The document provides specifications for material with IS 9175:35C8 chemistry. It lists 14 required parameters for the material including chemistry composition, gas content, supply condition, macrostructure, microstructure, inclusion rating, grain size, section size, mechanical properties, color coding, and surface condition requirements.
The document provides specifications for material with IS 9175:35C8 chemistry. It lists 14 required parameters for the material including chemistry composition, gas content, supply condition, macrostructure, microstructure, inclusion rating, grain size, section size, mechanical properties, color coding, and surface condition requirements.
The document provides specifications for material with IS 9175:35C8 chemistry. It lists 14 required parameters for the material including chemistry composition, gas content, supply condition, macrostructure, microstructure, inclusion rating, grain size, section size, mechanical properties, color coding, and surface condition requirements.
The document provides specifications for material with IS 9175:35C8 chemistry. It lists 14 required parameters for the material including chemistry composition, gas content, supply condition, macrostructure, microstructure, inclusion rating, grain size, section size, mechanical properties, color coding, and surface condition requirements.
: 03 TECHNICAL DELIVERY CONDITION Rev. No.: 02 Date : 02-08-2019 Material Specification IS 9175 : 35C8 Sr. Description Required Parameters Inspection Method Remarks No. 1 Process / Mfg Route Method Of Melting may be basic oxygen Furnace or Electric Arc Furnace
CE : %C + %Mn/6 + %Cr/5 + %Mo/4 = 0.50 to 0.54 MAX
Gas Content (PPM) 3 N - 0.018 % Max. By Leco meter Max. 4 Supply Condition AS ROLLED As Per ASTM E-381 Plate-I 5 Macro-structure By Acid Etching C2,R2,S2 Max. Free from Porosity, Flakes & Excessive Seggregation
6 Microstructure Ferrite & Pearlite Microscope
7 Ultrasonic Testing 100% Inspection by UT with deffect Echo Max. 20% of back wall Echo -----
ASTM E45 - Plate 1
A B C D Sulphide Aluminate Silicate Oxide 8 Inclussion Rating By Microscope Thin Series (Max.) 4 3 2.5 2
Thick Series (Max.) 2.5 2.5 1.5 1.5
Uniform austenitic grain size of ASTM 5-8 as per ASTM E112 using the McQuaid - Ehn test - 9 Grain Size ------- GRAIN REFINER SHALL BE ALUMINUM
10 Jominy Hardenability n/a
Section Size 90 RCS / 100 dia / 90 dia
11 Section Size Vernier Caliper Dimension As per ASTM A29 Tolerances:
Sr. Description Required Parameters Inspection Method Remarks No. Process / Mfg Route Test Bar Diameter Method Of Melting may be basic oxygen Furnace or Electric Arc Furnace --------- ----- (mm)
Test Bar H/T Status --------- -----
UTS (MPA) 72000 PSI -----
YS (MPA) 39500 PSI -----
Mechanical 12 Properties % Elongation 18% -----
% RA --------- ----- SOURCE Impact Strength --------- -----
As Rolled Hardness 143-197 HBW -----
2 Color Code Per Below: (Also See Remarks)
First Heat Second Heat NOTE: Color Code Bottom colors will Top Color Silver Silver Visual Tracibility Requirements: re-occur after 13 Requirements Bottom each heat White Black Color Heat Code Sticker Visual
Bars must be free from laps, excessive seams, slivers, pipe, voids, internal Surface Condition cracks,shear distortion or cracking, and any deleterious defect that will Visual harm the integrity of the component part manufactured from the bar.
Seam depth should not exceed 1.6% of the bar diameter for carbon and Seam ----- Surface / Material alloy steels 14 process / quality Requirements: Steels with free machining additives (i.e., sulfur, lead, etc.) must comply Additives: Free with this specification. Other free machining additives should use the sulfide Spectro Machining plates and limits.
Bars will be produced using aluminum killed steels.
Bars shall be produced from ingot steel unless otherwise specified.
15 Reduction Ratio 7;1 Ratio for carbon Steel TC
16 De-carb Level ----- -----
Acceptable level of 17 As per IS:7283 ----- Surface Defects
18 Upsettability Test No Visible Crack By Acid Etching
19 Multiple Length NA -----
As Per IS : 4075 - 1985 1. No streak more
than I mm length 20 Step down Test As Per IS : 4075 - 1985 2. Max. 3 streaks on any ofthe steps 3. Total Length of streaks not more 15 mm
Material size / Steel heat Material Reduction Grain Size as per ASTM E112 using the McQuaid - Steel source, Mill TC to include diameter, number grade ratio Ehn test Following Test Inclusion content per ASTM E 21 Certificates Chemical analysis (including residual elements and all grain 100% Ultrasonic & MPI 45 (Required for each refiners), Analysis of, as a minimum, the following elements, Shall Heat No.) be included in the certification: C, Mn, P, S, Si, Ni, Cr, Mo, Cu, Al, Actual jominy results (when required by this specification), Ideal V, Nb, B, Ti, diameter per CAT 1E38
Tolerances on Size, Stock Size (mm) Tolerance on Size (mm) Tolerance on out of roundness(mm) Max. 22 Roundness & Straightness ASTM A-29
