PROJECT: 11-583

PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI,

UAE

FOR MR. FADI AHMAD MOHAMMAD ODEH

TENDER DOCUMENTS

VOLUME 2 PART 2 OF 3
MECHANICAL SPECIFICATIONS

Engineer:
Employer: Design Center
Mr. Fadi Ahmad Mohammad Odeh Architects & Engineers Consultants
Dubai, UAE P.O. Box: 80623, Dubai, UAE
 PROJECT: 11-583

PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL

SAFA 2, DUBAI, UAE

FOR MR. FADI AHMAD MOHAMMAD ODEH

MASTER INDEX

Volume 1 : Tender and Contract Conditions

Volume 2 : Specifications
Part 1 of 3 – Civil and Architectural Specifications
Part 2 of 3 – Mechanical and Plumbing Installation Specifications
Part 3 of 3 – Electrical Installation Specifications

Volume 3 : Bill of Quantities

Volume 4 : Soil Investigation Report

Volume 5 : Drawings
Part 1 of 3 – Architectural Drawings
Part 2 of 3 – Structural Drawings
Part 3 of 3 – Plumbing, Mechanical and Electrical Drawings

Design Center
 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

VOLUME 3 PART 2 OF 3
MECHANICAL AND PLUMBING INSTALLATION SPECIFICATIONS

CONTENTS

PART PAGE

A HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1-41

B PLUMBING (DRAINAGE, WATER SUPPLY, FIREFIGHTING) 1-92

Design Center Contents

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

A
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)

Design Center Contents Page

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

SECTION 15000
MECHANICAL (HVAC) WORKS
INDEX

Section Description Page

Sub-section 15010 General Requirement 1

Sub-section 15020 Description of Works 1

Sub-section 15030 Methods of Operations 1

Sub-section 15040 Design Conditions 1

Sub-section 15060 Ducted Split Units 2-6

Sub-section 15070 Ventilating Fans 7-10

Sub-section 15080 Piping and Valves 11-12

Sub-section 15090 Ductwork 13-18

Sub-section 15100 Air Distribution Outlets 19-21

Sub-section 15110 Air Filters 22

Sub-section 15120 Codes and Standard 23

Sub-section 15130 Insulation and Lagging 24-37

Sub-section 15140 Approved List of Manufacturers 28-30

Design Center 1 of 1
 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

SECTION 15000
HVAC

15010 GENERAL REQUIREMENTS:

- The works covered under this Section shall include all the supply, installation, testing and
delivery in good operating conditions of a complete Ventilating and Air Conditioning system as
described, shown detailed or implied in the tender documents of the project and common split
ducted, Fresh Air Handling Units (FAHU’s), Central Exhaust Fans and Smoke Fans.

- The Contractor shall provide all the necessary components and accessories as well as
manpower, scaffolding, painting, testing facilities, etc. at his own expense to execute a
complete operable system.

- The Contractor shall program his work such that it will not interfere with other trades and to suit
site requirements.

15020 DESCRIPTION OF THE WORKS:

- The HVAC works shall consist of the following:

- Fresh Air Handling Units (FAHU) located on the roof floor with recovery wheel and heat pipe
as shown in the drawings.
- Ducted split units as shown on the Drawings and summary sheet.
- Toilets and kitchens are ventilated with central exhaust fans connected with fresh air handling
units.
- Electrostatic filter to be provided on the return duct before fresh air handling unit.
- all the works to be as per authorities approval (DM & DCD)without any extra cost , contractor
to be study all drawings and specs and consider any other authorities requirements

15030 METHODS OF OPERATION:

Refer to "HVAC" Schematic Control Diagram sheets in the relevant drawings.

15040 DESIGN CONDITIONSPARAMETERS:

The air conditioning system is based on the following design conditions.
- Outside summer conditions:
1- 115 º F (46ºC) Dry Bulb
2- 85 º F (30ºC) Wet Bulb
3- 25 ºF (12 ºC) Daily range

- Inside summer conditions:

1. 75 deg. Summer Dry Bulb ( on coil to be 75ºF/65ºF)
2. 50 ± 5% Relative Humidity

- Noise levels: noise generation in occupied areas due the HVAC equipment installed under
the contract shall not exceed the following levels at one meter away in open space:
1- Bed room ………………………………………….………NR 35
2- Living room .…………………………………….…………NR 35
3- Gymnasium ……………………………………….………NR 35
4- Lobby & Entrances ……………………………….….……NR 40
5- Toilets area…………………………………………………NR 40

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FOR MR. FADI AHMAD MOHAMMAD ODEH

15060 DUCTED SPLIT UNITS

6.1 CONDENSING UNIT

6.1.1 Furnish and install all air-cooled condensing units in the locations and manner shown on the plans.
The units shall be properly assembled and tested at the factory. These shall be designed for use with
Refrigerant 410 or equal
6.1.2 Nominal unit electrical characteristics shall be 400 volts, 3 phase 50 hertz.

3.1.3 Consider Coil shall be of nonferrous constructions. Coil shall have plate fins, mechanically bonded
to seamless copper tubes. Coil shall be circulated sub-cooling. Coil and fins shall have heresite coating
or equal approved anticorrosion protective coating on condenser fins coils factory applied.

6.1.4. Condenser Fans and Motors

Unit shall be furnished with direct driven, propeller type fans arranged for vertical discharge. Condenser
fan motors shall have inherent protection, and shall be of the permanently lubricated type, resiliently
mounted. Each fan shall have a safety guard. Controls shall be included for cycling fan (S) far
intermediate season operation.

6.1.5. Compressor(s)

Compressors shall be of hermetic design with external spring isolators end shall have an automatically
reversible oil pump. Compressor shall unload in response to suction pressure down to 25% full capacity
in 3 steps minimum for partial load operation. Compressor shall be located in a section separated from
condenser fans and coil.

Multiple compressor units shall have step-start fans and coils. Compressor motor(s) shall have part-
winding start, across the line start.

6.1.6. Controls shall be factory wired and located in a separate enclosure. Safety devices shall consist
of high and low pressure switches and compressor overload devices. Unit wiring shall
incorporate a positive acting timer to prevent short cycling of compressor if power is interrupted.
Timer shall prevent compressor from restarting for approximately 5 minutes after shutoff. Units
shall be factory wired to operate on single pump out control.

6.1.7. Casing shall make unit fully weatherproof for outdoor installation. Casing shall be of galvanized
steel, zinc phosphatized end finished with baked enamel.

Openings shall be provided for power and refrigerant connections. Panel shall be removable to
provide access for servicing.

6.1.8 Connections

Only one liquid line, one suction line and one power supply connection shall be required for
smaller units and multiple refrigerant circuits for large units.

Control details shall be as par drawings / to Engineer’s acceptance.

6.2 INDOOR UNIT

6.2.1. The capacity of air handling units shaII not be less than that scheduled on drawings. The units
shall be Blow-through single zone units.

6.2.2. The space available for the units shall be confirmed with the Civil and Architectural proposals
of the main Contract and sizes of units will necessarily fit into the spaces available. Where
necessary the units may be built up on site, subject to acceptance of the finished units for
warranty purposes by the original supplier and his local agent.

6.2.3 The unit casing and panels shall be constructed from heavy gauge ( 1.2 mm or thickener)
galvanized steel with baked enamel paint. The casing and panel shall be insulated with zinc
coating, the casing and all possible condensate area shall be insulated with polyolefin , the

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 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

insulation shall be from 5 to 10 mm depending on the area with density 32kg/m3, thermal
conductivity 0.033 w/mk

The insulation shall meet latest NFPA fire requirement “Class O”. The insulation shall be
extended all around duct connection collar.

6.2.4 Drain pans shall be heavy gauge welded stainless steel construction and shall have drain
connections on both sides. Drain pans shall be internally lined with 25mm of closed cell
polyolefin insulation, which shall extend up to the top edges, and 25 mm of similar insulation
on the outside, In the event that any condensation problems appear after insulation, the
Contractor shall apply greater thickness of insulation to the underside and edges, This is in
addition to any other remedial measures required by the Engineer. Any stacked or double
height coils shall have separate drain pans 10 reduce carry aver, such pans will be piped to the
main drain, not into the lower pan.

6.2.5 Fans and shafts shall operate well below their critical speeds. Each shaft assembly shall be
statically and dynamically balanced before shipment from the manufacturer. If any out-of-
balance is apparent on site the Engineer reserves the right to require new factory supplied units
to be provided until satisfactory balance is demonstrated.

6.2.6 Fans shall be forward curved centrifugal driven type double width double inlet type bearing shall
be permanently lubricated sealed bail bearing and direct drive with rubber isolation.

6.2.7 Fan bearings shall be designed for a Life of at least 200,000 hours, factory pre-lubricated and
equipped with standard grease fittings with extended lube lines if necessary to terminate
outside the unit. Fan drives shall be rated at 150% of the maximum motor horse power of the
units and shall be equipped with adjustment for belt tension.

6.2.8 Cooling coils shall be fabricated from nominal 3/8" (10mm) size copper tubing expanded into
fins to give a mechanical bond with heresite coating or blue-fin coating. Return bends shall be
die formed. Headers shall be heavy section seamless copper tubing. All joints shall be silver
brazed. Fittings shall include plugged vent and drain taps for each section. The fins shall be
Aluminum.

6.2.9 The coil shall be designed to operate at 200 psi and 300 degrees Fahrenheit (149 degrees
Centigrade). The performance shall be not less than listed in the schedules.

The coil shall be assembled in a galvanized steel housing which is drilled to meet the adjacent
sections of the A.H.U.

6.2.10 Coils shall have a minimum of 4 rows for recirculation service and 8 rows for fresh air service.

6.2.11 motor of the fans and control box shall be IP45 rating .

6.2.12 Unit operation shall be controlled by wall mounted indoor thermostats having On/Off control,
temperature set point and space temperature indication.

Colours and finishes of the thermostat shall be to approval of be Architect's.

6.2.13 All AHUs shall have flat panel type filter with MERV 8 Rating of 1" thickness.

Initial pressure drop to be 60 Pascals at 2.5 M/Sec. Final pressure drop 180 Pascals with dust
holding capacity of 800 gm/m 2, ASHRAE gravirnetric efficiency 84%.

6.3 SPLIT UNITS (SMALL CAPACITIES - DECORATIVE)

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 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

The split system shall consist of a ceiling suspended indoor unit (evaporator unit) an outdoor
unit (condensing unit) and a wall mounted remote control switch, all factory assembled and fully
charged with refrigerant R-410 or equivalent. All units shall be start tested and checked at the
factory. Units shall be designed for continuous operation at outdoor ambient temperature of 52
deg. C. Coils and fins shall have heresite or equal approved anti-corrosion coating factory
applied.

6.3.1 Indoor Unit

The indoor evaporator unit shall be of the slim and compact design with a decorative cabinet.
Units shall be suitable for flush-to-well installation to conceal pipe connections.

Where indicated on the drawings and schedules, evaporator units shall be of the horizontal
concealed type with return air plenum suitable for ducted insulation, Unit casing shall be
insulated with at least 12mm thick insulation polyolefin aluminum faced with density 24kg/m 3.

Evaporator coils shall be seamless copper tubing mechanically bonded to aluminum fins and
shall be factory leak tested at a pressure of 28 kg/cm 2. A drain pan made out of sheet steel
shall extend throughout the length of the unit. The drain pan shall be coated with epoxy resin
enamel and insulated polyolefin aluminum faced to prevent condensation.

Evaporator fans shall direct driven forward curved, centrifugal type made of galvanized steel to
deliver an accurate air flow at a low noise level. Fan driving components shall be mounted on
rubber pad isolators reduce noise and vibration.

A single phase squirrel cage motor shall be used to drive the evaporator fan. A fan speed
control shall be provided to facilitate speed adjustment as required (with IP: 45 rating).

Each unit shall be provided with a permanent washable filter and swing flow louvers to eliminate
uncomfortable hot spots (with MREV 8 rating).
6.3.2 Condensing Unit

Casing of the unit shall be of steel ( 20 gauge ) suitably treated to be rust resistant for a long
life.

Units shall have high efficiency, hermetic, line starring compressor. Each compressor shall be
equipped with an internal thermostat, ever current relay, a low pressure switch and a crankcase
heater. Condenser coil shall be of seamless cupper tubes mechanically bonded to aluminum
plate fins with protection louvers. Each coil shall be factory leak tested at a pressure of 33
kg/cm2, Coils and fins shall have heresite or equal approved anti-corrosive coating.

Condenser fans shall be direct driven by a weather proof squirrel cage induction motor Fans
shall be of the propeller type.

Each unit shall have a wall mounted digital thermostat with on-05 switch, room temperature set
point, space temp indicator, and 3 speed fan control.

6.3.3 Refrigerant Pipe work

- Seamless copper pipe to be providing comply with the revenant local and national regulation
for the designed pressure 3.87 MPA.

- Refrigerant pipe work shall be hard copper tubing to ASTM B88 Type L and insulation to be as
specified in Section 15180 – 6 – for type C pipe insulation.

REFRIGERANT PIPEWORK

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 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

The interconnecting refrigerant piping shall be manufactured from seamless quality phosphorous
dioxide soft/medium drawn copper to BS2781 Part II ASTM, DIN 1754/8905, fully tested by the eddy
current method, dehydrated and capped.

The copper tubing shall be of a suitable thickness to be capable of withstanding pressure test as detailed
in the current revision of BS/EN378.

The copper tubing shall be suitably selected with a wall thickness capable of withstanding the system
operating pressures on Refrigerant R410A, all as described within the outdoor unit’s installation manual.

Pipework shall be supported and not secured at regular intervals not exceeding 1.5m. Preferably to
create a method of adequate support ant containment, piping should be laid on suitably supported
galvanized cable tray, insulated and held in position with plastic coated steel banding. Due care and
attention shall be taken at all times to allow pipework to freely expand and contract naturally.

Copper pipe laying should be under supervision of supplier

AC contractor shall be keep50mm between set of the pipes and other for easy maintenance and repair.

REFRIGERANT PIPEWORK INSTALLATION

Pipework shall be installed by a Supplier’s Approved Installer in accordance with the current revision of
BS/EN378 and in accordance with Supplier’s Design and Installation Instructions and the unit’s
installation manual.

Brazing shall be carried out by skilled operatives, in accordance with the HVCA Code of Practice –
Brazing and Bronze Welding of Copper Pipe and Sheet.

During brazing, oxygen free nitrogen shall be passed through the pipework to displace oxygen and
ensure that oxidization does not occur.

Longest possible lengths of copper pipe shall be utilized to minimize joints on site.

Appropriate refrigerant tools shall be utilized at all times. The use of hacksaw or any tool that creates
filings is prohibited.

Pipework shall remain capped at all times other than when actually being installed to prevent the ingress
of moisture and contaminants.

CONDENSATE PIPEWORK

Condensate pipework shall be installed by the supplier’s approved Installer in accordance with
supplier’s Design and Installation Instructions and the unit’s installation manual.

COMMISSIONING & TESTING

Commissioning shall be carried out by a trained engineer with the optional assistance of Supplier.

The entire refrigeration system shall be pressurized with Nitrogen to 38 bar for a period of 24hours.

Leak testing shall be carried out with a calibrated electronic leak detector, or similar if the system fails
to hold pressure within testing period.

Upon completion of pressure test the pressure shall be released and vacuum pump installed on the
system to remove air and moisture from the system. The system shall be evacuated to –101.1kPa (-
758mmHg, 2 torr) and held for a period of 2 hours with the vacuum pump switched off.

Refrigerant should be charged to the liquid pipe in its liquid state to ensure that the refrigerant
composition is assured. The refrigerant charge shall be calculated to the system requirements and in
accordance with Supplier’s Design and Installation Instruction booklet.

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 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

Supplier should certify the copper pipe insulation and installation.

END OF SECTION

Design Center 6/30 HVAC Specifications

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

15070 VENTILATING FANS

1.0 In-Line Centrifugal Fan

The housing shall utilize galvanized steel (aluminum optional some sizes) “corner post”
framework and panels. Units shall be equipped with three removable access panels. Units shall
be pre-wired to a junction box on the exterior and equipped with an electrical disconnect switch.
Two support angles shall be provided.

Statically & dynamically balanced backward inclined, centrifugal wheels shall be aluminum,
spark-resistant, non-overloading, & matched to deeply spun venturis. Motors shall be
continuous duty, ball bearing design, permanently lubricated, mounted out of the main
airstream, & furnished at the specified voltage, phase, & enclosure. Shafts shall be turned,
ground, polished, & rust protected. Heavy duty ball bearings are rated for a minimum L50 life
exceeding 200,000 hours. Pulleys shall be adjustable, cast iron, machined, keyed, securely
attached, & sized for 150% of the horsepower at its rated maximum speed.

Each fan shall bear the AMCA Licensed Ratings Seal for Air and Sound Performance, and shall
be UL and CSA listed.

2.0 In-Line Centrifugal Fan (Utility Blower)

Fans shall be single width, single inlet (SWSI), AMCA arrangement 10 with clockwise (or CCW)
rotation. Fan housing shall be heavy gauge galvanized steel for maximum corrosion protection,
with Weld-Lockª construction, & field rotatable to any of eight 45° incremental air discharge
positions (top horizontal THD standard unless specified otherwise). Fan scrolls shall be
equipped with a bolted, gasketed access door for cleaning and inspection. The bearing
supports shall be constructed of welded structural steel members to prevent vibration and rigidly
support the shaft and bearings.

Statically & dynamically balanced backward inclined, centrifugal wheels shall be aluminum,
spark-resistant, non-overloading & fully welded. Wheels shall be matched to deeply spun
venturis. Motors shall be continuous duty, ball bearing design, permanently lubricated, mounted
out of the main airstream, & furnished at the specified voltage, phase, & enclosure. Shafts shall
be turned, ground, polished, & rust protected. Heavy duty ball bearings are rated for a minimum
L50 life exceeding 200,000 hours. Pulleys shall be adjustable (through 15 HP), cast iron,
machined, keyed, securely attached, & sized for 150% of the horsepower at its rated maximum
speed.

Each fan shall bear the AMCA Licensed Ratings Seal for Air and Sound Performance, and shall
be UL (UL Std. 705, UL Std. 762 optional) and CSA listed.

3.0 Cabinet In-Line Ducted Fan

Fan housing shall be galvanized steel, shall enclose the motor/fan assembly, & include
removable side panels to allow access to the motor/fan assembly.

Fans shall have a forward curved centrifugal wheel. Fan motors shall be continuous duty, ball
bearing design, permanently lubricated, positively cooled, & furnished at the specified voltage,
phase, & enclosure.

Each fan shall bear the AMCA Licensed Ratings Seal for Air Performance, & shall be UL &
CSA Listed.

4.0 Axial Flow Fan

- Inline axial fan galvanized construction with aluminum impeller with adjustable pitch
angle blades.

- Direct driven, TEFC motor Class “H” ins. 2-Speed motor is supplied on some fans as
per requirement. Smoke Fans are suitable for 300°C/1hrs.

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 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

5.0 CENTRIFUGAL AIR BLOWER GENERAL

The centrifugal blower shall be of the rotatable belt driven/ direct driven type and SWSI/ DWDI.
The blower shall be constructed of steel or aluminum with all seams continuously welded for
leak proof assembly. . All wheels shall be statically and dynamically balanced and shall be
keyed to the shafts.

The blower shafts shall be AISI C-1040 or C1045 hot rolled and accurately turned and polished.
Close tolerances shall be maintained where the shaft makes contact with the bearings.

All bearings on the blowers in arrangement 10 shall be grease lubricated, precision anti-friction
ball self-aligning pillow block type.

All drives for belt driven fans shall be designed for 165% of rated horsepower capacities. Motor
drives shall be variable thru horsepower. Oil resistant non-static belts shall be provided. In
general all type of centrifugal blowers shall include housing, wheel, fan shaft, bearings and
structural support members as a factory assembled unit.

Fan motor shall be TEFC enclosure and class F insulation suitable for ambient temperature of
50 deg C.

Each fan shall bear AMCA licensed rating seal for air & sound performance & shall be UL &
CSA listed.

6.0 SMALL DUCTED INLINE

All the fans shall be cabinet type which should house the fan assemblies.

Small inline ducted ventilators shall be direct drive, forward curved, centrifugal blower type. Fan
wheel shall be constructed of galvanized steel and shall be dynamically balanced. The housing
shall be constructed of aluminum and acoustically insulated for quite operation. An integral
aluminum back draft damper shall be standard. Blower and motor assembly shall be easily
removable from the housing without disturbing the ductwork .Fans mounted on the roof should
be with epoxy coating & should be weather proof.

The motor shall be permanently lubricated with built-in thermal overload protection and shall
be factory tested prior to shipment. The unit shall be supplied with an internal wiring box and
receptacle. The fan rpm should not be more than 1400 rpm

The cabinet should be designed for quick transition from right angle discharge to top discharge
or into inline configuration without disturbing the power pack The discharge position shall be
adjustable by moving interchangeable panels supplied with removable fasteners and should be
field adjustable type Ceiling ventilators shall be furnished standard with a mould white plastic,
aerodynamically designed grill with 85% free area

Inline ducted/Ceiling ventilators shall be certified and licensed to bear the AMCA Seal for Air
and Sound Performance. Ceiling ventilator performance shall be based on tests and
procedures performed in accordance with AMCA publication 211 and comply with the
requirements of the AMCA Certified Ratings Program. Fan sound power level ratings shall be
based on tests and procedures performed in accordance with AMCA publication 311 and
comply with the requirements of the AMCA Certified Ratings Program. In-line ducted/ Ceiling
ventilators shall be UL 507 and additionally listed for UL 705 listed and shall be CSA listed.

7.0 FANS AXIAL

Axial flow fans shall be capable of giving the design flow when tested to B.S. 848

Each fan shall be supplied with a suitably rated contactor/starter/isolator of approved pattern.

Fan casings shall be constructed of mild steel plates with angle stiffeners with the casing hot
dip galvanized after manufacture. The inlets and outlets of the axial flow fans shall be flanged
for connection to the system.

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 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

An access door is to be provided on the casings of all fans. Casings shall cover both impeller
and motor so that fans can be removed without disturbing adjacent ductwork or other
components of the system. A flame proof external terminal box shall be fitted on the casing.

All lubrication points are to be extended to the outside of the casing and in a position that will
permit access in relation to the adjacent plant, services or building structure.

Impellers shall be die-cast in aluminum alloy and X-rayed during manufacture. The impellers
shall be capable of running continuously at 20% in excess of the rated speed. The impeller
shall be keyed and locked on to the shaft, which shall be statically dynamically balances and
tested at over speed before dispatch from the manufacturer’s work.

Flexible connections shall be supplied and installed at both inlet and outlet of each fan.

The fan bearings shall be of the sleeve type wherever possible. The bearings are to be truly
aligned and rigidly mounted on to the casing.

Graphs of the performance curve of each fan are to be forwarded to the Engineer together with
a test report on the sound level at three diameters in a free field condition prior to the order
being confirmed.

Axial flow fans are to be driven by electric motors of commercially silent pattern carrying a
makers guarantee in this respect. The motors shall be totally enclosed, fan cooled.

All motors are to be positioned to permit effective ventilation of the motor and all components
parts of the fans and motor are to be suitable to withstand the temperature conditions expected
in the fan.

Electrical connections to the motors shall be in a totally enclosed terminal box secured to the
exterior of the casing. Wiring within the axial flow fans shall be suitable for the conditions within
the casings.

A suitable steel support is to be provided for each fan, and the frame is to be fabricated from
rolled steel channel with adequate cross members for bolting the fan in to position. The frame
shall be of welded construction with anti-vibration mountings

8.0 CENTRIFUGAL FANS

All centrifugal fans, handling more than 1000 CFM (500 l/s) shall have backward inclined
blades, unless shown otherwise.

Provide access doors on the fan scroll. Doors shall be hinged, in reinforced angle frames and
provided with clamping devices. Minimum size shall be 18” X 14” (450mm X 350mm) or full
width of fan scroll, if scroll is less than 18” (450mm) wide.

Provide drain connections at the low point of fan scroll or where shown. Drains shall be 1”
(25mm) pipe size half coupling welded in to the bottom of the scroll with a square headed,
threaded, brass plug.

Utility fans shall conform with the specification for centrifugal fans above with the exception of
the drive arrangement and belt guard. Drive shall be standard utility arrangement and belt guard
may be omitted if a hood is provided over the drive.

Centrifugal fans shall be in accordance with the Fan Schedule.

9.0 IN-LINE CENTRIFUGAL FANS

Fans shall be belt-driven in-line centrifugal units with backward inclined, aluminum fan wheels
in reinforced, zinc coated heavy gauge steel housings.
Motors shall be mounted on adjustable bases outside the air stream.
All internal components shall be accessible through removable or hinged access panels.

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FOR MR. FADI AHMAD MOHAMMAD ODEH

Provide disconnect switch mounted on the exterior of the fan casing.

Provide a matching wire mesh guard over the fan inlet and / or outlet if no ductwork is connected
at this location.
Twin fans shall have integral backdraft dampers, and two identical fans, motors and drives.
In-line centrifugal fans shall be in accordance with the Fan Schedule.
Fan casing shall be acoustically lined with 12mm thick acoustic insulation.
Fans shall be supplied with filter sections and washable filter media where noted. Filter sections
shall be closed couple to the fan.

10.0 Staircase Pressurization Fans (approved DCD):

Axial flow fans shall be capable of giving the design flow when tested to B.S. 848

Each fan shall be supplied with a suitably rated contactor/starter/isolator of approved pattern.

Fan casings shall be constructed of mild steel plates with angle stiffeners with the casing hot
dip galvanized after manufacture. The inlets and outlets of the axial flow fans shall be flanged
for connection to the system.

An access door is to be provided on the casings of all fans. Casings shall cover both impeller
and motor so that fans can be removed without disturbing adjacent ductwork or other
components of the system. A flame proof external terminal box shall be fitted on the casing.

All lubrication points are to be extended to the outside of the casing and in a position that will
permit access in relation to the adjacent plant, services or building structure.

Impellers shall be die cast in aluminum alloy and X-rayed during manufacture. The impellers
shall be capable of running continuously at 20% in excess of the rated speed. The impeller
shall be keyed and locked on to the shaft, which shall be statically dynamically balances and
tested at over speed before dispatch from the manufacturer’s work.

Flexible connections shall be supplied and installed at both inlet and outlet of each fan.

The fan bearings shall be of the sleeve type wherever possible. The bearings are to be truly
aligned and rigidly mounted on to the casing.

Graphs of the performance curve of each fan are to be forwarded to the Engineer together with
a test report on the sound level at three diameters in a free field condition prior to the order
being confirmed.

Axial flow fans are to be driven by electric motors of commercially silent pattern carrying a
maker’s guarantee in this respect. The motors shall be totally enclosed, fan cooled.

All motors are to be positioned to permit effective ventilation of the motor and all components
parts of the fans and motor are to be suitable to withstand the temperature conditions expected
in the fan.

Electrical connections to the motors shall be in a totally enclosed terminal box secured to the
exterior of the casing. Wiring within the axial flow fans shall be suitable for the conditions within
the casings.

A suitable steel support is to be provided for each fan, and the frame is to be fabricated from
rolled steel channel with adequate cross members for bolting the fan in to position. The frame
shall be of welded construction with anti-vibration mountings

END OF SECTION

Design Center 10/30 HVAC Specifications

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

15080 PIPING AND VALVES:

1.0 Pipe work material general

1.1 All pipe work shall be free from surface or general corrosion and without any signs of
scaling, pitting or excess weathering. Any pipe work so affected shall be replaced at no
cost to the contract. Each length of pipe work shall have at least one colored identification
band or identifying mark, when delivered. All pipe work shall be supplied in the
manufacturer's straight random lengths, but not less than 6M long except where shorter
specific or flanged lengths between fittings are actually required. All plain mild steel pipe
work shall be supplied self-colored and externally varnished.

1.2 Pipe work& Fittings:

- All the vertical pipes (inside the wall or inside the shaft) mustbe straight pipes.
All pipe works shall be seamless copper type L according to ASTM B88 standard
manufactured to meet the chemical, mechanical, cleanness, and eddy current.
Testing requirements shall as per applicable ASTM specifications.

Sizes shall be as follows:

Pipe Type L
Tolerance on Outside
Nominal Actual Outside Wall Thickness
Diameter Weight
Size Diameter (inches)
(inches) (lb/ft)
(inches) (inches)
Annealed1) Drawn2) Nominal Tolerance
1/4 3/8 0.375 0.002 0.001 0.030 0.003 0.126
3/8 1/2 0.500 0.0025 0.001 0.035 0.004 0.198
1/2 5/8 0.625 0.0025 0.001 0.040 0.004 0.285
5/8 3/4 0.750 0.0025 0.001 0.042 0.004 0.362
3/4 7/8 0.875 0.003 0.001 0.045 0.004 0.455
1 1 1/8 1.125 0.0035 0.0015 0.050 0.005 0.655
1 1/4 1 3/8 1.375 0.004 0.0015 0.055 0.006 0.884
1 1/2 1 5/8 1.625 0.0045 0.002 0.060 0.006 1.14
2 2 1/8 2.125 0.005 0.002 0.070 0.007 1.75
2 1/2 2 5/8 2.625 0.005 0.002 0.080 0.008 2.48
3 3 1/8 3.125 0.005 0.002 0.090 0.009 3.33
3 1/2 3 5/8 3.625 0.005 0.002 0.100 0.010 4.29
4 4 1/8 4.125 0.005 0.002 0.114 0.011 5.38
5 5 1/8 5.125 0.005 0.002 0.125 0.012 7.61
6 6 1/8 6.125 0.005 0.002 0.140 0.014 10.20

The fittings works:

Brass fittings which are manufactured to meet the following specifications:
• Wrought Copper and Copper Alloy Solder Joint Pressure Fittings are produced in strict accordance
with ASMEB16.22.
• Wrought Copper Solder Joint Pressure fittings are produced in strict accordance with MSSSP: 104.
• Wrought Copper and Wrought Copper Alloy Solder Joint Drainage Fittings (DWV) are produced in
strict accordance with ASME B16.29.

Design Center 11/30 HVAC Specifications

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FOR MR. FADI AHMAD MOHAMMAD ODEH

1.3 Condensate Drain Pipe work

All exposed condensate piping shall be galvanized medium weight, welded steel to B.S.1387,
with screwed joints. Fittings will be screw type, forged. All concealed condensate drain piping
shall be u PVC Class E with solvent welded joints.

5.0 All Pipe work, fittings, jointing materials and gaskets shall be stacked in storage sheds in
accordance with the manufacturer's recommendations and as required elsewhere in this
specification. The ends of all Pipe work shall be protected during transit and storage.

6.0 Metal pipe work may be stacked in the open, provided that such stacks are, in the
Creosoted timber sleepers or paving slabs. A watertight lightweight roof shall be provided to
extend 450 mm beyond the edges of the stack and tarpaulin or heavy gauge Polythene sheeting
shall be provided to cover all sides.

7.0 The pipes beyond stock rust shall not be used.

END OF SECTION

Design Center 12/30 HVAC Specifications

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

15090 DUCTWORK

1.0 DUCTWORK MATERIAL

1.1 Design criteria*

1.1.1 Velocity ranges.

 Low velocity duct work till to 2000 fpm
 High velocity duct work above 2000 fpm

1.1.2 Pressure range

 Low pressure up to 2" wg
 Medium pressure (2" to 4") wg
 High pressure above 4"wg

1.2 All ductwork shall be manufactured from strip mill cold reduced sheet, continuously hot dip
galvanized in accordance with ASTM A 527 (lock forming quality) with zinc coating grade of
G90 (1.25 oz/sq.ft nominal). Material shall be clearly stamped and marked with grades and
gauges.

1.3 All flanges and stiffeners used in the construction of galvanized mild steel ductwork shall be
galvanized steel section.
2.0 DUCTWORK SPECIFICATION

2.1 GI Ductwork fabrication and hanging methods shall be as per the American Society of Heating,
Refrigerating and Air Conditioning Engineers(ASHREA) Guide and Data Book, latest edition,
and/or current edition of applicable manuals published by the Sheet Metal and Air Conditioning
Contractors National Association (SMACNA) Inc., where methods described in these volumes
are not at variance with the requirements of any authority having jurisdiction, or do not conflict
with methods described hereafter. Ductwork shall not be shop fabricated until work has been
job measured and interference situations coordinated.

2.2 Any Contractor who is more familiar with British Standards may refer to B.S. CP. 352 and DW.
142. Any discrepancy will be clarified by the Engineer on request.
In any event, the standard of work required is the best available, and the specifications are to
be so interpreted.
2.3 Pre- insulated aluminum polvisocyanurate ductworks for treated fresh air, toilet exhaust air
supply and return air ducts in conditioned spaces

The pre-insulated aluminum ductwork made of aluminum / polyicocyanurate sand which

panels, comprising an expanded polyisocyanurate rigid foam board faced on both sides by
aluminum foil.

Physical characteristics of the panels shall be as follows:

Exposed to Weather
Air-conditioned Areas Plant Room (NA)
(NA)
Thicknes
s of 21 Mm 21 Mm 21 Mm
panels

Thicknes
s of 80/80 Microns 80/200 Microns 80/200 Microns
aluminum

Density
of the 44 Kg/m3 48 Kg/m3 48 Kg/m3
foam

Design Center 13/30 HVAC Specifications

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

Finishing
of Embosse Embosse Embosse Embosse Embosse Embosse
aluminum d d d d d d

Both sides of the aluminum foils shall be lacquered with a 2 g/m2 weatherproof and ultraviolet
rays protection polyester lacquer.
Thermal insulation characteristics shall be as follows:

Insulating materials: Close cell rigid expanded polyisocyanurate foam, CFC free, density 44 to 48
Kg/m3, material physiologically and chemically inert and insoluble, vermin proof, fungus proof,
non metabolizable. Thermal conductivity: 0.21 W/mK or better.

Water absorption shall be less than 0.5% by 24 hours immersion test.

Water vapor diffusion: M= infinity resistance.

The aluminum foil covering the panel to be maintained intact after installation to ensure vapor barrier
continuity.

3.0 DUCTWORK GENERAL

3.1 All dimensions shall be checked on site before ductwork manufacture is commenced.

3.2 The whole of the ductwork installation shall be carried out by an approved specialist in
ductwork manufacture and installation. No ductwork shall touch the building structure or
building finishes direct, but shall be isolated with insulating spacer.

3.3 The fabrication shall be carried out in a neat and workmanlike manner with all ductwork true
in size and cross-section, braced and stiffened as specified and with all internal and external
surfaces free from projections and sharp edges.

3.4 At each main branch in ductwork and at each fan discharge and suction, provide sufficient
number of Pilot tube test holes for balancing and air meter readings. Test holes shall be
located within easy reach of ladder. Each test hole shall have 20 mm clear opening, provided
with a metal ring plate with a threaded hole in the boss, and matching screwed head plug.
Where these plugs are installed in insulated ductwork, provide an extension collar against
which the insulation can be finished.

3.5. Ductwork shall be rigidly suspended or supported from building structure. Expansion type
concrete inserts shall be placed so that the fastener is in shear rather than tension. Powder
actuated fasteners placed by an explosive charge will not be accepted 50 x 50 x 6mm. Angle
type trapeze hangers with 10mm rod supports spaced at 2.4 meters maximum shall be used.

3.6 Increase in duct size shall be gradual. Where width or largest dimension of a duct is over 450
mm, duct shall be stiffened by bending in a break across corners in both directions. Ducts
shall be self-supporting and complete in themselves.

3.7 When changes or offsets are necessary, the required cross-sectional areas shall be
maintained. All of these changes however, shall be approved, and installed as directed at the
time.

3.8 During installation the open ends of ducts shall be protected with blank, flanged sheet metal
baffles, securely attached to prevent debris and dirt from entering.

3.9 Where damage (or rusting) has occurred on galvanized duct work the affected section shall
be made good by painting with two coats of zinc-rich paint and approved finishing paint, or
where the damage in the Engineer's opinion cannot be made good, then a new section of
ductwork shall be provided at no cost to the contract.

3.10 Longitudinal joints shall be Pittsburgh lock or double corner seam at edge and grooved seem
at face of duct. All seams shall be hammered down and made airtight by applying sealant
before hammering down.

3.11 Support the vertical ducts installed in the various shafts at each floor level with supporting 40
x 40 x 4mm. Install these angles across the width of the shaft, with their ends attached to angle
irons securely anchored into the masonry walls of the shaft, or attached to the framing of the

Design Center 14/30 HVAC Specifications

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FOR MR. FADI AHMAD MOHAMMAD ODEH

floor openings. The ducts shall be bolted to these supporting angle irons.

3.12 Each piece of ductwork shall be wiped inside and out before installation and all open ends
shall be capped and sealed to prevent entrance of dirt during construction. Ensure that
ductwork systems are clean and free from dirt, dust, grime, debris etc., before initial operation
of fans. Fans shall not be operated until the filters are installed and approval from the Engineer
has been obtained.

3.13 The bottom joint and 150 mm of vertical joint on outside air intake ducts and mixing chamber
ducts shall be soldered and made watertight. Provide drain connection and run copper drain
pipe to nearest floor drain.

3.14 All fixing devices including nuts, bolts, washers, etc., used in the construction or support of
galvanized ductwork shall be mild steel protected by electro galvanizing or cadmium - plated.

3.15 Final connections to diffusers shall be carried out using flexible ductwork.

4.0 LOW PRESSURE DUCTWORK

4.1 This applies to ductwork with mean velocities less than 2,000 fpm (10 M/Sec) and static
pressures of 2"wg) or less.

4.2 Rectangular low pressure ductwork shall be fabricated from prime quality of the following
gauges.

Dimension of Sheet metal Reinforcing Joints and reinforcing at

longest side, mm U.S. GA. (all 4 between joints
sides) joints (angle)
14010 Thru 26 None Drive slip (sides only) plain “S”
300 Slip
301-450 24 None Drive slip (sides only) plain “S”
Slip
451-760 24 25x25 x 3 at StandingS Slip and standing
1500 centers drive slip
761-1370 22 38 x 38 x 3 at StandS slip reinforced 38 x 3
1200 centers Bar slip 2400 centers
1371-2130 20 50 x 50 x 4 at Stand slip 38 x 38 x 4 angle
1000 centers reinforced
2131 and above 18 50 x 50 x 6 at Companion angles 50 x 50 x 4
800 centers at 1200 centers

Reinforcement spacing shown above shall be maximum spacing between two intermediate
reinforcements or between intermediate reinforcement and joint. Locate intermediate reinforcing mid-
way between points.
4.3 Low pressure suction and discharge plenum chambers shall be fabricated from 1.3 mm (18
gauge) galvanized steel with galvanized angle iron framework and bracing.

4.4 In square elbows and in elbows where central line radius is less than 1.1/2 x of duct dimension
in the direction of the turn, sheet metal deflector vanes shall be installed as per the SMACNA
requirements and shall be factory made, not site fabricated.
4.5 Circular low pressure ductwork shall be fabricated from prime quality as per DW 142 or
SMACNA Standards.
4.6 Cross break to be provided for the ducts as per SMACNA requirements.

5.0 MEDIUM PRESSURE DUCT WORK

5.1 Ducts to be fabricated & installed as per SMACNA requirements with joints to be welded flange
or duct mates flanged joint.

5.2 Reinforcement to be provided as per SMAC NA requirements.

Design Center 15/30 HVAC Specifications

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

7.0 FLEXIBLE DUCT WORK - LOW PRESSURE

7.1 Flexible ductwork shall be manufactured with a two layer aluminized polyester inner core,
surrounded by 25 mm thickness of 24 Kg/M3 density fiber glass, all wrapped in a reinforced
multilayer aluminum polyester outer jacket.

Ductwork shall meet the standards of NFPA 90A, and be U.L. listed or to meet BS 476 and
BS 413.
7.2 Flexible duct installation shall be in accordance with manufacture's instruction. Joints between
factory insulated flexible ducts and field insulated ductwork shall be sealed and taped under
this section.

7.1 Maximum length shall not exceed 3 meter.

8.0 FLEXIBLE CONNECTION

8.1 Flexible connectors at inlet and discharge to air handling equipment shall be pre-assembled
20 gauge (1 mm) galvanized steel with minimum of 75 mm wide (rubber impregnated-flame
retandent) fabric. For higher pressure applications 25 mm of width of fabric shall be used for
each 25 mm of static pressure.

8.2 Flexible connectors attached to acoustically treated ductwork shall be insulated with 25 mm
fiberglass insulation packed between flexible connector and galvanized steel housing.
Housing shall be fastened to duct with sheet metal screws.

Care shall be taken to ensure that ducts on both sides of the connection are independently
supported and that no "bridging" occurs.
8.3 All flexible connection will be by an approved manufacturer, with ratings of fire spread, strength
etc., listed by a recognized Testing Authority. All flexible connectors shall be as per SMACNA
requirements.

9.0 ACCESS PANELS

9.1. Duct access panels shall be minimum 450 x 350 mm. Construct from same or grater gage
than the duct work served. Unless restricted by duct dimensions. All access panels shall be
constructed from galvanized steel sheets, 25 mm apart with necessary reinforcing inside for
rigidity, with space filled with glass fiber insulation. Panels shall be made airtight with a
continuous neoprene rubber gasket.

9.2. Openings in ductwork shall be provided with continuous galvanized reinforcing bars, which on
insulated ductwork, shall be extended to the face of the insulation. Panels shall be provided
with at least two self-tightening cam locks on one side and two hinges on the other side. All
panels shall have drawer type handle unless the pressure rating and door size require more
as per SMACNA recommendations.
9.3. Provide access panels at locations where access to elements is required for example:

Balancing damper, fire damper, smoke damper, smoke detection head, filters, motorized
damper, humidifiers, inlet or outlet of each axial fan or centrifugal fan.

10.0 BALANCING DAMPERS

10.1 Install volume control dampers in accessible locations at all branch connections and wherever
necessary to adjust the flow of air to secure correct distribution. Casing and blades shall be
made of galvanized sheet metal, and shall be equipped with an approved device for fastening
in any desired position. This device shall be such that the damper cannot move or rattle and
pointer shall indicate the position of the damper from the outside of the finished duct insulation.

10.2 Dampers shall be aerofoil multiyear opposed blade with blade depth not more than 180 mm.
Constructed from galvanized steel gage 18.

10.3 All blades shall be operated by a single operating quadrant with gears and links as necessary.

10.4 Spindles shall be no corrodible, passing through bearings made of special plastic temperature
resistant to 100 deg. C. Capped bearings shall be provided on non-drive side.

The whole damper assembly shall be mounted in a galvanized frame with flanges as per
SMACNA requirements.

Design Center 16/30 HVAC Specifications

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

10.5 Dampers shall be UL listed or certified by an equal regulatory authority.

11.0 BACKDRAFT DAMPERS

11.1 Back draft dampers shall be low leakage with parallel blades and neoprene edge seals.

11.2 Dampers frames shall be constructed from galvanized sheet steel with Aluminium blades.

11.3 Blades to be individually hinged using full length axles supported at each end on sealed bearing
(bronze or PVC)

14.0 SEALANTS

14.1 Seal all transverse joints in supply, return and exhaust ductwork with Bakelite 530-09 high
velocity duct sealer or equivalent, to limit rate of leakage to 5% maximum.

142 Where interior of duct is visible through diffusers registers or grilles, paint interior of duct with
flat black Tremco or equal paint formulated for galvanized surfaces.
14.3 Seal all exposed edges, perforations and joints in acoustic duct lining with H.B. Fuller
Company's Foster Sealfas 30-36 coating compound or approved equivalent.

15.0 VIBRATION ISOLATION (For all sections)

15.1 All plant and equipment shall be isolated from the building structure in such a manner that
noise and vibration is not transmitted through the structure.

Anti-vibration equipment will be manufactured by a specialist company acceptable to the

Engineer, and with standard ratings information available.

The following requirements are minimum requirements and must be confirmed by the
specialist manufacturer's representative as being adequate for the particular equipment
proposed by the Contractor.

15.3 Air Handling Unit, Floor Mounted.

Floor mounted air handling units shall be mounted on open spring type isolators with 25 mm
static deflection, equal stiffness in horizontal and vertical planes and a 10 mm neoprene
Vibropad base.
They shall have built in leveling screws and limit stops, and colour coding to aid in
identification.

15.4 Air Handling Units, suspended (FCU).

These shall have box type spring isolation with level screws and neoprene snubbers. Spring
will be colour coded to aid identification.

Springs will be rated for 50% more than the design load and shall have a static deflection at
this design load of 25 mm.

15.5 Centrifugal fans, floor mounted.

Centrifugal fans shall have open type spring isolation with equal stiffness in horizontal and
vertical planes. They shall be supported on 10 mm thick neoprene Vibropad and will be colour
coded to aid identification.

They will have level adjusting screws, and will be rated at 50% more than the design load and
shall have a static deflection of 50 mm.
The springs will be located between the fan and the secondary support steel.
15.6 Axial fans, floor mounted.

Axial fans shall have open type spring isolation with equal stiffness in horizontal and vertical
planes. They shall be supported on 10 mm thick Vibropad, and will be colour coded to aid
identification. They will have level adjusting screws, and will be rated at 50% more than the
design load, and shall have a static deflection of 50 mm.

Design Center 17/30 HVAC Specifications

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FOR MR. FADI AHMAD MOHAMMAD ODEH

15.7 Piping.

All piping connected to isolated equipment shall be supported with isolation hangers for at
least the first three points of support on all sides of the equipment.

The first point shall have a static deflection of twice of the deflection of the vibration isolated
equipment.

The second and third supports shall have deflections of 25 mm each.

For suspended piping, springs will be box type spring hangers with snubbed, level
adjustments, and color coding.

For low level piping mounted on roller systems, the isolators will be open type springs with
equal stiffness in horizontal and vertical planes.

15.8 In addition, Flexible connection shall be included at inlet and outlet to all items of equipment.

Flexible connections will be of full line size and will be flanged with gaskets and mating flanges.
Connectors shall be twin sphere manufactured with multiple plys of nylon tire cord fabric and
neoprene in hydraulic rubber presses and vulcanized.

15.9 Ductwork.
See Section 7 for flexible connection.

END OF SECTION

Design Center 18/30 HVAC Specifications

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

15100 AIR DISTRIBUTION OUTLETS

1.0 GENERAL REQUIREMENTS

- All air outlets to be manufacture from extruded aluminum bars carefully designed of high quality
and reliability.
- All air outlets to be with powder coating to RAI codes.

- All air outlets shall be of, at least the sizes indicated on the Drawings, with the noise spectrum
of the supply outlets not higher than NC-25 but in all cases outlet selected shall perform within
the noise level requirement of the space it is supplying. Outlets shall be supplied with foam
rubber gaskets to prevent air leakage.

- Where supply or return outlets are installed in continuous line, omit intermediate frames and
margins. Provide guides for each element to keep adjoining lengths aligned and butted without
breaks. All outlets shall be constructed of anodized aluminum of the color specified here-in-
after or as selected by the Engineer.

- Outlets causing excessive air movement, drafts or objectionable noise shall be replaced at no
cost to the Employer.

- All outlets shall be erected square and level and accurately set in position, to ensure symmetry
with other grilles, light fittings, etc. It has been arranged that final minor adjustments to
suspension levels to obtain final accurate alignment between the ceiling and light fittings,
diffusers, etc., shall be executed by those responsible for erecting the false ceilings.

- Any imperfect outlet scratched or damaged surfaces of fixing screws having damaged heads,
or scratched plating, will be rejected and shall be replaced satisfactorily before the Contract
Works will be taken over as complete.

- Samples showing finish and colour shall be submitted to the Engineer for approval prior to
supplying the outlets to Site.

- The Contractor shall provide in his Tender for delaying the fixing of loose grilles until all other
trades have completed their work, returning to the Site to fit the grilles as and when required to
do so.

2.0 AIR DIFFUSERS - SQUARE OR ROUND

- Supply and install diffusers where shown on the Drawings.

- Air diffusers shall be of the diffusion and air mixing type and shall be made of anodized
aluminum.

- Supplied air shall be diffused with no air velocities in excess of 50 fpm. (0.25 m/s) at 1800 mm
height or less above the floor line. Room air shall be mixed with the primary air by induction to
effect subsequent uniformity of the room temperature without stratification.

- Each diffuser shall be provided with an aluminum opposed blade damper with PVC/Rubber
burnish to damp the vibration trapper.
- Diffuser shall not project appreciably below ceiling or duct.

- The inner assembly of the diffusers shall be attached to the outer assembly by means of a lock
permitting assembly and disassembly without the use of tools.

- The noise level shall be measured at a point one meter below the diffuser.

Design Center 19/30 HVAC Specifications

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FOR MR. FADI AHMAD MOHAMMAD ODEH

3.0 DIFFUSERS - SLIMLINE – CONTINUOUS (SLBD)

- Continuous slim line diffusers shall have extruded white anodized aluminum vanes and frames,
unless otherwise indicated on the Drawings, and shall be designed for surface mounting on
wall, ceiling or sill.

- Diffusers shall be capable of diffusing air in a horizontal or vertical plane, combining discharge
air diffusion, 20% aspiration and secondary air motion causing the discharge air to be diffused
in such a manner that the air is delivered in a multiplicity of high and low pressure air currents
causing turbulent air motion and insuring complete coverage and temperature uniformity within
the space served.

- Grilles shall be capable of diffusing air in a horizontal or vertical plane with 10, 15, or 30 Degree
deflection. Air shall be diffused in such a manner that the air is delivered in a multiplicity of high
and low pressure air currents causing turbulent air motion and insuring complete coverage and
temperature uniformity within the space served.

- The diffuser shall be provided with equalizing deflector and damper to accomplish uniform
distribution throughout the length of the outlet.

- The noise level shall be measured at a point 1800 mm below on either side of the diffuser.

3.1 LINEAR SLOT DIFFUSER (SLD)

- Linear slot diffuser shall have extruded polyester powder coated aluminum fixed bar and
frames, unless otherwise indicated on the Drawings, and shall be designed for surface
mounting on wall, ceiling or sill color shall be to Engineers approval.

- The linear slot diffuser shall be provided with directional blades and damper to accomplish
uniform distribution throughout the length of the outlet. All deflection bars shall be fixed and
parallel to the long dimension.

- The noise level shall be measured at a point 1800 mm below on either side of the grilles.

4.0 GRILLES AND REGISTERS

- All grilles shall be mounted upon substantial frames connected to the duct work, and shall be
provided with soft plastic mounting rings inserted under the frame, so as to obviate leaks
behind the grille.

- All supply grilles and high level return grilles shall be double deflection, with horizontal face
blade in the front, with airfoil blade construction, with minimum of 19 mm flange with gasket.

- Supply registers shall be double deflection, horizontal face bars, airfoil blade construction, with
aluminum opposed blade, key operated volume dampers, and 19 mm minimum gasketed
flange.

- Return grille at low levels and fresh air grilles shall be single deflection fixed blade type with
19mm. flange with gasket where the sheet metal is visible behind the grille, paint the interior
surface of the sheet metal flat black.

5.0 FRESH AIR AND DISCHARGE LOUVERS

- The Contractor shall supply and install where shown on the Drawings, and wherever
necessary, louvers for fresh air intake, and for exhaust. They shall be white anodized
aluminum.
- Louvers shall be weatherproof, with fixed blades set at 30 degree and shall have a free area
of 85%.
- Louvers shall be furnished with 1/2" (13mm) spacing with Aluminum mesh-bird screen secured
in removable extruded Aluminum frames.

Design Center 20/30 HVAC Specifications

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FOR MR. FADI AHMAD MOHAMMAD ODEH

6.0 DOOR LOUVERS

- Supply and deliver door louvers to the door manufacturer for installation.
- The door louvers shall be sized so that the face velocity does not exceed 250 fpm (1.3 m/s)
unless otherwise indicated on the Drawings.
- The louver shall be extruded aluminum completely lightproof V-Section with double frame.

7.0 SAND TRAP LOUVERS

- Sand trap louvers shall have a high degree of separation of sand and large dust particles, even
in cases of high dust concentration. The vertically arranged sections and holes for sand
drainage shall ensure the sand trap louver is self-cleaning and maintenance free. The sand
trap louver shall be designed to separate large particles at now air velocities, thus avoiding
excessive dust loading.

- The sand trap louver shall be constructed in polyester powder coated aluminum and shall be
complete with transom, sand chute and galvanized bird screen. Color shall be to Engineer’s
approval.

END OF SECTION

Design Center 21/30 HVAC Specifications

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

15110 AIR FILTERS

1.0 GENERAL

- Supply and install air filters wherever shown on the Drawings and/or wherever specified, of
the sizes and type indicated.

- Provide temporary filter elements in the filter banks of supply systems used during
construction prior to using the system.

- Temporary filter elements shall be throw-away type with frames taped air-tight.

- Immediately prior to test and balance operations, replace temporary filters with a new set of
specified filter elements.

- After final acceptance, a new set of filter elements shall either be delivered to the Employer
or installed to replace "Test" filters, as directed by Employer.

2.0 FILTER ELEMENTS

- Throw-away filters - 2" (50 mm) thick fiberglass media contained in rigid frame with a
supporting maze across both entering and leaving faces of Media. Minimum average 10%
NBS efficiency with atmospheric dust. Maximum 0.17" WG. (42 pa) initial resistance at 500
FPM (2.5 m/s) face velocity.

- Provide throw-away filters of thickness to fit frames of unitary equipment.

- Bag type filters shall be supported on substantial wire mesh frames fixed in a housing
assembly containing the filter bags. The housing frames shall be drilled for assembly into a
multiple battery suitable for mounting directly onto the downstream side of the outdoor louvres
or grilles.

- Each bag is made up from three distinct layers of filter media. The first layer should provide
dust holding capacity for long life, the second fine filtration of smaller particles and the third
prevent fiber migration.

- These filters shall have an initial clean filter resistance to air-flow not exceeding 0.28" WG. (70
pa) and a final resistance (dirty) not exceeding 0.5" WG. (125 pa). The first layer shall be of
graduated density continuous filament glass, the second layer shall consist of the fiberglass
or synthetic media, while the third layer shall consist of spun nylon backing.

- Cleanable filter: 2" (50mm) thick aluminum media, contained in aluminum frame. Filter shall
have an average efficiency of 60 %, and it shall be capable of being completely cleaned by
flushing with tap water. Holding frames shall be provided with polyurethane seals and
stainless steel spring latches.

2.0 FILTER GAUGE

- Provide for each filter bank, a diaphragm actuated dial type gauge of a minimum 3 1/2" (90
mm) diameter, with black figures and white background to measure the pressure drop across
the filter bank. The gauge shall have logarithmic calibration on a scale compatible with the
anticipated drop on the filter.

- The gauge shall be in a cast aluminum case, surface mounted outside the unit plenum, with
glass or clear plastic lens, with O point adjustment. Connect with aluminum tubing,
compression fittings, mount the gauge on a suitable mounting plate.
- Do not provide filter gauges for fan coil units.

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FOR MR. FADI AHMAD MOHAMMAD ODEH

END OF SECTION
15120 CODES AND STANDARD

Codes and standards applicable to this section shall be primarily British Standards and United States
Codes, unless otherwise specified, the performance/manufacturing standards of items mentioned in
this section shall confirm to the applicable portions of the latest editions of the following codes,
standards and regulations.

Reference Code Abbreviation Applicable Title of Standard

Standard
1. American Society of Heating ASHRAE - -
Refrigeration and Air
Conditioning Engineers
2. American Society of Mechanical
Engineers ASME - -
3. National Electrical NEMA - -
Manufacturers Association
4. National Electrical Code NEC Section 424 -
5. Air Moving and Conditioning AMCA - -
Associations
6. National Fire Protection NFPA NFPA 90A Standard for Air Conditioning
Association and Ventilation Systems

NFPA96 Standard for cooking

equipment vapour removal.
NFPA211 Standard for chimneys, vents,
fireplaces, and solid fuel
burning appliances.

7. National British Standard NBS Atmospheric dust spot method.

8. Sheet Metal and Air SMACNA - -
Conditioning Contractors
National Association
9. Underwriters Laboratories UL UL181 -
10. American Standards for ASTM ASTM A525-75 Specification for general
Testing and Materials requirements for steel sheet,
zinc-coated (galvanized) by the
hot-dip process.

END OF SECTION

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FOR MR. FADI AHMAD MOHAMMAD ODEH

5130 INSULATION AND LAGGING

1.0 SCOPE OF WORK

- Supply and install all insulation and lagging on piping, vessels or ducts as indicated on the
drawings or specified to be insulated.

- All items specified in this section are included in each of following sections, as applicable, as
if repeated therein verbatim.
 Piping
 Ducting

- The insulation shall be by rubber type only.

2.0 GENERAL REQUIREMENTS

- All insulation shall have a smooth, homogenous and lineable finished surface. All rigid sections
shall be concentric and be accurately matched for thickness.

- All surfaces to be insulated shall be dry and free from loose scale, dirt, oil or water when
insulation is applied.

- Insulation shall be applied in such a manner that air circulation within the insulation or between
the insulation and the pipe shall be avoided.

- No surface imperfections in the insulation such as damaged edges, or ends, cracks and small
voids or holes shall be accepted.

- Insulation materials shall be stored and protected from weather moisture, accumulations of
foreign matter, or possible damage in a dry and clean store.

- Canvas jacket, where used, and all insulating materials shall be non-combustible, or self-
extinguishing non-flame spread grade.

- The vapor barrier should have water vapor permeability not more than 0.02 prms at 0.75 mm
dry film thickness to ASTME 96.

- Surface finishes and lagging adhesives shall not be diluted and shall be applied in accordance
with the manufacturer's instructions.

- Apply insulation to permit expansion or contraction of metal without causing damage to

insulation or surface finish.

- Piping Insulation - General Provisions

- All pipe covering 2 1/2" (65 mm) or less in thickness shall be applied in single layer with joints
tightly butted together.

- All pipe covering 3" (80 mm) and larger in thickness shall be double layer with lateral and
longitudinal joints of the second layer staggered with those of the first layer. No canvas is to
be used between the layers.

- All pipe covering shall fit snugly on the pipe to which it is applied. Inside circumference of pipe
covering when applied shall not vary from the outside circumference of the pipe by more than
3mm. undersize.

- Pipe insulation shall have factory-applied jackets and secured with plastic bands at each joint
at center of each section and where sections abut upon fittings, except where otherwise
specified.

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- Insulation shall only be applied to piping after all testing has been accomplished and after all
the coats of paint have been applied.

- Pipe covering shall be terminated at a sufficient distance from all flanges to permit easy
removal of bolts.

- Sufficient time shall be allowed to permit complete dry out of insulation at flanges or openings
in insulation as well as of all cement before sealing them up.

- Insulation on flanges and flanged fittings shall consist of a layer or layers of pipe covering or
block insulation extending across and overlapping the adjacent pipe covering at least 50mm.
The outside of the insulation shall be given a trowelled coat of finish cement to present a
smooth surface.

- Screwed, soldered, and welded fittings and valves (up to the bonnet) on 4" pipe and larger,
shall be insulated with block insulation or pipe covering and shall be given a trowelled coat of
finish cement to present a smooth surface. Valves for the chilled water shall be covered to the
gland.

- Screwed, soldered, and welded fittings and valves (up to the bonnet) up to 4" in size shall be
covered with field fabricated mitered segments of pipe insulation equal in thickness to the
adjoining insulated pipe and finished with standard weight canvas jacket. Where hangers are
installed on the pipe covered with insulation the entire hanger up to the rod shall be insulated.

- Where insulated piping is subject to movement and supported on roller hangers, steel
protection saddles shall be provided and welded to the pipe. Saddles shall be filled with
asbestos cement.
-
- All insulated piping not supported on roller hangers and subject to movement, shall be
provided with protection shields at all hanger locations. Shields shall be of 3mm. galvanized
iron extending on each side of the hanger for a distance equal to the diameter of the insulation
and shall extend up the sides of the insulation to the center of the pipe and shall be provided
with cork pad support.

- Special care shall be exercised in insulating chilled water and refrigerant lines to prevent sweat
leaks at piping hanger locations.

- All pipes running in concealed spaces shall have canvas cover, securely fixed, overlaps firmly
pasted down, secured with aluminum bands at intervals and painted with two coats of fire
retardant emulsion paint.

- All pipes running inside building but exposed to view shall have same treatment as for those
in concealed spaces but with one coat of gloss paint, to an approved color, in addition.

- Pipes running exposed on roof shall be covered with 18-gauge aluminum jacket on top of
insulation.

- Where standard insulation shapes are not available, cut, score or miter segmental or flat block
to fit contour of pipe, stagger joints of adjoining segments. Fit insulation carefully and secure
with wire. Smooth with insulating cement.

- Insulate valves, strainers, fittings and flanges with identical material, density, thickness and
finish as the piping insulation. Use pre-molded insulation material where available, otherwise
use shaped block segments wire on with all edges filled with insulation cement or filler.

- Insulate strainers to permit removal of the basket without disturbing the insulation of the
strainer body.

3.0 EQUIPMENT AND DUCT INSULATION – GENERAL PROVISION

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FOR MR. FADI AHMAD MOHAMMAD ODEH

- Curved or cylindrical equipment shall be insulated with rubber or curved segments in one layer
for thickness of 65 mm or less and two layers for thickness of 76 mm or more. The insulation
shall be applied with joints staggered and tightly butted together and held in place with bands

4.0 DUCT INSULATION

- A/C DUCTS INSIDE THE BUILDING

- Duct insulation shall be Rigid Board of Rubber type with a density of not less than 3.0 lb/ft3
(50 kg/m3) and a K- factor of not more than 0.25 Btu-in/ft2 hr deg F (0.036 W/in deg K) at a
mean temperature of 75 deg F (24 deg C) for concealed insulation.

- For cold air application, insulation shall be faced with factory applied reinforced foil and paper
which comprises aluminum foil reinforced with fiberglass yarn mesh and laminated to 40 lbs
chemically treated fire retardant kraft.

- 50 x 50 x 0.6 mm galvanized sheet metal angles shall be attached at corners.

- The surface finish shall be an 8-ounce canvas applied using vapor barrier mastic and a full
coat of lapping cement, then a second coat of lapping cement over the entire canvas surface.

PROTECTIVE COVERING

All ducts in AHU rooms on roof shall be covered by 18 gauge aluminum sheet metal jacketing.

5.0 PIPE INSULATION – TYPE C

- This type of insulation shall apply to refrigerant suction and liquid lines, to A/C condensate
drain pipes, cold water pipes running on roof and to domestic hot water pipes.

- Insulation shall be flexible foamed closed cell elastomeric tubular form type. Insulation may be
slipped over pipe or tubing before pipe connections are made, or may be slit longitudinally and
snapped onto the pipe and then sealed with vapor barrier adhesive.

- Insulation shall have a thermal conductivity not greater than 0.27 BTU / Hr deg. F. ft sq. per
inch thickness at a mean temperature of 75 Deg. F.

6.0 SCHEDULE OF INSULATION THICKNESS

The thickness of the insulation applied to pipes, ducts and equipment shall be as stated
hereinafter.

Pipe Diameter Thickness

Service Location inches (mm) inches (mm)
----------- ------------ ----------------- -----------------

- Ditto In conditioned 2 1/2 (65) 2 (50)

spaces and larger

- Ditto In unconditioned All sizes 2 1/2 (65)

Spaces and running
Exposed.
- A/C condensate
Drain pipes - - 1/2 (13)

- Supply and return In conditioned

air ducts spaces - 1 1/2 (38)

- Ditto In unconditioned

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FOR MR. FADI AHMAD MOHAMMAD ODEH

Spaces - 2 (50)
- Fresh air duct
passing through air plenum - 1 (25)

7.0 CODES AND STANDARDS

Codes and standards applicable to this section shall be primarily British Standards and United
States Codes, unless otherwise specified, the performance/manufacturing standards of items
mentioned in this section shall confirm to the applicable portions of the latest editions of the
following codes, standards and regulations.

Reference Code Abbreviation Applicable Title of Standard

Standard
1. National Fire NFPA NFPA 90A Standard for Air Conditioning and
Protection Ventilating Systems.
Association NFPA 90B Standard for warm Air Heating and Air
Conditioning Systems.

2. American ASTM ASTM E96 Test method for water vapor transmission
Society for of materials.
Testing and
Material

END OF SECTION

Design Center 27/30 HVAC Specifications

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FOR MR. FADI AHMAD MOHAMMAD ODEH

15140 HVAC APPROVED LIST OF MANUFACTURERS

All the materials supplied under this contract shall be from one of the manufacturers listed below,
subject to Engineer’s for approval. All proposed materials must comply fully with the Contract
Documents requirements.

Material Manufacturer Origin

Trane Malaysia / Italy

FAHU
Daikin Malaysia
( Indoor USA /
Ducted / decorative Split units & package Trane Outdoor Thailand
unite )
Daikin Malaysia
Mueller USA
Copper coils , tubes
Maksal South Africa
Armacell KSA
Gulf O FLEX UAE
Cooper pipe insulation “ closed cell
rubber “ AEROFOAM UAE
DCL /DCD approvals
Kimmco UK
Thermobreak Thailand
Kinetics USA
Mason USA
Pipes supports , vibration isolators
WEICCO India
Kinetics USA
BETA UAE
Air master UAE
Air Distribution Outlets KBE UAE
BETEC CAD UAE
ALDES
Miracle USA
Vapor barriers Kingco USA
Foster USA
BETA UAE
Air master UAE
VCD / VAV
KBE UAE
BETEC CAD UAE
BETA UAE
Air master UAE
Fire damper
KBE UAE

BETEC CAD UAE

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FOR MR. FADI AHMAD MOHAMMAD ODEH

ALDES
BETA UAE
KBE UAE
Motorized damper / Motorized Fire
damper Price UAE
Approved DCD ( UL 555 )
AEROVAC UAE
ALDES UAE
BETA UAE
KBE UAE
Laminar UAE
Access door
Price UAE
AEROVAC UAE
ALDES UAE
Vortices UK
Wall type exhaust fan Nuaire UK
S&P Spain

Vortices UK
In line exhaust fan Nuaire UK
S&P Spain

Vortices UK

Smoke exhaust fans Nuaire UK

S&P Spain

Galloway UAE

Fire rated duct ( approved DCD) S.A.F.E.4 UAE

NAFFCO UAE

BETA UAE
Air master UAE
Sound attenuators KBE UAE

BETEC CAD UAE

ALDES

Nippon Japan
GI Duct Sheet Nishin Japan
Isocore South Africa
Armacell KSA
GI duct insulation “Polyolefin insulation”
Gulf O FLEX UAE
DCL /DCD approvals
Thermobreak Thailand
Safid KSA
Flexible ducts
Flotek UAE

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FOR MR. FADI AHMAD MOHAMMAD ODEH

SUPA FLEX UAE

Duct accessories Clim Belgium

Mcaplashi-FZC UAE
Floating foundation material Gulf acoustic -llc UAE
Kinetic
WUS Germany
Mefa Germany
Ducts Supports Sikla Germany
Weicco India
CRAYFLANGE,CRAYSTICK UAE
Armacell KSA
Acoustic liner Gulf O FLEX UAE
Thermobreak Thailand
FOSTER USA
Adhesives, coatings & duct sealant
Fevicol India
“weather proof DCL approval required
Miracle UAE

END OF SPECIFICATIONS

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FOR MR. FADI AHMAD MOHAMMAD ODEH

B
PLUMBING (DRAINAGE, WATER SUPPLY & FIREFIGHTING

Design Center Contents Page

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

SECTION 15000
PLUMBING (DRAINAGE, WATER SUPPLY, FIREFIGHTING)
INDEX
Section No. Description Page
Section 15100 Drainage 1-6
Section 15110 Codes and Standard 7
Section 15120 Piping Schedule 8
Section 15130 Installation and Maintenance 9-12
Section 15140 Pipes, Valves, Pumps and accessories 13
Section 15150 Connections and Supports 14-16
Section 15160 Valves 17-19
Section 15170 Pipe Joints and Connections 20
Section 15180 Special Requirements for PVC Pipes 21
Section 15310 Fire Fighting Works 22-26
Section 15320 Clean Agent Gas Extinguishing System 27-29
Section 15330 Sprinkler System 30
Section 15340 Fire Protection Valves 31
Section 15350 Fire Protection System Specialty Equipment 32-34
Section 15360 Hazard Classification 35-36
Section 15370 Fire Protection Pump Set 37-41
Section 15380 Painting 42
Section 15410 Sanitary Fixtures 43-44
Section 15420 Adjustable Frequency Drives 45-46
Section 15430 Pumping Equipment 47-53
Section 15440 Water Supply System 54-55
Section 15450 GRP Sectional Hot Pressed Water Tank (SMC) 56-57
Section 15460 Quality Control 58-59
Section 15470 Vibration Isolation and Equipment Bases 60-61
Section 15480 Piping System Vibration Isolators 62-64
Section 15950 Test 65-67
Approved List of Manufacturers 68-72

Design Center
 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

SECTION 15100
DRAINAGE

A. SANITARY AND RAIN WATER DRAIN

The MEP subcontractor shall be fully responsible for carrying out all the DM green building regulation
and shall include in his pricing all items of work not indicated on the drawing and specification but are
required to be installed to satisfy the requirements of DM.

1. DESCRIPTION OF WORK

The Sanitary and Rain Water Systems consist of sanitary drainage, fixtures, fittings, piping and
equipment as hereinafter specified and as shown on the Drawings. The sanitary drains shall be
carried to appropriate manholes shown on the Drawings.

Rain Water shall be drained by means of roof drains and leaders and allowed to discharge freely to
the streets and/or nearby planting areas at convenient points shown on the Drawings.

2. GENERAL REQUIREMENTS

- All horizontal soil and waste piping shall be installed with a slope of not less than one percent
(1%) unless otherwise specified and/or noted on the Drawings.

- All plumbing fixtures shall be individually trapped and vented. Rough in and install fixtures at
height as recommended by manufacturer unless otherwise indicated. Sinks directly connected to
grease traps shall not be trapped.

- Vent piping shall not be trapped and shall be graded to drip back to waste or soil line.

- All Rain Water piping below grade shall be installed immediately after excavation and pipes shall
be laid so that entire length bears on firm soil. Excavate for pipes and do not backfill until
installation has been tested.

- All Rain Water drainage piping above grade shall have a slope of two percent (2%) where
possible; the minimum acceptable is one percent (1%).

- Changes in direction of piping shall be generally made with long radius fittings.

- Floor drains subject to evaporation shall have a water seal of 125mm.

- Floor drains shall be clamped to flashing or to water proofing membrane. Clamping collars shall
be supplied with drains only where flashing is required.

- All floor drains shall be set 3 mm. below the normal finished floor, with a gradual pitch extending
away from the drain, unless otherwise noted on Architectural Drawings.

- All pipes and fittings shall be kept clean, with the exposed ends of incomplete or unconnected
work to be plugged.

- Cleanouts shall be placed at all changes in directions, at bends, at ends of soil, waste, sewer and
as shown on drawings with a maximum spacing of 15 m. on straight runs inside building.

- All pipes running under building or under streets shall be encased in concrete of minimum
100mm thickness.

- All work done under this section shall be in accordance with the National Plumbing Code
Handbook and Uniform Plumbing Code unless otherwise specified.

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3. TESTS

- When the roughing-in work is completed and before connection of fixtures, the entire system
shall be subjected to thorough flushing and then to a water test by plugging up all openings and
filling all of the lines as per tests sections. Any defects shall be corrected, at the expense of the
Contractor.

- After all fixtures are connected; the entire system shall be subjected to a water test. For PVC
piping, the correct grade of cartridge should be selected so that it is not harmful to the pipe-work
or joint materials or an air test shall be performed in accordance with BS 8005 Part 1.

- Tests shall be performed in the presence of the parties having jurisdiction and the Engineer, and
all results shall be recorded.

4. MISCELLANEOUS ITEMS

GULLY TRAPS (PVC)

Supply and install wherever shown on the Drawings gully traps of sizes and shapes as indicated on
the Drawings.

Each gully trap shall be of heavy duty UPVC construction and of the P or S-trap type.

Gully trap shall have either cast iron open grating cover or solid recessed cover with cast iron frame
as shown on the Drawings and/or as need be.

PVC FLOOR DRAINS

Supply and install wherever shown on the Drawings floor drains of sizes and shapes as indicated on
the Drawings.

Each floor drain shall be of the UPVC construction with 50 mm water seal.

Drain shall have white polypropylene removable square tile with circular grid strainer. The open area
of the strainer shall be at least two-thirds of the cross section area of the drain line to which it
connects.

Drain shall be fitted with 1" (25mm) BSP access plug for cleaning purposes.

PVC FLOOR DRAINS WITH STAINLESS STEEL (SS) COVER (FOR TOILETS & PANTRIES)
Supply and install wherever shown on the Drawings floor drains of sizes and shapes as indicated on
the Drawings.

Each floor drain shall be of the UPVC construction with 50 mm water seal.

Drain shall have Stainless Steel removable square tile with circular grid strainer and Stainless Steel
cover. Strainer shall be fixed to the tile by means of two brass chrome plated screws. The open area
of the strainer shall be at least two-thirds of the cross-section area of the drain line to which it
connects.
The same shall be submit

Tile shall fit, as practical as possible, one floor tile of the space.
Drain shall be fitted with 1" (25mm) BSP access plug for cleaning purposes.

SS FLOOR DRAINS (FOR MECHANICAL/PUMP ROOM)

Supply and install Stainless Steel floor drain in all mechanical rooms of sizes and shapes as indicated
on the Drawings.

Drain shall have Tundish (Funnel) to receive waste water from indirect waste lines and exposed grate
surrounding Tundish to receive drain from surrounding floor area.

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Each floor drain shall consist of Stainless Steel, flashing collar with seepage opening and polished
bronze adjustable strainer head with Tundish attached to the grate with concealed screws, permitting
funnel to be moved to different positions on the grate. Tundish diameter shall be 100 mm.

PVC FLOOR DRAINS WITHOUT COVER (FOR SHAFTS)

Supply and install wherever shown on the Drawings floor drains of sizes and shapes as indicated on
the Drawings.
Each floor drain shall be of the UPVC construction with 75 mm water seal.

Drain shall have brass chrome plated grid strainers. Strainer shall be fixed to the tile by means of two
brass chrome plated screws. The open area of the strainer shall be at least two-thirds of the cross-
section area of the drain line to which it connects.

Drain shall be fitted with 1" (25mm) PVC access plug for cleaning purposes.

PVC ROOF AND BALCONY DRAINS

Supply and install all roof drains wherever shown on the Drawings and as specified hereinafter.

Each drain shall be of UPVC with no trap, having large sump, integral flange and dome type
aluminium strainer.

Balcony drains shall have flat type Stainless Steel strainer.

CLEANOUTS
Supply and install all cleanouts wherever shown on the Drawings and of sizes as detailed on the
Drawings.

Each cleanout shall be of the same material and dimensions as the pipe to be cleaned, and shall be
placed at ceiling level, in walls, or slabs, as need be, for ease of operation.

Floor and ceiling pipe cleanouts on PVC pipes shall have UPVC access plugs with UPVC screw caps.

PVC ROOF VENT CAPS

Supply and install vent caps on all vent stacks at the highest level of the stack and wherever shown
on the Drawings.

Each vent cap shall be of UPVC with open slots all around cowl and shall be cemented onto the stack
vent pipe at least 150 cm above roof level.

TRENCH GRATE & FRAME

Supply and install wherever shown on drawings trench grates and frames as hereinafter specified.

Grate shall be cast iron, heavy rectangular, sectional bar pattern, suitable for heavy traffic. Grate
openings shall be laid in wide dimensions in a steel frame with flat bar anchors and nailing clips.

Grate shall be complying with BS5824 and BS 499 grade A Except for kerb gutters which shall be
grade B.

B. SITE DRAINAGE

1.0 GENERAL

The Site Drainage shall consist of site sanitary drainage complete with piping, manholes, sewage lift
pumps, connection to public sewer and all ancillaries as deemed necessary and as shown on the
Drawings.

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FOR MR. FADI AHMAD MOHAMMAD ODEH

1.1 GENERAL REQUIREMENTS

- Connections to manholes, and catch basins, shall be watertight after installation.

- All piping shall conform accurately to the lines and grades shown on the Drawings.

- Any connections for existing systems shall be made with a minimum amount of disturbance to
the existing lines.

- Any existing pipe lines or structures which are damaged while making connections shall be
replaced or reconstructed to the satisfaction of the Engineer without cost to the Employer.

- All piping shall be examined for defects. Any defective piece discovered after installation and test
shall be removed and replaced by the Contractor at no expense to the Employer.

- System shall be inspected and joints approved before any backfilling is placed over pipes.

- All pipe and fittings shall be kept clean until final acceptance of work. The exposed ends of all
incomplete lines shall be closed with wooden plugs adequately secured at all times when pipe
laying is not actually in progress.

- All piping shall be installed on a good foundation and adequate means taken to prevent
settlement.

- The Contractor shall trim the bottom of trenches to receive the pipes and shall round out bottoms
so that the pipe will rest firmly on 200 mm. undisturbed sand at proper line and grade.

- All piping laid in trenches shall be provided with a solid uniform bearing throughout the entire
length.

- Trenches shall be kept free from water by pumping, use of well points, under drains or other
approved means during pipe laying operations so that all pipe joints are made in dry areas.

- Precautions shall be taken to protect incomplete work from flooding due to storms or other
causes. All pipe lines or structures not stable against uplift during construction shall be
thoroughly braced or otherwise protected.

- All work under this section shall conform to the requirements of the National Plumbing Code
Handbook and Uniform Plumbing Code, unless otherwise specified hereinafter.

1.2 TESTS

- If an inspection of the completed sewer or any part thereof shows any structures, pipes or joints
which are defective, the defective work shall be replaced or repaired immediately and to the
satisfaction of the Engineer.

- The Contractor shall perform, at his own expense, any tests or inspections required by local
authorities. The Engineer shall witness the tests.

- All joints shall be inspected and an inspection of the line as a whole shall show pipes to be true to
line and grade with full circles visible at all manholes.

1.3 MANHOLES
- Manholes shall have the minimum inside dimensions shown on the Drawings.

- Manhole walls shall be as per Authority Standard of solid block work. Top section must be cast
such as to suit elevation and accommodate size of manhole frame and cover.

- Manhole floor shall be of reinforced concrete and inverts stream lined with cement and mortar
into a semi-circular path with sanitary turns and have their corners filled and sloped towards the
water path to prevent any settlements of solids as detailed on the Drawings.

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- Concrete foundation matts for manholes shall be constructed in accordance with details as
shown on the Drawings.

- All pipes or castings to be embedded in the manhole walls shall be accurately set, and if so
required, headers shall be laid round the casting so embedded.

- All work must be carried out in a manner to ensure watertight work, and any leaks shall be
caulked, repaired, or the entire work shall be removed and rebuilt. Attention is particularly called
to the necessity of keeping the water level below all parts of the foundation and walls until the
cement has obtained adequate setting.

1.4 PARKING GULLIES

Gullies shall comprise the gully grating and frame and the polypropylene gully pot, all as shown on the
Drawing.

The gully pots shall be supplied with a fibre glass sand bucket with lifting handle, as detailed in the
drawing. The sand bucket shall have perforations in its upper part only. The total area of perforations
shall not be less than 20,000 sq. mm and the minimum diameter of each hole shall be 50 mm. The
depth of the bucket shall not be less than 450 mm.

The gully pot shall be surrounded by a minimum of 150 mm of concrete as shown on the drawing.
The connecting pipe between the gully pot and the drain/manhole shall be 160 mm. dia. uPVC.

1.5 FRAMES, COVERS & GRATINGS

- The Contractor shall furnish and set level and to the proper grade, frame and cover or frame and
grating of the form and dimensions shown on the Drawings. The concrete masonry shall be
neatly and accurately brought to the dimensions of the base of the frame. The frames shall be
thoroughly embedded in mortar. All covers and frames shall be manufactured either from cast
iron to BS 497 Part I or Ductile iron manufactured to BS EN 124 as approved by Authority.

- All castings for frames, covers, and gratings shall be made accurately to dimensions and shall be
machined to provide even bearing surfaces. Covers and gratings must fit the frames in any
position and if found to rattle under traffic, shall be replaced. Filling to obtain tight covers will not
be permitted. No plugging, burning-in or filling will be allowed. All castings shall be carefully
coated inside and out with coal tar based material complying with the requirements specified in
BS 4164. Coating surfaces shall be clean, dry and free from rust before applying the coatings.

- Covers of manholes located inside buildings shall be of double seal and those located outside
shall be of single seal.

- Manhole cover shall be two layers of sand blast with tag of service in Arabic and English.

- Covers of last manhole discharging to city sewer shall be integral with GRP sealing plate.

1.6 EXCAVATION AND BACKFILLING FOR PIPE LAYING

- The laying of pipe underground will require trimming and grading of trench bottoms for pipes and
will require backfilling with approved materials and tamping around all pipes to centre line of
pipes as the pipe laying progresses to provide protection and stability for the piping. Pipe laying
work shall be conducted so that trenching operations are not advanced too far ahead of pipe
laying operations resulting in excessive lengths of open trenches.
- The pipe shall not be laid in water or when the trench or weather conditions are unsuitable for
such work.

- The Contractor shall trim the bottom of all trenches to receive pipes and shall provide grade finish
by hand methods. The bottoms of all trenches shall be rounded so that, in so far as practical at
least one-third of the circumference of the pipe will rest firmly on 200 mm. of undisturbed sand at
proper line and grade. Bell holes, where required, shall be dug to ensure pipe resting for its entire
length upon the bottom of the trench. Trenches shall not be excavated below grade by machine.

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- After pipes have been tested and approved, trenches shall be backfilled with approved materials
carefully deposited in layers not to exceed 150 mm. in thickness on both sides , and thoroughly
and carefully tamped. Backfilling and tamping in layers of 150 mm. shall be continued until a
depth of 300 mm. has been placed over the pipe. Backfill around the pipes to a depth of 150 mm.
over the pipes shall be clean sand. No backfill shall be placed in a manner such as to cause
injury to the pipe. Where pipe crossings occur, the lower pipe shall be laid first and the backfill
thoroughly compacted to the level of laying the higher pipe. Backfill materials under such
conditions shall be earth, approved gravel or concrete as directed.
Care should be taken to provide adequate cover before using power compactors or heavy rollers.

All pipes running under roads and all pipes with a cover of less than one meter should be
protected by laying concrete or precast concrete slab over the bedding.

Warning tape to be provided between the soils and paving for all the pipes underground and to
be followed by standard details.

END OF SECTION

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SECTION 15110
CODES AND STANDARD

Codes and standards applicable to this section shall be primarily British Standards and United States
Codes, unless otherwise specified, the performance/manufacturing standards of items mentioned in
this section shall confirm to the applicable portions of the latest editions of the following codes,
standards and regulations.

Reference Code Abbreviation Applicable Title of Standard

Standard

National Plumbing Code NPC

Uniform Plumbing Code UPC

Specification for
BS497 manhole covers,
road gully gratings
and frames for
drainage purposes

Specification for
British Standards BS coaltar-based hot-
applied coating
BS4164 materials for
protecting iron and
steel, including a
suitable primer.

Guide to new
sewerage
BS8005 Part construction.

Underwriters Laboratories UL

American Gas Association AGA

American Society of Mechanical ASME

Engineers

American Iron and steel Institute. AISI

Electrical Manufacturers NEMA

Association

National Electrical Manufacturers

Association VDE

Schine/Zer/Scher/Elbktrotechniker SEV
Vermin

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END OF SECTION
SECTION 15120
PIPING SCHEDULE

Scope of Work

The MEP contractor must supply and install plumbing network according to the piping classes
schedule mentioned below.

1.0 GENERAL

2.0 Piping classes are specified for each service in the following schedule. The designations indicated
refer to detailed specifications for piping in this section of the specifications:

2.1 PIPING CLASSES

Service Piping Class

Domestic cold water supply From Transfer Pump PPR

Up To Roof Water Tank.

Domestic cold water supply inside the building up PPR

to isolating valves of toilets, kitchens and Water
heater supply, connection and drain , (For
exposed horizontal)

Domestic cold and hot water supply pipes XLPE enclosed in flexible protective
running in wall inside the bathroom(Embedded
(PEX)
vertical)

Submersible pump discharge PVC Type 2

Fire Protection water supply pipes GSP

Drainage and vent pipes above ground PVC Type 1

Rain water pipes PVC Type 1

Sanitary sewer under building structure PVC Type 3

Chilled Water BSP

A/C Condensate drain PVC Type 1

Exhaust Manifold BSP

END OF SECTION

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SECTION 15130
INSTALLATION AND MAINTENANCE

1. PIPE SLEEVES

- Provide all pipe openings through walls, partitions and slabs with sleeves having an internal
diameter at least 50mm larger than the outside diameter of the pipe for un-insulated lines or of
the insulation for insulated pipes.

- Install sleeves through interior walls and partitions flush with finished surfaces; sleeves through
outside walls to project 15mm. on each side of the finished wall; and floor sleeves to project
25mm. above finished floors.

- Set sleeves in place before pouring concrete or securely fasten and grout in with cement.

- Sleeve construction:

. Interior Partitions - galvanized sheet iron.

. Interior & Exterior Masonry Walls and Floors-galvanized steel pipe.

- Fill the space between outside of pipe or insulation and the inside of the sleeve or framed
opening with fibrous asbestos in interior walls and floors and pack with oakum, seal with lead and
watertight mastic or asphalt in exterior walls.

2. CLEANING OF PIPING SYSTEMS

- Plug all opening ends of piping, valves and equipment except when actual work is being
performed to minimize accumulation of dirt and debris.

- After installation is complete, place temporary screens at connections to all equipment and at
automatic control valves where permanent strainers are not provided.

- Prior to the performance of tests, flush out all piping that is to receive a hydrostatic test with clean
water.

- Remove dirt and debris collected at screens, strainers and other points from the system.

- The Contractor shall disinfect water piping before it is placed in service. The Contractor shall
furnish all equipment and materials necessary to do the work of disinfecting and shall perform the
work in accordance with the procedure outlined in AWWA Standard for Disinfecting Water Mains
Designation C 601-68. The dosage shall be such as to produce a chlorine residual for not less
than 10 ppm after a contact period of not less than 24 hours. After treatment, the piping shall be
flushed with clean water until the residual chlorine content does not exceed 0.2 ppm.

During the disinfecting period, care shall be exercised to prevent contamination of water in steel
main.

3. TESTS AND IDENTIFICATION

- In addition to the tests required for specific piping systems, the manufacturer shall test all
materials as specified prior to delivery.

- Check all materials for defects. Identify all materials with factory applied permanent stampings or
markings designating their conformance to specified requirements.

4. HYDROSTATIC PRESSURE TESTS

Test all piping systems as per the specifications under section of "TESTS"

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5. PIPE CLASSES
The classes of all the piping materials used are listed herein below with the pressure ratings
indicated.

All pipes shall be indelibly marked at intervals of not greater than 3m. The marking shall show the
manufacturer's identification, the standard name and number, and the nominal size and class.
Adhesive labels alone shall not suffice. All pipes complying with British Standards shall be kite
marked.

5.1 PIPES - TYPE 1

Polyvinyl chloride pipes (PVC) shall be of the un-plasticized rigid type and of high density and
complete homogeneity material.

PVC pipes-Type 1 shall comply with BS 4514 for Soil and BS 5255 for Waste and Vent or DIN 19534
atmospheric pressure rating and tested at maximum static head. Polypropylene to BS 5254 can be
used for waste application.

PVC pipes shall be of the integral plain socket suitable for solvent welding with special adhesives or
with push fit ring seal.

PVC pipes-Type 1 are allowed to be used for drainage, sewer and storm water application inside the
building and/or as specifically mentioned in the schedule of pipe materials.

5.2 PVC PIPES - TYPE 2

PVC pipes-Type 2 (Un-plasticized Polyvinyl Chloride) pipes shall be to BS 3505 latest edition Class E
130 psi (900Kpa) working pressure at 68 deg. F (20°C) fluid temperature and 103 °F (40 °C) ambient
temperature or ASTM specification D 1785.

The pipe shall be homogenous throughout and free from visible cracks, holes, foreign inclusions or
other defects. The pipe shall be as uniform as commercially practicable in colour, opacity, density and
other physical properties.

All fittings and accessories shall be of same material and quality as the pipe and jointing up to 2 1/2"
diameter shall be of the spigot and socket cemented type where solvent cement is applied to both
parts all in compliance with B.S. 4346: Part I: 1969 joints and fittings for use with un-plasticized PVC
pressure pipes, Part I: Injection moulded PVC, PVC fittings for solvent welding for use with pressure
pipes. After pushing the pipe into the socket, the joint shall be allowed to set for at least 10 hr.

Jointing for all pipes buried underground outside buildings and for all pipes above 3" diameter shall be
of the rubber ring integral socket type to BS 4346 Part 2.

Expansion joints with guides as recommended by manufacturer shall be installed on long run solvent
cemented pipes every 30 meters of length, and wherever shown in the specification.

Bending PVC pipes is only allowed in non-critical application at room temperature and after the
approval of the Engineer.

Before bending, the pipe should be heated at the section to be bent to a temperature of about 275-
300 °F (135-150 °C).

The bore should be supported by packing with sand or by insertion of thick rubber pipe, the heating
being carried out in a hot air oven or by immersion in hot oil or glycerine. Overheating should be
avoided, and the pipe should not be held at the bending temperature too long.

PVC pipes-Type 2 are allowed to be used for domestic and potable cold water and swimming pool
piping, and / or as specifically mentioned in the schedule of pipe materials.

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5.3 PIPES-TYPE 3

Polyvinyl chloride pipes (PVC) shall be of the un-plasticized rigid type and of high density and
complete homogeneity material.

PVC pipes-Type 3 shall comply with B.S.4660 for sizes up to 6" diameter and to BS 5481 for sizes
above 8" diameter atmospheric pressure rating and tested at maximum static head.
PVC pipes shall be of the single socket type with ring seal.

PVC pipes-Type 3 are allowed to be used for drainage, sewer and storm water application, under
building structures and outside building and /or as specifically mentioned in the schedule of pipe
materials.

5.4 PP-R POLY PROPYLENE PIPES

 Contractor shall use PP-R for hot and cold water distribution systems above false ceiling
and all exposed water supply systems inside the building.
 Contractor shall use PP-R with an aluminum layer for use on hot and cold water distribution
systems on roof and for all external water supply line. The Contractor shall make due
allowance when evaluating the installation to ensure the correct PP-R pipe size is selected,
as identified in the table on the drawings. For large diameters the Contractor shall make
due allowance for additional PP-R pipe work to maintain the correct flow and pressure
losses in the system.

 The Contractor shall consult a specialist supplier to ensure the manufacturer’s installation
details are adhered to, in particular expansion, contraction, pressure and temperature
rating, fixings, jointing methods etc.

 The Contractor shall confirm the pipework manufacturer has no objection to the use of
trace heating tape and insulation on the hot water pipework.

 All exposed pipework shall be suitably protected from UV and other damage. The
Contractor shall be responsible for storing the material to the manufacturer’s
recommendations.

 The Contractor shall source the PP-R pipework from a reputable single source supplier for
the entire project and shall ensure the PP-R pipework is manufactured from virgin material.

 The Contractor shall submit all details for the Engineer's approval.

5.5 CROSS LINKED POLYETHYLENE PIPES (XLPE)

XLPE piping system shall be basically consist of the following components:

- Cross linked polyethylene pipe pulled in coloured (red for hot water blue for cold water
application) corrugated conduits of polyethylene material.
- Ring fittings and valves of bronze or DZR brass construction.
- Pipes
- The inner pipe shall be made of cross linked polyethylene which can withstand up to 95
degree C fluid temperature inside it at a maximum pressure of 10 bars. Pipes shall be able to
withstand short time temperature loading up to 110 degree C at a maximum pressure of 10
bars.
- All pipes shall be stamped at equal intervals with clear marks showing clearly the name of the
manufacturer along with the pressure and temperature ratings, pipe diameter and wall
thickness, pipe standard DIN 16892/93 and the country of origin of manufacturer.
- All pipes shall be laid so that they can be easily replaced, whenever necessary by fast and
easy pulling from the conduits.

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- Pipes shall satisfy the requirement for drinking water installation and approved by a
recognized health organization DVGW or equivalent whenever specifically intended for
potable application.
- Conduits
- The conduits shall be made of temperature stabilized high density polyethylene and shall be
capable of retaining its form up to 105 °C. Conduits shall have different colour for different
application.
- Fittings & Accessories
- One single line XLPE pipe in one single conduit will supply water to one fixture only from a
main bronze distributor supplied by the same manufacturer of the system.
- Ring feed line shall have an isolating valve of bronze construction. Each pipe at its
termination from the distributor shall be labelled with a tag indicating the fixture it is supplying.
- Pipes to be connected to the different fittings via a special wall box of reinforced plastic fitted
with bronze or DZR brass elbow suitable for 1/2" or 3/4" threaded connection as required. The
box should be suitably designed in order to enable the replacement of existing pipes in the
event of their damage (puncturing).
- All valves, box, elbows, tees, bends should be of bronze or DZR brass connections to be of a
cone grip unions type allowing full flow capacity, minimum pressure loss, easily detachable
with torque clearly defined for a fool proof installation.
- Contractor to use proper tools for assembly as recommended by manufacturer, i.e. assembly
pliers, Ratchet torque wrench, cutters, etc.
- Distribution ring shall be located above the false ceiling as indicated on the drawings.
- XLPE pipes are allowed to be used for cold and hot water distribution inside toilets, kitchens
etc. or as specifically mentioned in the schedule of pipe materials.

6. PIPE JOINTS

7. FLANGED PIPE JOINTS

- All flanged joints shall be made up with compressed ring type asbestos gaskets. Gaskets
shall be 1.5 mm. thick.

- Bolts for flanges shall be of low carbon steel with hexagonal heads and hard pressed steel
hexagon nuts. Bolts shall be to ASTM specifications A 307 or SAE grade 2, with tensile
strength of 64000 psi (441.3 MPa) minimum.

- All bolt holes shall be spot faced.

8. JOINTS BETWEEN DISSIMILAR METALS (DIELECTRIC ISOLATORS)

- Make joints between ferrous and non-ferrous screwed piping and equipment by using Teflon
or nylon isolating materials in the form of screwed unions, as manufactured by the Capital
Mfg. Co. or by EPCO. Sales Co.

- Make joints between ferrous and non-ferrous flanged piping and equipment with Duriron Co.,
Inc., "Task-Line" insulating gaskets and "Teflon sleeves and washers between flanges, bolts
and nuts.

- The entire insulating joint including the dielectric material shall be suitable to withstand the
temperature, pressure and other operating characteristics for the service for which they are
used.

END OF SECTION

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SECTION 15140
PIPES, VALVES, PUMPS AND ACCESSORIES

1.0 GENERAL

1.1 DESCRIPTION
This section describes materials and equipment for Plumbing and Mechanical Engineering
installations as noted in the previous section of this volume of the Specification.

1.1.1 MATERIALS AND EQUIPMENT

- Pipe and Fittings.

- Valves.
- Pumping Equipment.
- Vibration Isolation and Equipment Bases.
- Codes and Standards.

1.1.2 WORKMANSHIP

- All workmanship required to accomplish the work mentioned hereinafter or shown on related
Drawings, shall conform to the highest standards, and as required by the Engineer.

- The Engineer will be the sole judge of the standards required.

2.0 PIPES AND FITTINGS

2.1 DESCRIPTION OF WORK

The work included under this part shall consist of pipes, fittings and equipment, as hereinafter
specified and as shown on the Drawings. Such work shall include, without being limited to the items
described in the following clauses of this part.

2.2 ARRANGEMENT AND ALIGNMENT

- Install piping in a neat, workmanlike manner and the various lines shall be parallel to building
walls wherever possible.

- Install pipe groups for plumbing parallel with pipes of other trades.

- Space pipe supports, arrange reducers and Pitch piping to allow air to be vented to system high
points and to allow the system to be drained at the low points. However, where obstructions
exist, automatic air vents shall be installed at all air pocket points and ½” (15mm) drain gate
valves shall be supplied and installed at all low points and riser legs.

END OF SECTION

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SECTION 15150
CONNECTIONS AND SUPPORTS

1.0 GENERAL REQUIREMENTS

- Make all changes in size and direction of piping with standard fittings.

- Make all branch connections with tees.

- Use eccentric reducing fittings or eccentric reducing couplings where required by the contract
documents or where required to prevent pocketing of liquid or non-condensable.

- Pipe bending shall not be resorted to except in extreme cases and only after the written approval
of the Engineer.

- Piping shall be designed with Loops to take the thermal expansion. Wherever this is not possible
for physical reasons, expansion joints with guides shall be used.

- Installation of pipes shall be complete with all cutting, patching and making good of walls, slabs,
partitions, etc., due to fixing, supporting and anchoring of pipes.

- Automatic air vents shall be installed at all air pocket locations, and/or at the highest points in the
lines.

- Pipes and fittings shall both be manufactured according to one single standard unit of
measurement either both English or both metric.

- All drainage and rain water pipes running underground, under the building, shall be encased
in concrete for the whole length.

2.0 CONNECTION TO EQUIPMENT AND CONTROL VALVES

- Provide flanges or unions at all final connections to equipment and control valves to facilitate
dismantling. Arrange connections so that the equipment being served may be removed without
disturbing the piping.

- Install all supply piping, pumps and other equipment including gate valves and strainers therein,
at line size with the reduction in size being made only at the outlet piping from the control valve at
the full size of the tapping in the equipment served.

3.0 UNIONS AND FLANGES

Unions and flanges shall be installed at all equipment inlets and outlets, at all valves inlets or outlets,
on all pipe branches and in general, every 15 meters of pipe run.

Unions shall be used on all screwed pipes and shall be of the same quality and service. Flanges,
suitable for welding, shall be used on all welded pipes, and shall be all steel construction to ASTM or
BS Standards.

Threaded flanges shall be used on all threaded pipes; when flanged valves and equipment are
connected to the pipes, flanges shall be of the same quality and service as the pipe served, and shall
conform to ASTM or BS Standards.

4.0 HANGERS, SUPPORTS, ANCHORS AND GUIDES - GENERAL

- Support, anchor and guide all piping to preclude failure or deformation. Construct and install
hangers, supports, anchors, guides and accessories to the approval of the Engineer. Do not use
wire, tape or metal bands. Supports shall be designed to support weight of pipe, weight of fluid
and weight of pipe insulation.

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- Fasten piping securely to the structure without overstressing any portion of the supports or the
structure itself. Secure pipe supports, anchors and guides to concrete by means of inserts or if
greater load carrying capacity is required by means of steel fishplates embedded in the concrete.
- Arrange hanger to prevent transmission of vibration from piping to building and supports.
- Uninsulated copper or brass pipe and/or tubing shall be isolated from ferrous hangers or
supports

- Support piping and tubing at intervals indicated in the schedule hereinafter and at all changes in
direction. Maximum deflection shall not exceed 3 mm.

- Clearance for application of specified Vapour sealed insulation without cutting pipeline covering
or fitting covering in installation of pipe hangers and fittings shall be provided.

- Furnish pipe hangers and supports complete with rods, bolts, lock nuts, swivels, couplings,
brackets and all other components and accessories, to allow installation to freely expand and
contract.

- Hangers shall be formed steel clevis type, unless otherwise specified, with adjustable attachment
to hanger rod. For copper or brass pipe, use plastic sheathed hangers. Pipe hangers shall fit over
vapour sealed insulated piping.

- Where pipe exceeds maximum loading recommended for clevis type hanger, provide steel pipe
clamps.

- Provide trapeze hangers where several pipes can be installed parallel and at the same level.
Trapeze shall be of steel channel sized to support load and drilled for rod hanger at each end.
Provision should be made to keep the lines in their relative position to each other by the use of
either clamps or clips.

- Use roller supports, where provision for expansion is required. Rollers shall have cast iron
adjustable bases.

- For hanger rods on piping 3/8" (10 mm) thru 2" (50 mm) inclusive use 3/8" (10 mm) rods, and for
piping 2 1/2" (65 mm) thru 5" (125 mm) use 5/8" (16 mm) rods, and for piping 6" (150 mm) thru 12"
(300 mm) use 7/8" (22 mm) rods.

- Provide additional steel members required for hanging piping systems in areas with special
conditions, or where vertical or horizontal structural steel supports are required other than those
provided in the structure.

- C-type hangers on sprinkler piping shall have lock nuts.

- Provide lateral bracing for supporting rods over 450mm. long braced at every fourth hanger with
diagonal bracing attached to slab or beam.

- Floor supports - provide for supporting horizontal piping from floors with cast-iron rests, with pipe
nipples to suit. Fasten to floor. Where provision for expansion is required, provide pipe roll
stands, without vertical adjustment. Provide concrete or steel pipe piers, fasten stands to piers.

- Wall supports - provide for supporting horizontal piping from wall with steel J-Hook for pipe
located close to wall and not larger than 3" (80 mm) pipe. For greater loads, up to 1500 lbs (680
Kg) maximum loading provide welded steel bracket.

- Vertical piping supports - support cast-iron soil pipe at every floor and at base of stack, other
pipes at every floor unless shown otherwise. Use steel extension pipe clamps. Refer to
manufacturer's rated maximum loading for each size pipe. Bolt clamps securely to pipe, rest
clamp-end extension on building structure. Place pipe clamps at ceiling below, support clamp
and extension from inserts where pipe sleeves extend above floor.

- Pipe-covering (insulation) protection saddles.

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- Provide hanger shields to protect vapour sealed pipe insulation within mechanical equipment
rooms at each support point by a 360 degree insert of high density, 100 psi, waterproofed
calcium silicate encased in a 120 deg. sheet metal shield. Insert thickness shall be same as
insulation. Shield length shall equal nominal pipe diameter, minimum but shall not be shorter
than 100mm. and need not be longer than 300mm. if bearing load causes no discernable
deformation. Insert shall extend 25mm. beyond sheet metal shield. 100mm. shields shall be 26
gauge minimum. Shields 130 to 230mm. long shall be 20 gauge minimum. Shields longer than
230mm. shall be 16 gauge.

- Provide penetration shields to encase insulated pipes penetrating fire walls or floors in a 360
deg., 24 gauge minimum sheet metal hanger shield with insert of high density, 100 psi.
Waterproofed calcium silicate the same thickness as insulation and further enclosed within the
sleeve, sized for maximum 25mm. spacing between sleeve and insulation shield, pack annular
space between sleeve and shield on both ends with double neoprene coated asbestos rope.
Install an escutcheon plate to completely cover the wall penetration opening and fit snugly over
the pipe insulation shield. Insert shall extend at least 25mm. beyond penetrated surface and
escutcheon.

- Provide oversize hangers with blocking the same thickness as the insulation to pitch vapor
sealed insulated pipes accurately at time of insulation.

- Hangers on PVC pipes shall be of design which does not clamp the pipe tightly but permits axial
movement.

- Support but do not rigidly restrain PVC pipes at end of branches and at change of direction or
elevation. Vertical piping shall be maintained in the straight alignment. Support trap arms in
excess of 900mm in length as close as possible to the trap.

END OF SECTION

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SECTION 15160
VALVES

1.0 DESCRIPTION OF WORK

The work included under this part shall consist of valves and fittings, as hereinafter specified and as
shown on the Drawings. Such work shall include, without being limited to items described in the
following clauses.

1.1 GENERAL REQUIREMENTS

- Valves shall be installed only in vertical or horizontal positions unless otherwise required by
the Drawings.
- All valves shall be installed in accessible locations to facilitate easy removal for maintenance.
- Valves shall be full-line size.
- Valves 2" (50 mm) dia. and smaller shall have threaded ends, valves 2 1/2" (65 mm) dia. and
larger shall have flanged ends.
- All threaded end valves shall be installed with unions to facilitate the removal of the valve
from the pipeline.
- Gate valves shall be installed on both sides of every piece of equipment for all pipe-system
connections, and where shown on the Drawings.

1.2 TESTS

All valves shall be tested in accordance with the appropriate section of the Specifications describing
each system.

1.3 GATE VALVES

Gate valves up to 2" (50 mm) shall be all bronze, screwed ends, non-rising stem, screwed bonnet,
solid wedge disc type.

Gate valves 2 1/2" (65 mm) and larger shall have cast iron body, non-rising stem, flanged ends, bolted
bonnet and bronze wedge disc faces and seats.

One gate valve shall be supplied and installed:

- At the supply and return from each equipment.
- At the discharge and suction of each pump.
- At the bottom of each riser and all low points to be drained.
- In general at all points shown on the Drawings and/or specified.

1.4 GLOBE VALVES

Globe valves, 2" (50 mm) and smaller, shall be all bronze, screwed ends, rising stem, screwed bonnet
renewable composite disc and seat.

Globe valves 2 1/2" (65 mm) and larger, shall be cast iron, flanged ends rising stem, bolted bonnet,
renewable composite disc and seat.

1.5 CHECK VALVES

Check valves shall be of the non-slam spring loaded, globe type with the capability to absorb and
dampen the shock wave from the piping system water hammer. Check valves 2" (50 mm) and
smaller, shall be all bronze, screwed ends, screwed cap with horizontal lift check, renewable
composite disk and seat. Valves 2 1/2" (65 mm) and larger, shall be cast iron, flanged ends, bolted cap
renewable composite disc and seat.

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Check valve shall be installed:

- At the discharge of each pump.
- At all points shown on the Drawings and/or where specified.

1.6 FLOAT VALVES

Supply and install all float valves as shown on the Drawings and wherever specified in this book of
specifications and the reservoir(s) wherever shown on the Drawings shall be provided with level
indicators.

Float valves 2" (50 mm) and smaller shall be all bronze, screwed ends, float operated. Valves 2 1/2"
(65 mm) and larger shall be brass body, flanged ends, float operated. Float shall be all copper and
mounted at the end of a brass or copper rod, which actuates valve operation.

1.7 BALANCING VALVES (DOUBLE REGULATING)

Supply and install balancing valves with provision for connecting a portable differential pressure
meter. Each meter connection shall have pressure temperature read out ports. Valves shall be of the
Y-pattern style design. Valves shall be suitable for installation in any direction without affecting flow
measurements.

Each valve shall be provided with close coupled fixed orifice for flow measurement.

All valves up to 2" (50 mm) shall be of copper alloy with NPT connection. Valves of 2 1/2" (65 mm)
and above shall have flanged type cast iron body with all other metal parts of nonferrous copper alloy.

Each valve shall provide precise flow measurement, precision flow balancing and positive shut-off
with no drip seat and teflon disc and drain connection with protection cap.

Each valve shall have multi-adjustment turns of hand wheel for maximum setting with hidden memory
feature to program the valve with precision tamper proof balancing setting. Number of turns shall be 4
for valve up to 2", 8 between 2 1/2" and 6", 12 for 8" and 10" and 16 for 12".

Valves shall be supplied with polyurethane container that doubles the insulation after valve is
installed.

One set of computerized balancing instrument shall be supplied with the valves. The instruments
shall be a read out meter, programmed with the valve curves and with a conversion formula for Cv to
read the flow in gpm directly. The instrument shall also be provided with temperature measurement
probe.

A chucking device shall hold the valve disconnect firmly and a built-in flat seal shall give it maximum
tightness.

1.8 AUTOMATIC AIR VENTS

Supply and install all automatic air vents as shown on the Drawings and wherever specified in this
book of specifications.

Automatic air vents of the spherical float type shall be installed at all high points in the piping. Vents
shall have cast iron housing and bolted cover with gasket. Float shall be constructed of stainless
steel. Vents shall be suitable for a maximum operating pressure of 150 psi (1030 Kpa). A 1/2" (15
mm) lock shield valve shall be directly installed ahead of each automatic air vent, and a 1/2" (15 mm)
drain line shall be provided to discharge at a convenient point.

1.9 WATER PRESSURE REDUCING VALVES

Supply and install wherever shown on the Drawings and as specified here-in-after water pressure
reducing valves of the direct operated type.

Each valve shall be constructed of cast iron body, with stainless steel spring and shaft and nylon
diaphragm.

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The spring shall be designed to provide the pressure reduction indicated on the Drawings.
The valve shall be designed for a work pressure of 250 psi and shall be threaded or flanged ended as
the pipe connecting to it.

The valve shall be of the self-contained type without any control lines with all internal parts being
accessible by removing spring chamber and without dismantling the valve itself.

The valve shall be designed to operate smoothly and quietly without chattering or any water hammer
problems.

END OF SECTION

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SECTION 15170
PIPE JOINTS AND CONNECTIONS

1.0 PIPE EXPANSION JOINTS

Supply and install expansion joints wherever pipes cross structural expansion joints, and wherever
required to prevent undue stresses caused by thermal expansion of the pipes.

Expansion joints shall be of the pack less-bellow type with flanged or welded ends as suitable for the
pipe application.

Bellows shall be of stainless steel and suitable for a pressure of 125 psi (860Kpa) or the design
working pressure, whichever is greater. Expansion joints shall be provided with guides to prevent any
unnecessary misalignment of the pipe. Guides and anchor arrangements shall be per the
recommendations of the expansion joints manufacturers.

2.0 STRAINERS

- Water strainer shall be supplied and installed at the suction connection of all pumps, and ahead
of all automatic flow control valves.

- Strainers 2" (50 mm) and smaller shall be Y-pattern type with bronze body, screwed cover, brass
basket and screwed ends.

- Strainers 2 1/2" (65 mm) and larger shall be of cast iron body, brass basket and flanged ends.

- Basket shall have 1/32" (0.8 mm.) perforations for water service.

3.0 FLEXIBLE PUMP CONNECTORS

Flexible pump connectors shall be easy flexing, long cyclic life connectors, to protect mechanical
equipment by relieving piping stresses, caused by piping misalignment, sagging pipe hangers, and
thermal expansion.

END OF SECTION

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SECTION 15180
SPECIAL REQUIREMENTS FOR PVC PIPES

- Storage

- PVC pipe and fittings shall be stored under cover at all times. Sun light shall not be permitted to
come into contact with the PVC materials at any time, except during installation in trench. The
pipes shall be stored on flat level ground free from large or sharp edged stones or objects, and
shall be stacked to a maximum height of 1.5 m. (or as recommended by the manufacturer) with
sockets at alternate ends, and in such a manner as to prevent sagging or bending.

- Pipe Installation

- Before installation, the pipe shall be inspected for defects. Defective, damaged or unsound pipe
will be rejected. Deflections from a straight line or grade, between the center lines extended, of
any 2 connecting pipes made necessary by vertical curves or horizontal curves or offsets, shall
not exceed 12500/D mm. per linear meter of pipe, where D represents the nominal internal
diameter of the pipe expressed in millimetres. If the alignment requires deflections in excess of
these limitations, special bends or a sufficient number of shorter lengths of pipe shall be
furnished to provide angular deflections within the limit set forth. Except where necessary in
making connections with other lines, pipe shall be laid with the bells facing in the direction of
laying.

- Pipes in trenches-Place each length of pipe with a uniformly distributed bearing for the bottom
0.3 of the pipe on the sand fill in the trench. Excavate recesses to accommodate pipe bells,
sleeves, glands or other fittings. Take up and re-lay any pipe that has the grade or joint disturbed
after laying. Clean the interior of the pipe of all foreign material before lowering into the trench,
and keep clean during laying operations by means of plugs or other acceptable methods.

- Plumbing vents exposed to sunlight shall be protected by water base synthetic latex paints.

- Thermal Expansions

- When drainage and vent stacks exceed six (6) meters in height, approved expansion joints,
restraint fittings and offsets shall be placed on vertical risers and horizontal branches as follows:

- Expansion joints are recommended at alternate floors in all vertical stacks.

- Expansion joints shall be placed in horizontal branches containing two or more vertical risers and
exceeding ten (10) meters in length immediately upstream of vertical riser whenever possible.

- An expansion joint, shall be placed below the connection point of a waste pipe to the stack, if this
connection is exposed below floor slab, and above the connection point if this connection is
above floor slab.
- No expansion joints shall be required in building drain below grade.
- Thermal Expansion Fittings

- Approved expansion fittings that utilize rubber-o-rings in a recessed groove may be used to
compensate for thermal expansion. The ring slides along the pipe when expansion or contraction
occurs. Expansion joints shall be installed by solvent cementing techniques.

-
END OF SECTION

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SECTION 15310
FIRE FIGHTING WORKS

1.0 SCOPE OF WORK:

The MEP Subcontractor shall include in his tender for the complete installation, testing and commissioning
of the systems detailed on the tender drawings and in this specification to the standards and approval of
local Civil Defense. The MEP subcontractor shall be fully responsible for carrying out all the fire and
protection services to complete the satisfaction and final acceptance of the local civil Defense authority and
shall include in his pricing all items of work not indicated on the drawing and specification but are required
to be installed to satisfy the requirements of the local civil Defense authority. The MEP subcontractor shall
also include for all labor, materials, individual firefighting systems required for (electrical rooms, telephone
rooms, lift machine rooms,…etc ),tools and tackle, complete with all supports and fixings back to approve
building structural members. The MEP subcontractor shall be responsible for all dimensions and location of
other services, and the correct setting out of the installation.

2.0 GENERAL

The fire alarm system shall comply to The firefighting system shall comply in every respect with the
standard for the installation of standpipe and hose system issued by National Fire Protection Association
(NFPA – 13,14,20,72) or other approved ruling organization required by authority having jurisdiction (UAE
civil Defense). The design and installation shall be carried out by a specialist subcontractor approved by the
civil Defense department to comply with their requirements.

Fire protection contractor shall carry out hydraulic calculation to determine the pipe sizes. The pipe sizes
indicated in the drawings are indicative only.

3.0 PIPES AND FITTINGS

3.1 Pipe works

All pipes shall be of factory galvanized steel to ASTM A53, Sch. 40, and Grade. B, ERW Pipes.

3.2 Threaded Fittings

Fittings for 2” diameter and below shall be 300 psi Ductile Iron, galvanized & threaded. They shall be UL
listed and FM approved.

3.3 Grooved Fittings

Fittings 2-1/2” diameter and above shall be galvanized mechanical grooved type. These fittings shall be UL
listed and FM approved with minimum working pressure of 300psi.

3.4 Pipe Hangers

All hangers shall be made of steel. Hangers shall be Galvanized and UL/FM approved. The spacing of the
hanger supports shall comply with NFPA requirement.

4.0 FIRE PROTECTION SERVICE VALVES

All Fire protection service valves (Gate valve, Check valves & Butterfly valves) shall be from one source.

4.1 Gate Valve

Gate valve shall be O S & Y type or non-rinsing type as indicated in the drawing.

Sizes up to 2” and below shall be threaded type. The valve body shall be cast bronze and wheel shall be
cast iron. The valve shall be UL listed and rated for 175 psi working pressure.

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Sizes 2-1/2” and above shall be cast Iron O S & Y / non-rising gate valves as and where indicated in the
drawing. The valve body shall be cast iron. The valve shall be UL listed & FM approved and rated for 175
psi minimum working pressure.
Use non-UL listed valves where applicable (where pressure exceeds UL listing range).

4.2 Check Valve

Check valves shall be swinging type or split clapper type with flanged / grooved ends as required by the
drawing. The valve body shall be cast iron. The valve shall be UL listed & FM approved and rated for 200
psi minimum working pressure.

Use non-UL listed valves where applicable (where pressure exceeds UL listing range).

4.3 Butterfly Valve

Butterfly valves shall be wafer type / grooved type with tamper switch. The valve body shall be made of
ductile Iron EPDM encapsulated / Nylon-11 coated. The valve shall be UL listed & FM approved and rated
for 175 psi minimum working pressure.

4.4 Pressure Reducing Valve

Use class 150 / 250 / 300 pressure reducing valve, as per the drawing / requirements, where required. The
body material shall be cast iron / cast steel as applicable. The valve shall be externally site adjustable. The
disc seat / main disc piston shall be stainless steel.

4.5 Air Release Valve

Air release valve shall be made of copper alloy to BS: 1400. The valve shall be 1” size and tested to 350 psi.

5.0 FIRE PROTECTION SYSTEM SPECIALITY EQUIPMENTS

5.1 Fire Hose Cabinets

Fire hose cabinets shall be provided where and as shown on the drawing, in accordance with this
Specification.

5.2 Recessed Type Fire Hose Cabinet:

Provide recessed type fire hose cabinet where shown in the drawing.
Stainless Steel Cabinet:

Door and architrave shall be made of stainless steel and back box made of galvanized mild steel where
stainless steel cabinet is indicated in the drawing (finish as indicated in the drawing / approval of the
engineer in charge). They shall manufactured by an ISO9001 company duly certified by LPCB / BVQI.

Mild Steel Cabinets:

Door, architrave & back box shall be of electro-galvanized mild steel painted with red electrostatic powder
coating where mild steel cabinet is indicated in the drawing. They shall be manufactured by ISO9001
company duly certified by LPCB / BVQI.

5.3 Surface Type Fire Hose Cabinet:

Provide surface type cabinet where shown in the drawing.

Stainless Steel Cabinet shall be made of 1.5mm thickness the Door shall be stainless steel mirror/polish
finished, architrave and back box shall be made of stainless steel (finish as indicated in the drawing /
approval of the engineer in charge) where stainless steel cabinet is indicated in the drawing. They shall be
manufactured by ISO9001 Company duly certified by LPCB / BVQI.
Mild Steel Cabinets:

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Door, architrave and back box shall be of electro-galvanized mild steel painted with red electrostatic powder
coating where mild steel cabinet is indicated in the drawing. They shall be manufactured by ISO9001
Company duly certified by LPCB / BVQI.

5.4 Hose Reels

Provide and install as indicated on the drawings automatic / manual, recess cabinet mountable & swinging
hose reels. The reels shall comply with BS EN671 and comprise a reinforced rubber hose, 30m long x 25
mm. The outer end of a hose shall be fitted with a “jet / spray / shut-off” control nozzle. The inner end of the
hose shall be connected through the reel to the water supply.

The hose reel drum shall be made of 1.2 pre-treated electro-galvanized steel sheet, red painted with
electrostatic powder coating. Hose reels shall have additional rib reinforcement to give extra strength & to
avoid twisting and swing through 180 degrees. The hose shall have two synthetic rubber layers and a textile
reinforcement. The working pressure of the hose shall be 12 bar minimum and bursting pressure shall be
50 Bar. The Fire hose reel shall have KITE mark / LPCB approval and acceptable to the Interior Civil
Defense Department. The hose nozzle shall be plastic, (JET/SPRAY/SHUT OFF) type.

Each hose reel shall deliver not less than 24 LPM when the two remotest reels are in use simultaneously,
providing a jet of approximately 6 m in length. Pressure reducing devices shall be provided whenever
necessary to limit the pressure to 4.5 bar. Pressure reducing valve shall be similar to watts or approved
equal.

Provide the following where automatic hose reel is indicated in the drawing: The reels shall incorporate a
valve that automatically turns on the water supply when more than 3 m of hose is unreeled, and shuts off
again when the hose is re-wound onto the reel. A manual shut-off valve, lock shield type shall also be
installed on the service pipe to each hose reel.

Provide the following where automatic hose reel is not indicated in the drawing: The hose reel shall have
manually operated gate valve. They don't automatically open the water supply and requires the user to
manual operated the gate valve. The shut of the water supply is also manual.

An inspection plate shall be supplied with each reel indicating the method of use in English and Arabic.

Brief operating instructions should be clearly displayed on or by the side each hose reel e.g., for automatic
hose reel
” TO OPERATE “
1) RUN OUT HOSE
2) TURN ON CLOCK AT NOZZLE

5.5 Landing Valves

Landing valves shall be installed inside the building, for the use of fire brigade, where shown on the
drawings. Landing valves shall be oblique / straight pattern, brass, 65mm size, bore fitted with 65 mm
instantaneous female coupling conforming to BS 336 and have a brass blank cap secured by a suitable
length of chain. The hand wheel shall be provided in each landing valve with clear marking of OPEN and
CLOSED directions (opening shall be anti-clockwise). The whole valve fittings shall be sound construction
and shall have a minimum working pressure of 175 psi. Provide landing valve with integral PRV to limit the
pressure to the requirements of the local civil deafens, where shown in the drawing. The Landing valve shall
have UL & FM approval or BSI KITE Mark approval.

5.6 Fire Hose

Fire hose UL listed, synthetic of 65 mm diameter and 30 m long equipped with male coupling for the
connection with the landing valve shall be provided where indicated in the drawing. The hoses shall have
following construction features: EPDM rubber lining, Jacket of polyester wrap and filtered thread.

5.7 Fire Brigade Inlet

The inlet breeching piece shall be of horizontal pattern and any of the following types, as indicated in the
drawing.

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1. TWO WAY: 100 mm flanged outlet and 2 nos. of 65mm instantaneous male inlets, complete with blank
caps and chains.

2. FOUR WAY: 150 mm flanged outlet and 4 nos. of 65mm instantaneous male inlets, complete with blank
caps and chains.
The breeching inlet shall have a non-return (check) valve to protect the inlet, couplings complying with
BS336 and 25 mm drain valve to drain the raiser. The breeching inlet shall have BSI KITE mark approval.

The breeching inlet shall be enclosed in an approved breeching inlet cabinet (type and finish shall be as
indicated in the drawing) with wired glass glazed front panel. They shall be constructed in such a way the
operation shall be possible from inside without the aid of a key, after the glass has been broken. It should
be large enough for hose to be connected to inlets even if the door cannot be opened and the only means
of access is by breaking the glass.

Breeching piece shall be conspicuously indicated by the words: “FIRE BRIGADE – WET MAIN INLET” or
WET RISER INLET” in block letters on the inner face of the glass, both on English and Arabic

5.8 PORTABLE FIRE EXTINGUISHERS

Provide and install fire extinguishers as indicated on the drawings.

Type of extinguishers shown in the drawing is the following:

(a) Carbon dioxide portable extinguisher

(b) Dry chemical powder extinguisher
(c) Wet chemical extinguisher
(d) Fire blanket

5.8.1 Carbon Dioxide Fire Extinguisher:

The Carbon dioxide fire extinguishers shall have KITE mark approval and comply with BS EN3 standards.
The cylinder shall be made of high grade steel and shall have high gloss polyester finish. The cylinders
shall be tested to 250 bar. CO2 fire extinguisher shall be of 5Kgs. and the rating shall be 55B.

5.8.2 ABC Dry Powder Fire Extinguisher:

The Dry powder fire extinguishers shall have KITE mark approval and comply with BS EN3 standards. The
cylinder shall be made special cold rolled steel sheet with Argon/CO2 welding process and the rising pipe
shall be made of Aluminum. The cylinder shall have minimum working pressure of 14 bar. The dry powder
extinguisher shall be of 6Kgs with 34A & 183B rating.

5.8.3 Wet Chemical Fire Extinguisher:

The Wet Chemical Fire Extinguishers shall have KITE mark approval and comply with BS : 7937
standards. The cylinder shall be tested to 15bar and shall have safety valve for maximum safety. The
capacity shall be 6 liters with 75F/13A ratings. They shall be provided in all the kitchens if indicated in the
drawing.

5.9 FIRE BLANKETS:

Provide fire blankets in Kitchens where indicated in the drawings. Fire blanket shall be manufactured from
430 gm/sq.m. glass fiber material which shall withstand temperature up to 550°C. The size shall be 4 feet x
4 feet

6.0 LOCATION PLAN

The MEP Subcontractor shall provide and fix in an approved position a plan of the risk upon which shall be
clearly indicated the location of the main stop valves.

7.0 VALVE LABELS AND CHARTS

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The MEP subcontractor shall label each valve. The number shall relate to a framed glass covered valve
chart to be supplied and installed in each sprinkler chamber / fire pump house, as required by the engineer
in charge. The charts shall indicate the function of the valves and shall be to the Civil Defense and
Engineer’s approval. No two valves on the system shall bear the same number.

8.0 CLEANING AND TESTING

Tubes and all items of equipment shall be delivered, stored and maintained in closed storage with their
open ends effectively plugged, capped or sealed. All fittings, valves and sundry items shall be stored in
clean bins or bagged and stowed in suitable racks. All such stored items shall be maintained under
weatherproofed cover to be supplied by the MEP subcontractor until they are ready for incorporation in the
works. Particular care shall be taken to ensure that electrical equipment and components are kept clean
and dry.

Before installations are handed over or subjected to the inspection and tests, the entire installation shall be
thoroughly cleaned, both internally and externally.

All fire protection installations shall be flushed out with clean water. During the flushing out, provision shall
be made to exclude any items of plant, which could be damaged by the cleaning operation. The entire
operation shall be carried out to the satisfaction of the Engineer.

The fire protection system shall be tested in accordance with the NFPA codes and the relevant standards,
with particular reference the requirements set forth in this section:

All testing shall be performed under the work of this section. All services required for testing shall be a
responsibility of the work of this section. The MEP subcontractor shall notify the Engineer of all tests, 48
hours prior to testing.

The fire protection piping System shall be tested hydrostatically for not less than 2 hours and at one time of
the system pressure without any leaks or as directed by the local fire department.

If the systems are tested in sections, the connection to the previously tested section shall be included.

All tests that may be required by the local fire authorities shall be performed under the work of this section,
in the presence of their representative, if so required.

All leaks shall be corrected and the system re-tested until no leaks are found, at no cost to the Employer.
Functional tests of all water flow alarms are a responsibility of the works of this Section.

When the various systems are completed, operation tests shall be run on all equipment to demonstrate
proper operating conditions. These tests shall be run under the observation of the inspector and the
Employer’s Operating Engineer. The Employer’s operators shall be instructed during this period. Operation
tests shall be performed under the work of this section.

Should any piece of equipment or apparatus of any material or work fail in any of these tests, it shall be
immediately removed and replaced by a perfect material, and the portion of the work replaces shall again
be tested under the work of this Section.

Cost to repair any damages to the building construction occasioned by pipe leaks or defective materials
shall be become under the works of this section, at no cost to the Employer. All. corrective work shall
commence immediately after damage occurs.

GENERALLY
The Contractor is responsible to complete the work required by any Authorities for successful
completion of the project without any cost and time implication.

 24x7 system requirement shall be incorporated by the Contractor.

END OF SECTION

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SECTION 15320
CLEAN AGENT GAS EXTINGUISHING SYSTEM
(FE-227/FM200)

1. DESCRIPTION OF WORK

The MEP subcontractor shall include in his tender for the complete supply, installation, testing and
commissioning of the clean agent gas extinguishing system, detailed on the tender drawings and in this
specification, to the standards and approval of local civil Defense. The MEP subcontractor shall include
for all labor, materials, tools and tackle, complete with all supports and fixings back to approve building
structural members. The MEP subcontractor shall be responsible for all dimensions and location of
other services, and the correct setting out of the installation.

The MEP subcontractor shall be fully responsible for carrying out all the DM green building regulation
and to submit system as per this regulation.

2. GENERAL

The computer room, telecommunications room, electrical room, central control room and all other areas
indicated in the drawing shall be protected with a clean agent fire extinguishing system to match the
requirements set forth in this specification, the codes mentioned below and to the requirements of local
civil Defense authority.

The MEP subcontractor shall employ a specialist manufacturer to design, supply, install, test and
commission the clean agent fire extinguishing system.

3. DESIGN CODES

The clean agent fire extinguishing system shall comply with the latest edition of the following standards:

NFPA 2001 - Clean Agent Fire Fighting Systems

NFPA 72 - National Fire Alarm Code
NFPA 75 - Standard for Protective Signaling

4. SUBMITTALS

A. Manufacturer's product technical data sheets, installation & start-up instructions and ratings for all
the equipment's pertaining to clean agent firefighting system.

B. Shop drawing for each area clearly indicating the agent storage tanks, location of all plant and
equipment, pipe runs with sizes and lengths, control panels with terminal wiring ports, detectors,
conduit runs, manual pull stations, abort stations, audible and visual alarm, etc.

C. Auxiliary details and information such as hydraulic flow calculations from a UL listed computer
program supporting the pipe size and routing shown in the drawing, door holders, special sealing
requirements, operation and control documentation, damper operation, alarm devices, shutdown
functions, remote signaling, agent discharge times etc., required for successful operation of
cleaning agent system.

D. Schematic wiring diagrams for all components, clearly indicating all required field electrical
connections.

E. All information necessary for the complete supply and installation of the proposed clean agent
firefighting system.

5. PRODUCT DELIVERY, STORAGE AND HANDLING

A. All materials used for the installation must be new, free from all defects and imperfections unless
otherwise indicated. Handle all materials and components carefully to prevent damage, breaking,
denting and scouring.

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B. Store the components in clean dry place. Protect from weather, dirt, fumes, water, construction debris
and physical damage.

6. SYSTEM DESCRIPTION AND OPERATION

The system shall provide a clean agent gas (FE-227 / FM 200) concentration of 7% by volume, minimum.
The cylinder shall be actuated only by the burst of rupture disc which is maintenance free, actuation through
solenoid valve is not acceptable.

Fire sensing element in each area protected by clean agent system optical smoke detectors installed for a
maximum coverage of 25m 2. These detectors shall be installed in all three voids namely room, sub-floor /
false floor and false ceiling of the protected area. Detection shall be wired to provide a double knock signal
using cross-zoned detection method of operation.

The automatic operation of each protected area shall be as follows:

A. Actuation of one zone (detector) shall perform the following functions

(e) Illuminate a warning lamp on the control panel.

(f) Actuates alarm bell.
(g) Energize visual indicator.

B. Actuation of a second detector, within the system, shall perform the following functions

(h) Illuminate a pre – discharge lamp on the control panel.

(i) Energize strobe horn.
(j) Starts time delay sequence.
(k) Enable the system abort sequence.
(l) Shut down the HVAC system and / or close dampers.
(m) Close all doors to the protected area.

C. After completion of the time delay sequence the agent shall be discharged and the following shall
occur:
Illuminate a pre – discharge lamp on the control panel.
Energize a system fired lamp on the control panel.
Energize visual indicator outside the hazard in which the discharge occurred.
Energize the system fired audible device.

D. The system shall be capable of being actuated by manual discharge devises located at the exit of
each area. Operation of a manual device shall duplicate the operation of the second detector
described in the above except the time delay and abort functions (both shall be by – passed). The
manual discharge station shall be of electrical actuation type and shall be supervised at the
extinguishing control panel.

7. PRODUCTS:

7.1 Electrical Components & Accessories:

A. EXTINGUISHING CONTROL PANEL: It shall be single hazard and double knock type. Each hazard
shall have its own extinguishing panel. The panel shall include the following over and above the
requirements for their proper functioning
1. 3 audible circuits.
2. Diagnostic LED's for easy trouble shooting.
3. Solid state field programmable time delay 0 to 60 second.
4. Protective covers over high voltage terminals.
5. Connections to power a remote annunciation.
6. Cross – zone principle of agent discharge.

B. MANUAL RELEASE SWITCH: This is a dual action device for manual discharge of the agent
bypassing the time delay and abort functions. They shall be provided near the entrance of each
protected hazards. These devises are intended to be used by the human occupants to control the
discharge of the extinguishing agent manually.

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C. ABORT STATION: An abort station shall be located next to each manual release switch and shall be
monitored by the control panel. Upon activation of the abort switch a signal shall be generated at the
main control panel, producing a visual indication for their actuation. This shall functionally prevent the
discharge of clean agent for a preset time delay period.

D. ALARM BELL: Fire alarm bell shall be provided that shall operate to give warning to occupants in
case that automatic fire detectors sense the present of fire (first stage detection).

E. HORN / STROBE: Audible horn & strobe light shall be provided to give information to the personnel /
occupants when the extinguishing agent is about to discharge (by horn) and when it has been fully
discharged (by strobe).

F. SMOKE DETECTORS: Provide and install optical type smoke detectors.

G. CONTROL & MONITORING CABLE: Cables shall be fire rated (FP – 200 / approved equal). The
cable shall be laid through conduits of sufficient size.

7.2 Mechanical Components & Accessories:

A. PIPES AND FITTINGS: The pipes shall be galvanized steel as per ASTM A53, Gr. B, ERW, Sch.
40. Non-metallic pipes shall not be allowed. Fittings shall be UL / FM approved, ductile iron material,
threaded / grooved type and rated for minimum 300PSI working pressure.

B. GAS CYLINDERS: Gas cylinder shall be manufactured from high strength alloy steel, conforming to
NFPA 2001 and tested to a pressure 700PSI. They shall consist of rupture disc assembly to get
operated by a gas cartridge actuator.

C. DISCHARGE NOZZLES: Provide and install agent discharge nozzles with 360° / 180° discharge
pattern. The specialist subcontractor shall determine the number, location and type of the nozzles as
per the recommendation of manufacturer.

D. GAS CARTRIDGE ACTUATOR (GCA): Proved gas cylinders shall utilize a fast acting rupture disc
assembly. The GCA shall consist of stainless steel body containing 2 sets of bridge wires and a
charge of smokeless powder. The actuation shall occur when the powder gets ignited (when the
electrical current is sent through the bridge wires) and generates the necessary pressure to open the
rupture disc.

8. EXECUTION:

System installation in general shall be conducted by experienced technicians and supervised by engineer
who has successfully installed a fire extinguishing system of the same type and designed as specified
herein. The services of the qualified manufacturer's representatives, experienced in the installation and
operation of the system being provided shall be furnished to supervise the preliminary testing, including final
testing, system adjustment and instructions.

9. TEST UPON COMPLETION:

Upon completion of the installation, the system shall be subject for functional and operational test (no gas
discharge) including the in place of each field devices. When all the required corrections have been
rectified, the system shall be re – tested and the representative of the Employer shall be notified of the
readiness for final inspection. At this time, any and all required test shall be repeated and any defects
corrected until the system is found to be acceptable.

END OF SECTION

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SECTION 15330
SPRINKLER SYSTEM

1.0 SCOPE OF WORK:

The MEP subcontractor shall include in his tender for the complete installation, testing and commissioning
of the systems detailed on the tender drawings and in this specification to the standards and approval of
local Civil Defense. The MEP subcontractor shall also include for all labor, materials, tools and tackle,
complete with all supports and fixings back to the approved building structural members. The MEP
subcontractor shall be responsible for all dimensions and location of other services, and the correct setting
out of the installation.

2.0 GENERAL:

The sprinkler system shall comply in every respect, with the Rules for Automatic Sprinkler Installation
issued by the National Fire Protection Association (NFPA-13) or other approved ruling organizations
required by authority having jurisdiction (UAE Civil Defence). The design and installation shall be carried out
by a specialist subcontractor approved by the Civil Defence department to comply with their requirements.

Fire protection contractor shall carry out hydraulic calculation to determine the pipe sizes. The pipe sizes
indicated in the drawings are indicative only.

3.0 PIPES AND FITTINGS

3.1 Pipe works

All pipes shall be of factory galvanized steel to ASTM A53, Sch. 40, Grade. B, ERW steel pipes.

3.2 Threaded Fittings

Fittings for 2” diameter and below shall be 300 psi Ductile Iron, galvanized & threaded. They shall be UL
listed and FM approved.

3.3 Grooved Fittings

Fittings 2-1/2” diameter and above shall be galvanized mechanical grooved type. These fittings be UL listed
and FM approved with minimum working pressure of 300psi.

3.4 Pipe Hangers

All hangers shall be made of steel. Hangers shall be Galvanized and UL/FM approved. The spacing of the
hanger supports shall comply with NFPA requirement.

END OF SECTION

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SECTION 15340
FIRE PROTECTION VALVES

All Fire protection service valves (Gate valve, Check valves & Butterfly valves) shall be from one source.

1.0 Gate Valve

Gate valve shall be O S & Y type or non-rinsing type as indicated in the drawing.

Sizes up to 2” and below shall be threaded type. The valve body shall be cast bronze and wheel shall be
cast iron. The valve shall be UL listed and rated for 175 psi working pressure.

Sizes 2-1/2” and above shall be cast Iron O S & Y / non-rising gate valves where and as indicated in the
drawing. The valve body shall be cast iron. The valve shall be UL listed & FM approved and rated for 175
psi minimum working pressure.

Use non-UL listed valves where applicable (where pressure exceeds UL listing range).

2.0 Check Valve

Check valves shall be swinging type or split clapper type with flanged / grooved ends as required by the
drawing. The valve body shall be cast iron. The valve shall be UL listed & FM approved and rated for 200
psi minimum working pressure.

Use non-UL listed valves where applicable (where pressure range exceeds UL listing range).

3.0 Butterfly Valve

Butterfly valves shall be wafer type / grooved type with tamper switch. The valve body shall be made of
ductile Iron EPDM encapsulated / Nylon-11 coated. The valve shall be UL listed & FM approved and rated
for 175 psi minimum working pressure.

4.0 Pressure Reducing Valve

Use class 150 / 250 / 300 pressure reducing valve, as per the drawing / requirements, where required. The
body material shall be cast iron / cast steel as applicable. The valve shall be externally site adjustable. The
disc seat / main disc piston shall be stainless steel.

5.0 Air Release Valve

Air release valve shall be made of copper alloy to BS: 1400. The valve shall be 1” size and tested to 350
psi.

END OF SECTION

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SECTION 15350
FIRE PROTECTION SYSTEM SPECIALITY EQUIPMENT

1.0 Sprinkler Heads

The sprinkler heads installed in non - false ceiling area shall be of the spray pattern installed in an upright
position / pendant position as required / indicated in the drawing. Sprinkler head installed in false ceilings
shall be concealed / recessed pendent, as indicated in the drawing.

The design criteria for all sprinklers such as K-factor, type and operating temperature shall be submitted for
approval.

Finish of sprinklers shall be to the approval of the architect.

Spare sprinkler heads shall be provided and located in a cabinet (individual cabinet shall be provided for
every type of sprinkler) adjacent to the alarm valve / in the pump house, together with sprinkler spanners,
as per NFPA-13 requirement.

1.1 Concealed Sprinkler

Concealed sprinklers consisting of a unique 2 piece base and cover assembly with a pendant sprinkler. The
base element shall be suitable for accommodating the pendant sprinkler and shall also orient in the ceiling
opening. When exposed to heat from a fire, the cover plate, which is normally soldered to the retainer at
three points, shall fall away to expose the sprinkler assembly. The sprinkler shall be glass bulb type and
have UL / FM approval.

1.2 Recessed Pendent Sprinkler

Where applicable, the recessed pendent sprinkler is intended for use in areas with a finished ceiling. It uses
a two piece recessed execution. The recessed escutcheon provides 1/2” of total recessed adjustment from
the flush pendent position.

1.3 Upright / Pendant Sprinkler

Glass bulb sprinkler, ½” orifice, ½” NPT inlet chrome plated and with suitable temperature rating as per
NFPA 13. The sprinkler shall be glass bulb type and shall have UL / FM approval.

1.4 Horizontal Side Wall Sprinkler

The automatic sprinklers designed for installation along with a wall or lintel. The sprinkler shall be glass bulb
type and shall have UL / FM approval.

2.0 Alarm Control Valve Set

A control valve set shall be provided for each sprinkler system, and shall comprise:
(n) Sprinkler stop-valve of cast iron construction, fitted with an indicator showing “OPEN” and “CLOSE”
positions, and complete with padlocked securing straps. The valve shall be mounted on the incoming
side of the alarm valve.
(o) Alarm valve fixed above the main stop valve, on the main supply pipe and before any connection is
taken off.
(p) Alarm devices, including water motor alarm gong, pressure switch.
(q) Facilities for testing to suit Fire Services Department requirement.
(r) Dial pressure gauges suitable for the water pressures above and below the alarm valve shall be fitted
to the alarm valve set. Each gauge shall be so arranged that it can be easily removed for testing and
checking without shutting down the water supply.

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(s) Retarding device of approved design to obviate false alarms due to mains pressure variations where
necessary or where indicated.
2.1 STOP VALVE

All stop valves fitted to the installation shall be so constructed that in order to shut the valve the spindle
must turn clockwise. The hand wheels of all stop valves shall be clearly marked to indicate which direction
the wheel is to be turned to close the valve.

An indication shall also be provided which shows whether the valve is open or shut.

Each main stop valves shall be secured open by a padlock or riveted strap and of O S & Y type.

2.2 ALARM VALVES

These valves shall be of a type approved by UL/FM and conform to NFPA - 13.

2.3 WATER MOTOR ALARMS

The sprinkler system shall be fitted with an approved water motor alarm, which shall be located at a
distance not exceeding 25m from the alarm valve, and at a height not to exceed 6m above the alarm valve.

The pipe work and fittings used shall be galvanized and to the sizes determined by the NFPA-13

The pipe work shall be arranged to drain through a fitting having an orifice not exceeding 3 mm in diameter.
The orifice plate may form an integral part of the fitting but shall be manufactured from a non-ferrous
material to prevent the hole from becoming blocked by corrosion or foreign matter.

A 15 mm test valve shall be installed on the installation side of each alarm valve.

2.4 ELECTRIC ALARM PRESSURE SWITCHES

Electric alarm pressure switches shall be installed in the system and they shall be mounted on a vertical
branch pipe at least 300 mm long.

The pressure switch may be of the diaphragm bellows or bourdon tube operated type, and shall be
sufficiently sensitive to operate when only one sprinkler is discharging. The pressure switch shall be
provided with volt free contacts to facilitate monitoring by a Building Management System, and wired to the
main fire alarm panel.

The pressure switches shall be of a type that is approved by the NFPA

2.5 PRESSURE GAUGES

Pressure gauges shall be fitted to meet the requirements of the LPC. Pressure gauges shall conform to BS
1780 or equivalent International Standard. The maximum reading of the scale shall be 150% of the
maximum system pressure and each scale shall have divisions not exceeding 0.2bar.

3.0 Sprinkler Zone Control Valve Assembly / Automatic Zone Check Assembly

Provide UL listed automatic zone check assembly for supporting inspection, testing & maintenance of each
zones in sprinkler system where shown in the drawing as sprinkler zone control valve assembly or
automatic zone check assembly:

Automatic zone check assembly shall consist of a following.

Re-circulating Pump.

Two sets of valve, elbows and pipes to facilitate the circulation of the water around water flow monitoring
switch (WFMS).
Vane – type water flow monitoring switch (WFMS).

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Electrical box enabling control of motor and monitor of WFMS, local / remote as required.

When activated, the pump shall circulate the water, within the sprinkler riser, around WFMS to stimulate the
flow of one sprinkler head in operation. The electrical box shall control and monitor, motor and WFMS
respectively, as required.

They shall have following features in the system.

1. Insure the testing of WFMS as per the requirements of BS5306 Part-2 & NFPA 25 without activating
the fire pump.

2. Installed in such a way that the test shall be conducted from a central control room, through single
push button and the individual WFMS status can be read from main fire alarm panel or separate flow
monitoring panel.

4.0 Sprinkler Fire Service Inlet & Cabinet

The inlet breeching piece shall be of horizontal pattern and any of the following types, as indicated in the
drawing

1. TWO WAYS: 100 mm flanged outlet and 2 nos. of 65mm instantaneous male inlets, complete with
blank caps and chains.
2. FOUR WAYS: 150 mm flanged outlet and 4 nos. of 65mm instantaneous male inlets, complete with
blank caps and chains.

The breeching inlet shall have a non-return (check) valve to protect the inlet, couplings complying with
BS336 and 25 mm drain valve to drain the raiser. The breeching inlet shall have BSI KITE mark approval.

The breeching inlet shall be enclosed in an approved breeching inlet cabinet (type and finish shall be as
indicated in the drawing) with wired glass glazed front panel. They shall be constructed in such a way the
operation shall be possible from inside without the aid of a key, after the glass has been broken. It should
be large enough for hose to be connected to inlets even if the door cannot be opened and the only means
of access is by breaking the glass.

The breeching piece shall be conspicuously indicated by the words: “FIRE BRIGADE – SPRINKLER
INLET” in block letters on the inner face of the glass, both on English and Arabic

END OF SECTION

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SECTION 15360
HAZARD CLASSIFICATION

The sprinkler system shall be designed taking into consideration, the hazard classifications as per NFPA-13
installation of sprinkler system requirements.

1.0 LOCATION PLAN

The MEP subcontractor shall provide and fix in an approved position a plan of the risk upon which shall be
clearly indicated the location of the main stop valves.

2.0 VALVE LABELS AND CHARTS

The MEP subcontractor shall label each valve. The number shall relate to a framed glass covered valve
chart to be supplied and installed in each sprinkler chamber. The charts shall indicate the function of the
valves and shall be to the civil Defence and Engineer’s approval. No two valves on the system shall bear
the same number.

3.0 DRAIN LINES

All drain lines from test valves, drain down points etc. shall discharge over suitable and proper drain vent.
Each drain vent shall be connected to a 50 mm galvanized mild steel heavy quality drain line which shall
discharge over a suitable gully.

All drain vent, pipe fittings, and support clips used for the drain lines shall be galvanized.

4.0 CLEANING AND TESTING

Tubes and all items of equipment shall be delivered, stored and maintained in closed storage with their
open ends effectively plugged, capped or sealed. All fittings, valves and sundry items shall be stored in
clean bins or bagged and stowed in suitable racks. All such stored items shall be maintained under
weatherproofed cover to be supplied by the MEP subcontractor until they are ready for incorporation in the
works. Particular care shall be taken to ensure that electrical equipment and components are kept clean
and dry.

Before installations are handed over or subjected to the inspection and tests, the entire installation shall be
thoroughly cleaned, both internally and externally.

All fire protection installations shall be flushed out with clean water. During the flushing out, provision shall
be made to exclude any items of plant, which could be damaged by the cleaning operation. The entire
operation shall be carried out to the satisfaction of the Engineer.

The fire protection system shall be tested in accordance with the NFPA codes and the relevant standards,
with particular emphasize to the requirements set forth in this section

All testing shall be performed under the work of this section. All services required for testing shall be a
responsibility of the work of this section. The MEP subcontractor shall notify the Engineer of all tests, 48
hours prior to testing.

The fire protection piping System shall be tested hydrostatically for not less than 2 hours and at one time of
the system pressure without any leaks or as directed by the local fire department.

If the systems are tested in sections, the connection to the previously tested section shall be included.

All tests that may be required by the local fire authorities shall be performed under the work of this section,
in the presence of their representative, if so required.

All leaks shall be corrected and the system re-tested until no leaks are found at no cost to the Employer.

Functional tests of all water flow alarms are a responsibility of the works of this Section.

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When the various systems are completed, operation tests shall be run on all equipment to demonstrate
proper operating conditions. These tests shall be run under the observation of the inspector and the
Employer’s Operating Engineer. The Employer’s operators shall be instructed during this period. Operation
tests shall be performed under the work of this section.

Should any piece of equipment or apparatus of any material or work fail in any of these tests, it shall be
immediately removed and replaced by a perfect material, and the portion of the work replaces shall again
be tested under the work of this Section.

Cost to repair any damages to the building construction occasioned by pipe leaks or defective materials
shall be become under the works of this section, at no cost to the Employer. All corrective work shall
commence immediately after damage occurs.

5.0 FIRE STOP MATERIAL

Fire stop material shall be as per standard, NFPA and Dubai Civil Defence.

END OF SECTION

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SECTION 15370
FIRE PROTECTION PUMPS SET

1.0 SCOPE OF WORK:

The MEP subcontractor shall include in his tender, for the complete design, supply, installation, testing and
commissioning of fire pump set. The fire pump set shall serve the fire protection systems indicated in the
drawing, required as per the specification and acceptable to the local civil Defense.

2.0 GENERAL:

Fire pump set shall be UL or ULC listed and FM approved and manufactured by an approved
manufacturer. Each pump shall have a capacity as shown in pump schedule, adjusted as necessary
to suit the hydraulic calculations.

The pumping unit shall be listed by Underwriters’ Laboratories Inc., and shall be fully approved by the
Associated Factory Mutual Fire Insurance Companies. The pumping unit shall meet all requirements
of the National Fire Protection Association Pamphlet No. 20.

The pumps shall also deliver not less than 150% of rated capacity at a pressure of not less than 65%
of rated pressure. The shutoff pressure shall not exceed 140% of the rated pressure at rated
capacity.

3.0 DEFINITIONS

3.1 Fire Pump Unit:

An assembled unit consisting of a fire pump, driver, controller and accessories

3.2 Horizontal Split-Case Pump:

Centrifugal pump characterized by a housing that is split parallel to the shaft.

3.3 Jockey Pump: “NOT REQUIRED “

An electric motor driven pump used to maintain water pressure in fire protection systems.

3.4 Fire Pump Controller:

A group of devices that serve to govern, in some predetermined manner, the starting and stopping of the
fire pump driver as well as monitoring and signalling the status and condition of the fire pump unit.

4.0 SYSTEM PERFORMANCE REQUIREMENTS:” NOT REQUIRED “

Provide fire pump units, jockey pump complete with controller associated piping as shown on tender
drawings. All system components shall be rated for a minimum working pressure of 12Bar or as required.

5.0 QUALITY ASSURANCE:

5.1 Manufacturer's Qualifications:

Manufacturing firms regularly supplying fire pump units and whose products are listed by product name and
manufacturer in UL's "Fire Protection Equipment Directory", FM's "Fire protection Approval Guide",
approved by Civil Defence Authorities and comply with other requirements indicated.

5.2 Code Compliance:

All the equipment and installation shall comply with NFPA 20 “standard for the installation of stationary
pumps for fire protection”.
All electrical equipment and installation methods shall comply with NFPA 70 “national electrical code”,
Article 695.

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5.3 Manufacturer's Tests:

Furnish test certificates for the pumps provided. This should match to the condition for which the system is
designed for.

5.4 Submittals:

Provide the following in the post order submittals.

1. Product for main fire pump, standby fire pump, , their controllers and accessories.
2. List of special tools and spares.
3. Shop drawing indicating dimensions, weights, required clearances and methods of assembly of
components.
4. Wiring diagrams of control panels clearly indicating field connections.
5. Characteristic curve of all pumps.

5.5 Delivery, Storage and Handling:

Store fire pump units, jockey pump and its controller in clean dry place to protect them from weather, dirt,
fumes, water, construction debris and physical damage.

Comply with manufacturer's rigging and installation instruction for unloading and moving them to final
location.

Do not install damaged fire pump units.

5.6 Manufacturers:

Subject to compliance with requirements, provide products by one of the approved manufacturers from "List
of Manufacturers" whose products have approval from Civil Defence Authority.

6.0 FIRE PUMPS:

6.1 Main and Standby Pumps & Controller:

6.1.1 Fire Pumps:

Provide horizontal split case pumps complete with drivers to the capacities indicated on drawing.

Fire pump shall be UL listed / FM approved.

Fire pumps shall be capable of furnishing not less that 150% of rated capacity at not less that 65% of rated
head. Shut off head shall not exceed 140% of rated head.

Entire Fire pump unit shall be painted to red colour before shipping.

Pump's shaft shall be stainless steel with bronze sleeve.

Wear rings shall be replaceable type, bronze. .
Provide name plate with all relevant information.

6.1.2 Motor Drivers:

Provide NEMA MG1, ODP squirrel cage induction motor, with service factor 1.15 for main fire pump.

Electric motor of the main fire pump shall be UL listed.

The locked rotor current shall not exceed the values specified in NFPA 20.

Terminal and wiring of the motor shall be compatible with controller of the pump

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6.1.3 Diesel Engine Driver:

Provide a UL listed and FM approved heat exchanger cooled diesel engine as a driver for standby fire
pump.

Diesel engine shall be provided with following accessories.

1. Facility for manual operation.

2. Cooling system with all accessories.
3. Dual batteries.
4. Fuel system. Size of the fuel tank shall be as NFPA 20 requirements.
5. Silencer.

The exhaust pipe shall be insulated and further protected with hammer finish aluminium cladding.

6.1.4 Pump Accessories:

The following accessories shall be included with each fire pump unit.

A. Automatic air release valve.

B. Casing relief valve for electric motor driven pump
C. Suction and discharge pressure gauges for all pumps
D. Eccentric tapered suction reducer
E. Concentric discharge increaser.
F. Flow meter.
G. Main relief valve
H. Waste cone closed type.

6.1.5 Electrical Motor Controller:

The fire pump's controller shall be completely assembled and tested at the factory, listed (UL listed / FM
approved) for electric motor driven fire pumps, primary resistance type, with auto transfer switch and have
the following features :

1. Isolating means and circuit breaker.

2. “Power on” Pilot lamp.
3. “Pump running” Pilot lamp.
4. “Power failure” Pilot lamp.
5. “Phase reversal” Pilot lamp.
6. “Pump motor temperature alarm” Pilot lamp.
7. Volt free contacts to fire alarm system for Pump running, Power failure and Phase reversal.
8. Suitable for manual and automatic operation.
9. Push buttons for starting and stopping the fire pump.
10. Push button for silencing alarm.
11. Minimum run timer to prevent short cycling.
12. Emergency run mechanical control.
13. Pressure switch.
14. Audible alarm.

Voltmeter and ammeter on the front side of the panel.

Controller shall be suitable for wall mounting or freestanding type

Enclosure of the controller shall meet the requirements of NEMA 12, drip tight terminals of the controller
shall be sized to suit the incoming power cables.

6.1.5 Diesel Engine Controller:

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The fire pump's controller shall be completely assembled and tested at the factory, listed (UL listed / FM
approved) for diesel engine driven fire pumps, primary resistance type, with auto transfer switch and have
the following feature:

1. “Automatic” pilot lamp.

2. “Fail to start” pilot lamp.
3. “Battery failure” pilot lamp.
4. Suitable for manual and automatic operation.
5. Push buttons for starting and stopping the fire pump.
6. Push button for silencing alarm.
7. Pressure switch.
8. Audible alarm.
9. Voltmeter and ammeter on the front side of the panel.

Controller shall be suitable for wall mounting or freestanding type.

Enclosure of the controller shall meet the requirements of NEMA 12, drip tight terminals of the controller
shall be sized to suit the incoming power cables.

7. JOCKEY PUMP & CONTROLLER: “NOT REQUIRED “

7.1 Pump:

Jockey pump shall be supplied by approved fire pump manufacturer and shall be vertical multistage, factory
assembled and tested for capacity indicated on drawings. Construction of jockey pump shall be as given
below.

1. Impeller: Stainless steel.

2. Shaft Stainless steel
3. Casing: Cast iron or stainless steel.
4. Connections: flanged or threaded

7.2 Controller:

Provide across-the-line type controller UL listed, factory assembled and tested suitable for combined
manual and automatic operation.

Enclosure shall be read for NEMA 12 drip tight.

Controller shall have following features

(t) “Power on” pilot light.

(u) Disconnect switch.
(v) Hand-Off-Auto selector switch.
(w) “Pump running” pilot light
(x) Pressure switch.
(y) Volt free contacts for fire alarm system for pump running.

8. EXAMINATION:

Examine areas, equipment foundation and conditions.

Examine the elevation of the piping connections from the fire water tank.
Proceed with installation only after unsatisfactory conditions have been corrected.

9. INSTALLATION:

Install pumps on foundations indicated and arrange to provide access for periodic maintenance.
Follow manufacturer’s recommendations for installation.
Suction and discharge pipe sizes shall meet or exceed Table 5.25 of NFPA20 - 2003.

Wiring from the controller to the motor of main fire pump and jockey pump shall be in steel conduit or
protected from damage and fire.

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Piping to pressure switch shall be stainless steel 316

10. ALIGNMENT:

Align the pump and driven shafts after complete unit has been levelled on foundation and grout has set and
foundation bolts have been tightened

After the alignment is correct, fill the base plate completely with grout.

Make pipe connections and check the alignment.

11. FIELD QUALITY CONTROL:

Provide services of factory authorized service representative to supervise field assembly of components,
installation of fire pump units and jockey pump units, including piping and electrical connections and field
acceptance tests.

Perform field acceptance test for all fire pump units and jockey pump in accordance with the requirements
of local civil Defence.

12. COMMISSIONING:

Provide services for manufacturer’s representative for start-up and to demonstrate and train Employer’s
representative

Train Employer’s maintenance personnel on procedures and schedules related to start up, shutdown,
troubleshooting, servicing and preventive maintenance

Lubricate all bearings.

Start the pump and check the operation the driver of each pump (insure the fire water tank is filled with
water before starting the pump).

13. AS BUILT DRAWING / OPERATIONS & MAINTANANCE MANUAL:

The contractor shall submit the following during testing and commissioning of fire pump set as well as what
had been mentioned in the general section.
-All maintenance manuals / catalogues of installed equipment.
-As built drawing of fire pump set in hard and soft copy.

END OF SECTION

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SECTION 15380
PAINTING

1.0 GENERAL REQUIREMENTS

- Surface requiring prime painting shall be cleaned thoroughly of all rust, loose scale, oil, grease
and dirt. Use wire brushes and solution for this purpose.

- No painting shall be applied to damp or frosty surfaces in wet, foggy or freezing weather.

- Paint shall be evenly spread and well brushed out so that there shall be no drops, runs or
sagging.

- Shop coated surfaces shall be cleaned thoroughly and retouched where necessary.

- Care shall be taken not to paint controls, label plates, nameplates on all apparatus and non-
ferrous refrigerant piping.

- All items that have rusted or corroded in storage or in place shall be re-cleaned or repainted
upon request of the Engineer.

- Finishing coats shall be made in accordance with a colour code, based on ASHRAE
recommendations after being submitted to and approved by the Engineer.

2.0 MACHINERY

All machinery installed under this contract such as motors, pumps, etc. shall have a shop priming coat
of gray lead and oil.

3.0 PIPING

- All uninsulated and unwrapped Ferrous piping including flanges, bolts and valves in trench,
partitions, below tiles, or underground shall be painted with 2 coats of emulsified asphalt. All
metal surfaces located within or directly adjacent to fresh air intake louvers except fresh air
dampers shall be painted with 2 coats, of emulsified asphalt.

- Paint all exposed uninsulated ferrous piping system components including pipe, fittings, unions,
flanges, valves, hangers and supports as follows:

- Exposed to view:

 Prime Coat: Red lead primer.

 Finish Coat: Ironhide gray metal paint or as approved by the Engineer.

- Not Exposed to view:

 Prime Coat: Red lead Primer, 1.5 to 2.0 mils thick.

- All uninsulated copper pipes shall be wrapped with black colour PVC dense tape of the self-
adhesive water proof type.

END OF SECTION

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SECTION 15410
SANITARY FIXTURES

Sanitary wares and accessories brand and type shall be as per Civil Works Particular
specification.

1.0 GENERAL DESCRIPTION

The MEP subcontractor shall be fully responsible for carrying out all the DM green building regulation
and shall include in his pricing all items of work not indicated on the drawing and specification but are
required to be installed to satisfy the requirements of DM.

The Sanitary Fixtures Work shall consist of installing, testing and putting in operation all Sanitary
Fixtures, accessories, pipe fittings and equipment as hereinafter specified and as shown on the
Drawings.

2.0 GENERAL REQUIREMENTS

- All fixtures and trimmings, insofar as practicable, shall be of one manufacture.

- Ample application of petroleum jelly shall be made to all surfaces of exposed chrome plated
piping, valves and fittings immediately after installation.

- All fixtures shall be set straight and true.

- Concealed brackets, hangers and plates shall have a shop coat of paint.

- All exposed piping and trim shall be chrome plated and fully protected during installation. Strap or
padded wrenches shall be used on chrome plated pipe fittings and valves.

3.0 SANITARY FIXTURES

- Sanitary fixtures shall be complete with all required trimming, including mixers, waste plugs,
traps, supplies, stop valves, escutcheons, casings and all necessary hangers, plates, brackets,
anchors and supports.

- Vitreous china fixtures shall be of first quality with smooth glazed surfaces, free from warp,
cracks, checks, discolorations or other imperfections.

- Enamelled cast iron fixtures shall be of acid-resisting type.

- In the selection of sanitary fixtures and their accessories, model numbers of certain
manufacturers catalogues are given to describe the type, shape and quality of the items
requested and do not in any way limit the supply to the model listed. Any item of different make
judged by the Engineer to be similar in quality and manufacture will be approved.

- All fixtures and fittings types and models shall be as detailed in the schedule of fixtures, indicated
on the Drawings.

4.0 EXPOSED PIPING AND TRIM IN TOILET AREAS

All piping, valves and fittings exposed to view shall be screwed, polished, chrome plated brass.
Plating shall be accomplished after threading.

5.0 FIXTURE SETTING

Fixtures shall be set in a neat, finished and uniform manner making the connections to all fixtures at
right angles to the wall, unless otherwise directed by the Engineer. Roughing for this work must be
accurately laid out so as to conform to finished wall material. Fixtures are not to be set until so
directed by the Engineer.

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The location and disposition of all items shall be as indicated on the relevant drawings.

END OF SECTION

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SECTION 15420
ADJUSTABLE FREQUENCY DRIVE

B1) GENERAL

The adjustable frequency AC drive (AFD) shall be a pulse width modulated (PWM), microprocessor
controlled design capable of operating in a voltage range of 380 V to 500 V AC; Ý 10%, three phase;
at frequencies of 48 to 63 Hz.

The AFD, including all factory installed options shall have UL approval.

Enclosure shall be NEMA 1 ventilated for installation as a wall mounted or free-standing unit,
depending on the control rating. Drive shall contain an integral interlocked disconnect switch. Handle
shall be padlock able in the open position for safety during maintenance. A hand-off-auto switch and
speed potentiometer shall be mounted on front of the enclosure.

A manual bypass shall be available to enable the operator to select normal, test or bypass operation.
A thermal motor overload relay with a class 20 trip curve shall be utilized for motor protection. An
external fault indicator light shall be included and shall illuminate if any one of the safety interlocks
open, or if the thermal motor overload relay trips.

B2) BASIC DESIGN

AFD shall be a microprocessor based PWM design, employing a diode bridge rectifier to convert
three phase AC to a fixed DC voltage. A constant speed displacement power factor of 0.98 shall be
at all speeds and rated loads.

Insulated gate bipolar transistors shall be used in the inverter section converting a fixed DC voltage to
three phase adjustable frequency output. A DC line reactor shall be provided to lower harmonic
distortion of the power line without the need for line
inductors or transformers.

Adjustments shall include:

- Accel time: (0.1-1800 sec.)

- Decel time: (0.1-1800 sec.)
- Minimum speed
- Maximum speed
- Analog input filter (0.1-10 sec.)
- Analog outputs (10 to 1 gain)
- Carrier frequency (up to 12 kHz)
- V/hz ratio.

Reference signals:

- Voltage : 0 to 10 V
- Current : 0 to 20 mA
- Potentiometer : 10 V, 10 mA.

Analog output shall be non-isolated 0 to 10 V DC, selectable for output voltage, frequency or
amperage.

B3) SERVICE CONDITIONS

Ambient temperatures: 0 degree to 40 degrees Celcius.

Humidity : up to 95% non-condensing.

B4) FEATURE
- Over current trip limit up to 200%
- Over voltage trip limit up to 130%

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- Under voltage protection

- Over temperature protection
- Short circuit protection
- Ground fault protection
- Microprocessor fault protection
- Critical frequency lockout
- Input fuses
- Parameter lock
- Start into rotating load
- Automatic restart
- Thermal motor overloads
- Control transformer
- Manual bypass
- UL approved

B5) START-UP ASSISTANCE

The manufacturer shall provide start-up assistance in the form of a factory-trained service technician.

C) SENSOR/TRANSMITTER

Supply and install field mounted differential pressure transmitters for measuring differential pressure
and transmitting an isolated linear 4 to 20 mA dc output for use in a standard two-wire 24V cd system.
The unit shall be accurate to ± 0.25% of full span, and shall have an adjustable span limit between 0
and 46 psi, and shall withstand over range up to a static pressure of 2000 psi with negligible change
in output. It shall have corrosion resistant steel body with 1/2" NPT process connections. A 3 valve
bypass manifold shall be available. Unit shall be rated for -40 degree F. to 180 degree F ambient
temperature and shall have a watertight (NEMA Type 4X) electrical enclosure with 1/2" NPT conduit
connection.

END OF SECTION

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SECTION 15430
PUMPING EQUIPMENT

PART 1 GENERAL

1.01 SCOPE OF SECTION

A. This technical specification establishes the quality of materials and workmanship to

be used in the supply and installation of:

i) Domestic water lift pump set.

ii) Domestic water pressure pump set.

1.02 WORK INCLUDED

A. The work includes the provision of all labour materials and performance of all
operations in connection with the installation of pumps as specified herein and
shown on the drawings.
B. The work includes testing of pumps.
C. Coordination: The contractor shall be responsible for full coordination of the work
with all other trades.
D. All water pumps shall be compatible with monitoring
E. All pumps, fittings should be warranty not less than 5 years.

1.04 REFERENCES
A. ASME Section 8D - Pressure Vessel.
B. U.L 1453 - Electric Boosters
C. U.L 174 - Household electric storage tank water heaters.

1.05 SUBMITTALS

A. Drawings - Refer to General specifications.

B. Submittals to General section complaint statement

C. Product Data to General section.

1. Indicate pump type, capacity and power requirements technical details.

2. Provide certified pump curves showing pump performance characteristics

with pump and system operating point plotted. Include N.P.S.H curve when
applicable.

3. Provide electrical characteristics and connection requirements.

1.06 QUALITY ASSURANCE

A. Manufacturers qualifications: Company specializing in manufacturing the products

specified in this Section with minimum ten years experience.

B. Provide pumps with manufacturers name plate, model number and rating / capacity
identified.

C. Ensure products and installation of specified products in conformance with

recommendation and requirements of the following organizations:
1. American Society of Mechanical Engineers (A.S.M.E).
2. National Sanitation Foundation (N.S.F)

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PART 2: PRODUCTS

2.1 PACKAGED WATER PUMPSETS (WATER TRANSFER & BOOSTER PUMPSET)

A. The Water transfer pump set shall be a completely packaged factory assembled and tested
unit complete with all major components, instruments, safety devices, safety devices, stop-
valves
B. Transfer Pumps shall be Vertical Multistage type, and booster pumps to be End suction. A
standby pump shall be incorporated into the unit for water transfer pump and pressure vessel
for booster pump.
C. The unit shall provide water, within a range of pressure specified or required. The pumps
operation shall be controlled by pressure switch mounted on discharge line.
D. For dry run prevention of the pump, following shall be provided as standard below
E. Plastic float with micro switches to stop the pump when water level reaches present low level
in the storage tank.
F. A flow sensor in the suction line to stop the pump if ‘no-flow’ status is sensed.
G. The control panel shall incorporate all starters, pilot lights, fuses and circuit breakers, relays
and automatic change over equipment to automatically start to standby pump on failure of the
selected duty pump. A selector switch to allow pump to operate as duty pumps shall be fitted.
An interlocked handle shall isolate the panel when the door is opened. Cyclic changeover
facility shall also be provided.

Centrifugal Pumps
A. The flow characteristic of each pump or combination of pumps should match the design
requirements of the system to ensure stability throughout the operating range.

B. The power characteristics of the pump shall provide protection against overloading, e.g. in the
event of a burst main or excessive demand. Power absorbed shall not be excessive if the
delivery head drops.

C. The basic design requirements of the pumps are detailed on plans or schedules.

Construction of Pump Casing

A. The pump casing shall be manufactured from cast iron. The internal and external material
surface shall be smooth and free from irregularities and casting defects. A drain cock shall be
provided at the bottom of the casing and a manual air release valve shall be fitted to the
highest point on the casing.

B. Where the pump is supplied with flanged connections, mating flanges shall be supplied bolted
on the suction and discharge flanges with a blank gasket between them to prevent the ingress
of dirt.

C. Where the pump is supplied with screwed connections, unions shall be fitted to the suction
and discharge connections. A cap shall be provided on each connection to prevent the
ingress of dirt.

D. Pumps constructed with split casings shall incorporate a positive means of aligning the two
sections of the casing, such as dowel pins or lugs.

E. Unit construction close coupled pumps and all horizontal spindle pumps shall be constructed
so that the impeller can be withdrawn for inspection without disconnecting the service pipe
work.
F. Lifting rings shall be incorporate in the casing, adequately sized to permit lifting of the
complete pump unit, including motor and bed plate.
G. Pump casing shall be wire brushed or sand blasted, to remove rust and scale. The inner
surface shall then be greased and outer surface primed with a paint suitable for the casing
material.

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Pump Impeller
A. The pump impeller shall be manufactured from bronze or gun metal. The impeller shall be
machined to a smooth and accurate profile. All water ways shall be smooth and free from
obstruction. Ample guide surfaces shall be provided to ensure alignment.

Impeller Shaft
A. The pump shaft shall be constructed from stainless steel. The impeller shall be keyed to a
taper on the shaft and retained by a HEXAGONAL NUT. Drive couplings and pulleys shall be
keyed to the shaft or retained by propriety clamping devices designed to minimize stress and
vibration.

B. The impeller and shaft assembly are to be dynamically balanced as a complete unit. All
rotating elements shall be in static, dynamic and hydraulic balance.

C. The critical speed of the shaft assembly shall be substantially higher than the operating speed
of the shaft. Changes in shaft diameter shall incorporate rounded shoulders to reduce stress
concentration at these points.

Pump Bearings
A. The pump bearings shall be designed to absorb any axial thrust forces produced by the
impeller to ensure that axial forces are not transmitted to the drive couplings.

B. Bearings shall be either bush type with oiling ring and and reservoir, bush type with oil
impregnated material, or bail or roller bearings with oil or grease lubrication. Oil reservoirs
shall be fitted with content indicator and drain plug reased bearings shall have grease nipples,
or screw down auto lubricators provided in accessible positions.

Pump Seals
A. Mechanical seals between the stationary and moving parts of the pump shall be selected to
suit the pump operating temperature, pressure and rotational speed, and shall be chemically
compatible with the liquid and materials in the system.

B. Where packed glands are provided, the stuffing boxes shall be of split construction to facilitate
easy removal. The studs holding the stuffing boxes in position shall be fitted with self-locking
nuts.

C. Liquid passing through packed glands is to be drained from the pump to an open lundish near
the pump base.

Drive Couplings
A. An approved pattern of resilient drive coupling shall be installed between the prime mover and
the pump shaft. The couplings shall be designed to absorb stresses caused by minor
misalignment of the motor and pump shafts and to minimize the transfer of vibration.

B. The couplings shall be capable of being disconnected easily to facilitate dismantling for pump
or motor overhaul.

C. Booster pump set shall be as per Clause 5.08 BT including the pressure vessel and jockey
pump.
D. Pumps to be controlled.

General
A. Supply and install wherever shown on the Drawings end-suction centrifugal pumps of
capacities as indicated in the capacity schedule and/or shown on the Drawings.
B. Each pump shall be of the type specified and shall be directly coupled to an electric motor
and mounted on a common steel base plate.

C. Pump casing shall be of the close-grained, high tensile strength gray iron, with smooth water
ways and fitted with bronze wear ring. Impeller shall be bronze, enclosed, accurately

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machined and statically and dynamically balanced. Shaft shall be one piece stainless steel
with bronze sleeve of ample size to carry any axial and radial thrust.

D. Pump shall have mechanical shaft seal of extra hard carbon and ceramic type. Pump ball
bearings shall be of ample size to withstand all axial and radial thrust.

E. Each pump set, for domestic water supply application, shall be complete with the following:

- Electric control panel complete with circuit breakers, earth leakage protection as required by
the Authorities, Phase failure protection, starters, automatic electric alternators, indicating
lights and selector switches. Panel shall be made of sheet steel of dust and splash proof to
minimum IP 54 type with lockable door.

- Panel and door shall be rust proof.

1.6 ENDS-SUCTION PUMPS

- General
Supply and install wherever shown on the Drawings end-suction centrifugal pumps of capacities as
indicated in the capacity schedule and/or shown on the Drawings.

Each pump shall be of the type specified and shall be directly coupled to an electric motor and
mounted on a common steel base plate.

Pump casing shall be of the close-grained, high tensile strength gray iron, with smooth water ways
and fitted with bronze wear ring. Impeller shall be bronze, enclosed, accurately machined and
statically and dynamically balanced. Shaft shall be one piece stainless steel with bronze sleeve of
ample size to carry any axial and radial thrust.

Pump shall have mechanical shaft seal of extra hard carbon and ceramic type. Pump ball bearings
shall be of ample size to withstand all axial and radial thrust.

Each pump set, for domestic water supply application, shall be complete with the following:

- Electric control panel complete with circuit breakers, earth leakage protection as required by
the Authorities, Phase failure protection, starters, automatic electric alternators, indicating
lights and selector switches. Panel shall be made of sheet steel of dust and splash proof to
minimum IP 54 type with lockable door.
- Panel and door shall be rust proof.

1.7 SUBMERSIBLE SUMP PUMPS

- Supply and install submersible sump pumps where shown on the Drawings and of indicated
capacities
- The pump and motor
- The pump and motor housing form a compact integral unit and shall be of the completely
submersible type. The motor shall be cooled by the fluid in the sump.
- The pump/motor housing shall be complete with:
- Lifting Yoke.
- Electrical terminal board and submersible electric flexible cable between pump motor and
control unit.
- Ball bearings good for three years continuous operation.
- Stainless steel shaft with precision ground finish.
- Stator cast iron stator housing and class F stator insulation.
- Rotor.
- Statically and dynamically balanced non-clog impeller with a flow passage cross-section of
(65mm) for sewage application.
- Cast iron pump housing.

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- Base (and Strainer for waste water application.)

- Tungsten carbide shaft seals to withstand heavily contaminated liquid.
- Gate valve and check valve at pump discharge.
- The wet well housing the pump/motor assembly shall be complete with the following
accessories:
- Grouting-in cast iron frame with cast iron cover plate and upper guide rail bracket.
- Cable holder to collect power cables and permit adjustment of height of level regulators.
- Discharge connection with lower guide rail bracket.
- Automatic control unit with level regulators to start and stop the pumps automatically. The
control unit shall also alternate the operation of the pumps to equalize their operating time. In
case of failure of one pump; the control unit shall initiate an alarm and automatically start the
other pump.

The float switch shall be provided with level indicator

The level regulators (float switches) shall be of polypropylene housing with eccentrically
positioned lead weight, mercury switch and 13 meters water proof cable.

The control unit shall be complete with circuit breakers, earth leakage sensor with alarm
annunciation as required by the authorities’ starters, automatic electric alternator, indicating lights
and selector switches.

9.0 VARIABLE SPEED EQUIPMENT FOR WATER SUPPLY PUMPS

A) CONTROLLER

Supply and install a programmable solid state Variable Speed Pump Logic Controller. The controller
shall function to a proven program which safeguards against damaging hydraulic conditions including:

- End of curve
- Motor overload
- Pump flow surges
- NPSHR and NPSHA
- hunting
- Efficiency optimization program
- System efficiency program

A1) END OF CURVE PROTECTION

The pump logic controller, through a factory pre-programmed algorithm, shall be capable of protecting
the pumps from hydraulic damage due to operation beyond their published end-of-curve.

A2) EFFICIENCY OPTIMIZATION PROGRAM

The pump logic controller shall be capable of staging and destaging pumps based on an efficiency
optimization program to provide lowest system kilowatt draw.

A3) SYSTEM EFFICIENCY PROGRAM

The pump logic controller shall be capable of calculating and displaying system efficiency.

The system head, flow, pump RPM, system differential pressure, and kilowatt usage shall be inputs to
the Technologic Controller. This shall be programmed at the factor and stored in non-volatile EPROM
memory, safeguarded against accidental loss of memory. It shall be filed addressable through one
keypad entry to facilitate fine tuning, if necessary, and displayed on only one read-out unit.

The pump logic controller manufacturer shall certify to the engineer that this programming is included.
The adjustable frequency drives shall be controlled by a direct digital pump logic controller with
discrete input signal selection. Use of a multiplexer for multiple sensor inputs is not acceptable. All
individual sensor/transmitter inputs shall be individually wired to the pump logical controller for
continuous scan and comparison function.

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The pump logic controller shall be microcomputer based and hold its software in EPROM. On-line
field modified dated entries, such as set point, shall be stored in RAM memory. EPROM memory
storage shall prevent accidental loss of data due to voltage surge or spike. RAM memory shall be
backed up by lithium batteries with low battery indication. In event of a complete power outage, all
factory preset values remain stored and shall be able to be recalled by the operator.

The pump logic controller shall be capable of receiving up to sixteen input analogy signals. It will then
select the analogy signal that has deviated the greatest amount from its set point. This selected
signal shall be used as the command feedback input for a closed loop hydraulic stabilization function
to minimize hunting. Each input signal may be programmed for a different set point and set points
shall be able to be changed in the field by keypad entry through password security. Hardware shall
be provided to activate sensors.
The analogy input signal shall be feedback and the set point shall be the command. The closed loop
hydraulic stabilization function must have the capability of performing the traditional proportional,
integral and derivative modes. The proportional function shall have a range and be infinitely
programmable within that range. Rates shall be in percent gain. The integral function shall also be
infinitely programmable and compatible with the adjustable frequency drives (AFD) and the hydraulic
system. It shall be entered as repeats/minute. Derivative shall be entered in units of seconds and be
fully programmable within the range allowing infinite entries within that range.

The scan and compare rate that selects the command set point and process variable signal shall be
continuous and automatically set for optimum operation. Each sensor shall be scanned every 20
milliseconds.
The Technologic pump logic controller shall have off line and on line diagnostic software. Off-line
diagnostic shall consist of CPU, EPROM, and RAM memory test.
It shall have self-calibration of all analogy inputs with diagnostics, display test, program test, and all
I/O tested and status of above displayed.

On line diagnostic include off line diagnostics and operational diagnostic including but not limited to
pump faults, AFD faults, overloads and sensor/transmitter faults.

Further fault information may be accessed by interrogating the pump logic controller through the front
mounted keypad. Exact pin-pointing of a fault to a specific module shall be possible. In case of
failure, the controller shall fail in a predetermined safe operating mode. Reset after failure shall not
result in a no-flow condition unless all equipment fails.

The pump logic controller and sensor/transmitters shall be powered through the control panel.

The pump logic controller shall be powered by 240DV/1/50HZ. The incoming power and I/O circuitry
shall reject electromagnetic (EMI) and radio frequency (RFI) interference. All digital input shall be
opto-isolated. All digital outputs shall be electrically isolated. All inputs and outputs shall be modular
and may be replaced without rewiring or soldering.

All external transmitters shall be powered by the Technologic pump logic controller through an
industrial quality 24 volt power supply equipped with over voltage and short circuit protection.

The pump logic controller shall operate pumps in a pre-determined manner.

Failure of any pump, motor, or drive in the system shall cause the controller to not only display the
fault condition, but alternate or transfer operation to another operating unit. Individual differential
pressure switches shall provide digital input to the pump logic controller.

Pump, AFD, and overload trip faults shall not clear automatically. They must be manually reset after
correction of the fault. Turning off the control power shall not reset faults. All above faults shall be
displayed before starting. First faults shall always be displayed. Faults shall be not trigger erroneous
fault messages.
The pump logic controller shall be self-prompting. It shall display all message in plain English. The
messages shall include, but not be limited to, how to obtain default values, when to turn it on, and if it
is in the active remote control mode.

The operator interface shall have the following:

1. Multi-fault memory and recall

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2. On screen help functions

3. Pilot lights and switches
4. Light and switch shall also be displayed in plain English messages scrolled continuously.

The operator interface shall be programmable for and displayed through its real time clock:

1. Pump elapsed time (individual and resettable)

2. Dual set point at programmable intervals
3. Automatic start/stop

The operator interface and process controller units shall be modular.

They shall be able to be interchanged with locally available parts without further programming
required.

The read-out shall be bright vacuum fluorescent capable of displaying any set point value, input or
output signals, and alarm function in engineering units. There shall be forty 1/2" characters in a two
line display.
The pump logic controller shall be capable of operating in automatic, manual or off-line diagnostics
modes.

Three levels of password and software security shall be provided for protection of field programs and
user accessible features.

END OF SECTION

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SECTION 15440
WATER SUPPLY SYSTEM

1.0 GENERAL DESCRIPTION

Domestic cold water is supplied from the Authority mains and stored in underground reservoirs as
indicated on the Drawings.

Domestic water from the underground reservoir(s) will be supplied by means of automatic Transfer
pressurizing pumps to the various riser lines as detailed on the relevant Drawings.

The Water Supply System shall consist of piping, valves, pumps, automatic controls, tanks, electric
water heaters, and all equipment as hereinafter specified and shown on the Drawings.

1.1 GENERAL REQUIREMENTS

- Automatic air vents shall be installed at all air pocket locations, and at the highest points in the
lines (when specified).

- Gate valves shall be installed at the base of each riser line, each branch main and on each
lateral branch to fixtures or equipment and where shown on the Drawings.

- Drain valves with threaded hose connections shall be provided at all low points of the piping
system.

- All work done under this section shall be in accordance with the National Plumbing Code
Handbook or Uniform Plumbing Code unless otherwise specified.

- The minimum pipe size to be used is 3/4" (20mm) diameter.

- All electrically operated equipment, specified under this section, (like electric water heaters, etc.)
shall be provided with the necessary length of electrical cord (including ground conductor), with
appropriate plug suitable for connection to the electrical outlet.

1.2 TESTS

- All piping shall be tested as per the specifications under the section "TESTS".

- The hot water system shall be tested for satisfactory circulation to assure water within the
required temperature limits at all points.

- Additional tests shall be made as may be required the Engineer.

1.3 WATER SERVICE MAIN

The Contractor shall connect the water service line from the Dubai Electricity & Water Authority
(DEWA), in the vicinity of the building low level water reservoirs.

1.4 LOW LEVEL WATER RESERVOIR(S)

- The low level Reservoir(s) shall be as shown on drawings and as described here or under
another section of the Specifications.

- The reservoir(s) shall be provided with brass float valves, having brass ball floats and bronze
valves and rods.

- The reservoir(s) wherever shown on the Drawings shall be provided with level indicators
compatible.

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1.5 HOSE BIBBS

Hose bibs shall be finished 3/4" (20mm) chrome plated compression type with four arm cross metal
handle and standard 3/4" (20mm) male hose connection except in toilet rooms and where ever
indicated on the Drawings they shall be polished chrome plated.

1.6 ELECTRIC WATER HEATERS

Supply and install electric water heaters wherever shown on the drawings of capacities as indicated
on the Drawings.

Each electric water heater shall be of the cylindrical storage type constructed of heavy gauge steel
with white enamel finish externally and glass lining from inside.

Heater shall have polyurethane foam insulation wall between the outer casing and the glass lining all
around top and bottom of cylinder. Heater shall be suitable for a working pressure of 100 psi (690
Kpa) and shall be certified by UL.

Each electric water heater shall be complete with the following:

- Fast acting surface mounted thermostat for automatic temperature control.

- Factory installed sensitive high limit energy cut-off (for safety to prevent overheating) preset at
210 °F (99 °C ) and shall be listed and labelled by UL or AGA.

- Electric element of 3000 watt capacity and smaller as indicated on the drawings. Element shall
be constructed of highest quality resistance wire sheathed in mineral filling and the whole
encased in a copper tube and subjected to a high voltage test.

- A non-return valve at the cold water inlet to the heater.

- Pressure relief valve installed between heater and non return valve and shall be listed by AGA
and shall be labelled by AGA or ASME.

- Removable access panel to the heating element and thermostat.

- Factory installed nipples.

- Chrome plated gate valves at inlet and outlet of heater.

- Wall fixing brackets and support.

- Contractor shall submit warranty for water heater with 5 years minimum.

1.7 WATER METER

A water meter, all bronze construction type, shall be supplied and installed by the Contractor. The
water meter shall be a disk positive displacement type and shall be furnished with a straight reading
dial and shall have a rated maximum delivery of not less than twice the flowing GPM (l/s).

END OF SECTION

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SECTION 15450
GRP SECTIONAL HOT PRESSED WATER TANK

SCOPE

The specification shall apply to the tanks assembled by the Hot pressed Sheet Moulding Compound
(SMC) panels that manufactured from fibre-glass reinforced polyester to compound mixed filler,
catalyses, mould release agent to the unsaturated polyester resin and pressurised and moulded by
hydraulic process where used for

 Potable water storage

GENERAL

a) The submittal must be along with the relevant product catalogues / descriptive literature stating
manufacturing process, materials, mill certificates of accessories and instructions on construction
or erection manual, handling, periodic inspection and maintenance.
b) Tank which is above ground and exposed to sun shall be pre-insulated panel and the tank under
shade to be non-insulated type or as per Consultant Engineer approval.
c) Shop drawing shall be indicated with capacity, tank type design load parameters, dimensions,
materials, fabrication details, clearances, field jointing, tolerances, support details, integration of
piping components and anchorage, etc.
d) The panel specification sectional design according to tank size and application flexibility shall be
submitted to the approval of Engineer.
e) The panel thickness to be designed based on FEM study with a safety factor 6 times the actual
hydrostatic water pressure according to BS 7491 and SS 245: 1995.
f) Tank material shall be virgin reinforced fibre-glass to compound the mixed filler, catalyser, mould
release agent and unsaturated polyester resin.
g) Tank shall be suitable for 100% humidity and > 50oC temperature, corrosion proof, UV stabilized,
non-toxic, non-staining, smooth inner surface, algae resistant.
h) Colour of tank panels & components shall be as per standards pigmented as such to reduce the
heat absorption.

i) Tank should be opaque to help reduce evaporation of disinfectant and inhibit algae growth.
Maximum measured light transmission value inside a closure cover state tank shall not exceed
0.1%.

j) Tank exterior frames, pipe fittings, fasteners, supports, etc shall be protected against weather
conditions.

k) Interior strengthening reinforcing steel shall be with stainless steel pipe section min dia.32mm
grade 444 (carbon content<0.025).

l) Tank shall be erected above ground with a clear access of not less than 1m all around.

m) Flexible connectors shall be used to avoid stress & vibration transfer to the water tanks.

n) Manufacturer instructions and guidelines concerning storage of tank parts and accessories
general site conditions of tank location, erection method, usage and operation of the water tanks
shall be strictly observed.
o) Manufacturer’s representative certified and experienced bodies shall fix the tank.
p) Tank made with Cold press technology, RTM (injection moulding) method, Hot press MMD are
not acceptable.

The tank shall be provided with level indicators tube per partition with red ball floated in tube.

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CONSTRUCTION
a) The tank body shall be configured to quadrilateral panel assembling type and secure assemblage
space and maintenance space around the tank. The Wall Panel configuration shall be as follows:
1 x1.5 m and 1 x 2 m panels shall be used at the top part, while 1x1 m panels shall be used at the
lower part of the wall.
Example: 1.5 m high tank: 1x 1.5.
2.0 m High tank: 1x2.
2.5 m High tank: 1x1 (bottom) + 1x1.5 (top).
3.0 m High Tank: 1x1 (bottom) + 1x2(top).
3.5 m High Tank: 1x1 (bottom), 2nos. + 1x1.5 (top)
4.0 m High tank: 1x1 (bottom), 2nos. + 1x2 (top)
4.5 m High tank: 1x1 (bottom), 3nos. +1x1.5 (top)

b) External and internal reinforcing parts section shall be capable to withstand the expected load
such as water pressure , wind load , live load , etc …
c) Tank roof panel supporting metal reinforcements shall be from outside to avoid chlorine gas
corrosion.
d) Internal / external Reinforcing parts : Internal Reinforcement shall be used at the lower part of the
tank ( MATERIAL SUS 444 , NO WELDING , SECTION PIPE DIA 32 MM MIN ), while the upper
part ( Large panels 1.5 M , 2 M ) must be externally reinforced with top external stays , vertical
external frame and bottom external bracket due to the following reason : “Chlorine from
disinfectant generates rust on upper part of internal reinforcement material ( SS ) which are not
under water , say 1.5 m section below the ceiling”.
e) Tank accessories, structural reinforcing / frames and fasteners shall be as Table-1.

Accessories / Fasteners Material Corrosion Protection

External
Base frame, Mild Steel Channel Hot dip galvanised
Wall panel joints, sections
(Frames, Flange bars, and

Roof stays)
External Ladder Mild Steel Hot dip galvanised
Manholes, Min. 600 mm dia. GRP, SMC Hinge:
clear opening. Equipped with Stainless steel grade 316
locking device.

Bolts, nuts, washers Stainless Steel A4/316 for External bolts and GI bolts for
skid.

External
Ventilation hole, ABS Material with UV protection
PE screen.
Internal
Corner frames, stays, Tie Stainless Steel Stainless steel grade 444
rods etc.
Roof support ( pipe 3” ) UPVC UPVC
Ladder Stainless Steel / Stainless steel grade 444 / UPVC
UPVC
Bolts, nuts, washers Stainless Steel Stainless steel grade A4 / 316 in contact
with water, and A4/316 for the roof.

Table - 1
f) Joint sealant used in joints shall be non-toxic PVC based, durable and with excellent recovery.

END OF SECTION

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SECTION 15460
QUALITY CONTROL

a) Supplier shall be taken necessary measures to satisfy the Employer that water tank supplied for
use within its domain meets requirements detailed forth. This shall be repeatedly done every
five years or as and when called by the Employer during guarantee period.

b) Tanks shall be erected, tested and commissioned for use only by the manufacturer/ Local
Agent.

c) The manufacturer / local agent shall be clarified about the periodic inspection of tank algae
growth and remedial measures.

d) Whenever composition or process of manufacturing of particular component part is changed or

modified, the affected component part shall have to be tested in presence of Engineer.

e) All testing and inspection costs if required shall be borne by the contractor.

f) The GRP sectional water tank shall pass the requirement of Korean standard KS F 4811:
2000 and Singaporean standard SS 245 : 1995 and British Standard BS 7491

Sl. No. Tests on Properties Standard Limits

1 Tensile strength BS 2782 >900Kg / cm2.

2 Flexural strength BS 2782 >1850Kg / cm2.
3 Glass content BS 2782 > 30%
4 Specific gravity 1.8
5 Linear expansion coefficient JISK 6911 1.7 x 10-5 /deg C
4 Opacity BS2782/ BSEN578 Non opaque
5 Barcol hardness BS 2782 > 30
6 Water Absorption BS 7491 Max.0.2%
7 Impact strength ( Izod ) KSM 3055-88 50 kg.cm/ cm2
8 Thermal conductivity - 0.15Kcal/m.hr. °C
9 Light transmission ( grey ) SS 245 : 1995 < 0.001

Table - 2

g) Tank operating atmospheric pressure shall be tested under ‘tank full’ condition for water
tightness and structures soundness. Water tank shall be subject to a standing leak test for 24
hours, during which time all joints shall be carefully examined. Noticed defects shall be rectified
immediately and the test is repeated.

h) In house QA/ QC records: (mill certificate for SS 444 accessories and SMC) shall be provided
along with tank supply to the site.

k) Upon the completion of the erection, tank shall be as per the manufacturer guideline and then
cleaned and disinfected by Contractor.

INLET, OUTLET & OVER FLOW PIPES

UPVC material (socket / flange type). Overflow pipe shall be placed in same level of inlet pipe. Outlet
pipes shall be kept level at least 10cm above the tank bottom.

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DRAIN PIPE

Drainpipe shall be fixed at bottom most level of the tank.

APPROVAL OF LOCAL/ INTERNATIONAL HEALTH AUTHORITIES

a) The tank manufacturer shall be certified by International Authority to meet the requirements of BS
6920 / SS375: 2001 for products approved for potable water usage. The following certificates to
be provided for Engineer’s review:
 WRAS (UK) for cold and hot water up to 50 degrees.
 FDA (USA) for SMC raw material.
 PSB (Singapore).

b) Potable water tank must be conformed to SS 245: 1995. The following min Test reports by
Independent Authority ( PSB Singapore ) to be provided by manufacturer for Engineer’s review ,
during submittal stage:
 Permanent compressive strain test to SS 245: 1995.
 Sunlight transmission test to SS 245: 1995.
 Physical properties test: (tensile, Bending, Elastic modulus, Barcoo hardness, water
absorption) to SS245:1995.
 Hydrostatic Test to SS245:1995.
 Leakage Test to SS245:1995.
 Deflection Test to SS245:1995.
 Metal Toxicity Test of Stainless steel in contact with water to AS/NZS 4020: 1999.
 testing of Sealing gasket according with Japanese Food Sanitation law
 Opacity Test to BS EN578: 1994.
 Testing of GRP for use in contact with water intended for human consumption to
SS375: 2001.
 Sealant test according to Korea Food & Drug Administration, Food code.
 Test according to KS F 4811:2000.
 Thermal conductivity test according to KS M 3809:2002.

c) A guarantee of fitness for storing, of effluent water shall be obtained from concerned local
government agencies (Municipality & Town planning / Environment & health section), and a copy
provided to the Engineer. Provided Certificate should cover accessories and component parts of
the water tank in question.

GUARANTEE CERTIFICATES

Manufacturer, importer or supplier of the water tank shall provide a certificate of guarantee, against
manufacturing and erection defects covering a period of minimum ten (10) years from the date of
erection. During the guarantee period, tank component parts and accessories found deteriorated,
defective shall be replaced or made purposefully at his cost.

END OF SECTION

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SECTION 15470
VIBRATION ISOLATION AND EQUIPMENT BASES

1.0 DESCRIPTION OF WORK

The work shall include the supply, installation and testing of a complete system of vibration isolation
to dampen and eliminate all structural borne vibration produced by the electro-mechanical equipment
as described herein below and as detailed on the Drawings. Supporting reports and documents with
a full vibration analysis study, recommendation and implementation plan from a recognized approved
specialist shall be submitted to the Engineer for approval. Such study shall be submitted at the time
the equipment is submitted for approval. The cost of the study, implementation, erection, and any
rectification to the design shall be done at the contractors own price and without additional cost to the
contract value.

2.0 GENERAL REQUIREMENTS

- The Contractor shall prepare all necessary Drawings and sketches showing exactly in place all
anchor bolts, drains, or any other required opening which is deemed necessary for the proper
installation of the equipment. These Drawings shall be submitted to the Engineer for approval
prior to construction.

- The vibration isolators shall be positioned in accordance with the manufacturer recommendations
for the equipment load distribution.

The equipment shall be loaded exactly over or between the mounts with no overhang.

- Static deflection of the vibration isolators shall not be less than that recommended in the
ASHRAE Handbooks and/or vibration specialist.

- The vibration isolators shall be treated against corrosion. The steel components shall be PVC
coated. The nuts, bolts and washers shall be zinc-electro plated.

3.0 TESTS

Brackets and hangers shall be tested to sustain a load of eight times the actual operating load.

4.0 ISOLATION HANGERS

Isolation hangers shall be used for suspended pipes and equipment.

Isolation hangers are rubber or springs or a combination of both.

Rubber Hangers shall be of the rubber-in-shear type. It shall consist of:

- A high grade rubber block with suspension rod and an outside steel housing.
- The steel housing will be anchored to the ceiling slab and the suspension rod shall support
the equipment.
- The rubber shall be protected against corrosion due to oil or other damaging agents.

- Spring Hangers

Shall be of the open mounting type and shall consist of a steel spring between a top and bottom plate
with an adjustment bolt or levelling.

The spring should be designed to provide horizontal stiffness at least 75% of vertical stiffness to
assure stability, 50% travel beyond rated load and safe solid stresses.

5.0 ISOLATION MOUNTS

Isolation mounts shall be used between equipment and concrete base and at the loading points of the
equipment as recommended by the manufacturer.

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- Rubber Mounts shall be of the rubber-in-shear type with a cub shape or integrated ribbed rubber
pad.

The pad shall have two bolt holes for isolator anchorage to concrete base.

Rubber mounts shall not be used for deflection requirements larger than 8 mm.

- Spring Mounts

Shall be of the restrained steel spring mountings and shall incorporate hold down bolts to limit vertical
movement.

The isolator shall include an acoustical barrier of rubber pad bonded to the base plate to prevent
transmission of very high frequency vibration and noise and be corrosion protected when installed
outdoors.

The spring should be designed to provide horizontal stiffness at least 75 % of vertical stiffness to
assure stability, 50% travel beyond rated load, and safe solid stresses.

6.0 CONCRETE FOUNDATION BLOCKS / INERTIA BASE

A reinforced concrete foundation block or concrete inertia base for each piece of equipment shall be
constructed of minimum thickness as shown on the Drawings, with a minimum weight equal to at least
two times that of the equipment and in accordance with the recommendations of the equipment
manufacturer and/or vibration specialist. Bases shown on drawings or included in these specifications
represent the minimum requirements of the Engineer.

Additional cost due to additional requirements by specialist shall be borne by the Contractor within his
contract price.

END OF SECTION

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SECTION 15480
PIPING SYSTEM VIBRATION ISOLATORS

- All piping connected to rotating machinery shall be supported by hangers and supports including
vibration isolators and shall be connected to the equipment by means of acoustic flexible
connectors.

- The first three hangers from the equipment should provide the same deflection as the equipment
isolators; the remaining hangers should be spring or combination spring and rubber incorporating
a spring with at least 19 mm deflection.

1.0 CODES AND STANDARDS

Codes and standards applicable to this section shall be primarily British Standards and United States
Codes, unless otherwise specified, the performance/manufacturing standards of items mentioned in
this section shall confirm to the applicable portions of the latest editions of the following codes,
standards and regulations.

Reference Code Abbreviation Applicable Title of Standard

Standard

C601-68
American Water Works AWWA
Association
C501-67

American Society for ASTM ASTM A74.75 Specification for cast iron soil pipe
Testing and Materials
and fittings.

Specification for compression

ASTM C425 joint for vitrified clay pipe and
fittings.

Test method for surface moisture

ASTM C70 in fine aggregate.

Specification for pipe, steel, black

ASTM A53-88a and Hot-Dipped, Zinc-Coated,
Welded and Seamless

Specification for seamless copper

ASTM B88
water pipe.

Specification for seamless copper

ASTM B280-88 tube for A/C and refrigeration field
service.

Specification for asbestos cement

ASTM C296
pressure pipe.
Specification for Carbon Steel
ASTM A307 Bolts and Studs. 60,000psi tensile
strength

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Specification for poly (vinyl

chloride) (PVC) plastic pipe,
ASTM D1785 schedules 40, 80, and 120.

ASA 40.1
ASA B16.22
American Standard
Association ASA ASA B1618
ASA B9.1
ASA B35.5
Discharge and ventilating pipes
BS 416 and fittings, sand cast or spun in
cast iron.
Specification for cast iron spigot
BS 437 and socket drain pipes and
fittings.
British Standards Specification for unplasticized
BS 4514 PVC soil and venting pipes,
fittings and accessories.
BS BS 5255 Specification for thermoplastics
waste pipe and fittings.

Specification for polypropylene

waste pipe and fittings (external
BS 5254 diameter 34.6 mm, 41.0 mm and
54.1 mm.)
Specification for unplasticized
BS 3505 polyvinyl chloride (PVC-U)
pressure pipes for cold potable
water.
Joints and fittings for use with
unplasticized PVC pressure
pipes. Injection moulded
unplasticized PVC fittings for
BS 4346 Part 1
solvent welding for use with
pressure pipes, inluding potable
water supply.
Mechanic joints and fittings,
BS 4346 Part 2 princiaplly of unplasticized PVC.
Specification for unplasticized
polyvinyl chloride (PVC-U) pipes
and plastics fittings of nominal
sizes 110 and 160 for below
BS 4660
ground gravity drainage and
sewerage.

Specification for unplasticized

BS 5481 PVC pipe and fittings for gravity
sewers.
Specification for screwed and
socketed steel tubes and tubulars
BS 1387 and for plain and steel tube
suitable for welding or for
screwing to BS21 pipe threads
Specification for copper and

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BS 2871 copper alloys, tubes.

Specification for capillary and
BS 864 Part 2 compression fittings for copper
tubes.

Compression fittings for

BS 864 Part 3 polyethylene pipes.

Specification for carbon steel

pipes and tubes with specified
BS 3601 room temperature properties for
pressure pipes.
Specification for black
BS 6730 polyethylene pipes up to nominal
size 63 for above ground use for
cold potable water.
Specification for blue
BS 6572 polyethylene pipes up to nominal
size 63 for below ground use for
potable water.
Specification for pipe threads for
BS 21 tubes and fittings where pressure
tight joints are made on the
threads.
American Society for -
Heating, Refrigeration
and Air Conditioning ASHRAE
Engineers
Dentsches Institute for
Normung DIN DIN 19534
American National ANSI B18.2.2
Standards Institute ANSI ANSI B31.1
ANSI A21,10,11
Society of Automotive
Engineers SAE

END OF SECTION

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SECTION 15950
TESTS

1.0 GENERAL

- All piping and equipment shall be tested as specified under the relevant subsection of the
specification.

- Labour, materials, instruments, power etc., required for testing shall be furnished by the
Contractor unless otherwise indicated under the particular section of the Specification.

- Test shall be performed in the presence of representatives of the Engineer and such other
parties as may have legal jurisdiction.

- In general, pressure tests shall be applied to piping system only, before connection of fixtures,
equipment and appliances. In no case shall any piping, fixtures, equipment or appliances be
subjected to pressure exceeding the ratings as prescribed by the manufacturers of fixtures,
equipment and appliances or accepted engineering standards for piping and fittings.

- All defective work shall be promptly repaired or replaced and the tests shall be repeated until the
particular system and component parts thereof receive the approval of the Engineer and
authorities having jurisdiction, and at no additional cost to the Employer.

- Any damages resulting from tests shall be repaired and/or damaged materials replaced, all to the
satisfaction of the Engineer, and at no additional cost to the Employer.

- The duration of tests shall be as determined by all parties having jurisdiction, but in no case less
than the time prescribed in each subsection of the specification.

- In the event of any repair or any adjustment having to be made other than normal running
adjustment, the test shall be void and shall be repeated after the adjustment or repairs have been
made.

- When pipes, valves, equipment etc., are to be covered or embedded or insulated; their specific
tests shall be carried out on them before any covering is applied. These tests shall not relieve the
contractor of any of his responsibilities and he shall take all necessary precautions to insure the
safety and protection of such tested items until the termination of the work.

- Three copies of all test results shall be submitted to the Engineer.

2.0 WATER PIPES

- Test all piping systems, including valves, fittings and joints under a pressure equal to 100 psig
(690 Kpa) or 1 1/2 times the working pressure, whichever is greater.

- Blank off or remove all elements such as traps, instruments, automatic valves, diaphragm valve,
relief valves, pumps or any other equipment which may be damaged by test pressure. Open, but
do not back seat, all valves.

- Fill the system with water and vent the system at high points to remove air. Maintain the required
test pressure for a sufficient length of time to enable complete inspection to be made of all joints
and connections and for a minimum of six hours, unless specified otherwise.

- Repair all leaks or defects uncovered by the tests and retest the system.

- After tests have been completed, drain the system and blow out and clean it of all dust and/or
foreign matters. Clean all strainers, valves and fittings of all dirt, fillings and debris.

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3.0 DRAINAGE AND SEWER PIPES

Drains and sewers should generally be subjected to an internal pressure test of 1.2 m head of water
above the crown of the pipe at the high end but not more than 6 m at the low end Inspection and tests
should be made during the installation and as the work proceeds, to ensure the pipe work is properly
secured and clear of obstructing debris and superfluous matter.

4.0 PUMPS

The pumps shall be tested as described under the pipe, valves, pumps and accessories Section of
the specifications.

5.0 TANKS AND VESSELS

All tanks and vessels shall be tested for leaks under hydrostatic pressure equal to at least 1 1/2 times
the specified working pressure and as described in ASME Section VIII DIV 1 for unfired pressure
vessels. Following the tests, an inspection shall be made of all joints and connections at a pressure
not less than two thirds of the test pressure.

6.0 CONTROLS

All controls shall be tested for proper functioning in accordance with the requirements of the
Specification.

7.0 NOISE TESTS

The general basis for acceptability of the installations acoustically is stated herein below. (Tolerance +
or - 2 db) at any point 1 meter from grilles, registers and terminal unit of the air-conditioning systems.
Tests shall be carried out to establish the required performance standards and shall comply with
sound attenuation sections.

Noise levels, shall not be greater than:

NC 30 Seminar rooms, executive offices and conference rooms.

NC 35 for offices.
NC 40 for lobbies, restaurant, kitchens, and computer machine rooms.

The external noise level of any air-conditioning plant shall be no greater than 55 db at the site
boundary or 3.0 m away from the plant itself whichever is lower and all mechanical plant used in the
air-conditioning system shall be isolated from the structure of building with not less than 90% isolation
efficiency.

8.0 VIBRATION TESTS

All equipment provided shall be inspected to ensure that it is free from excessive vibration. Any minor
vibration which may occur shall not be transmitted from equipment into or through the supporting or
enclosing structure. Should the Engineer consider that excessive vibration is present, such as to
warrant the need for specialist testing apparatus and personnel, then the Contractor shall engage and
employ such specialist services. The Contractor shall bear the cost of rectification of the installations
as well as the cost of the specialist services to meet the design requirements.

9.0 RELIABILITY TRIAL TESTS

- After finishing the above tests and adjustments, the Contractor shall be responsible for running a
reliability trial test for the whole plant installed.

- The whole of the trial of the Cooling Plant shall take place during the period between the 15th
June and 15th September, and the Heating Plant during the period between the 30th November,
and 1st March. The Ventilation trial shall take place at any reasonable time subject to the
approval of the Engineer.

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- The trial shall last for a period of 15 consecutive days and nights during which time the whole of
the plant shall operate continuously, without adjustment or repair to the satisfaction of the
Engineer.

- During the reliability trial test, performance tests shall be conducted on the Refrigerating Plant,
the Heating Plant and the air handling equipment.

- The test data shall not deviate by more than three percent (3%) from the guaranteed capacity
data.

- Temperature readings shall be taken for the entering and leaving air of each air handling unit.

- Should any part of the apparatus or system fail to meet the Contract requirements, it shall be
adjusted, repaired or replaced to the satisfaction of the Engineer. The complete performance test
shall then be repeated.

- A `Taking Over Certificate' with or without reservations shall be issued by the Engineer on the
satisfactory completion of all the tests, provided that these reservations are of minor importance
and will not hinder the satisfactory operation of the Plant.

10.0 ACCEPTANCE TESTS

- As soon as possible after carrying out the Reliability Trial Test, and during the Maintenance
Guarantee Period, the Contractor shall carry out, unless otherwise agreed, the Acceptance Test
Specified in the relevant American or British or approved equivalent Standard Specifications, as
well as much additional tests at Site, deemed necessary by the Engineer, to determine that the
Works comply with the Specifications and provided that the Works are put into operation.
- The date of commencement of the above said tests shall be subject to agreement with the
Engineer.
- As soon as all tests prescribed in the section are carried out satisfactorily in the opinion of the
Engineer, an official statement to that effect (herein referred to as Acceptance Certificate) shall
be drawn up in three (3) copies and signed by the Engineer and the Contractor. One copy of the
Acceptance Certificate shall be delivered to the Contractor.

11.0 CODES AND STANDARDS

Codes and standards applicable to this section shall be primarily British Standards and United States
Codes, unless otherwise specified, the performance/manufacturing standards of items mentioned in
this section shall confirm to the applicable portions of the latest editions of the following codes,
standards and regulations.

Reference Code Abbreviation Applicable Standard Title of Standard

Sheet Metal and Air-

Conditioning SMACNA
Contractors National
Association

American Society of ASME ASME Section VIII

Mechanical Engineers Div.1

END OF SECTION

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SUB-SECTION 16280
APPROVED LIST OF MANUFACTURERS

All the materials supplied under this contract shall be from one of the manufacturers listed below. All
proposed materials must comply fully with the Contract Documents requirements.

DRAINAGE

Material Manufacturer COUNTRY OF ORIGIN

UPVC Drainage pipes, Accessories, gulley traps,
floor trap, balcony drain, clean out, roof vent cap, rain Hepworth UAE
water outlet And fittings)
PN20 RATING Terrain UK

Wavin
Sound proof drainage pipe system
Skolan

Valsir

Frost UK
Floor Drain, balcony drain & clean out cover
Wade UK
(Chrome plated) Subject to sample approval.

ACO UK
Trench Grate & Frame
Frost UK
(At Car Ramp )

Freedrain UK
Trench Grate & Frame
(At Car Ramp)
ACO JAPAN

Stanton

Manhole covers /Gully Trap covers /Catch Basin and Eccles

covers
RBA
Frost

JR Smith
Sand Trap
HEPORTH

TERRAIN

WEICCO

Diamond
Hangers and supports
Dura dyne

Grudfor ITALY
Submersible sump pumps
KSB GERMANY

ABS GERMANY

Design Center 68 / 72 Plumbing Installation

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

WATER SUPPLY

WEICCO

Hangers & Supports Diamond

Dura dyne

Polypropylene pipes and fittings Aquatherm GERMANY

1- PN20 for internal piping

2- PN25 wih fiber multilayers pipes for risers Wefather GERMANY
and roof + hot water lines
3- Crome plated DZR fittings
4- WRAS & DVGW certificate

JRG Sanipex Switzerland

PEX Pipes and fitting Wirsbo UK

Aquathern Germany

Tour and Anderson

Crane Co.

Hattersley

Econosto
Balancing Valves
Danfoss

Kitz Japan

Crane Co. UK
Watts Italy
Automatic Air vents & Pressure Reducing Valves
& Temperature and Pressure Relief Valves& Econosto UK
Strainers
Honeywell UK

KSB Germany
ITALY
Gerdfou
Water pump sets
Assembled and tested by authorized local agent
ABS JAPAN

ZURN USA

Water Hammer Arrestors Wade Uk

Sioux chief USA

Kinetics

Design Center 69 / 72 Plumbing Installation

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

Vibration Isolation
Mason

Ariston Italy
USA
A.O. Smith
Electric water heaters USA
(Glass lined, storage type) Thermex

Bradford (USA)

Sekisui Japan
GRP Water Tanks
Hot pressed panel type from all sides + stainless
steel 316 fitting( ladder, bolts tie rods …etc ) Mitsubishi Japan
With panel thick

Design Center 70 / 72 Plumbing Installation

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

FIRE FIGHTING SYSTEM (All materials to be approved from Civil Defense)

All the materials supplied under this contract shall be from one of the manufacturers listed below. All
proposed materials must comply fully with the Contract Documents requirements.

MATERIAL MANUFACTURER COUNTRY OF ORIGIN

Waterfall UK
Firefighting pump set ( electrical and diesel & jockey) SAFFECO UAE
(UL – Listed / FM)
NAFFCO UAE

Patterson USA

Muller Co.

Siamese connection, Hydrants, Valves (BSI / LPCB) Norsen UK

Angus Fire UK

Fire Hose Cabinet Equipment & Accessories

(BSI / LPCB) Naffco UAE

(Local make fire cabinets of high quality shall be Norsen UK

acceptable subject to sample approval.)

-landing valve shall be UL / FM or LPCB approved Angus Fire UK( Al-Arabia )

-nozzle and hose must meet specified BS/EN
Standards.

Angus UK
Sprinklers System Reliable USA
(UL / FM Approved)
Central USA
SHEILD UK
Viking UK
Grinnell/GEM (USA)
Alarm Valves Angus (UK)
Viking (UK)

Norsen UK
Portable Fire Extinguishers
Angus

Naffco UAE

Noasen UK

Automatic fire Extinguishers Pyrotronics USA

(FM200) (BSL/LPCB/UL) (UL,FM)
NOVAC Janus Fire Systems USA ( Al-Arabia )

Honey Well UK

Design Center 71 / 72 Plumbing Installation

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

Naffco UAE

Nippon Japan
G.I Pipes ASTM A53,
SCH.40 Grade B ERW
UL LISTED Shield UK

Somitomo Japan

Nippon Japan
Threaded Fittings UL-FM
Shield UK

Somitomo Japan

Victaulic

Grooved Fittings Nippon

UK
Shield

Pressure Reducing valve OCV USA

(UL listed / FM)
Shield UK

Kennedy USA

CLA-VAL Canada ( Al-Arabia )

PAINTING

Painting Jotun

Design Center 72 / 72 Plumbing Installation

 P583– PROPOSED G+ 4 RESIDENTIAL BUILDING ON PLOT NO. 6439671, WADI AL SAFA 2, DUBAI, UAE
FOR MR. FADI AHMAD MOHAMMAD ODEH

C
ELEVATOR SPECIFICATIONS

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