TCM X30028
TCM X30028
TCM X30028
AIRCRAFT ENGINE
ILLUSTRATED
PARTS CATALOG
This illustrated parts catalog is provided as a reference for non-production
Continental Motors aircraft engines. Part numbers cited in this catalog may have
been superseded by a later part number.
1. Locate the figure representing your installed engine specification to
determine the part number(s) required.
2. Contact an authorized Continental Motors Parts Distributor or Continental
Motors Customer Service to check the part number supersedure history.
This catalog applies only to the engine model specifications listed below. For all
other engine models, refer to http://continentalmotors.aero.
IO-346 ALL
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Intentionally Left Blank
i
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SECTION I
TABLE OF CONTENTS
Page
SECTION I
ii
INTRODUCTION
This parts catalog contains 15 figures which are usually wanted in such groups for overhaul work.
illustrate in "exploded" form the major assemblies These parts should be ordered by set part numbers.
or groups of the engine. Each figure contains its own
set of index numbers to indicate detail parts and these Section V is a list of all engine part numbers,
index numbers are keyed to the list of parts appearing contained in this catalog, arranged in numerical order.
on the same page or adjacent pages as the illustration. "AN", "MS" and numbers which include prefix letters
The first column of each assembly group listing con- appear at the beginning of the list. The list is divided
tains the figure number (not repeated on all lines), and into three columns. The first column is part number,
following a dash, the index number of the sub parts. the second is figure and index number, the third is
Do not order parts by figure and index number. Use quantity required. If a part appears more than once
part numbers which appear in the second column and in asingle figure, or appears in more than one figure,
the corresponding names which appear in the third each appearance, and the quantity required, is listed.
column. Castings without studs installed and certain At the end of each multiple listing is the total quantity
other parts are listed only to match the illustrations required for one engine, denoted by an ( *).
and to show assembly composition. Such parts are
not sold separately and are so marked. Parts listed in this catalog are sold only by
Approved Service Stations, who carry stocks for im-
Indentation of part descriptions shows assembly mediate delivery and are equipped to perform main-
relationship. Part descriptions indented to column 3 tenance work. Engine operators are urged to consult
are of parts of subassemblies. The subassembly name the nearest Continental Approved Service Station for
is the preceding item which begins in column 2. Such parts and service information and advice. Prices of
subassemblies are included in assemblies whose des- spare parts are not listed herein, because they are
criptions are listed above and beginning in column 1. subject to frequent changes. Prices of spare parts
and accessories are listed in our Master Parts Price
Quantities of parts, as listed in Section II, are List, which is furnished to all Approved Service Sta-
for specific applications in one assembly. Similar tions.
assemblies listed in Section II are grouped together,
and quantities of sub parts are for one of each assem- Obviously a catalog cannot be revised often enough
bly. to reflect each supersession in part numbers. Service
bulletins are issued to our Service Stations when de-
Section III contains a list of oversize and under- sign changes occur which affect the applicability of
size parts. These parts must be ordered by the num- new parts. Some bulletins describe recommended re-
bers listed therein, with correct descriptions, to avoid placements, while others contain maintenance data
errors. Corresponding standard size part numbers and advice. These bulletins may be examined at Ser-
in Section II are preceded by a symbol (&) to indicate vice Stations or may be procured from our Product
the availability of the nonstandard sizes. Support Center, 1801 Touhy Street, Elk Grove Village,
Illinois, on a subscription basis. A price list of ser-
Section IV contains a list of sets of parts which vice publications will be furnished on request.
iii
LIST OF ABBREVIATIONS AND SYMBOLS
SYMBOLS DEFINITIONS SYMBOLS DEFINITIONS
ACCESSORY MANUFACTURERS
Parts lists and s e r v i c e instructions relative to a c c e s s o r i e s may be obtained from the following
sources:
iv
1
10
73 72
a
70-
7 10
24
so
1_6 81
/8
I
-A
59
IFIURE& UNTNUBREITS
IUSABLEI
IINDEX PART3NUMBER I DESCRIPTION PR O
No. "I 12345 61SASSY. CODE
2- No Number Crankcase Assembly-Complete ...... NS
630898 Studding Assembly, Crankcase . ...
- INMS9021-210 & .0- Ring ..............
- 2 630892 & .Gasket, Breather and Oil Filler Neck .
1
- 3 632964-1 Breather Masy, Oil Filler .......
ATTACHING PARTS
- 4 AN960-516L Washer, Plain ........... . . . . . . . . 2
- 5 AN4936A516 Washer, Lock ........... . . . . . . . .
- 6 539605 2
Screw, 5/16 x 2-3/8 In. Lg ...... . . . . . . . .
/_ 4
12
'I- 'A- 5
1 -'
3
16
4
I'
9
10
25
NOTE: (*) Select rod assemblies for replacement to match weight of original assemblies in same
engine. Maximum permissible weight variation in engine = 1/4 ounce.
Figure 6. Piston and Pin Assembly
NOTE: Select piston assemblies for replacement to match weight of original assemblies in same engine.
Maxim permissible weight variation in engine set = 1/4 ounce.
2, .. ... ~~~14
iII
030354-Al 4
630354 Cylinder Assemhly.
-6 No Number *.. Head & Barrel Assembly. NS
-7 520112 * . . Insert, Spark Plug . . 2
-8 MS122121 .. Insert, Thread ....... 2
-9 515152 & ... Guide, Valve ....... 2
-10 401885 & . . . Stud, 5/16-18 x 5/16-24 x 1-9/32 2
-11 35966 & . . . Insert, Intake Valve Seat.
-12 35967 & . . . Insert, Exhaust Valve Seat
-13 40652 *.Valve, Intake ........ 1
-14 626540 *.Valve, Exhaust.......
-15 520106 Spring, Valve Inner. 2
-1 6 520105 Spring, Valve Outer 2
-17 625393 Retainer, Valve Spring, Inner.
-18 35971 Retainer, Valve Spring, Outer 2
-19 629117 Ruto Cap Assembly, Exhaust
-20 24202 Key, Valve Spring Retainer ... 4
A24 814 Rocker Assembly, Intake Valve
-21 No Number Rocker, Intake Valve. NS
-22 530367 Bearing,, Valve Rocker
-23 21007 Screw, Drive......... 2
A24815 Rocker- Assembly, Exhaust, Valve 4
-24 No Number Rocker. Exhaust Valve NS
-22 530367* Bearing, Valve Rocker 1
-23 21007 Screw, Drive ........ 4
-25 62-3142 Shaft, Valve Rocker ....... 4
-26 AN936A516 Washer, Lock .........
4
-27 AN960-516L Washer, Plain .........
4
-28 533666 Screw, 5/16-24 x 25/32 In. Lg.
4
-29 532451 $.Gasket, Valve Rocker Cover
4
-30 532450 Cover, Valve Rocker . .
ATTACHING PART S 28
-31 20522 Washer, Plain. . . . . . . . . . 28
-32 AN936A416 Washer, Lock. . . . . . . . . .
28
-33 AN,500-416-12 Screw, 1/4-20 x 3/4 In. Lg. . . . . . . . . .
7
i-. .".-4
:; I
..S;
223/ *
t -y iT i: 24
26
8
FIGURE & UNITS UAL
INDEX PART NUMBER E1S
C RIPT ION PER ON
NO. 12 34 5 6 7ASS ....O.E
NOTE: (*) Engines with 631641 filter assemblies order one (1) 633750 base plate when filter is to be
changed. (See Service Bulletin M66-6.
9
22.,3 30
4
/ 3
.Ic
/ 15
14
24
25
10
FIGURE& UNITS USABLE
INDEX PART NUMBER DES CR IPTION ER ON
NO. 12 3 45 6 7 ASS Y. CODE
12
I
I
-79 i
i
ri-10AI&'~aurAssondhlv
13
12
19
~ 13
.-
N
10 , -24
>0a
6,
7-0 \j)",
a-A 14 _
12
.3130
343 4 27
\_13
I
5
.3
14
5 /
I
I
9
20
a 2122
15
'0
0.
C,\
aem
\\W
Figure 15. Ignition System
16
FIGURE&I UN ITS USABLE
INDEX PART NUMBER DESCRIPTION P R ON
No. I 1 23 4 5617 ASS'Y. CODE
15 534750 $ Gasket- Magneto-to-Crankcase. .............. 2
- 2 631264 Magneto Assembly, Model S4RM-201 L. H.
- 2 631265 Magneto Assembly, Model S4RN- 205 R. H.
ATTACHING PARTS
-3 535847 Washer, Magneto Holding ........ . . . . . . . . .
-4 AN936A.516 Washer, Lock .............
-5 2439 Nut, Hex, 5/16-24 ...........
17
SECTION III
OVERSIZE AND UNDERSIZE PARTS LIST
3 5966 P005 11hIneit .005 " OS on OD 402153 P003 Stud *003' OS on. PD
3 59660P0 10 Ins e rt . 010" OS onl 00 402153 P007 Stud *007" OS or. PD
3 5966 P015 Insert .015" OS on 0D 402153 P012 Stud *012' OS on PD
3 5D661-020 Insek't .020" OS on OD
3 5966 P030 Insert .030" OS on OD 515 152 P005 Guide valve .005" OS or. 00
5 15152 P010 Guide valve . 010" OS on OD
35967 P005 Inserzt .005" OS on OD 515152 P015 Guide valve - 015"' 0S onl OD
35967 P010 Insert .010" OS on OD 515152 P020 Guide valve * 020'' O'S on OD)
35957 PO 15 Insert .015" OS or OD
3.5967 P020 Ins ert .020" OS or. OD 535956 P003 Stud . 003" OS on PD
35967 P030 Inser't .030" OS on OD 53 5956 P006 Stud .006" OS onl PD
5359 561P009 Stud *009" OS onl PD
40180 1P003 Stud .003" OS on PD
401801 P007 Stud .007" OS or. PD 628750M010 Bearing - C/Rod . 010" US on ID
401801 P012 St ud .012" OS on PD
620401 P005 Ring -Piston .005" OS on OD)
401804 P003 Stud .003" 0S on PD 6 29401 P01 5 .015" OS on 00
401804P007 Stud .007" 0S on PD
40 1804P0 12 Stud .012" OS on PD 630046P005 Pin &.Plug Ass'v. *005" OS on 0OD
40 1885 P003 Stud 003" 0S onl IJD 6306 85 P20 Ca msha ft .020" 0S on 00
401885 P007 Stud :007" OS ono PD
40 1885 P012 Stud .012" OS on PD 6,307 52 P005 *005" 0S on 00
6307 52 P015 Ringi - Pi.5on .015" OS on 00
40 1886 P003 Stud .003" OS on PD
401886POCP07 Stud .007" 0S on PI) 6307 53 P005 Ring - Pista)n *005" OS on 0D
401886 P012 Stud .012" OS on PD 6307 53 P015 Ring - Pictoa .015" OS oin 00
18
SECTION IV
REPAIR PARTS SETS AND MATERIALS
PART NUMBER DESCRIPTION SIZE
19
SECTION V NUMERICAL PARTS LIST
FIGURE QTY IFIGURE
PART NUMBER & PER PART NUMBER IPER I
I
AN123861 2-36 1 AN%936A6 16 2-18 3
AN4123862 2-14 2 2-68 6
AN123902 9-24 1 8-33 3
AN1280H405 9-20 1 8-37 3
AN315-4R1 2-83 2 14-07 2
2-51 2 17 *
8-04 2 AN960- 10L 2-71 4
8-24 6 AN960-416 L 8-22 6
14-22 8 AN960- 516 2-25 6
20* 2-34 5
A.N315-5R 2-42 2 11"
2-46 S AN960-516L 2-04
2-78 2 7-27 4
14-05 6 11-07 20
16 12- 20 2
A.N356-820 2-23 12 14-03 6
7-05 8
20 * AN960-616 L 8-3 2 3
AIN381-25-8 5-06 8 A248 14 7- 4
A-N4- 13A 2-75 2 A248 15 7- 4
A.N4- 14A 2-27 3 EQ 945A 13- I
AN4- 16A 2-28 1 MS122 121 7-08 8
A-N4045-1 14-18 2 M3122122- -- 4-
AN5-11A 2-43 6 MS1 22162 1-06 6
AN500-416-12 7-33 7 MS24665-302 10-12 1
AKN5OOA8- 10 13 -29 4 MS9021-017 2-54 1
A-N501-10-10 15-18 8 MS9021-038 9-29 I
AN737TW26 12-25 1 MS902 1-2 10 2-01
AN'780-2 -13-36 2 X(13041 1
9-22
AIN900- 10 1-25 1 X(1454 3-09 6
11-03 1 X(1473 8- 16
11-14 1 X(604 13 -10 1
3* 13-20
AIN900- 12 11-04 1 2".
AN900-18 8-14 2
AN932C2 1-22 2
AN935-1 15-17 A
AN936A10 2-72 4
131-40 2
6*
A-N936A416 2-50 2
2-82 2
7-32 7 13XXI896 2-73 4
8-03 2 13X2X202B 11-08 26
8-23 6 12-16 RF
12-07 8 12-28 HF
14-21 8 26 *
35* 20202 2-10 4
A-N936A516 2-05 2 2024 12-30 1
2-35 5 2025 1-23 1
2-41 2 20522 2-29 7
2-45 6 2-49 2
2-59 1 7-31 7
2-77 2 8-02 2
7- 26 4 12-06 8
22S 26 *
AN936A516 9-03 3 21007 7-23 8
9-27 4 7-24 4
13-05 2 12*
14-04 6 21163 8-27 1
15-04 4 21208A1 8- 1
19* 22022 7-35 8
20
F TIG6E QTTY
PART NUMBER & I PER PART NUMBER IN& PER
NDE SSY EX ASSY
2253 5 11- 11 2 401927 1-10 3
2265 1- 24 1 40193 2 1-11 2
11- 05 1 401944 1-12 1
11- 15 1 401962 1-13 1
401963 I- 14 2
2266 1 12- 22 1 401977 1- 15 6
2274 8-36 3 4021 27 9-06 2
2437 Deleted 40213 1 9- 08 2
2439 9- 04 3 4021 51 1- 16 2
9- 28 4 9-07 3
13 -06 2 5*
15- 05 4 402153 1- 17 2
II* 402941 1-20 3
2441 2- 19 3 40652 7-13 4
2- 61 2 501867 9-14 1
2- 69 6 502287 9- 23 1
8- 34 3 515152 7-09 8
8-3 8 3 520105 7-16 8
9- 32 2 520106 715 8
14-08 2 520112 7-07 8
21* 521649 9- 17 1
24b7 13 -11 1 524818 4-02 2
13- 21 1 530346 11- 09 18
2* 530367 7- 22 4
247 2 14- 20 8 7-22 4
2-58 1 8*
9-02 3 530658 5-03 4
9-26 4 531001 2-lI 4
10- 03 4 7 -02 24
12* 28*
247 4 2-17 3 531178 14 -1I5 2
2-67 6 531179 14- 17 4
9* 532450 7-30 4
2423 9 2 -60 2 5324 51 7-29 4
24764 2- 85 6 534360 12- 03 4
24770 3 -02 1 534365 12 -02 4
24802 7-20 16 534609 7 -3 7 24
2483 5 12- 08 8 53 4610 7-3 8 8
25008 14- 12 8 534685 9-15 1
251 02 14- 11 2 534740 2-80 1
256 1 9- 33 2 534742 14- 10 2
2- 62 2 534750 15 -01 2
4* 534861 14- 02 2
295 8 2- 12 4 534863 14 01 2
7-03 24 534915 11- 06 1
28* 535008 8-20 1
3 5966 7-11 4 535634 8-19 1
3 5967 7- 12 4 535660 4-03 1
3 5971 7- 1 8 -- 4- 535666 7-28 4
3597 2 5-04 8 535847 13 -04 2
36151L 12- 09 12 15- 03 4
401 507 14- 06 2 6*
4017 52 1- 21 4 535956 1-18 4
2- 64 1 536379 3 -10 6
5* 536410 7-39 8
401801 8-07 2 536552 9-19 1
401804 1-07 2 536563 3-06 1
401885 1-08 10 536615 3-15 1
7-10 8 536740 12- 01 4
18* 537296 7-36 8
401886 1-09 5 537728 12- 21 1
21
FIGR 1 FIGR T
PART NLIMBEI &u IPER PART NUMBER& PE
INDEX ASSY
537750 2-31 1 628740 15- 12 2
11-12 2 628750 3-05 8
3* 628751A1 Supsd By 628752
537961 11-10 6 628752 5- 4
12-17 RF 628973 13-26 1
12 29 RF 629007 15-11 1
6* 629008 15-10 1
538305 7-41 8 15-15 2
538405 Supsd By 538305 3*
538554 12-04 3 629009 15-09 1
538607 2-39 2 15-14 2
538650 2-38 1
538944-5.31 2-08 1 629010 15-08 1
538944-6. 19 2-09 1 15-13 2
538949 2-37 2 3*
538969 2-22 4 629011 15-16 2
7-04 8 629045 2-24 3
12* 629077 14-15 2
539003 2-32 1 629117 7-19 4
539050-10. 75 2-20 6 629201 2-48 1
539058 9-31 2 629202 2-47 1
539374 2-40 2 629384 Supsd By 632655
2-76 2 629401 6-05 4
4* 629436 10-01 1
539487 12-10 2 629494 15-42 8
539571 12-11 8 629495 15-26 4
539574 2-44 12 629498 15-24 4
539605 2-06 2 629502 Deleted
539733 De~eted 629504 Deleted
539800 9-13 1 629505 Deleted
539805 9-21 1 620506 Deleted
625142 7-25 4 629518-1 13-37 2
6625393 7-17 8 629638 10-10 1
626140 5-05 8 629668 9-25 1
626147 7-40 8 629713 9-06 1
626540 7-14 4 629837 15-34 2
626553 13-28 1 629894 Supsd By 635026
626557 13-31 1 630046 6-06 4
626586 13-23 1 630146-1 13-12 1
626634 13-24 1 630146-7 13-22 1
626813 13-25 1 630296 12-26 1
626963 2-70 2 630354 7- 4
626974 3-14 1 630354A1 7- 4
626989 Supsd By 634021 630628 12-27 1
627331 13-35 2 630631 Supsd By 635049A1
627335D12 13-17 4 630632 Supsd By 635049
627378 13-30 1 630655 10-08 1
627702 Sup~sd By 634065 630680 9-11 1
627978 15-06 8 630681 9- 1
628136 Del-eted 630685 4-01 1
628321-38 13-39 2 630691 10-11 1
628334 DelEted 630693-12. 25 2-13 1
628381 12-05 1 630694 2- 1
628437 13-19 2 630695 2- 1
13-33 1 630742 Supsd By 634080
3* 630752 6-02 4
628482 9-3 0 1 630753 6-03 4
628489 4- 8 630763 13-01 1
628491 4-11 8 630778A1 3- 1
628730 10-04 4 630789 3-03 8
628739 15- 07 1 630848 14-13 2
22
FIGURE QTY FIGURE QTY
PART NUMBER F PSESR PART NUMBER & PER
INDEX ASY INDEX ASSY
630864 12-12 1 632105 15-33 2
630869 3-16 1 63 2106-1 15-31 4
630870 2-81 1 63 2106-2 15-37 4
630871 2-79 1 632115 13-08 1
630873 1-04 1 632119 13 -07 1
630874 12-13 1 632120 2-21 4
630882 12-14 1 632266 8- 29 1
630883 12-15 1 632311 2-63 1
630885-lAl 13-03 1 632379 8-42 1
630892 2-02 1 632399 8-30 1
630895 9-12 1 632436 10-06 1
630898 2- 1 632437 10-05 1
63 2443-4 2-30 4
1-
632443-6 2-26 3
630899 1-03 1 632496 6-04 4
630916 9-01 1 632508 Supsd By 627978
630923-1 2-16 1 632628 2-56 1
2-53 1 632655 8-35 1
632761 8-13 1
630590 10- 1 632762 8-17 1
630966-6.62 2-57 1 632837 7-34 4
630966-4.00 2-33 3 63 2881 8-31 1
631034 8-01 1 632892 3-07 1
631088-0.44 4-04 4 63 2893 3-08 ~1~
631108 Supsd By 634911 63 2910 8- 1
631121 10- 1 63 2964-1 2-03 I
631147 8-09 2 632968 12- 19
631148 8- 1 632995 1
15
1
631149 8- I 632996 15-
631252 9-18 I
632997 15-
1
631263 13- 02 633008-127 15- 19
I
631264 15- 02 15- 20
631265 15-02
1 1
15- 21
10-02 1
631267 1 15- 22
631272A1 11- 633008-127 15- 27 1
631293 13-09 1 15 -28 1
631330 13-32 15- 29
63 1360 11-01 15- 30
63 1367 11- 02 8*
63 13 86 8- 1 633010 1 5- 23 1
6313 90 8-21 1 633012 Deleted
631393 2-66 1 633068 14- 19 2
63 1394 2-65 1 633039 Deleted
63 1427A8 13-27 1 633096 Deleted
631618 8-10 1 633105 8-41 1
631628 Supsd By 634150 633109 6-01 4
63 1641 8- 1 633178 8-15 1
631646 8- 1 633233-4 2-07 1
631647 Supsd By 632379 633750 8-45 1
631650 8-2511 633845 9-15 1
631653 8-12 1 634011 13 -3 8 1
63167 4 7-01 4 634021 3-12 2
631720 13-34 1 634065 2-55 1
63 173 8- 1 15-32 2 634080 3-13 4
63 177 1 13-15 1 63 4150 8-11 1
631772 13-15 1 635049 9- I
63 1773 13 -15 1 635049A1 9-
631774 13-16 1 635072-IAI 13 -18 1
6317 82 8-43 1 635158-16. 00 13 -14
631783 8-40 1 63 5158-28. 00 13- 13
631784 8-37 1 635439 3 -14 8
631867 1-19 24 635981-2 15-3 5
63 1970-2 Deleted 635984 15- 25 4
632018 3-11 1 635986 15-38
632085 8-28 1 635987 15-3 6 4
63 5988-8 15-39 4
635989 15-41 4
635990-4 15-40
23/24
Intentionally Left B l a n k
24
CHANGE 1