipe Chamfer Chamfer or Partial or Partial Counter-sink Counter-sink
Thread Dia(a) Dia(a) Thread Thread Dia(a) Dia(a)
Size Max Min Max Min Max Min
1/16 5.8 5.4 0.5 0.3 8.8 8.4
1/8 8.1 7.6 1.4 1.0 11.2 10.7
1/4 10.7 10.2 2.1 1.4 14.5 14.0
3/8 14.0 13.4 2.1 1.4 18.0 17.5
1/2 17.3 16.8 2.7 1.8 22.1 21.6
3/4 22.6 22.1 2.7 1.8 27.4 26.9
1 28.4 27.7 3.3 2.2 34.8 34.0
1-1/4 37.1 36.3 3.3 2.2 43.4 42.7
1-1/2 43.2 42.4 3.3 2.2 49.5 48.8
2 55.1 54.4 3.3 2.2 61.2 60.7
(a)
Tabulated diameters conform with SAE J476, Appendix A.
11. MATERIAL
Fittings shall be made from materials of good quality, capable of withstanding the stresses resulting from hydraulic pressures
equal to the minimum burst pressure of the applicable hose size and type to which they are assembled without failure.
12. CORROSION PROTECTION
The external surfaces and threads of all carbon steel parts shall be plated or coated with a suitable material that passes a
salt spray test in accordance with ISO 9227 or ASTM B117. The following requirements shall apply:
• No appearance of corrosion products of the protective coating before 96 hours.
• No appearance of corrosion products of the base metal before 144 hours.
The following exceptions shall apply:
a. All internal fluid passages.
b. Edges such as hex points, serrations, and crests of threads where there may be mechanical deformation of the plating
or coating typical of mass-produced parts or shipping effects.
c. Areas where there is mechanical deformation of the plating or coating caused by crimping, flaring, bending, and other
post-plate metal forming operations.
d. Areas where the parts are suspended or affixed in the test chamber where condensate can accumulate.
Parts manufactured to this standard shall not be cadmium plated and shall not use hexavalent chromate coatings. Internal
fluid passages shall be protected from corrosion during storage and shipping. Changes in plating or coating shall be
re-qualified to ensure assembly torque is not affected.
13. WORKMANSHIP
Workmanship shall conform to the best commercial practice to produce high-quality fittings. Fittings shall be free from all
hanging burrs, loose scales, and slivers which might become dislodged in usage, sharp edges, and all other defects that
might affect their serviceability. All sealing surfaces must be smooth, except that annular tool marks up to 2.5 µm maximum,
unless specified otherwise, shall be permissible.
14. ASSEMBLY CONSIDERATIONS
Use of a compatible lubricant in assembling dryseal pipe threads on hose fittings may be desirable to minimize galling and
effect a pressure-tight seal.
Use of two wrenches when assembling hose fitting swivel connections, if possible, is recommended to avoid introducing
twist to the hose.
15. PRESSURE RATINGS
Some hose pressure ratings in SAE J517 exceed the pressure ratings for the connection (threads, flanges, etc.) of certain
types of hose fittings shown in SAE J516. SAE J518 parts 1 and 2, and SAE J1453 parts 1, 2 and 3, specify pressure ratings
for four-bolt split flange and O-ring face seal type hose fittings, respectively. For all other types of hose fitting connections,
consult the fitting manufacturer for pressure ratings. The pressure rating of a hose assembly comprising SAE J516 fittings
and SAE J517 hoses shall not exceed the lower of the two pressure rating values.
16. ORDERING INFORMATION
Hydraulic hose fittings that meet the requirements of this standard can be ordered in accordance with the Part Identification
Number (PIN) described in SAE J846.
NOTE: Metric hex parts shall be supplied, unless otherwise specified. When ordering the optional inch hex hose fittings,
the letter M shall not be used between the fitting type and the fitting shape codes as shown in Figure 2.
16.1 Examples of Code Applied to Hose Fittings
A permanently attached female 37-degree flared straight hose fitting, made from metric hex carbon steel, for 1/4-inch tube
OD (-4 thread size) and 1/4-inch ID SAE 100R2, type AT hydraulic hose (shown in Figure 18 and Table 16), would be coded
as shown in Figure 1.
Figure 1 - Example of code applied to metric hex hose fittings
A field attachable female 37-degree flared straight hose fitting, made from stainless steel, for 1/4-inch tube OD (-4 thread
size) and 1/4-inch ID SAE 100R2, type AT hydraulic hose (shown in Figure 20 and Table 18), would be coded as shown in
Figure 2.
Figure 2 - Example of code applied to inch hex hose fittings
A permanently attached code 61 four-bolt split flange 45-degree short elbow hose fitting, made from carbon steel, for 1-inch
flange size and 3/4-inch ID SAE 100R12 hydraulic hose (shown in Figure 14 and Table 12), would be coded as shown in
Figure 3.
Figure 3 - Example of code applied to flange hose fittings
An interchange that shows the conversion between the new codes and codes that were used in previous editions of
SAE J516 is shown in Appendix C.
17. HOSE ASSEMBLIES
Hose assemblies may be fabricated by the manufacturer, an agent for or customer of the manufacturer, or by the user.
Fabrication of permanently attached connectors to hydraulic hose requires specialized assembly equipment.
Field-attachable connectors (screw style and segment clamp style) can usually be assembled without specialized
equipment, although many manufacturers provide equipment to assist in this operation.
SAE J516 connectors from one manufacturer are usually not compatible with SAE J517 hoses supplied by another
manufacturer. It is the responsibility of the fabricator to consult the manufacturer's written assembly instructions or the
manufacturers directly before intermixing hose and connectors from two manufacturers. Similarly, assembly equipment from
one manufacturer is usually not interchangeable with that of another manufacturer. It is the responsibility of the fabricator
to consult the manufacturer's written instructions or the manufacturer directly for proper assembly equipment. Always follow
the manufacturer's instructions for proper preparation and fabrication of hose assemblies.
18. O-RING FACE SEAL HOSE FITTINGS
This section of SAE J516 is technically equivalent to the hose fittings in ISO 12151-1.
NOTE 1: Connection details in accordance with SAE J1453-1.

NOTE 2: Method of attachment of hose fitting to hose is optional.
Figure 4 - Male O-ring face seal straight hose fittings -

X55M01XX (metric hex) or X5501XX (inch hex)
Table 2 - Dimensions of male O-ring face seal straight hose fittings

SAE d1 d1
Fitting Metric SAE Hose d2(b) L1(c) L2 S1(d),(e)
Size Thread (a)
Hose Size Dash Size Min Max Min X55M01XX
4-4 9/16-18 UNF 6.3 -4 3 60 10 17
4-5 9/16-18 UNF 8 -5 5 65 10 17
6-4 11/16-16 UNF 6.3 -4 3 63 10 19
6-5 11/16-18 UNF 8 -5 5 67 10 19
6-6 11/16-16 UNF 10 -6 6 70 10 19
8-6 13/16-16 UN 10 -6 6 73 11 22
8-8 13/16-16 UN 12.5 -8 8 80 11 22
10-8 1-14 UNS 12.5 -8 8 85 13 27
10-10 1-14 UNS 16 -10 11 90 13 27
12-10 1 3/16-12 UN 16 -10 11 94 15 32
12-12 1 3/16-12 UN 19 -12 14 95 15 32
16-12 1 7/16-12 UN 19 -12 14 100 19 41
16-16 1 7/16-12 UN 25 -16 19 100 19 41
20-16 1 11/16-12 UN 25 -16 19 108 21 46
20-20 1 11/16-12 UN 31.5 -20 25 120 21 46
24-20 2-12 UN 31.5 -20 25 132 25 55
24-24 2-12 UN 38 -24 31 150 25 55
(a)
In accordance with ASME B1.1, class 2A (except for 1-14 UNS-2A, the dimensions of which are given in SAE J1453-1).
(b)
Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as described in Section 6.
(c)
Dimension L1 is measured after assembly.
(d)
Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
(e)
For optional inch hex sizes, see Table D1 in Appendix D.
STYLE A (X53M24XX or X5324XX) STYLE B (X53M25XX OR X5325XX)

SHOWN WITH SEALING SURFACE EXPOSED

NOTE 2: Method of attachment of swivel nut is as chosen by the manufacturer.
Figure 5 - Female O-ring face seal swivel straight hose fittings -

Style A [X53M24XX (metric hex) or X5324XX (inch hex)] and
Style B [X53M25XX (metric hex) or X5325XX (inch hex)]
Table 3 - Dimensions of female O-ring face seal swivel straight hose fittings

L5(d) Max L5(d) Max
SAE d1 d1 Style A Style B S2(e),(f),(g)
Fitting Metric SAE Hose d2 (b)
L3 L4 (c)
X53M24XX X53M25XX X53M24XX
Size Thread(a) Hose Size Dash Size Min Min Min X5324XX X5325XX X53M25XX
4-4 9/16-18 UNF 6.3 -4 3 6 6.5 70 80 17
4-5 9/16-18 UNF 8 -5 5 6 6.5 75 85 17
6-4 11/16-16 UNF 6.3 -4 3 6 6.5 73 83 22
6-5 11/16-16 UNF 8 -5 5 6 6.5 78 88 22
6-6 11/16-16 UNF 10 -6 6 6 6.5 80 90 22
8-6 13/16-16 UN 10 -6 6 6 8 85 95 24
8-8 13/16-16 UN 12.5 -8 8 6 8 90 100 24
10-8 1-14 UNS 12.5 -8 8 6 9.5 93 108 30
10-10 1-14 UNS 16 -10 11 6 9.5 95 110 30
12-10 1 3/16-12 UN 16 -10 11 6 9.5 100 115 36
12-12 1 3/16-12 UN 19 -12 14 7 9.5 100 115 36
16-12 1 7/16-12 UN 19 -12 14 7 11 105 120 41
16-16 1 7/16-12 UN 25 -16 19 8 11 105 120 41
20-16 1 11/16-12 UN 25 -16 19 8 12.5 115 130 50
20-20 1 11/16-12 UN 31.5 -20 25 9 12.5 125 140 50
24-20 2-12 UN 31.5 -20 25 9 15.5 135 155 60
24-24 2-12 UN 38 -24 31 9 15.5 150 170 60
(a)
In accordance with ASME B1.1, class 2B (except for 1-14 UNS-2B, the dimensions of which are given in SAE J1453-1).
(b)
(c)
Crimp style nut is permissible, but width of hexagonal head shall meet L3 minimum.
(d)
(e)
(f)
Upon agreement between user and manufacturer, larger hex sizes may be used for high-pressure applications and/or severe operating conditions,
and shall be differentiated by a unique part number.
(g)

Figure 6 - Female O-ring face seal swivel 45-degree elbow hose fittings -
Short [X53M22XX (metric hex) or X5322XX (inch hex)] and
Medium [X53M23XX (metric hex) or X5323XX (inch hex)]
Table 4 - Dimensions of female O-ring face seal swivel 45-degree elbow hose fittings

d1 L6(c) L6 L7(c),(d) L7(d)
d1 SAE ±1.5 ±1.5 max max
SAE Metric Hose Short Medium Short Medium S2(e),(f),(g),(h)
Fitting Hose Dash d2(b) X53M22XX X53M23XX X53M22XX X53M23XX X53M22XX
Size Thread(a) Size Size min X5322XX X5323XX X5322XX X5323XX X53M23XX
4-4 9/16-18 UNF 6.3 -4 3 10 — 90 — 17
4-5 9/16-18 UNF 8 -5 5 10 — 95 — 17
6-4 11/16-16 UNF 6.3 -4 3 11 — 93 — 22
6-5 11/16-16 UNF 8 -5 5 11 — 98 — 22
6-6 11/16-16 UNF 10 -6 6 11 — 100 — 22
8-6 13/16-16 UN 10 -6 6 15 — 105 — 24
8-8 13/16-16 UN 12.5 -8 8 15 — 110 — 24
10-8 1-14 UNS 12.5 -8 8 16 — 118 — 30
10-10 1-14 UNS 16 -10 11 16 — 120 — 30
12-10 1 3/16-12 UN 16 -10 11 21 — 124 — 36
12-12 1 3/16-12 UN 19 -12 14 21 — 125 — 36
16-12 1 7/16-12 UN 19 -12 14 24 — 130 — 41
16-16 1 7/16-12 UN 25 -16 19 24 — 130 — 41
20-16 1 11/16-12 UN 25 -16 19 25(c) 32 160(c) 167 50
20-20 1 11/16-12 UN 31.5 -20 25 25(c) 32 170(c) 177 50
24-20 2-12 UN 31.5 -20 25 27(c) 42 175(c) 190 60
24-24 2-12 UN 38 -24 31 27(c) 42 190(c) 205 60
(a)
(b)
(c)
Short drop hose fittings in connection sizes -20 and -24 may not be manufactured by preferred methods with ratings suitable for use with high-
pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and higher in hose sizes 31.5 and 38, respectively.
Use preferred medium drop hose fittings or consult manufacturer for availability.
(d)
(e)
(f)
Crimp style nut is permissible, but with minimum width of hexagonal head from Table A1.
(g)
(h)

Figure 7 - Female O-ring face seal swivel 90-degree elbow hose fittings -
Short [X53M14XX (metric hex) or X5314XX (inch hex)],
Medium [X53M20XX (metric hex) or X5320XX (inch hex)] and
Long [X53M15XX (metric hex) or X5315XX (inch hex)]
Table 5 - Dimensions of female O-ring face seal swivel 90-degree elbow hose fittings

d1 L8(c) L8(d) L8(e)
d1 SAE ±1.5 ±1.5 ±1.5 S2(g),(h),(i),(j)
SAE Metric Hose Short Medium Long X53M14XX
Fitting Hose Dash d2(b) X53M14XX X53M20XX X53M15XX L9(f) X53M20XX
Size Thread(a) Size Size min X5314XX X5320XX X5315XX max X53M15XX
4-4 9/16-18 UNF 6.3 -4 3 21 32 46 90 17
4-5 9/16-18 UNF 8 -5 5 21 32 46 95 17
6-4 11/16-16 UNF 6.3 -4 3 23 38 54 93 22
6-5 11/16-16 UNF 8 -5 5 23 38 54 98 22
6-6 11/16-16 UNF 10 -6 6 23 38 54 100 22
8-6 13/16-16 UN 10 -6 6 29 41 64 105 24
8-8 13/16-16 UN 12.5 -8 8 29 41 64 110 24
10-8 1-14 UNS 12.5 -8 8 32 47 70 118 30
10-10 1-14 UNS 16 -10 11 32 47 70 120 30
12-10 1 3/16-12 UN 16 -10 11 48 58 96 124 36
12-12 1 3/16-12 UN 19 -12 14 48 58 96 125 36
16-12 1 7/16-12 UN 19 -12 14 56 71 114 130 41
16-16 1 7/16-12 UN 25 -16 19 56 71 114 130 41
20-16 1 11/16-12 UN 25 -16 19 64(c) 78 129 160 50
20-20 1 11/16-12 UN 31.5 -20 25 64(c) 78 129 170 50
24-20 2-12 UN 31.5 -20 25 69(c) 86 141 175 60
24-24 2-12 UN 38 -24 31 69(c) 86 141 190 60
(a)
(b)
(c)
Short drop hose fittings in connection sizes -20 and -24 may not be manufactured by preferred methods with ratings suitable for use with
high-pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and higher in hose sizes 31.5 and 38,
respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
(d)
Medium drop hose fittings will clear 90-degree adjustable stud elbow per SAE J1453-3. See Appendix B.
(e)
Long drop hose fittings will clear short drop hose fittings. See Appendix B.
(f)
(g)
(h)
Crimp style nut is permissible, but with minimum width of hexagonal head from Table A1.
(i)
(j)

a. Maximum bulkhead thickness is 14 mm. For minimum
thickness, refer to i3 and i4 in SAE J1453-1, Figure 10.
Figure 8 - Male O-ring face seal straight bulkhead hose fittings -

Table 6 - Dimension of male O-ring face seal straight bulkhead hose fittings

SAE d1 d1
Fitting Metric SAE Hose d2(b) L10 L11(c) L12 S3(d)
Size Thread (a)
Hose Size Dash Size min min max ref X48M01XX
4-4 9/16-18 UNF 6.3 -4 3 7 82 31.5 22
4-5 9/16-18 UNF 8 -5 5 7 87 32 22
6-6 11/16-16 UNF 10 -6 6 8 95 34 27
8-6 13/16-16 UN 10 -6 6 9 100 36.5 30
8-8 13/16-16 UN 12.5 -8 8 9 105 36.5 30
10-8 1-14 UNS 12.5 -8 8 10.5 105 40.5 36
10-10 1-14 UNS 16 -10 11 10.5 115 40.5 36
12-10 1 3/16-12 UN 16 -10 14 10.5 120 41.5 41
12-12 1 3/16-12 UN 19 -12 14 10.5 120 41.5 41
16-12 1 7/16-12 UN 19 -12 19 10.5 125 42 46
16-16 1 7/16-12 UN 25 -16 19 10.5 125 42 46
20-20 1 11/16-12 UN 31.5 -20 25 10.5 145 42 50
24-24 2-12 UN 38 -24 31 10.5 175 42 60
(a)
In accordance with ASME B1.1, class 2B (except for 1-14 UNS-2B thread, the dimensions of which are given in SAE J1453-1).
(b)
(c)
(d)
19. FLARELESS 24-DEGREE CONE HOSE FITTINGS
This section of SAE J516 is similar in design to the hose fittings in ISO 12151-2, except the SAE hose fittings have inch
threads and the ISO hose fittings have metric threads.
NOTE: SAE J516 flareless hose fittings are not interchangeable with ISO 12151-2 hose fittings.
NOTE 1: Connection details in accordance with SAE J514.

Figure 9 - Male flareless 24-degree cone straight hose fittings -

Table 7 - Dimensions of male flareless 24-degree cone straight hose fittings

SAE d1 d1
Fitting Metric SAE Hose d2(b) L13 L14(c) S4(d),(e)
Size Thread (a)
Hose Size Dash Size min min max X33M01XX
4-4 7/16-20 6.3 -4 3 5.5 61 12
6-5 9/16-18 8 -5 5 6 61 17
6-6 9/16-18 10 -6 6 6 62 17
8-6 3/4-16 10 -6 6 7.5 65 19
8-8 3/4-16 12.5 -8 8 7.5 74 19
10-8 7/8-14 12.5 -8 8 8.5 76 24
10-10 7/8-14 16 -10 11 8.5 83 24
10-12 7/8-14 19 -12 14 8.5 90 24
12-10 1-1/16-12 16 -10 11 12.5 88 27
12-12 1-1/16-12 19 -12 14 12.5 90 27
16-16 1-5/16-12 25 -16 19 14 102 36
(a)
In accordance with ASME B1.1, class 2A.
(b)
(c)
(d)
(e)

Figure 10 - Female flareless 24-degree cone swivel straight hose fittings -

Table 8 - Dimensions of female flareless 24-degree cone swivel straight hose fittings

SAE d1 d1
Size Thread (a)
Hose Size Dash Size min ref max X36M01XX
4-4 7/16-20 6.3 -4 3 16.6 67 14
6-5 9/16-18 8 -5 5 18.3 68 19
6-6 9/16-18 10 -6 6 18.3 71 19
8-6 3/4-16 10 -6 6 20.4 74 22
8-8 3/4-16 12.5 -8 8 20.4 83 22
10-8 7/8-14 12.5 -8 8 22.3 84 27
10-10 7/8-14 16 -10 11 22.3 90 27
10-12 7/8-14 19 -12 14 22.3 93 27
12-10 1-1/16-12 16 -10 11 23.1 93 32
12-12 1-1/16-12 19 -12 14 23.1 93 32
16-16 1-5/16-12 25 -16 19 27.3 109 41
(a)
In accordance with ASME B1.1, class 2B.
(b)
(c)
(d)
(e)
20. FOUR-BOLT SPLIT FLANGE HOSE FITTINGS
NOTE 1: Connection details and O-rings in accordance with SAE J518.

Figure 11 - Four-bolt split flange straight hose fittings -

X3901XX (code 61) or X4901XX (code 62)
Table 9 - Dimensions of four-bolt split flange straight hose fittings

d3 d3
SAE d1 d1 Ref Ref
Fitting Metric SAE Hose d2(a) Code 61 Code 62 L17(b)
Size Hose Size Dash Size min X3901XX X4901XX max
8-8 12.5 -8 8 30.2 31.8 100
12-8 12.5 -8 8 38.1 41.3 120
12-12 19 -12 14 38.1 41.3 140
16-12 19 -12 14 44.5 47.6 150
16-16 25 -16 19 44.5 47.6 150
20-16 25 -16 19 50.8 54 163
20-20 31.5 -20 25 50.8 54 175
24-20 31.5 -20 25 60.3 63.5 182
24-24 38 -24 31 60.3 63.5 200
32-24 38 -24 31 71.4 79.4 220
32-32 51 -32 42 71.4 79.4 240
40-40 64 -40 — 84.1 — —
48-48 76 -48 — 101.6 — —
(a)
(b)

Figure 12 - Four-bolt split flange 22-1/2-degree elbow hose fittings -

X3910XX (code 61) or X4910XX (code 62)
Table 10 - Dimensions of four-bolt split flange 22-1/2-degree elbow hose fittings

d3 d3
SAE d1 d1 Ref Ref
Fitting Metric SAE Hose d2(a) Code 61 Code 62 L18 L19(b)
Size Hose Size Dash Size min X3910XX X4910XX ±3 max
8-8 12.5 -8 8 30.2 31.8 9 105
12-8 12.5 -8 8 38.1 41.3 11 115
12-12 19 -12 14 38.1 41.3 11 135
16-12 19 -12 14 44.5 47.6 14 170
16-16 25 -16 19 44.5 47.6 14 170
20-16 25 -16 19 50.8 54 15 193
20-20 31.5 -20 25 50.8 54 15 205
24-20 31.5 -20 25 60.3 63.5 18 232
24-24 38 -24 31 60.3 63.5 18 250
32-24 38 -24 31 71.4 79.4 22 285
32-32 51 -32 42 71.4 79.4 22 305
40-40 64 -40 57 84.1 — 16 173
48-48 76 -48 68 101.6 — 18 185
(a)
(b)

Figure 13 - Four-bolt split flange 30-degree elbow hose fittings -

Short [X3911XX (code 61) or X4911XX (code 62)] and
Medium [X3926XX (code 61) or X4926XX (code 62)]
Table 11 - Dimensions of four-bolt split flange 30-degree elbow hose fittings

d3 d3 L20(b) L20(b)
Ref Ref ±3 ±3
SAE d1 d1 Code 61 Code 62 Short Medium
Fitting Metric SAE Hose d2(a) X3911XX X4911XX X3911XX X3926XX L21(c)
Size Hose Size Dash Size min X3926XX X4926XX X4911XX X4926XX max
8-8 12.5 -8 8 30.2 31.8 — 12 105
12-8 12.5 -8 8 38.1 41.3 — 16 125
12-12 19 -12 14 38.1 41.3 — 16 145
16-12 19 -12 14 44.5 47.6 — 19 170
16-16 25 -16 19 44.5 47.6 — 19 170
20-16 25 -16 19 50.8 54 20(b) 22 188
20-20 31.5 -20 25 50.8 54 20(b) 22 200
24-20 31.5 -20 25 60.3 63.5 25(b) 30 227
24-24 38 -24 31 60.3 63.5 25(b) 30 245
32-24 38 -24 31 71.4 79.4 25(b) 32 280
32-32 51 -32 42 71.4 79.4 25(b) 32 300
40-40 64 -40 57 84.1 — 25 — 186
48-48 76 -48 68 101.6 — 30 — 209
(a)
(b)
Short drop hose fittings in flange sizes -20 and larger may not be manufactured by preferred methods with ratings suitable for use with high-
pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and higher in hose sizes 31.5 and 38, respectively.
Use preferred medium drop hose fittings or consult manufacturer for availability.
(c)



d3 d3 L22(b) L22(b)
Ref Ref ±3 ±3
8-8 12.5 -8 8 30.2 31.8 — 19 105
12-8 12.5 -8 8 38.1 41.3 — 26 125
12-12 19 -12 14 38.1 41.3 — 26 145
16-12 19 -12 14 44.5 47.6 28(b) 32 175
16-16 25 -16 19 44.5 47.6 28(b) 32 175
20-16 25 -16 19 50.8 54 32(b) 38 188
20-20 31.5 -20 25 50.8 54 32(b) 38 200
24-20 31.5 -20 25 60.3 63.5 38(b) 44 222
24-24 38 -24 31 60.3 63.5 38(b) 44 240
32-24 38 -24 31 71.4 79.4 52(b) 56 270
32-32 51 -32 42 71.4 79.4 52(b) 56 290
40-40 64 -40 57 84.1 — 44 — 197
48-48 76 -48 68 101.6 — 52 — 234
(a)
(b)
Short drop hose fittings in flange sizes -16 and larger may not be manufactured by preferred methods with ratings suitable for use with
high-pressure spiral wire hose, which is typically used at working pressures of 28 MPa, 21 MPa, 17.5 MPa, or 14 MPa and higher in hose sizes
25, 31.5, 38, and 51, respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
(c)



d3 d3 L24(b) L24(b)
Ref Ref ±3 ±3
8-8 12.5 -8 8 30.2 31.8 — 27 110
12-8 12.5 -8 8 38.1 41.3 — 37 125
12-12 19 -12 14 38.1 41.3 — 37 145
16-12 19 -12 14 44.5 47.6 — 44 180
16-16 25 -16 19 44.5 47.6 — 44 180
20-16 25 -16 19 50.8 54 45(b) 55 218
20-20 31.5 -20 25 50.8 54 45(b) 55 230
24-20 31.5 -20 25 60.3 63.5 53(b) 64 262
24-24 38 -24 31 60.3 63.5 53(b) 64 280
32-24 38 -24 31 71.4 79.4 75(b) 83 290
32-32 51 -32 42 71.4 79.4 75(b) 83 310
40-40 64 -40 57 84.1 — 67 — 207
48-48 76 -48 68 101.6 — 80 — 246
(a)
(b)
Short drop hose fittings in flange sizes -20 and larger may not be manufactured by preferred methods with ratings suitable for use with high-
pressure spiral wire hose, which is typically used at working pressures of 21 MPa, 17.5 MPa, or 14 MPa and higher in hose sizes 31.5, 38, and
51, respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
(c)

Figure 16 - Four-bolt split flange 67-1/2-degree elbow hose fittings -

Table 14 - Dimensions of four-bolt split flange 67-1/2-degree elbow hose fittings

d3 d3 L26(b) L26(b)
Ref Ref ±3 ±3
8-8 12.5 -8 8 30.2 31.8 — 30 105
12-8 12.5 -8 8 38.1 41.3 — 42 125
12-12 19 -12 14 38.1 41.3 — 42 145
16-12 19 -12 14 44.5 47.6 — 51 175
16-16 25 -16 19 44.5 47.6 — 51 175
20-16 25 -16 19 50.8 54 51(b) 64 208
20-20 31.5 -20 25 50.8 54 51(b) 64 220
24-20 31.5 -20 25 60.3 63.5 61(b) 74 242
24-24 38 -24 31 60.3 63.5 61(b) 74 260
32-24 38 -24 31 71.4 79.4 85(b) 97 280
32-32 51 -32 42 71.4 79.4 85(b) 97 300
40-40 64 -40 57 84.1 — 80 — 209
48-48 76 -48 68 101.6 — 95 — 242
(a)
(b)
high-pressure spiral wire hose, which is typically used at working pressures of 21 MPa, 17.5 MPa, or 14 MPa and higher in hose sizes 31.5, 38,
and 51, respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
(c)


Short [X3914XX (code 61) or X4914XX (code 62)],
Medium [X3920XX (code 61) or X4920XX (code 62)] and
Long [x3915XX (code 61) or X4915XX (code 62)]

d3 d3
Ref Ref L28(b) L28(b) L28
Code 61 Code 62 ±3 ±3 ±3
SAE d1 d1 X3914XX X4914XX Short Medium Long
Fitting Metric SAE Hose d2(a) X3920XX X4920XX X3914XX X3920XX X3915XX L29(c)
Size Hose Size Dash Size min X3915XX X4915XX X4914XX X4920XX X4915XX max
8-8 12.5 -8 8 30.2 31.8 — 40 99 100
12-8 12.5 -8 8 38.1 41.3 — 58 133 120
12-12 19 -12 14 38.1 41.3 — 58 133 140
16-12 19 -12 14 44.5 47.6 — 70 154 170
16-16 25 -16 19 44.5 47.6 61 70 154 170
20-16 25 -16 19 50.8 54 68(b) 90 189 188
20-20 31.5 -20 25 50.8 54 68(b) 90 189 200
24-20 31.5 -20 25 60.3 63.5 81(b) 104 220 212
24-24 38 -24 31 60.3 63.5 81(b) 104 220 230
32-24 38 -24 31 71.4 79.4 120(b) 138 275 260
32-32 51 -32 42 71.4 79.4 120(b) 138 275 280
40-40 64 -40 57 84.1 — 118 — — 210
48-48 76 -48 68 101.6 — 141 — — 250
(a)
(b)
high-pressure spiral wire hose, which is typically used at working pressures of 28 MPa, 21 MPa, 17.5 MPa, or 14 MPa and higher in hose sizes
25, 31.5, 38, and 51, respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
(c)
21. STRAIGHT THREAD O-RING HOSE FITTINGS
This section of SAE J516 is similar in design to the hose fittings in ISO 12151-4, except the SAE hose fittings have inch
threads conforming with SAE J11926 (ISO 1926) and the ISO hose fittings have metric threads conforming with ISO 6149.
NOTE: SAE J516 straight thread O-ring hose fittings are not interchangeable with ISO 12151-4 hose fittings.
NOTE 1: Connection details in accordance with SAE J1926-2 or SAE J1926-3.

NOTE 2: Method of attachment of fitting to hose is optional.
Figure 18 - Male straight thread O-ring hose fittings -

X19M01XX (metric hex - light duty), X1901XX (inch hex - light duty),
X18M01XX (metric hex - heavy duty), or X1801XX (inch hex - heavy duty) 1
Table 16 - Dimensions of male straight thread O-ring hose fittings 1

SAE d1 d1 S6(d),(e),(f)
L30 L31(c) X18M01XX
Size Thread(a) Hose Size Dash Size min min max X19M01XX
4-3 7/16-20 5 -3 2 6.5 65 14
4-4 7/16-20 6.3 -4 3 6.5 70 14
6-6 9/16-18 10 -6 6 7.5 80 17
8-6 3/4-16 10 -6 6 9.5 85 22
8-8 3/4-16 12.5 -8 8 9.5 95 22
10-8 7/8-14 12.5 -8 8 10.5 100 27
10-10 7/8-14 16 -10 11 10.5 100 27
12-12 1-1/16-12 19 -12 14 13.5 110 32
14-12 1-3/16-12 19 -12 14 14 120 36
16-16 1-5/16-12 25 -16 19 15 125 41
(a)
(b)
(c)
(d)
(e)
Hex size, thread length and through hole size in accordance with SAE J1926-3.
(f)
1
SAE J1926-2 heavy duty stud end (X18M01XX) shall be used, unless working pressure of the hose allows the use of SAE J1926-3 light duty stud end
(X19M01XX).
22. 37-DEGREE FLARE HOSE FITTINGS

Figure 19 - Male 37-degree flare straight hose fittings -

Table 17 - Dimensions of male 37-degree flare straight hose fittings

SAE d1 d1
Size Thread (a)
Hose Size Dash Size min min max X21M01XX
4-4 7/16-20 UNF 6.3 -4 3 5.5 75 12
5-5 1/2-20 UNF 8 -5 5 6 80 14
6-6 9/16-18 UNF 10 -6 6 6.5 85 17
8-8 3/4-16 UNF 12.5 -8 8 7.5 100 19
10-10 7/8-14 UNF 16 -10 11 9.5 110 24
12-12 1 1/16-12 UN 19 -12 14 10.5 120 27
16-16 1 5/16-12 UN 25 -16 19 13.5 135 36
20-20 1 5/8-12 UN 31.5 -20 25 16 145 46
24-24 1 7/8-12 UN 38 -24 30 17 160 50
32-32 2 1/2-12 UN 51 -32 40 20 225 65
(a)
(b)
(c)
(d)
(e)

Figure 20 - Female 37-degree flare swivel straight hose fittings -

Table 18 - Dimensions of female 37-degree flare swivel straight hose fittings

SAE d1 d1
Fitting Metric SAE Hose d2(b) L34(c) L35 S8(d),(e),(f)
Size Thread (a)
Hose Size Dash Size min max ref X24M01XX
4-4 7/16-20 UNF 6.3 -4 3 75 8.7 14
5-5 1/2-20 UNF 8 -5 5 80 9.5 17
6-6 9/16-18 UNF 10 -6 6 85 9.5 19
8-8 3/4-16 UNF 12.5 -8 8 100 10.7 22
10-10 7/8-14 UNF 16 -10 11 110 12.7 27
12-12 1 1/16-12 UN 19 -12 14 115 14.3 32
16-16 1 5/16-12 UN 25 -16 19 140 15.1 41
20-20 1 5/8-12 UN 31.5 -20 25 160 15.9 50
24-24 1 7/8-12 UN 38 -24 30 175 18.6 60
32-32 2 1/2-12 UN 51 -32 40 210 23.8 75
(a)
(b)
(c)
(d)
(e)
(f)

Figure 21 - Female 37-degree flare swivel 45-degree elbow hose fittings -

Short [X24M22XX (metric hex) or X2422XX (inch hex)], and
Medium [X24M23XX (metric hex) or X2423XX (inch hex)]
Table 19 - Dimensions of female 37-degree flare swivel 45-degree elbow hose fittings

L36(c) L36
±1.5 ±1.5
SAE d1 d1 Short Medium S8(d),(e),(f)
X24M22XX X24M23XX L37(c) X24M22XX
Size Thread(a) Hose Size Dash Size min X2422XX X2423XX max X24M23XX
4-4 7/16-20 UNF 6.3 -4 3 10 — 90 14
5-5 1/2-20 UNF 8 -5 5 10 — 90 17
6-6 9/16-18 UNF 10 -6 6 11 — 95 19
8-8 3/4-16 UNF 12.5 -8 8 15 — 110 22
10-10 7/8-14 UNF 16 -10 11 16 — 120 27
12-12 1 1/16-12 UN 19 -12 14 21 — 145 32
16-16 1 5/16-12 UN 25 -16 19 24 — 175 41
20-20 1 5/8-12 UN 31.5 -20 25 25(g) 32 200 50
24-24 1 7/8-12 UN 38 -24 30 27(g) 42 240 60
32-32 2 1/2-12 UN 51 -32 40 34 — 290 75
(a)
(b)
(c)
(d)
(e)
(f)
(g)

Figure 22 - Female 37-degree flare swivel 90-degree elbow hose fittings -

Short [X24M14XX (metric hex) or X2414XX (inch hex)],
Medium [X24M20XX (metric hex) or X2420XX (inch hex)], and
Long [X24M15XX (metric hex) or X2415XX (inch hex)]
Table 20 - Female 37-degree flare swivel 90-degree elbow hose fittings

d1 L38(c) L38(d) L38(e)
d1 SAE ±1.5 ±1.5 ±1.5 S8(g),(h),(i)
SAE Metric Hose Short Medium Long X24M14XX
Fitting Hose Dash d2(b) X24M14XX X24M20XX X24M15XX L39(f) X24M20XX
Size Thread (a)
Size Size min X2414XX X2420XX X2415XX max X24M15XX
4-4 7/16-20 UNF 6.3 -4 3 21 32 46 85 14
5-5 1/2-20 UNF 8 -5 5 21 32 46 85 17
6-6 9/16-18 UNF 10 -6 6 23 38 54 90 19
8-8 3/4-16 UNF 12.5 -8 8 29 41 64 100 22
10-10 7/8-14 UNF 16 -10 11 32 47 70 110 27
12-12 1 1/16-12 UN 19 -12 14 48 58 96 140 32
16-16 1 5/16-12 UN 25 -16 19 56 71 114 170 41
20-20 1 5/8-12 UN 31.5 -20 25 64(j) 78 129 200 50
24-24 1 7/8-12 UN 38 -24 30 69(j) 86 141 230 60
32-32 2 1/2-12 UN 51 -32 40 88 140 222 280 75
(a)
(b)
(c)
Short drop dimensions. See Appendix B.
(d)
Medium drop dimensions. Medium drop hose fittings will clear 90-degree adjustable stud elbow per SAE J514. See Appendix B.
(e)
Long drop dimensions. Long drop hose fittings will clear short drop hose fittings. See Appendix B.
(f)
(g)
(h)
(i)
(j)
23. DRYSEAL PIPE THREAD HOSE FITTINGS

Figure 23 - Male dryseal pipe thread hose fittings -

Table 21 - Dimensions of male dryseal pipe thread hose fittings

SAE d1 d1
Fitting Thread(a) Metric SAE Hose d2(b) L40 L41(c) S9(d),€
Size NPTF Hose Size Dash Size min min max X15M01XX
1-2 1/16 3.2 -2 1.5 5.5 40 12
2-3 1/8 5 -3 2 5.5 56 12
4-4 1/4 6.3 -4 3 6 62 14
6-6 3/8 10 -6 6 6.5 83 17
8-8 1/2 12.5 -8 8 8.5 101 22
12-12 3/4 19 -12 13 10.5 114 27
16-16 1 25 -16 18 13.5 132 36
20-20 1-1/4 31.5 -20 22 15.5 154 46
24-24 1-1/2 38 -24 28 17 166 50
32-32 2 51 -32 38 20 216 65
(a)
Dryseal American Standard Taper Pipe Thread.
(b)
(c)
(d)
(e)
24. NOTES
24.1 Revision Indicator
A change bar (I) located in the left margin is for the convenience of the user in locating areas where technical revisions, not
editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title
indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original
publications, nor in documents that contain editorial changes only.
PREPARED BY THE SAE FLUID CONDUCTORS AND CONNECTORS TECHNICAL STEERING COMMITTEE C2 -
HYDRAULIC HOSE AND HOSE FITTINGS
APPENDIX A
Unless otherwise specified, the minimum hex width shall be as listed in Table A1.
Table A1 - Hex width
Hex Width
Hex Size Hex Size Min
inch mm mm
9 4.5
10 5
11 5.5
7/16 11.1 5.5
12 5.5
1/2 12.7 6
13 6
14 6
9/16 14.3 6
5/8 15.9 6.5
17 6.5
11/16 17.5 7
3/4 19 7.5
13/16 20.6 8
22 8.5
7/8 22.2 8.5
15/16 23.8 9.5
24 9.5
1 25.4 10
1-1/16 27 10.5
1-1/8 28.6 11
30 11.5
1-1/4 31.8 12.5
32 12.5
1-5/16 33.3 13
1-3/8 34.9 13.5
36 13.5
1-1/2 38.1 14
41 15
1-5/8 41.3 15
1-11/16 42.9 15.5
1-3/4 44.5 16
46 16
1-7/8 47.6 16.5
50 17
2 50.8 17
2-1/8 54 18
55 18
2-1/4 57.2 19
60 19
2-1/2 63.5 20
65 20
2-3/4 69.8 21
70 21
APPENDIX B
Stacking relationships between a straight swivel and 90-degree short, medium, and long drop elbows.
Figure B1 - Stacking relationship between a 90-degree short drop elbow

and a 90-degree long drop elbow
Figure B2 - Stacking relationship between a straight swivel

and a 90-degree medium drop elbow
APPENDIX C - NEW VERSUS OLD CODES INTERCHANGE
This appendix shows the conversion between the new codes and codes that were used in previous editions of SAE J516.
Table C1 - New versus old codes interchange
Old Code New Code Old Code New Code Old Code New Code
1501XX P1501XX 3601XX P3601XX 4911XX P4911XX
1601XX F1501XX 3701XX F3601XX 5011XX F4911XX
1701XX S1501XX 3901XX P3901XX 5111XX S4911XX
1801XX P1801XX 4001XX F3901XX 4903XX P4922XX
1901XX F1801XX 4101XX S3901XX 5003XX F4922XX
2101XX P2101XX 3910XX P3910XX 5103XX S4922XX
2201XX F2101XX 4010XX F3910XX 4912XX P4912XX
2301XX S2101XX 4110XX S3910XX 5012XX F4912XX
2601XX S2401XX 4111XX S3911XX 5013XX F4913XX
2414XX P2414XX 4103XX S3922XX 5002XX F4914XX
2514XX F2414XX 3912XX P3912XX 5102XX S4914XX
2415XX P2415XX 4012XX F3912XX 5301XXA P5324XX
2515XX F2415XX 4112XX S3912XX 5301XXB P5325XX
2801XX P2801XX 3913XX P3913XX 5401XXA F5324XX
2901XX F2801XX 4013XX F3913XX 5401XXB F5325XX
3001XX P3001XX 4113XX S3913XX 5303XX P5322XX
3101XX F3001XX 3902XX P3914XX 5403XX F5322XX
3003XX P3022XX 4002XX F3914XX 5314XX P5314XX
3103XX F3022XX 4102XX S3914XX 5414XX F5314XX
3014XX P3014XX 4901XX P4901XX 5320XX P5320XX
3114XX F3014XX 5001XX F4901XX 5420XX F5320XX
3015XX P3015XX 5101XX S4901XX 5315XX P5315XX
3115XX F3015XX 4910XX P4910XX 5415XX F5315XX
3301XX P3301XX 5010XX F4910XX
3401XX F3301XX 5110XX S4910XX
The XX identifies the SAE 100R series hose in accordance with Table 8 of SAE J846.
APPENDIX D - OPTIONAL INCH HEX SIZES
This appendix shows the optional inch hex sizes for the hose fittings shown in Sections 18 to 23.
Table D1 - Optional inch hex sizes(a)

Section 19 Section 21 Section 23
Section 18 Flareless 24-degree Straight Thread Section 22 Dryseal
O-Ring Face Seal Cone O-Ring 37-degree Flare Pipe Thread
Hose Fittings Hose Fittings Hose Fittings Hose Fittings Hose Fittings
S2
X5324XX S8
X5325XX X2401XX
X5322XX X2422XX
X5323XX X2423XX
SAE X5314XX S6 X2414XX
Fitting S1 X5320XX S4 S5 X1801XX S7 X2420XX S9
Size X5501XX X5315XX X3301XX X3601XX X1901XX X2101XX X2415XX X1501XX
1-2 — — — — — — — 11.1
2-3 — — — — — — — 11.1
4-3 — — — — 14.3 — — —
4-4 15.9 17.5 11.1 14.3 14.3 11.1 14.3 14.3
4-5 15.9 17.5 — — — — — —
5-5 — — — — — 12.7 15.9 —
6-4 — 20.6 — — — — — —
6-5 — 20.6 14.3 17.5 — — — —
6-6 — 20.6 14.3 17.5 17.5 14.3 17.5 17.5
8-6 22.2 23.8 — 22.2 22.2 — — —
8-8 22.2 23.8 — 22.2 22.2 — 22.2 22.2
10-8 — — 22.2 25.4 25.4 — — —
10-10 — 28.6 22.2 25.4 25.4 22.2 25.4 —
10-12 — — 22.2 25.4 — — — —
12-10 31.8 — — 31.8 — — — —
12-12 31.8 34.9 — 31.8 31.8 — 31.8 —
14-12 — — — — 34.9 — — —
16-12 38.1 — — — — — — —
16-16 38.1 41.3 33.3 38.1 38.1 33.3 38.1 34.9
20-20 44.5 47.6 — — — 41.3 50.8 42.9
24-24 54 57.2 — — — 47.6 57.2 50.8
32-32 — — — — — 63.5 73 63.5
(a)
Based on preferred inch hex sizes. Not to be used for new design.

Surface Vehicle Standard: Hydraulic Hose Fittings

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Downloaded from SAE International by Edgar EspÃ-ndola, Friday, November 19, 2021

SURFACE VEHICLE J516™ NOV2021

STANDARD Issued 1952-01

Superseding J516 MAR2019

Hydraulic Hose Fittings

The following are hose fitting types contained in this document:

SAE INTERNATIONAL J516™ NOV2021 Page 2 of 33

2.1 Applicable Documents

2.1.1 SAE Publications

SAE J476 Dryseal Pipe Threads

SAE J512 Automotive Tube Fittings

SAE J514 Hydraulic Tube Fittings

SAE J517 Hydraulic Hose

SAE J1273 Recommended Practices for Hydraulic Hose Assemblies

2.1.2 ASTM Publications

ASTM B117 Method of Salt Spray (Fog) Testing

2.1.3 ASME Publications

ASME B1.1 Screw Thread

SAE INTERNATIONAL J516™ NOV2021 Page 3 of 33

2.1.4 ISO Publications

Copies of these documents are available online at http://webstore.ansi.org/.

ISO 9227 Corrosion Tests in Artificial Atmospheres - Salt Spray Tests

4. HOSE FITTING (CONNECTOR) IDENTIFICATION

5. DIMENSIONS AND TOLERANCES

SAE INTERNATIONAL J516™ NOV2021 Page 4 of 33

Angular tolerance on the bend of elbow hose fittings shall be ±3 degrees.

9. THREAD ECCENTRICITY TOLERANCES

10. PIPE THREADS

SAE INTERNATIONAL J516™ NOV2021 Page 5 of 33

Table 1 - Pipe thread dimensions

Dimensions are in millimeters

12. CORROSION PROTECTION

• No appearance of corrosion products of the protective coating before 96 hours.

• No appearance of corrosion products of the base metal before 144 hours.

The following exceptions shall apply:

a. All internal fluid passages.

SAE INTERNATIONAL J516™ NOV2021 Page 6 of 33

14. ASSEMBLY CONSIDERATIONS

15. PRESSURE RATINGS

16. ORDERING INFORMATION

16.1 Examples of Code Applied to Hose Fittings

Figure 1 - Example of code applied to metric hex hose fittings

SAE INTERNATIONAL J516™ NOV2021 Page 7 of 33

Figure 2 - Example of code applied to inch hex hose fittings

Figure 3 - Example of code applied to flange hose fittings

17. HOSE ASSEMBLIES

SAE INTERNATIONAL J516™ NOV2021 Page 8 of 33

18. O-RING FACE SEAL HOSE FITTINGS

NOTE 1: Connection details in accordance with SAE J1453-1.

Figure 4 - Male O-ring face seal straight hose fittings -

Table 2 - Dimensions of male O-ring face seal straight hose fittings

Dimensions are in millimeters

SAE INTERNATIONAL J516™ NOV2021 Page 9 of 33

STYLE A (X53M24XX or X5324XX) STYLE B (X53M25XX OR X5325XX)

NOTE 1: Connection details in accordance with SAE J1453-1.

Figure 5 - Female O-ring face seal swivel straight hose fittings -

Dimensions are in millimeters