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User Manual

Hybrid Inverter User Manual

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Contents
1. Introduction 1.1 Important 01
Safety Instructions 1.2 Explanation of Symbol 01
1.3 Basic features 1. 4 Work Modes 02
1.5 Dimension 03
04
05

2. Interface definition and Technical Data 2.1 Interface definition 2.2 Technical 06
Data 2.3 Basic Data 2.4 Safety 06
and Protection 07
08
08

3. Installation 3.1 09
Check for Physical Damage 09
3.2 Packing List 09
3.3 Tools required for installation 09
3.4 Mounting 10

4. Electrical Connection 4.1 Grid connection 11

and EPS connection 4.2 PV connection 4.3 Battery 11
Connection 4.4 13
Communication interface definition 14
4.5 WiFi And GPRS Connection(optional) 15
16

5. Settings 17
5.1 Control Panel 5.2 17
Instructions for LED Indicator 5.3 Instructions for 17
the use of three modes 18

6. Fault diagnosis and solutions 20

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1. Introduction
1.1 Important Safety Instructions

Danger!
Danger to life due to high voltages in the inverter!
All work must be carried out by a qualified electrician.
The appliance is not to be used by children or persons with reduced physical sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
Children should be supervised to ensure that they do not play with the appliance.

Caution!
Danger of burn injuries due to hot enclosure parts!
During operation, the upper lid of the enclosure and the enclosure body may become hot.
Only touch the lower enclosure lid during operation.

Caution!
Possible damage to health as a result of the effects of radiation!
Do not stay closer than 20 cm to the inverter for any length of time.

Note!
Grounding the PV generator.
Comply with the local requirements for grounding the PV modules and the PV generator. It is
recommended connecting the generator frame and other electrically conductive surfaces in a manner which
ensures continuous conduction and ground these in order to have optimal protection of system and persons.

Warning!
Ensure input DC voltage ÿMax. DC voltage. Over voltage may cause permanent damage to inverter or other
losses, which will not be included in warranty!

Warning!
Authorized service personnel must disconnect both AC and DC power from the inverter before attempting any
maintenance or cleaning or working on any circuits connected to the inverter.
Risk of electric shock!

Accesories only together with the inverter shipment are recommended here. Other wise may result in a risk of fire, electric
shock, or injury to person.
Make sure that the existing wiring is in good condition and that the wire is not undersized.
Do not disassemble any parts of the inverter which are not mentioned in the installation guide. It contains no user-serviceable
parts. See Warranty for instructions on obtaining service. Attempting to service the inverter yourself may result in a risk of
electric shock or fire and will void your warranty.
Keep away from flammable, explosive materials to avoid fire disaster.
The installation place should be away from humid or corrosive substances.

Authorized service personnel must use insulated tools when installing or working with this equipment.

PV modules shall have an IEC 61730 class A rating.

Never touch either the positive or negative pole of the PV connecting device. Strictly prohibit touching both of them at the
same time.

The unit contains capacitors that remain charged to a potentially lethal voltage after the MAINS, battery and PV supply
has been disconnected.
Hazardous voltage will be present for up to 5 minutes after disconnection from the power supply.

CAUTION-RISK of electric shock from energy stored in capacitor, Never operate on the inverter couplers, the MAINS cables,
Battery cables, PV cables or the PV generator when power is applied. After switching off the PV, battery and Mains, always
wait for 5 minutes to let the intermediate circuit capacitors discharge before unplugging DC, battery plug and MAINS couplers.

When accessing the internal circuit of the inverter, it is very important to wait 5 minutes before operating the power circuit
or dismantling the electrolyte capacitors inside the device. Do not open the device before hand since the capacitors
require time to sufficiently discharge!

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1.2 Explanation of Symbol

This section gives an explanation of all the symbols shown on the inverter and on the type label.

Symbols on the Type Label

Symbol Explanation
CE mark.
The inverter complies with the requirements of the applicable
CE guildlines.

TUV certified.

RCM remarks.

SAA certification.

Beware of hot surfaces.

The inverter can become hot during operation. Avoid contact
during operation.

Danger of high voltages.

Danger to life due to high voltages in the inverter!

Danger.
Risk of electric shock!

Observe the enclosed documentation.

The inverter cannot be disposed together with the household waste.

Disposal information can be found in the enclosed documentation.

Do not operate this inverter until it is isolated from battery, mains and on-
site PV generation suppliers.

Danger to life due to high voltage.

There is residual voltage existing in the inverter after powering off,
which needs 5 min to discharge.
• Wait 5 minutes before you open the upper lid or the DC lid.

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1.3 Basic features

Hybrid Inverter Seires is a high quality inverter which can convert solar energy to AC energy
and store energy into battery.
The inverter can be used to optimize self consumption, store in the battery for future use or
feed in to the public grid. Work mode depends on PV energy and user's preference. It can provide
power for emergency use during the grid loss by using the energy from battery and in verter
(generated from PV). In addition, the parallel function is available (off grid model).

System Diagram 1 (applies to most countries)

PV1+
PV1 -
Inverter
PV2+
PV2 -

Megarevo meter +-
Main switch CT

PE Battery

DPDT
RCD RCD

E-BAR

EPS
Load

System Diagram 2 (applies to wiring rules AS/NZS_3000:2012 for Australia and New Zealand)

PV1+
PV1 -
Inverter

PV2+
PV2 -

meters +-
Main switch
CT

Battery
RCD RCD
N-BAR

E-BAR

EPS
Loads Loads

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1.4 Work Modes

Hybrid Inverter provides multiple work modes based on different requirements.
Work modes: Self-use
1. When PV, Grid, Battery is available:
A. Solar energy provides power to the loads as first priority, if solar energy is
PV Grid
Inverter sufficient to power all connected loads, solar energy excess power will
BAT EPS provide to charge battery, and then redundant power will feed to grid.

B. Solar energy provides power to the loads as first priority, if solar energy is not
PV Grid
Inverter sufficient to power all connected loads, battery energy will supply power to the loads
BAT EPS at the same time.

PV Grid C. Solar energy provides power to the loads as first priority, if solar energy and battery
Inverter are not sufficient to power all connected loads, utility energy (Main Grid) will
BAT EPS supply power to the loads with solar energy at the same time.

2. When PV, Grid is available (without battery):

PV Grid A. Solar energy provides power to the loads as first priority, if solar energy is
Inverter
sufficient, the excess power will feed to grid.
EPS

B. Solar energy provides power to the loads as first priority, if solar energy is not
PV Grid sufficient to power all connected loads, Grid energy will supply power to the loads
Inverter
EPS at the same time.

3.When PV, Battery is availableÿGrid is disconnected):

PV
Inverter A. Solar energy provides power to the loads as first priority, if solar energy is
BAT EPS sufficient to power all connected loads, solar energy will provide to charge the
battery.
PV
Inverter B. Solar energy provides power to the loads as first priority, if solar energy is not
BAT EPS sufficient to power all connected loads, battery energy and solar energy will supply
power to the loads at the same time.

Work modes: Peak shift

1. When PV, Grid, Battery is available:
PV Grid A. On charge time, solar energy will charge battery as first priority. The excess energy
Inverter will supply power to the loads. If solar energy is sufficient to supply loads and charge
BAT EPS battery, and If there's still some extra energy, then the excess power will feed
the power to grid

PV Grid B. On charge time, solar energy will charge battery as first priority. then the
Inverter
BAT EPS excess solar energy will supply power to loads. If solar energy is not sufficient to charge
battery and supply loads, grid will supply all the connected loads with solar energy
together .

PV Grid C. On discharge time, solar energy provides power to the loads as first priority, if solar
Inverter
BAT EPS energy is sufficient to supply loads, and if there's still some extra energy from solar
energy, then the excess power and battery will deliver the power to the grid at the
same time.
PV Grid
Inverter D. In the period of no charge or discharge, the solar power supply loads at first
BAT EPS priority, excess energy to the grid.

Grid 2. When Grid, Battery is available (PV is disconnected):

Inverter A. On charge time, the grid will charge the battery and supply power to the connected
BAT EPS loads at the same time.

Grid
Inverter B. On discharge time, if load power is less than battery power, battery will supply
BAT EPS power to loads as first priority, the excess power will be fed to grid.

Grid
Inverter C. On discharge time, if load power is more than battery power, battery and grid will
BAT EPS supply power to the loads at the same time.

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Work modes: Bat priority

1. When PV, Grid, Battery is available:

A. Solar energy will charge battery as first priority, if solar energy is excess, the
PV Grid
Inverter excess power will supply load. If there's still some extra energy, then the excess
BAT EPS power will feed the power to the grid.

B. Solar energy will charge battery as first priority, if solar energy is excess, the
PV Grid
Inverter excess power will supply load. If solar energy is not sufficient to charge battery
BAT EPS and supply loads, grid will supply power to loads.

Grid 2. When Grid, Battery is availableÿPV is disconnected):

Inverter
BAT EPS Grid will supply power to load and charge battery at the same time.

Note!
If set anti-Reverse function allowable, Once on the work mode of Self-use, Peak
shift, battery priority, the system will not feed power to grid.

1.5 Dimension

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2. Interface definition and Technical Data

2.1 Interface definition

ABCD E F GH I

com

J AK L MN OP

Object Description
A/B Battery +/Battery -
C/D PV1+/PV1-
J/K PV2+/PV2-
E DC switch
F WiFi port for external WiFi
L Reserved port
G DRM/BMS
H Grid current / DRY IO
M USB port for upgrading
N POWER CAN /LEAD-NTC
I Pressure valve
O EPS output
P Grid output

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2.2 Technical Data

Model
Model 3K 3K6 4K 4K6 5K 6K

DC input
Max. recommended DC power [W] 4600 4600 6000 6000 7000 7000

Max. DC voltage[V] 550 550 550 550 550 550

Norminal DC operating voltage[V] 360 360 360 360 360 360

MPPT voltage range [V] 125-500 125-500 125-500 125-500 125-500 125-500

MPPT voltage range@full load [V] 150-500 150-500 170-500 170-500 220-500 220-500

Max. input current [A] 14/14 14/14 14/14 14/14 14/14 14/14

Max. short circuit current [A] 17.5/17.5

14/14 17.5/17.5
14/14 14/14
17.5/17.5 17.5/17.5 17.5/17.5 17.5/17.5

Start input voltage [V] 125 125 125 125 125 125

No. of MPP trackers 2 2 2 2 2 2

Strings per MPP tracker 11 11 11 11 11 11

Max. inverter backfeed current to array 0 0 0 0 0 0

DC disconnect switch /
AC output
Norminal AC power[VA] 3000 3600 4000 4600 5000 6000

Max. apparent AC power[VA] 3000 3600 4000 4600 5000 6000

Rated grid voltage(range)[V] 230 (176 to 270)

Rated grid frequency[Hz] 50/60

Norminal AC current[A] 13 16 17.4 20 21.7 26

Max.AC current[A] 13 16 17.4 20 21.7 26

Displacement power factor 0.99 leading...0.99 lagging

Total harmonic distortion (THDI) < 2%
Load control optional
AC input
Norminal AC power[VA] 3000 3600 4000 4600 5000 6000

Rated grid voltage(range)[V] 230(176 to 270)

Rated grid frequency[Hz] 50/60

Norminal AC current[A] 13 16 17.4 20 21.7 26

Max.AC current[A] 13 16 17.4 20 21.7 26

Displacement power factor 0.99 leading...0.99 lagging

AC inrush current 35 35 35 35 35 35

EPS output
EPS rated power[VA] 3000 3600 4000 4600 5000 6000

Max. EPS power[VA] 3000 3600 4000 4600 5000 6000

EPS rated voltage, Frequency 230VAC, 50/60Hz

EPS rated current[A] 13 16 17.4 20 21.7 26

Max. EPS current[A] 13 16 17.4 20 21.7 26

Switch time[s] <500ms

Total harmonic distortion (THDv) <2%

Parallel operation Yes

Compatible with the generator Yes (signal provided only)

Battery parameters
Battery type Lithium battery/Lead-ACID
Battery voltage range[V] 40-58

Recommended battery voltage[V] 48

Cut Off Voltage[V] 40

Max. charging Volt[V] 58

Max. Protective Voltage[V] 59

Max. charge/discharge current[A] 95/62.5 95/75 95/83.3 95/95.8 95/104.2 95/110
Peak charge/discharge current[A] 95/62.5 95/75 95/83.3 95/95.8 95/104.2 95/110
Communication interfaces CAN/RS485/WIfI/LAN/DRM

Reverse connection protection Yes

Efficiency
MPPT efficiency 99.9%

Euro efficiency 97%

Max. efficiency 97.6%

Max. Battery charge efficiency 95%

Max. Battery discharge efficiency 95%

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2.3 Basic Data

3K 4K 5K
Model
3K6 4K6 6K
Dimension [W/H/D](mm) 550*520*200

Dimension of packing [W/H/D](mm) 665*635*330

Net weight [kg] 25

gross weight [kg] 31

Installation modularization

Operating temperature range[ÿ] -25~+60 (derating at 45)

Storage temperature [ÿ] -25~+60

Storage/Operation relative humidity 4%~100% (Condensing)

Altitude [m] <2000

Ingress Protection IP65 (for outdoor use)

Protective Class ÿ

Night-time consumption <3W

Over Voltage Category lÿ(MAINS),ÿ(PV,Battery)

Pollution Degree II

cooling Nautral
Noise level ÿ40dB

Inverter Topology non-isolated

Active anti-islanding method Power variation

Communication interface CAN/RS485/WIfI/LAN/DRM

2.4 Safety and Protection

Safety & Protection

Over/under voltage protection YES

DC isolation protection YES

Monitoring ground fault protection YES

Grid protection YES

DC injection monitoring YES

Back feed current monitoring YES

Residual current detection YES

Anti-islanding protection YES

Over load protection YES

Overheat protection YES

Max. output fault current 55A

Max. output over current 28.7A

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3. Installation
3.1 Check for Physical Damage

Make sure the inverter is intact during transport. If there is any visible damage, such as cracks,
please contact your dealer immediately.

3.2 Packing list

Open the package and take out the product, please check the accessories first.
The packing list shown below.

A B C D

E F G H I

Object Description
A Inverter
B Bracket
C Expansion screws and pan-head screws
D PV connectors (2*positive, 2*negative)
E AC terminals
F PV pin connectors (2*positive, 2*negative)
G WiFi module (optional)
H GPRS module (optional)
I User manual

3.3 Tools required for installation.

Installation tools: crimping pliers for binding post and RJ 45, screwdriver, manual wrench etc.

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3.4 Mounting

Ø Space Requirement

300mm
Table Available Space Size
Position Min.size
300mm 300mm
Left 300mm
Right 300mm
Top 300mm
Bottom 300mm
Front 300mm

300mm

Step 1: Screw the wall bracket on the wall

1.1 Place the bracket on the wall and mark down the position of the 4 holes.
1.2 Drill holes with a driller, make sure the holes are deep enough (at least 60mm) to support the inverter.
1.3 Install the expansion tubes in the holes, and tighten them. Then install the wall bracket with the
expansion screws.

Step 1

Step 2: Place the inverter on the wall mounted bracket by holding the handle on the side.

Step 2

Step 3: Tighten the fixing screws on both sides of the inverter.

Step 4: If necessary, the customer can install an anti-theft lock on the left-bottom of the inverter.

Step 3ÿStep 4

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4. Electrical Connection
Ø Electrical connection diagram

BAT PV CT EPS Grid

PV Breaker
L
N
PE
PV Breaker
GRID
Meter
- -
Grid side

+ + EPS Main Breaker

- - CT
Breaker
BAT Breaker

.. ..
+ +
Loads AC Breaker Home Load
On Grid Breaker
Lithium BAT(48V)
Pv1 PV2
(PV MAX: 500V)

4.1 Grid connection and EPS connection

Hybrid inverters are designed for single phase grid. Voltage is 220/230/240V, frequency is 50/60Hz.

Other technical requests should comply with the requirements of the local public grid.

Table 1 Cable and Micro-breaker recommended

Model 3K 3K6 4K 4K6 5K 6K

Cable 4-5 mm² 5-6mm²

Micro-breaker 20A 32A

Micro-breaker should be installed between inverter and grid, any load should not be connected with
inverter directly.

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Step1. Check the grid voltage.

1.1 Check the grid voltage and compare with the permissive voltage range (Please refer to technical data).
1.2 Disconnect the circuit board from all the phases and secure against re-connection.

Step2. Remove the waterproof lid from the grid port on the inverter.

Step3. Make AC and EPS wires.

3.1 Choose the appropriate wire (Cable size: refer to Table 1).
3.2 Reserve about 60mm of conductor material sectional area and remove 10mm of insulation from the end of the wire.
3.3 Separate the docking screw cap of the AC terminal from the housing portion and insert stripped wires into AC
terminal and tighten the screws with a hexagonal wrench.
3.4 Tighten the docking screw cap and housing portion of the AC terminal.

10mm

60mm

Step4. Connect the AC connector to the GRID port of the inverter and tighten the screw cap.
Connect the LOAD connector to the EPS port of the inverter and tighten the screw cap.

Note: Connect the AC connector to the GRID

into grid interface.

EPS
GRID

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4.2 PV connection

Hybrid Inverter can be connected in series with 2-strings PV modules for 3KW,3.6KW,4KW,4.6KW,
5KW and 6KW.
Select PV modules with excellent function and reliable quality. Open-circuit voltage of module arrays
connected in series should be <Max. DC input voltage; operating voltage should conform to MPPT voltage
range.
Max. DC Voltage Limitation

Model 3K 3K6 4K 4K6 5K 6K

Max. DC Voltage (V) 550

MPPT Voltage Range(V) 125-500

Warning!
PV module voltage is very high, which already achieves a dangerous voltage range, please comply
with electrical safety rules when connecting.
Please do not make PV positive or negative ground!

Connection Steps:
Step1. Checking PV module to ensure PV is in open circuit state and ensure the PV+ and PV- ports of
the PV string is correct.
Step2. Separating the DC connector.

plug pin contact cable nut

Step3. Wiring
3.1 Choose the 12 AWG wire to connect with the cold-pressed terminal.
3.2 Remove 10mm of insulation from the end of the wire.
3.3 Insert the insulation into the pin contact and use crimping pliers to clamp it.

12AWG
Crimp!

10 mm

Step4. Insert pin contact through the cable nut to assemble into the back of the male or female plug.
When you feel or hear a "click" sound, the pin contact assembly is seated correctly.

insert

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Step5. Plug the PV connector into the corresponding PV connector on the inverter.

4.3 Battery Connection

Ø Note

1. Before choosing battery, please note the maximum voltage of battery cannot exceed 59V and the
rated voltage of battery cannot exceed 48V, and the battery communication should be compatible with
Hybrid inverter.
2.Before connecting to battey, please install a nonpolarized DC(125A) breaker to make sure inverter
can be securely disconnected during maintenance.
3. The connecting cable between the battery and the inverter shall be at least 4AWG.
4. The battery communication can only work when the battery BMS is compatible with the inverter.
5. To replace the battery, you need to turn off all switches and unplug the system
communication line.
6. All the above wiring and operations must be carried out after the whole machine is powered down, and
all of them need professional personnel to complete

Ø Power Connection Steps:

Step1. Choose the 2 AWG wire and strip the cable to 15mm.
Step2. Select two O-terminals with an aperture of M6.
Step3. Insert the stripping line into the O-terminal and clamp it with a crimping clamp.

Step1,2,3.

Step4. Remove waterproof cover plate.

Step5. Disassemble the waterproof connector and pass the cable through the waterproof connector.

Step4. Step5.

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Step6.
. Connect the cable to the terminal of the inverter.
.Step7. Assemble waterproof connectors and waterproof covers plate.

Step 6, 7

BAT

Note!
Positive and negative lines are not allowed to reverse.
The positive pole on the left and the negative pole on the right.

4.4 Communication interface definition

Ø BMS PIN Definition

Communication interface between inverter and battery is RS485 or CAN with an RJ45 connector.
The wiring sequence of the crystal head conforms to the 568B standard: orange white, orange, green
white, blue, blue white, green, brown white and brown.
1 8
PIN 1 2 3 4 5 6 7 8

CAN Definition X X X BMS_CANH BMS_CANL X X X

Rs485 Definition X X X X X GND BMS_485A BMS_485B

Ø DRY_IO (RJ45 PIN) Definition

Communication interface between inverter and meter is RS485 with a Rj45 connector.
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1 2 3 4 5 6 7 8

DRYO_1A DROY_1B DRYO_1C DRYI_1 DRYI_1B DRYO_2A DRYO_2B DRYO_2C

Ø DRM Connection

DRM is provided to support several demand response modes by emitting control signals as below.
Note: Only PIN6(DRM0) is available now, and other PIN functions are being developed.
1 8

1 2 3 4 5 6 7 8

DRM1/5 DRM2/6 DRM3/7 DRM4/8 +5V DRM0 GND GND

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4.5 WiFi And GPRS Connection (optional)

Inverter provides a WiFi port which can collect data from inverter and transmit it to

monitoring-website by WiFi.

Step1. Plug Wifi into the “COM” port at the bottom of the inverter.
Step2. Build the connection between the inverter and the router.
Step3. Create a user account online. (Please check the WiFi user manual for more details).

Ø Diagram
Could

Router

com

Wi-Fi

1 2 3 4

+5V RS485_A RS485_B GND

Ø GPRS Connection:

GPRS connection interface is consistent with WIFI interface, Please refer to the GPRS user manual for
detailed connection steps.

Ø Diagram

Could

Router

AC

com
GPRS
Grid

Meter

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5 Settings
5.1 Control Panel
BCDE

FGHI

Object Name Description

A LCD
Screen Display the information of the inverter.

lit in green: The inverter is in grid mode.

B
Off: The inverter is in not in grid mode.

Indicator lit in green: The inverter is in off-grid mode.

C
LEDs
Off: The inverter is in not in off-grid mode.

D lit in Yellow: The inverter is in Warning.

Off: The inverter has no Inverter Warning
lit in red: The inverter is in fault status.
E
Off: The inverter has no errors.
F Esc: Return from current interface or function.
G Function Up: Move cursor to upside or increase value.
H Button Down: Move cursor to downside or decrease value.
I Enter: Confirm the selection.

5.2 Instructions for LED Indicator

Grid EPS Alarm Fault
(Green) ÿGreenÿ ÿ (Yellow) (Red)

Initialization off off off off

Stand-by off off off off

Grid mode on off off off

Off-Grid off on off off

Bypass of mains off on on off

Fault off off off on

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5.3 Instructions for the use of three modes

WOR OD PEAK SHIFT

REMOTE CTRL

(Test mode)

(Test mode)

DC-SOURCE

Lithum-48V

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For example, Before selecting the mode, you can set it up according to the local power grid,
PV input mode and battery type.

Power gridÿ

Select 1ÿSet up
Press the Esc button Press Enter button
Circular display
User Enter password
interface

Default password 00000

Press UP/DOWN button
Adjust the figure.

Press Enter button Choose Press Enter button

Circular display
interface according to 3: GRID STD
the local power grid

PVinput modeÿ

Enter password Press Enter button

Settings 1:SYS SETTING 6 PV INPUT
Press Enter button

Press Enter button

Select PV input
mode, Press
enter to confirm

Battery parametersÿ

Enter password Press Enter button

Settings 1:BAT TYPE Set corresponding battery
Press Enter button type, Press enter to confirm.

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6. Fault diagnosis and solutions

The inverter is easy to maintain. When you encounter the following problems, please refer to the
Solutions below, and contact the local distributor if the problem remains unresolved.
The following table lists some of the basic problems that may occur during the actual operation as
well as their corresponding basic solutions.

Fault diagnosis table

Content Cause Solutions

1. Check whether the load is in compliance with the maximum

power of the machine.
The load power exceeds the inverter power or the
Over load 2. Cut off all the power and shut down all the machines;
output port is short-circuited.
disconnect the load and plug in to restart machines, then check
whether the load is short circuited if the fault has been eliminated.

The battery is not connected to the inverter or the

Check whether there is voltage at the BAT port of the measuring
battery port has no output voltage. inverter.
Bat Disconnect

1. The battery charge is too low. 1. If the battery is too low, charge it in time.
Bat under vol 2. The battery BMS sends an instruction to prohibit 2. Check the battery communication protocol
discharging.

Bat low vol The battery voltage is lower than the normal Charge the battery as soon as possible
working voltage value.

1. Check whether the PV input voltage is within MPPT

1. The PV input voltage exceeds the MPPT voltage.
Bus over vol voltage range.
2. The load port and the power grid port are 2.
Power down the whole machine, and then power up
connected inversely.
after the display screen goes out.

There is no normal communication between them Check whether the communication between inverter and
BMS Comm.fail
battery and the inverter. battery is normal.

Fan Fail Poor contact of fan Power down the whole machine, and then power up
after the display screen goes out.

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V1.3