TS LONGSPAN Assembly Instructions

Overlapping Bracing

1 2 3

Spacer Block

See Bracing Section overleaf ! See Deck Support Section overleaf !

Wire Mesh
4
1. Check the upright is the correct way up with the metal footplate at the bottom. First beam level position
Position the first horizontal brace in the second hole up (66mm) from the footplate
and fix with the M6x50 nut & bolt provided. Use the spacer blocks for non-overlapping
bracing. Position the remaining bracings per frame. (layout provided overleaf)
The height of the frame will dictate the quantity of horizontal & diagonal bracings
required per frame.
Chipboard

86

86
2. The first beam level can be positioned anywhere up to 1000mm from the floor,
it is crucial that this maximum is adhered to. The system is designed
for hand-loaded goods. Forklifts should not be used to load the system.
Starting from the bottom, position your front and rear Z profile beams at your desired
height, slot the 3 clawed beam ends into the slots in the frame and tap down with a
rubber mallet. Apply safety pins to the beams you have just installed, this will aid in 39
preventing any upward force from knocking the beam out of the frames.

186
3. Deck supports are only required in bays 610, 762, 915 & 1220mm deep, if this does not
Solid Steel apply to you please continue to next step. Deck support quantities & positionings
provided (Please See overleaf)
4. Once all applicable levels have been installed, the Chipboard, Steel or Wire Mesh panels
are ready to be placed into the beams.
Longspan - Deck Support Positions

L 2754mm

Tools Required
46 296 345 345 345 345 345 345 296 46
Rubber Mallet, 5mm Allen Key, 10mm Socket Set

L 2449mm Safety Precaution

Two competent people wearing safety gloves,
safety shoes and protective eyeware
are recommended to undertake the assembly.
47.5 139 345 345 345 345 345 345 139 47.5

L 2144mm Attention
Safety Precaution
If your shelving’s height to depth ratio is
greater than 4:1, the bay should be fixed
335 345 345 345 345 335 to the floor or to the wall!
47.5 47.5

L 1839mm

182 345 345 345 345 182

47.5 47.5 Chipboard Decking Steel Decking Mesh Decking
Nom. Panel No. of panels No. of deck No. of panels No. of deck No. of panels No. of deck
L 1534mm size per level supports per level supports per level supports
1220 x 457 1 0 4 0 1 0
1220 x 610 1 3 4 2 1 3
370 350 350 370 1220 x 762 1 3 4 2 1 3
47.5 47.5 1220 x 915 1 3 4 2 1 3
1220 x 1220 1 3 4 2 1 3
L 1229mm 1525 x 457 1 0 5 0
1525 x 610 1 3 5 2
1525 x 762 1 3 5 2
1525 x 915 1 3 5 2
370 396 370
47.5 47.5 1525 x 1220 1 3 5 2
1830 x 457 1 0 6 0 2 0
1830 x 610 1 3 6 2 2 3
1830 x 762 1 3 6 2 2 3
1830 x 915 1 3 6 2 2 3
1830 x 1220 2 3 6 2 2 3
2135 x 457 2 0 7 0 2 0
2135 x 610 2 3 7 2 2 3
2135 x 762 2 4 7 2 2 4
2135 x 915 2 4 7 2 2 4
2135 x 1220 2 5 7 2 2 5
2440 x 457 1 0 8 0 2 0
2440 x 610 1 4 8 2 2 4
2440 x 762 2 4 8 2 2 4
2440 x 915 2 4 8 2 2 4
2440 x 1220 2 5 8 2 2 5
2745 x 457 2 0 9 0 3 0
2745 x 610 2 5 9 2 3 5
2745 x 763 2 5 9 2 3 5
2745 x 915 2 5 9 2 3 5
2745 x 1220 2 5 9 2 3 5

TS LONGSPAN Assembly Instructions

 Nom Size 471mm 624mm 776mm 928mm 1233mm
Horizontal L 419.8mm 572.2mm 724.6mm 877mm 1181.78mm
Horizontal C 389.8mm 542.2mm 694.6mm 847mm 1151.8mm
Diagonal L 593.1mm 808.6mm 921.5mm 1276.41mm 1500.64mm
292,1
Diagonal C 563.1mm 778.6mm 891.5mm 1246.41mm 1470.64mm
406,4

190,5
406,4

406,4

88,9
406,4

406,4

406,4

88,9
406,4

406,4

406,4

304,8
406,4

406,4

406,4

406,4

292,1
406,4

406,4

406,4

406,4

406,4
406,4

406,4

406,4

406,4

406,4
406,4

406,4

406,4

406,4

406,4

50,8
C

C
=

=
IM

IM

IM

IM

IM
D

D
AL

AL

AL

AL

AL
406,4

406,4

406,4

406,4

406,4

66
N

N
O

70
IG

IG

IG
DI

DI
D

DIMENSION = L
292,1
50,8

50,8

50,8

50,8

50,8

HORIZONTAL DIM= C HORIZONTAL DIM= C HORIZONTAL DIM= C HORIZONTAL DIM= C HORIZONTAL DIM= C 5
470,8 470,8 470,8 470,8 470,8
83
83 DIMENSION = C
4016mm 3508mm 3000mm 2492mm 1984mm

TS LONGSPAN Assembly Instructions

 1984mm 2492mm 3000mm 3508mm 4016mm

928mm and 1233mm 928mm and 1233mm 928mm and 1233mm 928mm and 1233mm 928mm and 1233mm
HORIZONTAL DIM = C HORIZONTAL DIM = C HORIZONTAL DIM = C HORIZONTAL DIM = C HORIZONTAL DIM = C

50,8
50,8
50,8
50,8
50,8

=C

=C
=C
=C
=C

IM

IM
IM
IM
IM

D
D
D
D
D
914,4

914,4
914,4
914,4
914,4

AL

AL
AL
AL
AL

ON
ON
ON
ON
ON

AG
AG
AG
AG
AG

DI
DI
DI
DI
DI

TS LONGSPAN
914,4
914,4
914,4
914,4
914,4

88,9
457,2

38,1
914,4
914,4
914,4

139,7

558,8
88,9
190,5
558,8

558,8
558,8
914,4

139,7
139,7

558,8

558,8
558,8
292,1

190,5

558,8
558,8
558,8
558,8
241,3

558,8
558,8
558,8
558,8
558,8

558,8
558,8
558,8
558,8
558,8

C
C
C

=
=
=
=

M
IM

IM
IM

IM

DI
D

D
D

L
AL
AL
AL

AL
N

NA
N
N
N

O
O
O
O

558,8
558,8
G
558,8
G
558,8
G
558,8

IA

IAG
IA
IA
IA

D
D
D
D

50,8
50,8
50,8
50,8

50,8
50,8
50,8
50,8
50,8

HORIZONTAL DIM = C HORIZONTAL DIM = C HORIZONTAL DIM = C HORIZONTAL DIM = C HORIZONTAL DIM = C
624mm and 776mm 624mm and 776mm 624mm and 776mm 624mm and 776mm 624mm and 776mm
4016mm 3508mm 3000mm 2492mm 1984mm

Nom Size 471mm 624mm 776mm 928mm 1233mm

Horizontal L 419.8mm 572.2mm 724.6mm 877mm 1181.78mm
Horizontal C 389.8mm 542.2mm 694.6mm 847mm 1151.8mm
Diagonal L 593.1mm 808.6mm 921.5mm 1276.41mm 1500.64mm
Assembly Instructions

Diagonal C 563.1mm 778.6mm 891.5mm 1246.41mm 1470.64mm