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SPM 06 Freedom Gas

Freedom_gas

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0% found this document useful (0 votes)

26 views140 pages

SPM 06 Freedom Gas

Freedom_gas

Uploaded by

1092 hanna (‪primary soul‬)

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 140

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11
16

15
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17 1 - INCLUDES ITEMS 3 - 16

19 3
10

SERVICE PARTS MANUAL

GASOLINE POWERED FLEET GOLF

CARS & PERSONAL VEHICLES
ISSUE DATE : June 2006
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SERVICE PARTS MANUAL

GASOLINE POWERED
FLEET GOLF CARS &
PERSONAL VEHICLES
FLEET GOLF CAR

FREEDOM™
FREEDOM™ SE
FREEDOM™ LE
FREEDOM™ HP
FREEDOM™ HP SE
FREEDOM™ HP LE
SHUTTLE™ 2+2

STARTING MODEL YEAR 2006+

E-Z-GO Division of TEXTRON, Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the infor-
mation contained in this manual is subject to change without notice.
E-Z-GO Division of TEXTRON, Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this
manual.
CUSTOMER SERVICE DEPARTMENT IN USA PHONE: 1-800-241-5855 FAX: 1-800-448-8124
OUTSIDE USA PHONE: 001-706-798-4311, FAX: 001-706-771-4609
E-Z-GO DIVISION OF TEXTRON, INC., P.O.BOX 388, AUGUSTA, GEORGIA USA 30906-3852

Service Parts Manual Page i

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NOTES
To obtain a copy of the limited warranty applicable to the vehicle, call or write a local
Distributor, authorized Branch or the Warranty Department with vehicle serial number and
manufacturer code.

The use of non Original Equipment Manufacturer (OEM) parts may void the warranty.

Tampering with or adjusting the governor to permit vehicle to operate at above factory
specifications will void the vehicle warranty.

When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of America Federal and State
emission certification applicable at the time of manufacture.

BATTERY PROLONGED STORAGE

All batteries will self discharge over time. The rate of self discharge varies depending on the
ambient temperature and the age and condition of the batteries.

A fully charged battery will not freeze in winter temperatures unless the temperature falls
below -75° F (-60° C).

Page ii Service Parts Manual

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TABLE OF CONTENTS
SECTION Page No.
HOW TO USE THE SERVICE PARTS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

ILLUSTRATED PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

ACCELERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

BODY - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

BODY - MID SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

BODY - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7

BODY - FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11

BODY - ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13

BODY - ACCESSORIES CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

BODY - ACCESSORIES CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17

BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

CARBURETOR AND CHOKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1

DIRECTION SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

ENGINE 9 HP AND MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1

ENGINE 11 HP AND MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3

ENGINE MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1

FRONT SUSPENSION AND STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1

FUEL SYSTEM - CALIFORNIA REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-3

REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1

REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

SEATING AND BAG HOLDER - GOLF CAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-1

SEATING - SHUTTLE 2+2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-3

SEATING - CONVERTIBLE CARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-7

STARTER / GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1

TOW BAR - PERMANENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1

Service Parts Manual Page iii

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TABLE OF CONTENTS
SECTION Page No.
TOW BAR - CASUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

WEATHER PROTECTION - GOLF CAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-1

WEATHER PROTECTION - SHUTTLE 2+2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-7

WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U-1

OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX A-1

SPECIALTY PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX B-1

INDEX OF MAJOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1

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HOW TO USE THE SERVICE PARTS MANUAL

This manual is divided into several sections:

GENERAL INFORMATION
• TABLE OF CONTENTS
• HOW TO USE THE SERVICE PARTS MANUAL

ILLUSTRATED PARTS BREAKDOWN

• Contains illustrations and parts lists for all systems of the vehicle

APPENDIX
• Contains a listing of specialty products and options/accessories

INDEX OF MAJOR COMPONENTS

• Contains a listing of parts (excluding hardware) grouped by part description and indicates on which page(s) they
can be found.

USE OF THE MANUAL

To use this manual, consult the TABLE OF CONTENTS (page iii) to locate the information or illustration required.

Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of
components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your
situation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual
for its location) and note the complete number shown on the plate. It is important that the serial number of your vehicle
and its model number be supplied to Service Parts when ordering any replacement components.

Service Parts Manual Page v

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HOW TO USE THE SERVICE PARTS MANUAL

Title Title

106
*See Body Section for
decal information
Front of Vehicle 102,104 107

79
103
105

83,88
81,86
84,89 101
100
99 74
82,87
98 - 66, 69 -
Items 63
62 - IncludesItems 71 - 74
70 - IncludesItems 82 - 84
81 - IncludesItems 87 - 89
86 - IncludesItems 95, 96114
94 94 - Includes Items 112 -121
111 - IncludesItems 119 -131
118 - IncludesItems 127 -
96 126 - Includes
95
64 74
91 63 70
65
92 69 120
62
71 123
66
67
116

113
73
72

118
121

119
122

111

112 131
130
115 114
127 126

128 129

Left hand illustration page

(continued on right hand page Parts list (continued on
if required) rear of page if required)

1. WHEN THE PART NUMBER IS NOT KNOWN

• Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS and
select the most appropriate component description.
• Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying
description for specific information regarding the part that was not shown in the index.
• From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying
it with the pictorial representation on the illustrated page.

2. IF YOU KNOW THE PART NUMBER

• Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on.
• Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying
description for specific information regarding the part.
• From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying
it with the pictorial representation on the illustrated page.

Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is
found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is
not available for purchase.

NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the
assembly that it is used on. This process is repeated until the highest final assembly is reached.

To facilitate the maintenance and repair of the vehicle, a Technician’s Repair and Service Manual is
available from the Service Parts Department.

Page vi Service Parts Manual

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ILLUSTRATED PARTS BREAKDOWN

Service Parts Manual Page vii

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ACCELERATOR

30
28

16 33

19 32
18

20
21
22

34
26
27

38 To
Accelerator Governor 36
Cable

Ref Acl 2-1

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ACCELERATOR

1 - Includes Items 3 - 45

5 4
3
6
47

13
12
11

Ref Acl 2-2

Service Parts Manual Page A-2

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ACCELERATOR

To
Carburetor
Timing 68
Belt Cover
on Engine
67

64
61 65
66

To
Pedal
Box
Existing
62 Bolt

Accelerator
Cable
56 70

55
51
52

50
40

41
42
43
71

Ref Acl 2-3

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ACCELERATOR

Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 72717-G04 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3 - 45) ........................................ 1

2
3 25799-G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 4 - 7) ................ 1
4 27844-G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 5 - 6) ............... 1
5 15766-G1 OVAL RIVET, 3/16" X 7/16" LG ....................................................... 6
6 27512-G01 ACCELERATOR PEDAL PAD......................................................... 1
7 * ACCELERATOR PEDAL........................................................................ 1
8 17838-G1 NYLON BUSHING ........................................................................................ 3
9 74432-G01 PEDAL PIVOT PIN ....................................................................................... 1
10 12064-G6 PUSH NUT, 9/32" ......................................................................................... 1
11 10386-G3 CLEVIS PIN, 5/16" X 13/16" LG ................................................................... 1
12 17255-G1 TEFLON WASHER, 5/16"............................................................................. 1
13 10387-G3 COTTER PIN, 3/32" X 3/4" LG ..................................................................... 1
14
15
16 10385-G4 CLEVIS YOKE (ADJUSTABLE).................................................................... 1
17 00532-G4 NUT, 5/16 - 24 .............................................................................................. 2
18 72072-G01 ACCELERATOR ROD .................................................................................. 1
19 17677-G2 SPRING RETAINER, 3/8"............................................................................. 1
20 73046-G01 COMPRESSION SPRING ............................................................................ 1
21 17979-G1 ACCELERATOR ROD BUSHING................................................................. 1
22 17677-G1 SPRING RETAINER, 1/2"............................................................................. 1
23
24
25 72716-G01 MICRO SWITCH CAM.................................................................................. 1
26 00487-G3 SETSCREW, 1/4 - 20 X 3/8" LG ................................................................... 1
27 15126-G1 LOCK NUT, 5/16 - 24.................................................................................... 1
28 25853-G03 PEDAL BOX AND COVER ........................................................................... 1
29 01051-G01 SCREW, #8 - 16 X 1/2" LG ........................................................................... 4
30 00684-G6 SCREW, #8 - 32 X 3/4" LG (STAINLESS STEEL) ....................................... 2

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ACCELERATOR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31
32 25861-G01 MICRO SWITCH........................................................................................... 1
33 01050-G01 SCREW, #4 - 20 X 5/8" LG ........................................................................... 2
34 72201-G04 WIRE HARNESS (PEDAL BOX) .................................................................. 1
35 17313-G1 FLEX LOOM (BULK)..................................................................................... AR
36 17618-G1 WIRE TIE ...................................................................................................... 2
37
38 72713-G01 ACCELERATOR CABLE .............................................................................. 1
39
40 72706-G01 ACCELERATOR CABLE BUSHING............................................................. 1
41 72707-G01 COMPRESSION SPRING ............................................................................ 1
42 25727-G02 CUP WASHER, 3/16" ................................................................................... 1
43 00734-G5 LOCK NUT, #10 - 32..................................................................................... 1
44
45 70116-G02 ACCELERATOR PEDAL BRACKET ............................................................ 1
46 00715-G2 BOLT, 5/16 - 18 X 13/16" LG .............................................................................. 4
47 70135-G01 PEDAL PIVOT COVER ....................................................................................... 1
48
49 72701-G02 ACCELERATOR CABLE MOUNTING BRACKET .............................................. 1
50 26830-G01 LOCK NUT, M8 X 1.25 MM ................................................................................. 2
51 72703-G02 THROTTLE CABLE MOUNTING BRACKET ...................................................... 1
52 26830-G01 LOCK NUT, M8 X 1.25 MM ................................................................................. 2
53
54
55 72708-G01 GOVERNOR ARM .............................................................................................. 1
56 26830-G01 LOCK NUT, M8 X 1.25 MM ................................................................................. 1
57
58
59
60

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ACCELERATOR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

61 72055-G01 ACCELERATOR CABLE BRACKET................................................................... 1

62 17618-G1 WIRE TIE ............................................................................................................ 1
63
64 74457-G02 GOVERNOR COVER/LABEL ASSEMBLY (INCLUDES ITEMS 65, 66) ............ 1
65 72705-G01 GOVERNOR COVER ................................................................................... 1
66 24880-G01 LABEL (WARNING - GOVERNOR).............................................................. 1
67 00915-G1 BONDED WASHER, 1/4" .................................................................................... 2
68 14601-G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) .............................................................. 2
69
70 72714-G01 THROTTLE CABLE............................................................................................. 1
71 17618-G1 WIRE TIE ............................................................................................................ 1

Service Parts Manual Page A-6

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AIR FILTER

10 - Includes Items 11 - 15

4
3 8
2 9
1

6
5 21

Carburetor
7
22
26 25
27
26
29 12

24 20
19
28 13
15
11 23
18 14

Front of Vehicle

Page B-1 Service Parts Manual

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AIR FILTER

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 75878-G02 AIR FILTER BRACKET (CABLE ACTUATED CARBURETOR) ......................... 1

2 12547-G3 BOLT, M6 X 1MM X 20MM LG ........................................................................... 1
3 00664-G7 LOCK WASHER, 1/4".......................................................................................... 1
4 00559-G7 WASHER, 1/4" .................................................................................................... 1
5 00415-G2 BOLT, 1/4 - 20 X 1 1/4" LG ................................................................................. 2
6 00559-G7 WASHER, 1/4" .................................................................................................... 2
7 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 2
8 14601-G11 RIVET.................................................................................................................. 2
9 00915-G1 BONDED WASHER ............................................................................................ 2
10 72607-G01 AIR CLEANER CANISTER ASSEMBLY (INCLUDES ITEMS 11 - 15) ............... 1
11 72598-G01 AIR CLEANER CANISTER........................................................................... 1
12 72599-G01 AIR CLEANER COVER ................................................................................ 1
13 72604-G01 AIR CLEANER LATCH ................................................................................. 2
14 28462-G01 AIR CLEANER DUST COLLECTOR ............................................................ 1
15 28463-G01 AIR CLEANER ELEMENT ............................................................................ 1
16 11391-G7 HOSE CLAMP..................................................................................................... 1
17 72592-G01 HOSE (AIR FILTER TO CARBURETOR) ........................................................... 1
18 11391-G6 HOSE CLAMP..................................................................................................... 2
19 26727-G01 CARBURETOR GASKET.................................................................................... 2
20 74498-G02 CHOKE / THROTTLE BRACKET........................................................................ 1
21 604117 CHOKE / THROTTLE COVER............................................................................ 1
22 72591-G01 CARBURETOR ADAPTER ................................................................................. 1
23 72151-G01 PCV HOSE.......................................................................................................... 1
24 23726-G11 CARBURETOR MOUNTING SPACER ............................................................... 4
25 00664-G7 WASHER, 1/4" .................................................................................................... 2
26 13632-G1 NUT, M6 X 1........................................................................................................ 4
27 72605-G01 CARBURETOR BAFFLE..................................................................................... 1
28 72514-G01 STUD................................................................................................................... 2
29 25532-G1 BOLT AND WASHER, M8 X 1.25 X 18 MM ........................................................ 2

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BODY - FRONT

30 4

5 2
3
13

18 16

37 1
12 1 - Includes Items 2 - 5
38
29

20 9

8
32 33
34 35

22 45
23
Upper Self
Section Drilling
Screws

Self
Drilling
Lower Leg Screws
Section

26
Ref Bod 2-1

Page C-1 Service Parts Manual

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BODY - FRONT

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 71151-G01 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 2 - 5) .......................... 1

2 71153-G01 DEFLECTOR (PASSENGER SIDE) ............................................................. 1
3 71154-G01 DEFLECTOR (DRIVER SIDE)...................................................................... 1
4 00614-G5 SCREW, #8 - 18 X 5/8" LG ........................................................................... 6
5 71158-G01 INSTRUMENT PANEL INSERT (4 CUP HOLDER) ..................................... 1
6
7
8 71115-G01 VINYL TRIM ........................................................................................................ 2
9 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) ................................................................... 10
10
11
12 71413-G01 SPLASH PANEL ................................................................................................. 1
13 16816-G2 RATCHET FASTENER, 1/4" X 3/4" LG .............................................................. 5
14
15
16 603872 LABEL (SAFETY)................................................................................................ 1
17
18 74443-G01 LABEL (ANTI-ROLLBACK) ................................................................................. 1
19
20
21
22 01038-G01 BOLT, 1/4 - 20 X 11/16" LG ................................................................................ 4
23 16469-G1 WASHER, 1/4" .................................................................................................... 2
24 01057-G01 RIVET, 1/4" X 1" LG ............................................................................................ 2
25 27166-G04 FRONT SHIELD .................................................................................................. 1
26 70725-G02 FRONT SHIELD BRACE..................................................................................... 2
27
28
29 71051-G** COWL.................................................................................................................. 1
30 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) ................................................................... 9

Service Parts Manual Page C-2

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BODY - FRONT

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31 10570-G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) ................................................... 2

32 71056-G01 BOLT, 5/16 - 18 X 5/8" LG .................................................................................. 4
33 00570-G2 WASHER, 5/16.................................................................................................... 4
34 00438-G6 BOLT, 5/16 - 18 X 3/4" LG (WITH TOP) ............................................................. 2
35 00571-G2 WASHER, 5/16" .................................................................................................. 2
36
37 71037-G02 E-Z-GO NAMEPLATE (GOLD) ........................................................................... 1
38 71597-G01 NUT, SELF-THREADING, 5MM STUD x 10MM HEX......................................... 2
39
40
41
42
43
44
45 74239-G01 INSTRUMENT PANEL WOODGRAIN APPLIQUE KIT ...................................... 1

Page C-3 Service Parts Manual

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BODY - FRONT

Service Parts Manual Page C-4

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BODY - MID SECTION

5
6

18
3

19
20

Ref Bod 2-2

Page C-5 Service Parts Manual

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BODY - MID SECTION

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 70662-G01 UPPER FLOORPAN ........................................................................................... 1

2 70451-G01 LOWER FLOORPAN .......................................................................................... 1
3 70452-G01 ACCESS COVER................................................................................................ 1
4 14601-G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) .............................................................. 16
5 70995-G01 FLOORMAT ........................................................................................................ 1
6 70995-G02 FLOORMAT WITH HORN HOLE ........................................................................ 1
7
8
9 70440-G04 SEAT FRAME ..................................................................................................... 1
10 00715-G2 BOLT, 5/16 - 18 X 4/5" LG .................................................................................. 2
11
12
13 600496 BATTERY TRAY ................................................................................................. 1
14 70244-G03 SPLASH PANEL ................................................................................................. 1
15 00715-G2 BOLT, 5/16 - 18 X 4/5" LG .................................................................................. 4
16
17
18 71812-G01 FENDER LINER (PASSENGER SIDE) ............................................................... 1
19 71812-G02 FENDER LINER (DRIVER SIDE)........................................................................ 1
20 16816-G2 RATCHET FASTENER, 1/4" X 3/4" LG .............................................................. 8

Service Parts Manual Page C-6

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BODY - REAR

1 - Includes Items 3, 4
2 - Includes Items 3, 4

19
24 12
23
5
13 11
3

18 4
51
7
52
53
54
55 6

47 45
46
29 28
32
GOLF 30
CAR 31

LABELS

68 SHUTTLE 2+2 AND CONVERTIBLE CARRIER

41
40

29
59, 60, 37 38
61, 62, 39
63
Ref Bod 2-3

Page C-7 Service Parts Manual

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BODY - REAR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 71912-G4** REAR BODY (WITHOUT TAILLIGHTS) (INCLUDES ITEMS 3, 4) ..................... 1

2 71334-G0** REAR BODY (WITH TAILLIGHTS) (INCLUDES ITEMS 3, 4) ............................ 1
3 71318-G01 BAGWELL LINER ......................................................................................... 1
4 16816-G1 RATCHET FASTENER, 1/4" X 9/16" LG ...................................................... 26
5 10570-G10 RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) ................................................. 6
6 10570-G12 RIVET, 1/4" X 9/16" LG (ALUMINUM) ................................................................ 4
7 18436-G1 RIVET, 1/4" X 3/4" LG ......................................................................................... 2
8
9
10
11 75126-G01 FENDER SCUFFGUARD (DRIVER SIDE) ......................................................... 1
12 75126-G02 FENDER SCUFFGUARD (PASSENGER SIDE) ................................................ 1
13 16816-G2 RATCHET FASTENER, 1/4" X 3/4" LG .............................................................. 8
14
15
16
17 71320-G01 ACCESS PANEL................................................................................................. 1
18 71364-G02 'J' CLIP ................................................................................................................ 1
19 01107-G01 SCREW, #8 X 5/8" LG (STAINLESS STEEL) ..................................................... 5
20
21
22
23 71609-G01 SEAT HINGE PLATE .......................................................................................... 2
24 10570-G11 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) ................................................... 4
25
26
27
28 71578-G01 REAR BUMPER .................................................................................................. 1
29 00571-G2 WASHER, 5/16" .................................................................................................. 4
30 71102-G01 BOLT, 1/4 - 20 X 3/4" LG .................................................................................... 4

Service Parts Manual Page C-8

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BODY - REAR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31 71514-G01 BUMPER PLUG .................................................................................................. 4

32 14601-G17 RIVET, 3/16" X 9/16" LG (ALUMINUM) .............................................................. 4
33
34
35
36 71456-G01 REAR BUMPER (SHUTTLE 2+2) ....................................................................... 1
37 71398-G01 BOLT, 1/4 - 20 X 1 1/4" LG ................................................................................. 2
38 71455-G01 BUMPER PLUG .................................................................................................. 4
39 71102-G01 BOLT, 1/4 - 20 X 3/4" LG .................................................................................... 2
40 71554-G01 'J' TYPE NUT RETAINER ................................................................................... 2
41 71455-G01 BUMPER STAY................................................................................................... 4
42
43
44
45 71501-G01 ROCKER PANEL (PASSENGER SIDE) ............................................................. 1
46 71502-G01 ROCKER PANEL (DRIVER SIDE) ...................................................................... 1
47 15058-G6 RIVET, 3/16" X 15/16" LG (ALUMINUM) ............................................................ 4
48
49
50
51 71507-G01 SILL PLATE (PASSENGER SIDE) ..................................................................... 1
52 71507-G02 SILL PLATE (DRIVER SIDE) .............................................................................. 1
53 16705-G1 SCREW, 1/4 - 20 X 1" LG (STAINLESS STEEL)................................................ 4
54 23726-G4 SPACER, 5/16" ................................................................................................... 4
55 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 4
56
57
58
59 75960-G01 LABEL (FREEDOM)............................................................................................ 2
60 75962-G01 LABEL (FREEDOM SE) ...................................................................................... 2

Page C-9 Service Parts Manual

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BODY - REAR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

61 75964-G01 LABEL (FREEDOM LE) ...................................................................................... 2

62 35434-G01 LABEL (SHUTTLE) ............................................................................................. 2
63 35430-G19 LABEL (TXT 2+2) ................................................................................................ 2
64
65
66
67
68 * LABEL (SERIAL NUMBER) ................................................................................ 1
69
70
71
72 74024-G01 SEAT WRAP MOUNTED NOISE SUPPRESSOR .............................................. 1

Service Parts Manual Page C-10

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BODY - FOOTREST

13 Foot
Items 1 - 22 Are For Use On 11 Rest
Shuttle 2+2 and Convertible Carrier Models Only

Vertical
Frame
Support

10 12

14
11
13

8
9

2
17
VIEWED FROM 19 3
FRONT OF
VEHICLE 20
22 16

21
Convertible Carrier Only
6

TWO BAG ATTACHMENT

29
28
30

26 - Includes Items 27 - 30 27

Ref Bod 2-4

Page C-11 Service Parts Manual

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BODY - FOOTREST

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 70361-G01 FOOTREST ASSEMBLY (INCLUDES ITEMS 2 - 5)........................................... 1

2 70633-G01 FOOTREST .................................................................................................. 1
3 70362-G01 FLOOR MAT ................................................................................................. 1
4
5 74074-G01 LABEL (WARNING) ...................................................................................... 1
6 19853-G1 END CAP, 1" ....................................................................................................... 2
7
8 74126-G01 VERTICAL FRAME SUPPORT (PASSENGER SIDE)........................................ 1
9 74126-G02 VERTICAL FRAME SUPPORT (DRIVER SIDE) ................................................ 1
10 00427-G6 BOLT, 3/8 - 16 X 1 1/2" LG ................................................................................. 2
11 00560-G1 WASHER, 3/8" .................................................................................................... 10
12 00769-G2 CARRIAGE BOLT, 3/8 - 16 X 1 1/4" LG.............................................................. 2
13 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 10
14 01006-G02 BOLT, 3/8 - 16 X 1" LG ....................................................................................... 2
15
16 74149-G01 VALANCE PANEL ............................................................................................... 1
17 16816-G2 RATCHET FASTENER, 1/4" X 3/4" LG .............................................................. 4
18
19 75268-G01 SUPPORT ........................................................................................................... 1
20 00106-G6 SELF THREADING SCREW, #12 - 24 X 3/4" LG ............................................... 2
21 19859-G1 END CAP, 3/4" .................................................................................................... 2
22 20271-G2 HOLE PLUG, 1/2"................................................................................................ 2
23
24
25
26 75183-G01 TWO BAG ATTACHMENT KIT (INCLUDES ITEMS 27 - 30) ............................. 1
27 75188-G01 TWO BAG ATTACHMENT ........................................................................... 1
28 22238-G2 KNOB, 3/8 - 16 X 1 1/2" LG .......................................................................... 1
29 17255-G1 TEFLON WASHER, 5/16"............................................................................. 1
30 75187-G01 SUPPORT BRACKET................................................................................... 1

Service Parts Manual Page C-12

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BODY - ACCESSORIES

4 Reinforcing Plate (Part of holder)

2 1 - Includes Items 2 - 4
3
SAND BOTTLE DIVOT REPAIR KIT

7 BASKET DIVOT REPAIR KIT A

13
12

11
SIDE
BASKET
KIT 10 - Includes Items 11 - 13 16 - Includes Items 17 - 20

19
A
18

20
17

CENTER BASKET KIT

Ref Bod 2-5

Page C-13 Service Parts Manual

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BODY - ACCESSORIES

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 28661-G01 SAND BOTTLE DIVOT REPAIR KIT (INCLUDES ITEMS 2 - 4)......................... 1

2 71102-G01 BOLT, 1/4 - 20 X 3/4" LG .............................................................................. 1
3 28660-G01 SAND BOTTLE HOLDER ............................................................................. 1
4 28659-G01 SAND BOTTLE ............................................................................................. 1
5
6
7 23300-G01 BASKET DIVOT REPAIR KIT (INCLUDES SCOOP).......................................... 1
8
9
10 75007-G02 SIDE BASKET KIT (INCLUDES ITEMS 11 - 13) ................................................ 1
11 75460-G01 SIDE BASKET .............................................................................................. 1
12 71102-G01 BOLT, 1/4 - 20 X 3/4" LG .............................................................................. 3
13 00793-G2 FLAT WASHER, 1/4" (STAINLESS STEEL) ................................................ 3
14
15
16 75003-G02 CENTER BASKET KIT (INCLUDES ITEMS 17 - 20) .......................................... 1
17 75461-G01 CENTER BASKET ........................................................................................ 1
18 71102-G01 BOLT, 1/4 - 20 X 3/4" LG .............................................................................. 2
19 00793-G2 FLAT WASHER, 1/4" (STAINLESS STEEL) ................................................ 2
20 01105-G01 SCREW, #10 X 5/8" LG (STAINLESS STEEL) ............................................ 2

Service Parts Manual Page C-14

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BODY - ACCESSORIES CONTINUED

Front of Vehicle

MESSAGE
HOLDER OR

11 12

COOLER JUG
AND BRACKET

9
BOX COOLER
AND BRACKET
RAKE HOLDER AND RAKE

Ref Bod 2-6

Page C-15 Service Parts Manual

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BODY - ACCESSORIES CONTINUED

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 75509-G01 MESSAGE HOLDER (ONE PIECE).................................................................... 1

2 75496-G01 MESSAGE HOLDER........................................................................................... 1
3
4
5 75495-G01 COOLER JUG AND BRACKET KIT.................................................................... 1
6 75344-G01 BOX COOLER AND BRACKET KIT ................................................................... 1
7
8
9 25885-G01 RAKE HOLDER................................................................................................... 1
10 00989-G06 SQUARE HEAD BOLT, 1/4 - 20 X 3/4" LG ......................................................... 2
11 11027-G2 LOCK NUT, 1/4 - 20 ............................................................................................ 2
12 14735-G1 RAKE................................................................................................................... 1

Service Parts Manual Page C-16

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BODY - ACCESSORIES CONTINUED

5
A 3
4
B 8

9
18
6
FOUR BAG ATTACHMENT KIT

1 - Includes Items 2 - 18

A
14 15
13
9
16
E 17
11 C
12
B
8
10 7

E
C

D 9

D
8
7

ASH TRAY

26
24 25
27
23

Ref Bod 2-7

Page C-17 Service Parts Manual

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BODY - ACCESSORIES CONTINUED

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 75335-G01 FOUR BAG ATTACHMENT KIT (INCLUDES ITEMS 2 - 18).............................. 1

2 * TOP ASSEMBLY .......................................................................................... 1
3 * BOTTOM ASSEMBLY .................................................................................. 1
4 17651-G2 CLEVIS PIN, 5/16 X 1 1/8" LG...................................................................... 1
5 28129-G01 PUSH NUT, 5/16" ......................................................................................... 1
6 17651-G2 CLEVIS PIN, 5/16 X 1 1/8" LG...................................................................... 1
7 17651-G3 CLEVIS PIN, 5/16 X 1/2" LG......................................................................... 2
8 00559-G8 WASHER, 5/16" ............................................................................................ 3
9 28129-G01 PUSH NUT, 5/16" ......................................................................................... 3
10 * CLEVIS PIN 3/8 X 1 1/4" LG......................................................................... 2
11 00560-G1 WASHER, 3/8" .............................................................................................. 2
12 * PUSH NUT, 3/8" ........................................................................................... 2
13 13728-G1 RUBBER BUMPER....................................................................................... 2
14 00150-G6 SCREW, #10 - 24 X 3/4" LG ......................................................................... 2
15 00559-G5 WASHER, #10 .............................................................................................. 2
16 00565-G5 LOCK WASHER, #10 ................................................................................... 2
17 00526-G3 NUT, #10 - 24 ............................................................................................... 2
18 * LABEL (WARNING) ...................................................................................... 1
19
20
21
22
23 75109-G02 ASH TRAY KIT (INCLUDES ITEMS 24 - 27) ...................................................... 1
24 27731-G01 ASH TRAY .................................................................................................... 1
25 27736-G01 GASKET ....................................................................................................... 1
26 75108-G02 BRACKET ..................................................................................................... 1
27 00100-G4 SCREW, #10 - 16 X 1/2" LG ......................................................................... 4

Service Parts Manual Page C-18

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BRAKES

9
7
10
8

4 1
3
2
6
50 5
43 40
48
41 49 31 12
42 30
39 18
35 24
46
36 45 19
37 38 20 Part of Frame
16 13
14
15 23 25 32

35 34
37
36 28
38 Accelerator 26 28
Pedal 31

18 - Includes Items 19, 20

22 - Includes Items 23 - 26

Ref Brk 2-1

Page D-1 Service Parts Manual

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BRAKES

67 56
68
64
63 57
62

79
70
78
65

61
66

71
72
69
73
76 77 74
75

53 - Includes Items 54 - 79
56 - Includes Items 57 - 59

BRAKE PEDAL
(VEHICLE WITH BRAKE LIGHTS)

Ref Brk 2-2

Service Parts Manual Page D-2

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BRAKES

Front of Vehicle 89

101 87

95
90
107
110
97
91 111
96
92
98 88 93
85

106
108 105
102

82 - Includes Items 84 - 92, 94, 95

83 - Includes Items 84 - 91, 93 - 95
84 - Includes Items 85
86 - Includes Items 87 - 91
92 - Includes Items 94, 95
93 - Includes Items 94, 95
100 - Includes Items 101, 102

Ref Brk 2-3

Page D-3 Service Parts Manual

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BRAKES

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 70612-G02 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS)

(INCLUDES ITEMS 2 - 10).................................................................................. 1
2 70681-G01 TORSION SPRING....................................................................................... 2
3 70682-G01 PIVOT PIN .................................................................................................... 1
4 01071-G01 PUSHNUT, 5/16" .......................................................................................... 2
5 * BRAKE PEDAL ............................................................................................. 1
6 70611-G02 PARK BRAKE PEDAL .................................................................................. 1
7 70274-G01 BRAKE/PARK BRAKE PEDAL PAD KIT
(INCLUDES ITEMS 8 - 10) ........................................................................... 1
8 * SERVICE BRAKE PAD .......................................................................... 1
9 * PARK BRAKE PEDAL PAD ................................................................... 1
10 15766-G1 OVAL RIVET, 3/16" X 7/16" LG.............................................................. 9
11
12 70582-G01 SHOULDER BOLT, 3/8 - 16 X 4" LG (STAINLESS STEEL)............................... 1
13 70581-G01 FLANGED BUSHING .......................................................................................... 2
14 70676-G01 TORSION SPRING ............................................................................................. 1
15 00643-G1 WASHER, 3/8" .................................................................................................... 1
16 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 1
17
18 70272-G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20) ............................... 1
19 00963-G01 SPHERICAL NUT, 5/16 - 24 ......................................................................... 1
20 11098-G9 LOCK NUT, 5/16 - 24.................................................................................... 1
21
22 70969-G03 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23 - 26) ... 1
23 28082-G01 EQUALIZER BRACKET................................................................................ 1
24 28083-G01 BRAKE COMPENSATOR BUMPER ............................................................ 2
25 * BRAKE CABLE (DRIVER SIDE)................................................................... 1
26 * BRAKE CABLE (PASSENGER SIDE).......................................................... 1
27
28 01111-G01 RETAINING RING, 4/5" (STAINLESS STEEL) ................................................... 4
29

Service Parts Manual Page D-4

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BRAKES

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

30 10386-G3 CLEVIS PIN, 5/16" X 13/16" LG .......................................................................... 1

31 10387-G3 COTTER PIN, 3/32" X 3/4" LG ............................................................................ 3
32 14443-G2 CLEVIS PIN, 5/16" X 5/8" LG .............................................................................. 2
33
34 70601-G01 KICK-OFF LINK................................................................................................... 1
35 17838-G1 NYLON BUSHING............................................................................................... 2
36 20835-G1 TEFLON WASHER, 3/8" ..................................................................................... 2
37 00559-G8 WASHER, 5/16" .................................................................................................. 2
38 10387-G3 COTTER PIN, 3/32" X 3/4" LG ............................................................................ 2
39 70098-G01 KICK-OFF CAM PIVOT ....................................................................................... 1
40 10097-G6 FLANGED BEARING .......................................................................................... 2
41 70587-G01 KICK-OFF CAM................................................................................................... 1
42 71215-G01 SETSCREW, 1/4 - 20 X 1/2" LG ......................................................................... 2
43 14134-G4 SPACER.............................................................................................................. 1
44
45 70113-G01 ADJUSTABLE BUMPER ..................................................................................... 1
46 11027-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 1
47
48 70080-G02 CATCH BRACKET .............................................................................................. 1
49 00414-G6 BOLT, 1/4 - 20 X 3/4" LG .................................................................................... 2
50 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 2
51
52
53 70690-G02 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS)
(INCLUDES ITEMS 54 - 79)................................................................................ 1
54 * BRAKE PEDAL ............................................................................................. 1
55 70611-G02 PARK BRAKE PEDAL .................................................................................. 1
56 70274-G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57 - 59) ........ 1
57 * SERVICE BRAKE PAD .......................................................................... 1
58 * PARK BRAKE PAD ................................................................................ 1

Page D-5 Service Parts Manual

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BRAKES

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

59 15766-G1 OVAL RIVET, 3/16" x 7/16" LG .............................................................. 9

60
61 70258-G02 BRAKE PEDAL PLATE................................................................................. 1
62 70682-G01 PIVOT PIN .................................................................................................... 1
63 70681-G01 TORSION SPRING....................................................................................... 2
64 12064-G1 PUSHNUT, 5/16" .......................................................................................... 1
65 00737-G8 SCREW, #10 - 24 X 7/8" LG ......................................................................... 4
66 00739-G1 RUBBER NUT, #10 - 24 ............................................................................... 2
67 22362-G3 BRAKE PEDAL STANDOFF......................................................................... 2
68 27137-G01 CONICAL SPRING ....................................................................................... 2
69 11098-G7 LOCK NUT, #10 - 24..................................................................................... 2
70 10606-G8 MICRO SWITCH........................................................................................... 1
71 00957-G1 BOLT, #6 - 32 X 1 1/4" LG ............................................................................ 2
72 00559-G5 WASHER, #10 .............................................................................................. 2
73 00559-G3 WASHER, #6 ................................................................................................ 4
74 00565-G3 LOCK WASHER, #6 ..................................................................................... 2
75 00525-G5 NUT, #6 - 32 ................................................................................................. 2
76 13514-G1 SCREW AND LOCK WASHER, #6 - 32 X 1/4" LG (BRASS) ....................... 2
77 14628-G1 PUSH ON MALE TERMINAL........................................................................ 2
78 24605-G1 WIRE HARNESS (BRAKE LIGHT) ............................................................... 1
79 17618-G1 WIRE TIE ...................................................................................................... 3
80
81
82 70998-G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84 - 92, 94, 95)........ 1
83 70998-G02 BRAKE ASSEMBLY (PASSENGER SIDE)
(INCLUDES ITEMS 84 - 91, 93 - 95) .................................................................. 1
84 70794-G01 BRAKE SHOE KIT (INCLUDES ITEM 85).................................................... 2
85 * BRAKE SHOE ........................................................................................ 2
86 27944-G01 BRAKE SPRING KIT (INCLUDES ITEMS 87 - 91)....................................... 2
87 * UPPER SPRING .................................................................................... 1

Service Parts Manual Page D-6

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BRAKES

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

88 * LOWER SPRING ................................................................................... 1

89 * PIN ......................................................................................................... 2
90 * CUP AND SPRING ................................................................................ 2
91 * ADJUSTER SPRING.............................................................................. 1
92 72582-G01 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95) ........ 1
93 72582-G02 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCLUDES ITEMS 94, 95) 1
94 * ADJUSTER ............................................................................................ 1
95 * TEFLON WASHER ................................................................................ 2
96 17083-G2 BOLT, 5/16 - 24 X 1" LG ..................................................................................... 8
97 15126-G1 LOCK NUT, 5/16 - 24 .......................................................................................... 8
98 21809-G1 INNER BRAKE DRUM WASHER, 1 5/16" O.D. X 1" I.D. X 1/32"....................... 2
99
100 21807-G1 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS 101 - 102) .............................. 2
101 * BRAKE DRUM .............................................................................................. 1
102 19862-G1 LUG BOLT, 1/2 - 20 X 1 3/16" LG ................................................................ 4
103
104
105 21830-G1 OUTER BRAKE DRUM WASHER ...................................................................... 2
106 00518-G8 CASTELLATED NUT, 3/4 - 16 ............................................................................ 2
107 10387-G1 COTTER PIN, 1/8" X 1 1/2" LG ........................................................................... 2
108 74175-G01 SPINDLE CAP..................................................................................................... 2
109
110 72036-G01 BRAKE CABLE BRACKET (PASSENGER SIDE) .............................................. 1
111 72036-G02 BRAKE CABLE BRACKET (DRIVER SIDE) ....................................................... 1

Page D-7 Service Parts Manual

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BRAKES

Service Parts Manual Page D-8

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CARBURETOR AND CHOKE

24 6

4
26 27

15
3, 16, 20, 21

11
1 - Includes Items 3 - 15
2 - Includes Items 4 - 16

Ref Cac 2-1

Page E-1 Service Parts Manual

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CARBURETOR AND CHOKE

33 See
32 AIR CLEANER
Section

34
35

Ref Cac 2-2

Service Parts Manual Page E-2

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CARBURETOR AND CHOKE

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 72840G01 CARBURETOR (FOR VEHICLES ORIGINALLY EQUIPPED WITH

295cc (EH29C & EH292C) ENGINES) (INCLUDES ITEMS 3 - 15).................... 1
2 72840G03 CARBURETOR (FOR VEHICLES ORIGINALLY EQUIPPED WITH
350cc (EH35C & EH352C) ENGINES) (INCLUDES ITEMS 4 - 16).................... 1
3 26646G06 MAIN JET (#80) ............................................................................................ 1
4 26649G05 PILOT JET (#46)........................................................................................... 1
5 26841G01 PLUG ............................................................................................................ 1
6 72306G01 GASKET ....................................................................................................... 1
7 72578G01 NEEDLE VALVE ........................................................................................... 1
8 26648G01 FLOAT .......................................................................................................... 1
9 26840G01 FLOAT PIN ................................................................................................... 1
10 26843G01 FLOAT BOWL GASKET ............................................................................... 1
11 26844G01 FLOAT CHAMBER ....................................................................................... 1
12 26839G01 BOWL SCREW ............................................................................................. 1
13 26838G01 BOWL GASKET............................................................................................ 1
14 72579G01 DRAIN SCREW ............................................................................................ 1
15 26650G01 VENT TUBE.................................................................................................. 1
16 26646G29 MAIN JET (#85) ............................................................................................ 1
17
18
19
20 26646G** MAIN JET (#**) (FOR ELEVATIONS OF 3000 FT - 6000 FT) ............................ 1
21 26646G** MAIN JET (#**) (FOR ELEVATIONS OF 6000 FT - 10000 FT) .......................... 1
22
23
24 26726G01 CARBURETOR MOUNT GASKET ..................................................................... 2
25 603871 CARBURETOR SHIELD (FOR FUJI 295 ENGINE) ............................................ 1
26 72854G01 CARBURETOR INSULATOR ............................................................................. 1
27 26726G01 CARBURETOR MOUNT GASKET (FOR FUJI 295 ENGINE) ............................ 1
28
29 25693G04 CHOKE CABLE (22 1/4" LG WITH NUTS) ......................................................... 1

Page E-3 Service Parts Manual

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CARBURETOR AND CHOKE

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

30
31
32 00568G4 LOCK WASHER, 9/16"........................................................................................ 1
33 00545G4 JAM NUT, 9/16 - 18............................................................................................. 1
34 72155G01 RETAINER .......................................................................................................... 1
35 72154G01 CHOKE CABLE ADAPTER................................................................................. 1
36 00544G4 JAM NUT, 5/16 - 24............................................................................................. 2

Service Parts Manual Page E-4

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CLUTCH

15
11, 26

13, 27
9
10, 29 7, 25

8, 28

20, 22

19
18

5 17
1 , 24 4
3

Ref Clt 2

Page F-1 Service Parts Manual

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CLUTCH

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 26952-G01 DRIVE CLUTCH ................................................................................................. 1

2
3 00473-G9 BOLT, 7/16 - 20 X 6 1/2" LG ............................................................................... 1
4 00566-G2 LOCK WASHER, 7/16"........................................................................................ 1
5 25757-G1 PILOT WASHER ................................................................................................. 1
6
7 26301-G02 DRIVEN CLUTCH ASSEMBLY (INCLUDES ITEMS 8 - 15) ............................... 1
8 * MOVABLE SHEAVE (INCLUDES ITEMS 9 -10) .......................................... 1
9 00979-G01 SCREW, #10 - 24 X 7/8" LG .................................................................. 3
10 26479-G01 RAMP BUTTON ..................................................................................... 3
11 * CAM .............................................................................................................. 1
12 24600-G1 SPACER, 1 1/2" ............................................................................................ 1
13 26304-G01 COMPRESSION SPRING ............................................................................ 1
14 * SHEAVE AND POST .................................................................................... 1
15 27270-G01 HEAVY DUTY RETAINING RING ................................................................ 1
16
17 00441-G8 BOLT, 5/16 - 18 X 4" LG ..................................................................................... 1
18 00565-G8 LOCK WASHER, 5/16"........................................................................................ 1
19 25756-G1 RETAINING WASHER ........................................................................................ 1
20 72054-G01 DRIVE BELT ....................................................................................................... 1
21
22 72328-G01 DRIVE BELT (HIGH ALTITUDE)......................................................................... 1
23
24 26952-G01 DRIVE CLUTCH (HIGH ALTITUDE) ................................................................... 1
25 26301-G03 DRIVEN CLUTCH ASSEMBLY (HIGH ALTITUDE)
(INCLUDES ITEMS 12, 14, 15, 26, 27, 28, 29)................................................... 1
26 * CAM .............................................................................................................. 1
27 26304-G01 COMPRESSION SPRING ............................................................................ 1
28 * MOVABLE SHEAVE (INCLUDES ITEMS 9, 29) .......................................... 1
29 72324-G01 RAMP BUTTON, 4 CYCLE .................................................................... 3

Service Parts Manual Page F-2

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DIRECTION SELECTOR

1 - Includes Items 2 - 33

Top of Seat
43 Support Panel 8
9
4
44 10

3 2
37
6
18 14

12
24
5
17
19
29 20
26 25
21

40
30

31
32

Ref Dsl 2

Page G-1 Service Parts Manual

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DIRECTION SELECTOR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 72721-G05 DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 2 - 33) .................... 1

2 72737-G02 DIRECTION SELECTOR BRACKET WITH BUSHING ................................ 1
3 70233-G01 DIRECTION SELECTOR SHAFT ................................................................. 1
4 72738-G01 DIRECTION SELECTOR CAM..................................................................... 1
5 14390-G1 LOCK NUT, 3/8 - 24...................................................................................... 1
6 25664-G2 BUSHING...................................................................................................... 1
7
8 72724-G01 NEUTRAL LOCK PIN ................................................................................... 1
9 72733-G01 COMPRESSION SPRING, 3/8" X 5/8" LG ................................................... 1
10 72729-G01 NEUTRAL LOCK BRACKET ........................................................................ 1
11 00734-G2 LOCK NUT, 1/4 - 28...................................................................................... 1
12 28574-G01 EXTENSION SPRING .................................................................................. 1
13 72732-G01 BALL STUD, 1/4" .......................................................................................... 1
14 00734-G5 LOCK NUT, #10 - 32..................................................................................... 1
15
16
17 72736-G01 MICRO SWITCH........................................................................................... 1
18 01062-G01 SCREW, #4 - 40 X 1" LG .............................................................................. 2
19 00559-G1 WASHER, #4 ................................................................................................ 2
20 00565-G1 LOCK WASHER, #4 ..................................................................................... 2
21 00526-G2 NUT, #4 - 40 ................................................................................................. 2
22
23
24 73290-G03 REVERSE WARNING BUZZER ................................................................... 1
25 01063-G01 SCREW, #6 - 32 X 3/8" LG ........................................................................... 2
26 25978-G345 18 GA WIRE (RED 7") .................................................................................. 1
27
28
29 602891 PUSH / PULL SHIFTER CABLE................................................................... 1
30 25727-G01 CUP WASHER, 1/4" ..................................................................................... 4

Service Parts Manual Page G-2

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DIRECTION SELECTOR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31 72735-G01 COMPRESSION SPRING, 19/32" X 1" LG .................................................. 2

32 72730-G01 SHIFTER BRACKET WITH BUSHING ......................................................... 1
33 00734-G5 LOCK NUT, #10 - 32..................................................................................... 1
34
35
36 70227-G01 SCREW, 1/4 - 20 X 7/8" LG ................................................................................ 2
37 11027-G2 LOCK NUT, 1/4 - 20 ............................................................................................ 2
38
39
40 26830-G01 LOCK NUT, M8 X 1.25 MM ................................................................................. 1
41
42
43 71205-G01 DIRECTION SELECTOR HANDLE..................................................................... 1
44 00740-G4 SCREW, #10 - 32 X 1/2" LG (STAINLESS STEEL)............................................ 1
45
46
47 31539-G1 WIRE TIE ............................................................................................................ 1
48 01072-G01 CABLE CLIP........................................................................................................ 2

Page G-3 Service Parts Manual

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DIRECTION SELECTOR

Service Parts Manual Page G-4

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ELECTRICAL SYSTEM

44
1 - Includes Item 2
43

47 Front of Vehicle
17 19
21 20
18
35

31
67 24
25
26

23 See BODY 30
Section 32 See
Starter/Generator
Section

1
F2

6 DF
2

A2 GRN

F1 A1

14
7 13
8
9
29
33 28

Ref Ele 2-1

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ELECTRICAL SYSTEM

47 - Includes Items 48 - 72

56 BLACK
49

58
51

53
RED
48

69 70 71

73
To F2 On
Starter/
72 Generator
73
64
63

Ref Ele 2-2

Service Parts Manual Page H-2

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ELECTRICAL SYSTEM

FUSE BLOCK

78
77

GRN

HORN BUTTON

90 89 87
Floorboard

HOR
N

87
86
88

HORN Front of Vehicle

Seatwrap
Support
84
YEL
83
82
BLK

Ref Ele 2-3

Page H-3 Service Parts Manual

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ELECTRICAL SYSTEM

93 95 99 94

Driver Side Passenger Side

103 102 101 102
103

BLK RED BLK GRN

YEL BLK BLK BLU RED BLK
BLK BLU

Rear
Fender
105
106
107
108 109

111
WHT to BLK from Harness - Both Sides
110
BLK to BLU/WHT from Harness - Both Sides
RED to WHT from Harness - Driver Side
RED to YEL from Harness - Passenger Side
RED TO BRN from Harness - (W/O Turn Signals)
Ref Ele 2-4

Service Parts Manual Page H-4

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ELECTRICAL SYSTEM

118

TURN SIGNALS
113 - Includes Items 114 - 118

115
120

114

116
117

141 142
149 150
128

121, 122 131

123, 124 136 132, 133
145 137, 138
125
146, 147

139
OFF ON

F
E

FUEL
127

140
148
152 126

Ref Ele 2-5 FUEL GAUGE, LOW OIL PRESSURE LIGHT, AND KEY SWITCH

Page H-5 Service Parts Manual

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ELECTRICAL SYSTEM

HOUR METER

R
TE
ME
UR
HO

159 156
155 - Includes Items 156 - 160

157
YELLOW
158

BLACK

Front of Vehicle

Seat 160
Support

Electrical
Components (+) (-)
Cover
Solenoid

Ref Ele 2-6

Service Parts Manual Page H-6

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ELECTRICAL SYSTEM

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 72865-G01 PULSER COIL (EH292C & EH352C ENGINES) (INCLUDES ITEM 2) .............. 1
2 26707-G01 BOLT AND WASHER ASSEMBLY, M5 X 0.8 X 10 MM LG ......................... 2
3
4
5
6 72866-G01 IGNITION COIL (EH292C & EH352C ENGINES) (INCL. SPARK PLUG WIRES) 1
7 * FLAT WASHER................................................................................................... 2
8 * LOCK WASHER.................................................................................................. 2
9 72871-G01 SCREW ............................................................................................................... 2
10
11
12
13 25887-G01 6 GA WIRE (BLACK, 6", F1 - A2)....................................................................... 1
14 25682-G1 TERMINAL COVER ............................................................................................ 3
15
16
17 600597 BATTERY H.D ( PROLINK ) ............................................................................... 1
18 24775-G* BATTERY, 12V ................................................................................................... 1
19 00962-G1 BOLT, 5/16 - 18 X 1 1/4" LG ............................................................................... 2
20 00993-G01 LOCK WASHER, 5/16" (SILICON BRONZE)...................................................... 2
21 00994-G01 NUT, 5/16 - 18 (SILICON BRONZE) ................................................................... 2
22
23 72101-G02 BATTERY HOLD DOWN .................................................................................... 1
24 00438-G6 BOLT, 5/16 - 18 X 3/4" LG .................................................................................. 1
25 00565-G8 LOCK WASHER, 5/16"........................................................................................ 1
26 00571-G2 WASHER, 5/16" ................................................................................................ 1
27
28 601227 BATTERY CABLE (-VE) ( PROLINK ) ................................................................ 1
29 27044-G03 GROUND CABLE................................................................................................ 1
30 25976-G19 14 GA WIRE (BLACK, 6") ................................................................................... 1

Page H-7 Service Parts Manual

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ELECTRICAL SYSTEM

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31 00438-G6 BOLT, 5/16 - 18 X 3/4" LG .................................................................................. 2

32 11027-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 2
33 26676-G01 FLANGED BOLT, M6 X 1 X 23 MM LG .............................................................. 1
34
35 25972-G85 6 GA WIRE (BLACK 23", F2 - SOL).................................................................... 1
36
37 74938-G01 WIRE HARNESS (CONTROL) (EH292C & EH352C ENGINES) ....................... 1
38
39
40 17618-G1 WIRE TIE ............................................................................................................ AR
41
42 73049-G01 COVER................................................................................................................ 1
43 16469-G1 WASHER, 1/4" .................................................................................................... 1
44 00114-G6 SCREW, 1/4 - 14 X 3/4" LG ................................................................................ 1
45
46
47 72909-G01 ELEC. PLATE ASSY (EH292C & EH352C ENGINES) (INCL. ITEMS 48 - 72) .. 1
72909-G02 ELECTRICAL PLATE ASSY ( PROLINK ) (EH29C & EH35C ENGINES) .......... 1
48 73057-G01 BRACKET ..................................................................................................... 1
49 27739-G01 VOLTAGE REGULATOR.............................................................................. 1
50 27153-G01 SOLENOID ................................................................................................... 1
51 00415-G2 BOLT, 1/4 - 20 X 1 1/4" LG ........................................................................... 1
52 00414-G8 BOLT, 1/4 - 20 X 1" LG ................................................................................. 1
53 11027-G2 LOCK NUT, 1/4 - 20...................................................................................... 2
54
55
56 72872-G01 IGNITOR (EH292C & EH352C ENGINES)................................................... 1
57 00414-G5 BOLT, 1/4 - 20 X 5/8" LG .............................................................................. 1
58 11027-G2 LOCK NUT, 1/4 - 20...................................................................................... 1
59

Service Parts Manual Page H-8

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ELECTRICAL SYSTEM

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

60
61
62 73446-G01 FASTON TAB, 90° ........................................................................................ 2
63 00565-G5 LOCK WASHER, #10 ................................................................................... 2
64 00526-G4 NUT, #10 - 32 ............................................................................................... 2
65
66
67 25978-G56 18 GA WIRE (BLACK, 5 3/4") ....................................................................... 1
68
69 600418-G01 IN-LINE FUSE HOLDER............................................................................... 1
70 00565-G8 LOCK WASHER, 5/16" ................................................................................. 2
71 00544-G4 JAM NUT, 5/16 - 24 ...................................................................................... 2
72 25972-G33 6 GA WIRE (BLACK, 24", B+ - SOL) ........................................................... 1
73 601226 BATTERY CABLE (+VE) (PROLINK) ........................................................... 1
74
75
76 22674-G1 FUSE BLOCK...................................................................................................... 1
77 01041-G01 RIVET, 1/8" X 13/16" LG ..................................................................................... 2
78 18392-G1 15 AMP FUSE ..................................................................................................... 3
79
80
81 32860-G1 HORN.................................................................................................................. 1
82 00414-G5 BOLT, 1/4 - 20 x 5/8" LG ..................................................................................... 1
83 00559-G7 WASHER, 5/16" ................................................................................................. 1
84 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 1
85
86 17318-G1 HORN SWITCH................................................................................................... 1
87 17318-G2 HORN SWITCH CAP AND NUT ......................................................................... 1
88 27068-G01 HORN SWITCH BOOT ....................................................................................... 1
89 19233-G1 HORN SWITCH LABEL ...................................................................................... 1

Page H-9 Service Parts Manual

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ELECTRICAL SYSTEM

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

90 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) .................................................................. 2

91
92
93 74236-G03 HEADLIGHT MOUNT BRACKET (PASSENGER SIDE) .................................... 1
94 74236-G04 HEADLIGHT MOUNT BRACKET (DRIVER SIDE) ............................................. 1
95 01038-G01 BOLT, 1/4 - 20 X 11/16" LG ................................................................................ 2
96 00414-G6 BOLT, 1/4 - 20 X 3/4" LG .................................................................................... 2
97 11027-G2 LOCK NUT, 1/4 - 20 ............................................................................................ 2
98 74001-G01 HEADLIGHT AND TURN SIGNAL LIGHT .......................................................... 1
99 00114-G6 SCREW, 1/4 - 14 X 3/4" LG ................................................................................ 4
100
101 74004-G01 HEADLIGHT BULB ............................................................................................. AR
102 74005-G01 MARKER LIGHT BULB ....................................................................................... AR
103 74006-G01 TURN SIGNAL BULB.......................................................................................... AR
104
105 74371-G01 BEZEL (DRIVER SIDE)....................................................................................... 1
106 74371-G02 BEZEL (PASSENGER SIDE) .............................................................................. 1
107 71364-G02 'J' CLIP ................................................................................................................ 8
108 71425-G01 COUNTERSUNK SCREW, #8 ............................................................................ 8
109 22288-G2 BRAKE / TAILLIGHT LAMP ................................................................................ 1
110 14601-G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) .............................................................. 4
111 21759-G1 TAILLIGHT BULB................................................................................................ AR
112
113 75107-G02 TURN SIGNAL KIT (INCLUDES ITEMS 114 - 118) ............................................ 1
114 17867-G1 TURN SIGNAL (WITH MOUNTING HARDWARE) (INCLUDES ITEM 115) 1
115 21640-G1 TURN SIGNAL FLASHER...................................................................... 1
116 32307-G3 FLEX LOOM, 3/8 X 8" LG ............................................................................. 1
117 17618-G1 WIRE TIE ...................................................................................................... 2
118 20965-G3 STEERING COLUMN COVER ..................................................................... 1
119

Service Parts Manual Page H-10

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ELECTRICAL SYSTEM

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

120 72228-G01 WIRE HARNESS (ACCESSORY)....................................................................... 1

121 18602-G1 KEY SWITCH KIT (W/O LIGHTS - STANDARD - WITH HARDWARE).............. 1
122 17955-G1 KEY SWITCH (WITHOUT LIGHTS - NON STANDARD) .................................... 1
123 18027-G1 KEY SWITCH (WITHOUT LIGHTS - INDIVIDUALLY KEYED) ........................... 1
124 33639-G** KEY SWITCH (WITH LIGHTS) ........................................................................... 1
125 00568-G6 LOCK WASHER, 3/4".......................................................................................... 1
126 17137-G1 FACE NUT, 3/4 - 20 ............................................................................................ 1
127 17063-G1 KEY (SET)........................................................................................................... 1
128 73041-G01 WIRE HARNESS (KEY SWITCH) ....................................................................... 1
129
130
131 73030-G01 PLATE (KEY SWITCH ONLY) ............................................................................ 1
132 71145-G01 LABEL (KEY SWITCH ONLY) WITHOUT HEADLIGHTS ................................... 1
133 71181-G01 LABEL (KEY SWITCH ONLY) WITH HEADLIGHTS .......................................... 1
134
135
136 73030-G04 PLATE (FUEL GAUGE AND OIL LIGHT) ........................................................... 1
137 71127-G01 LABEL (OIL LIGHT AND FUEL GAUGE W/O HEADLIGHTS) ........................... 1
138 71131-G01 LABEL (OIL LIGHT AND FUEL GAUGE WITH HEADLIGHTS) ......................... 1
139 21553-G1 FUEL GAUGE ..................................................................................................... 1
140 23474-G1 INDICATOR LIGHT ............................................................................................. 1
141 74311-G01 WIRE HARNESS (OIL LIGHT/FUEL GAUGE).................................................... 1
142 25978-G122 18 GA WIRE (RED, 6" LG)................................................................................. 1
143
144
145 73030-G04 PLATE (LOW FUEL AND OIL LIGHT INDICATOR) ........................................... 1
146 71125-G01 LABEL (LOW FUEL AND OIL LIGHT W/O HEADLIGHTS) ................................ 1
147 71183-G01 LABEL (LOW FUEL AND OIL LIGHT WITH HEADLIGHTS) .............................. 1
148 23474-G1 INDICATOR LIGHT ............................................................................................. 2
149 74311-G01 WIRE HARNESS (OIL LIGHT/FUEL LIGHT) ...................................................... 1

Page H-11 Service Parts Manual

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ELECTRICAL SYSTEM

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

150 25978-G122 18 GA WIRE (RED, 6" LG)................................................................................. 1

151
152 33623-G02 DRIVE RIVET, 3/16" X 3/8" LG ........................................................................... 2
153
154
155 75114-G02 HOUR METER KIT (INCLUDES ITEMS 156 - 160) ............................................ 1
156 21573-G1 HOUR METER.............................................................................................. 1
157 74019-G02 HOUR METER BRACKET............................................................................ 1
158 00379-G4 SCREW, #10 - 24 X 1/2" LG ......................................................................... 2
159 14390-G10 LOCK NUT, #10 - 24..................................................................................... 2
160 75117-G01 WIRE HARNESS (HOUR METER)............................................................... 1

Service Parts Manual Page H-12

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ENGINE 9 HP AND MUFFLER

14
See
ELECTRICAL
15 Section
16
26
12

23
13 9

See 25
3
CARBURETOR
AND CHOKE 8
Section

24
4
5

27 28 Part of
29 Rear Engine
Mount

1
18
17

Page J-1 Service Parts Manual

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ENGINE 9 HP AND MUFFLER

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 604254 ENGINE (EH292C) (INCLUDES ITEMS 3-10, 12-20)......................................... 1

2
3 26626-G01 TIMING BELT ............................................................................................... 1
4 72908-G01 TIMING BELT COVER.................................................................................. 1
5 26631-G01 TIMING BELT COVER GROMMET.............................................................. 1
6 26678-G01 BOLT, M6 X 1 X 12 MM LG .......................................................................... 3
7
8 72885-G01 IGNITION COIL BRACKET........................................................................... 1
9 25523-G5 SPARK PLUG (NGK FR2A-D)...................................................................... 2
10
11
12 72848-G01 VALVE COVER............................................................................................. 1
13 72876-G01 VALVE COVER GASKET ............................................................................. 1
14 26676-G01 FLANGED BOLT, M6 X 1 X 23 MM LG ........................................................ 6
15 26601-G01 OIL FILLER CAP........................................................................................... 1
16 26720-G01 OIL FILLER 'O' RING.................................................................................... 1
17 26591-G01 OIL FILTER................................................................................................... 1
18 26710-G01 OIL FILTER 'O' RING.................................................................................... 1
19 26680-G01 BOLT AND WASHER, M6 X 1 X 12 MM LG................................................. 3
20 603911 STUD, M6 X 1 X 135MM LG......................................................................... 2
21
22
23 74829-G01 MUFFLER ........................................................................................................... 1
24 25531-G01 EXHAUST GASKET............................................................................................ 1
25 72851-G01 NUT, M8 X 1.25MM............................................................................................. 2
26 25532-G1 BOLT AND WASHER, M8 X 1.25 X 18 MM LG .................................................. 1
27 00438-G8 BOLT, 5/16 - 18 X 1" LG ..................................................................................... 1
28 00565-G8 LOCK WASHER, 5/16"........................................................................................ 3
29 00642-G8 WASHER, 5/16" .................................................................................................. 1

Service Parts Manual Page J-2

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ENGINE 11 HP AND MUFFLER

14
See
ELECTRICAL
15 Section
16
26
12

23
13 10

See 25
3
CARBURETOR
AND CHOKE 9
Section

24
4

5
27 28 Part of
29 Rear Engine
Mount

1
18
17

Ref Emf 2

Page J-3 Service Parts Manual

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ENGINE 11 HP AND MUFFLER

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 72846-G02 ENGINE (FOR VEHICLES ORIGINALLY EQUIPPED WITH 350cc (EH35C)

(INCLUDES ITEMS 3 - 20).................................................................................. 1
2
3 26626-G01 TIMING BELT ............................................................................................... 1
4 72908-G01 TIMING BELT COVER.................................................................................. 1
5 26631-G01 TIMING BELT COVER GROMMET.............................................................. 1
6 26678-G01 BOLT, M6 X 1 X 12 MM LG .......................................................................... 3
7
8
9 72869-G01 IGNITION COIL BRACKET........................................................................... 1
10 72867-G01 SPARK PLUG (NGK BPR5ES)..................................................................... 2
11
12 72848-G01 VALVE COVER............................................................................................. 1
13 72876-G01 VALVE COVER GASKET ............................................................................. 1
14 26676-G01 FLANGED BOLT, M6 X 1 X 23 MM LG ........................................................ 6
15 26601-G01 OIL FILLER CAP........................................................................................... 1
16 26720-G01 OIL FILLER 'O' RING.................................................................................... 1
17 26591-G01 OIL FILTER................................................................................................... 1
18 26710-G01 OIL FILTER 'O' RING.................................................................................... 1
19 26680-G01 BOLT AND WASHER, M6 X 1 X 12 MM LG................................................. 3
20 72307-G01 STUD, M6 X 1 X 115 MM LG........................................................................ 2
21
22
23 74829-G01 MUFFLER ........................................................................................................... 1
24 25531-G01 EXHAUST GASKET............................................................................................ 1
25 72851-G01 FLANGE NUT, M8 X 1.25 MM ............................................................................ 2
26 25532-G1 BOLT AND WASHER, M8 X 1.25 X 18 MM LG .................................................. 1
27 00438-G8 BOLT, 5/16 - 18 X 1" LG ..................................................................................... 1
28 00565-G8 LOCK WASHER, 5/16"........................................................................................ 3
29 00642-G8 WASHER, 5/16" .................................................................................................. 1

Service Parts Manual Page J-4

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ENGINE MOUNTING

OIL
19

21 39
14
10 40
2

3 4 5
23
1
22
15
13 21
16 12

9 11

Part of 8
Frame 21

24 31
25 30
28
29

Ref Emt 2

Page K-1 Service Parts Manual

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ENGINE MOUNTING

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 72010-G01 FRONT ENGINE MOUNT ................................................................................... 1

2 72011-G01 REAR ENGINE MOUNT ..................................................................................... 1
3 00463-G4 BOLT, 7/16 - 14 X 1 1/2" LG ............................................................................... 4
4 00566-G2 LOCK WASHER, 7/16"........................................................................................ 4
5 00922-G3 WASHER, 7/16" .................................................................................................. 4
6
7
8 00428-G6 BOLT, 3/8 - 16 X 2 3/4" LG ................................................................................. 2
9 72016-G01 SPACER.............................................................................................................. 2
10 70269-G02 CROSSMEMBER BRACE .................................................................................. 1
11 72044-G02 MOUNT BRACKET ............................................................................................. 1
12 00643-G1 WASHER, 3/8" .................................................................................................... 2
13 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 2
14 00438-G7 BOLT, 5/16 - 18 X 7/8" LG .................................................................................. 2
15 01110-G03 WASHER, 5/16" (STAINLESS STEEL)............................................................... 2
16 01109-G01 LOCK NUT, 5/16 - 18 (STAINLESS STEEL) ...................................................... 2
17
18
19 00430-G4 BOLT, 3/8 - 16 X 4 1/2" LG ................................................................................. 1
20 15121-G1 WASHER, 3/8" .................................................................................................... 1
21 72050-G01 PLASTIC WASHER, 2 1/4" OD X 5/8" ID X 1/8" ................................................. 4
22 72051-G01 WASHER, 2 1/2" OD X 5/8" ID X 1/8" ................................................................. 2
23 72015-G01 ISOLATION MOUNT ........................................................................................... 1
24 72051-G02 WASHER, 3/8" .................................................................................................... 1
25 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 1
26
27
28 72719-G03 ENGINE GUARD................................................................................................. 1
29 00463-G4 BOLT, 7/16 - 14 X 1 1/2" LG ............................................................................... 4
30 00566-G2 LOCK WASHER, 7/16"........................................................................................ 4

Service Parts Manual Page K-2

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ENGINE MOUNTING

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31 00922-G3 WASHER, 7/16" .................................................................................................. 4

32
33
34 00439-G1 BOLT, 5/16 - 18 X 1 1/8" LG ............................................................................... 1
35 11098-G6 LOCK NUT, 5/16 - 18 (STAINLESS STEEL) ...................................................... 1
36
37
38 72035-G01 'U' BOLT, 7/16 - 14 X 3 7/16" X 3 9/16" LG......................................................... 2
39 00922-G3 WASHER, 7/16" .................................................................................................. 4
40 00734-G1 LOCK NUT, 7/16 - 14 .......................................................................................... 4

Page K-3 Service Parts Manual

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ENGINE MOUNTING

Service Parts Manual Page K-4

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FRONT SUSPENSION AND STEERING

Part of
Frame
Front of Vehicle

29
19
28
30
20

1
21

37
13 35
38
Part of
38 Frame
19 36
4,17
22
9

34
12

7
38 37
8
4 LUG 10
3,16
11 6

3 - Includes Items 4 -13

9 - Includes Item 10
16 - Includes Items 7 - 13, 17
*NOTE: Tie Rod Not
Shown for
Clarity
Ref Fss 21-1

Page L-1 Service Parts Manual

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FRONT SUSPENSION AND STEERING

42
54
55

51
52

45
41- Includes Items 42 - 65

48
65

64
49

62
61

63
50

57
56

Service Parts Manual Page L-2

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FRONT SUSPENSION AND STEERING

114

106 113

Front of Vehicle
83

87
85
105
88
104
86 103
102

57 - Includes Items 58 - 60
85 - Includes Items 86 - 88
98 98 - Includes Items 99, 100
117 - Includes Items 118 - 122

100
99

95 49
80
96
48

79 78 76
77
124
60
59

75
74

122
121

118 117

120
119

Ref Fss 21-2

Page L-3 Service Parts Manual

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FRONT SUSPENSION AND STEERING

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 602513 FRONT AXLE...................................................................................................... 1

2
3 70942-G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE)
(INCLUDES ITEMS 4 - 13).................................................................................. 1
4 70940-G04 SPINDLE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 5 - 6) ..... 1
5 70648-G01 BEARING ............................................................................................... 1
6 70749-G01 BEARING, DP4 ...................................................................................... 1
7 25146-G1 GREASE SEAL............................................................................................. 1
8 50892-G1 ROLLER BEARING AND RACE ASSEMBLY .............................................. 2
9 70589-G1 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 10) .... 1
10 19862-G1 LUG BOLT, 1/2 - 20 X 1 7/32" LG .......................................................... 4
11 12093-G1 SLOTTED NUT, 1 - 14.................................................................................. 1
12 00798-G8 COTTER PIN, 5/32" X 1 3/4" LG .................................................................. 1
13 12091-G2 SPINDLE CAP .............................................................................................. 2
14
15
16 70673-G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE)
(INCLUDES ITEMS 7 - 13 & 17) ......................................................................... 1
17 70742-G02 SPINDLE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 5 - 6) .............. 1
18 00407-G6 BOLT, 1/2 - 13 X 6" LG ....................................................................................... 2
19 00560-G3 WASHER, 1/2" .................................................................................................... 4
20 70745-G01 KING PIN TUBE .................................................................................................. 2
21 70754-G01 THRUST WASHER (STAINLESS STEEL) ......................................................... 2
22 14390-G6 LOCK NUT, 1/2 - 13 ............................................................................................ 2
23
24
25 76419-G01 SHOCK ABSORBER........................................................................................... 2
26
27
28 10435-G1 SHOCK ABSORBER WASHER .......................................................................... 8
29 10194-G1 RUBBER SHOCK ABSORBER BUSHING ......................................................... 8

Service Parts Manual Page L-4

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FRONT SUSPENSION AND STEERING

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

30 00532-G6 NUT, 3/8 - 24....................................................................................................... 4

31 10044-G01 VINYL CAP.......................................................................................................... 4
32
33
34 70664-G03 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING) ............... 2
35 70163-G03 SPRING PLATE .................................................................................................. 4
36 00463-G4 BOLT, 7/16 - 14 X 1 1/2" LG ............................................................................... 4
37 00734-G1 LOCK NUT, 7/16 - 14 .......................................................................................... 11
38 00463-G6 BOLT, 7/16 - 14 X 1 3/4" LG ............................................................................... 7
39
40
41 74964-G02 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 42 - 65) .............. 1
42 70965-G01 STEERING RACK COVER & BEARING ...................................................... 1
43 * JAM NUT, 1/2 - 20 ........................................................................................ 1
44 70750-G01 RETAINING RING (EXTERNAL) .................................................................. 1
45 15115-G1 BALL BEARING ............................................................................................ 1
46 70603-G01 PINION.......................................................................................................... 1
47 70751-G01 RETAINING RING (INTERNAL) ................................................................... 1
48 70638-G01 SEAL PINION ............................................................................................... 1
49 70604-G01 RACK STEERING......................................................................................... 1
50 01053-G01 SCREW, 10- 32 ............................................................................................ 1
51 70590-G01 RACK LOADER ............................................................................................ 1
52 70666-G01 SPRING COMPRESSION ............................................................................ 1
53 70645-G01 GASKET RACK LOADER............................................................................. 1
54 70591-G01 COVER RACK LOADER .............................................................................. 1
55 71102-G01 SCREW, 1/4 - 20 .......................................................................................... 2
56 10389-G3 GREASE FITTING, STRAIGHT.................................................................... 1
57 70695-G01 RACK BALL JOINT (INCLUDES ITEMS 58 - 60) ......................................... 1
58 50641-G1 RUBBER BOOT ..................................................................................... 1
59 50209-G2 SLOTTED NUT, 7/16 - 20 ...................................................................... 1

Page L-5 Service Parts Manual

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FRONT SUSPENSION AND STEERING

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

60 10387-G2 COTTER PIN, 3/32" X 1" LG .................................................................. 1

61 74694-G01 ROD END (INNER)....................................................................................... 1
62 70961-G01 RACK BOOT................................................................................................. 1
63 12416-G2 WIRE TIE ...................................................................................................... 1
64 11391-G8 WIRE TIE ...................................................................................................... 1
65 604328 TAG STEERING WHEEL ............................................................................. 1
66
67
68
69
70
71
72
73
74 00464-G6 BOLT, 7/16 - 14 X 2 3/4" LG ............................................................................... 2
75 01068-G01 BOLT, 7/16 - 14 X 3 1/2" LG ............................................................................... 1
76 70667-G02 SPACER.............................................................................................................. 2
77 70667-G03 SPACER (SHORT).............................................................................................. 1
78 00532-G7 NUT, 7/16 - 14..................................................................................................... 1
79 00560-G2 FLAT WASHER, 7/16"......................................................................................... 7
80 00734-G1 LOCK NUT, 7/16 - 14 .......................................................................................... 3
81
82
83 70607-G01 STEERING SHAFT ............................................................................................. 1
84
85 70758-G05 STEERING COLUMN KIT (INCLUDES ITEMS 86 - 88) ..................................... 1
86 70610-G03 STEERING COLUMN ................................................................................... 1
87 28569-G01 STEERING COLUMN BUSHING.................................................................. 1
88 01022-G01 SCREW, #6 - 20 X 5/16" LG ......................................................................... 1
89

Service Parts Manual Page L-6

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FRONT SUSPENSION AND STEERING

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

90
91
92
93
94
95 01006-G01 BOLT, 3/8 - 16 X 1 1/4" LG WITH PATCHLOCK ................................................ 4
96 00879-G1 LOCK WASHER, 3/8".......................................................................................... 4
97
98 70580-G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 99, 100) ...................................... 1
99 01055-G01 BOLT, M8 X 1 1/4" LG .................................................................................. 2
100 00565-G8 LOCK WASHER, 5/16" ................................................................................. 2
101
102 70751-G01 RETAINING RING (INTERNAL).......................................................................... 1
103 70888-G01 RETAINING RING (EXTERNAL) ........................................................................ 1
104 15112-G1 BALL BEARING .................................................................................................. 1
105 70887-G01 WAVE WASHER ................................................................................................. 1
106 602979 STEERING WHEEL ............................................................................................ 1
107
108
109
110
111
112
113 14390-G2 LOCK NUT, 5/8 - 18 ............................................................................................ 1
114 71950-G01 CLIPBOARD........................................................................................................ 1
115
116
117 74604-G01 TIE ROD ASSEMBLY (INCLUDES ITEMS 118 - 122)........................................ 1
118 74603-G01 THREADED ROD (24" LG)........................................................................... 1
119 70902-G01 TIE ROD END (LEFT HAND THREADS) ..................................................... 1

Page L-7 Service Parts Manual

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FRONT SUSPENSION AND STEERING

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

120 01069-G01 JAM NUT, M12 X 1.25-05 (LEFT HAND THREADS) ................................... 1
121 70902-G02 TIE ROD END (RIGHT HAND THREADS)................................................... 1
122 01069-G02 JAM NUT, M12 X 1.25-05 (RIGHT HAND THREADS)................................. 1
123
124 00734-G1 LOCK NUT, 7/16 - 14 .......................................................................................... 2

Service Parts Manual Page L-8

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FUEL SYSTEM - CALIFORNIA REQUIREMENT

Front of Vehicle

2
Item 7 - includes items 8 - 14
9
CALIFORNIA EMISSION REQUIREMENT

13
17
16 23
18
21 12

23 21
24

4 5
10

27 30

26 22

3
To 28 To Crankcase
Part of
Carburetor Pulse Fitting
Frame
1,
8

Page M-1 Service Parts Manual

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FUEL SYSTEM - CALIFORNIA REQUIREMENT

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 72092G01 FUEL TANK (FOR VEHICLES WITHOUT GAUGE) ........................................... 1

2 72282G01 FUEL TANK CAP ................................................................................................ 1
3 70486G01 SPACER.............................................................................................................. 1
4 00559G8 WASHER, 5/16" .................................................................................................. 2
5 01109G01 LOCK NUT, 5/16 - 18 (STAINLESS STEEL) ...................................................... 2
6
7 72231G01 FUEL TANK ASSEMBLY WITH LEVEL SWITCH (INCLUDES ITEMS 8-14) ..... 1
8 72092G02 FUEL TANK (FOR VEHICLES WITH FUEL GUAGE) .................................. 1
9 72282G01 FUEL TANK CAP.......................................................................................... 1
10 72229G01 FUEL LEVEL SENDER ADAPTER............................................................... 1
11 72230G01 SCREW, #6 - 32 X 1/2" LG ........................................................................... 2
12 20048G2 FUEL LEVEL SENDER (INCLUDES ITEM 13) ............................................ 1
13 * GASKET ................................................................................................. 1
14 72232G01 SCREW, #10 x 3/4" LG................................................................................. 5
15
16 00438G8 BOLT, 5/16 - 18 X 1" LG ..................................................................................... 1
17 00559G8 WASHER, 5/16" .................................................................................................. 2
18 01109G01 LOCK NUT, 5/16 - 18 (STAINLESS STEEL) ...................................................... 1
19
20
21 604596 FUEL HOSE, CALIFORNIA REQUIREMENT (BULK) ....................................... 14"
22 12902G1 FUEL LINE FILTER............................................................................................. 1
23 18292G1 CLAMP ................................................................................................................ 5
24 72873G01 FUEL PUMP........................................................................................................ 1
25 00114G6 SCREW, 1/4 - 14 X 3/4" LG ................................................................................ 2
26 27183G01 LOW PRESSURE FUEL LINE (BULK) ............................................................... 26"
27 604596 FUEL HOSE, CALIFORNIA REQUIREMENT (BULK) ........................................ 16"
28 11391G4 HOSE CLAMP, 1/4"............................................................................................. 3
29 17618G1 WIRE TIE ............................................................................................................ 3
30 22280G1 VINYL TRIM - BLACK (BULK) ............................................................................ 7"

Service Parts Manual Page M-2

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FUEL SYSTEM

Front of Vehicle

2
Item 7 - includes items 8 - 14 9

13
17
16
23 18 12
22

21 21
23
24

4 5
10

25
28

26
27
29
28

28 30
To
Carburetor

To Crankcase
Pulse Fitting
1
3
8
Part of
Frame

Page M-3 Service Parts Manual

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FUEL SYSTEM

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 72092G01 FUEL TANK (FOR VEHICLES WITHOUT GAUGE) ........................................... 1

2 72282G01 FUEL TANK CAP ................................................................................................ 1
3 70486G01 SPACER.............................................................................................................. 1
4 00559G8 WASHER, 5/16" .................................................................................................. 2
5 01109G01 LOCK NUT, 5/16 - 18 (STAINLESS STEEL) ...................................................... 2
6
7 72231G01 FUEL TANK ASSEMBLY WITH LEVEL SWITCH (INCLUDES ITEMS 8-14) ..... 1
8 72092G02 FUEL TANK (FOR VEHICLES WITH FUEL GAUGE) .................................. 1
9 72282G01 FUEL TANK CAP.......................................................................................... 1
10 72229G01 FUEL LEVEL SENDER ADAPTER............................................................... 1
11 72230G01 SCREW, #6 - 32 X 1/2" LG ........................................................................... 2
12 20048G2 FUEL LEVEL SENDER (INCLUDES ITEM 13) ............................................ 1
13 * GASKET ................................................................................................. 1
14 72232G01 SCREW WITH SEAL, #10 X 3/4" LG............................................................ 5
15
16 00438G8 BOLT, 5/16 - 18 X 1: LG...................................................................................... 1
17 00559G8 WASHER, 5/16" .................................................................................................. 2
18 01109G01 LOCK NUT, 5/16 - 18 (STAINLESS STEEL) ...................................................... 1
19
20
21 17470G1 LOW PRESSURE FUEL LINE (BULK) ............................................................... 4"
22 72084G01 FUEL LINE FILTER............................................................................................. 1
23 18292G1 CLAMP ................................................................................................................ 5
24 72873G01 FUEL PUMP........................................................................................................ 1
25 00114G6 SCREW, 1/4 - 14 X 3/4" LG ................................................................................ 2
26 27183G01 LOW PRESSURE FUEL LINE (BULK) ............................................................... 26"
27 17470G1 LOW PRESSURE FUEL LINE (BULK) ............................................................... 26"
28 11391G4 HOSE CLAMP, 1/4"............................................................................................. 3
29 17618G1 WIRE TIE ............................................................................................................ 3
30 22280G1 VINYL TRIM - BLACK (BULK) ............................................................................ 7

Service Parts Manual Page M-4

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REAR AXLE

18 4 1 - Includes Items 3 - 23
7
3
12
27 4

5 9
OIL 8

23
28 7

26 14
11
10
6 3 13 15
19

17 22

Ref Rax 2

Page N-1 Service Parts Manual

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REAR AXLE

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 72715-G01 REAR AXLE (13.32:1) (INCLUDES ITEMS 3 - 23) ............................................ 1

2 72715-G02 REAR AXLE, FREEDOM HP (10.67:1) (INCLUDES ITEMS 3 - 23) ................... 1
3 26823-G01 FLANGED BOLT, M8 X 1.25 X 100 MM LG ................................................. 5
4 26824-G01 FLANGED BOLT, M8 X 1.25 X 110 MM LG ................................................. 2
5 * BOLT, M8 X 1.25 X 146 MM LG ................................................................... 2
6 72052-G01 FLANGED BOLT, M8 X 1.25 X 130 MM LG ................................................. 1
7 72269-G01 FLANGE NUT, M8 X 1.25 MM...................................................................... 12
8 26768-G01 OIL CHECK PLUG........................................................................................ 1
9 26769-G01 GASKET, 8 MM ............................................................................................ 1
10 26770-G01 OIL DRAIN PLUG ......................................................................................... 1
11 26771-G01 GASKET, 14 MM .......................................................................................... 1
12 26772-G01 OIL FILLER PLUG ........................................................................................ 1
13 26761-G01 INPUT SHAFT SEAL .................................................................................... 1
14 26762-G01 SHIFTER SHAFT SEAL................................................................................ 1
15 72259-G01 AXLE SHAFT SEAL...................................................................................... 2
16
17 72115-G01 AXLE TUBE (DRIVER SIDE)........................................................................ 1
18 72116-G01 AXLE TUBE (PASSENGER SIDE) ............................................................... 1
19 72056-G01 AXLE SHAFT (DRIVER SIDE)...................................................................... 1
20 72057-G01 AXLE SHAFT (PASSENGER SIDE)............................................................. 1
21 26814-G01 RETAINING RING ........................................................................................ 4
22 26811-G01 BALL BEARING ............................................................................................ 2
23 72260-G01 FLANGED BOLT, M10 X 1.5 X 23 MM LG ................................................... 10
24
25
26 72017-G02 AXLE BRACKET ................................................................................................. 1
27 26830-G01 LOCK NUT, M8 X 1.25 MM ................................................................................. 2
28 75048-G01 SPACER, 1/2" ..................................................................................................... 1

Service Parts Manual Page N-2

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REAR SUSPENSION

23
22
20
21

7
6
10

4
11

21 17

16
15
14
13
2 21
20
22
23

1
25

Ref Rsp 2 5

Page P-1 Service Parts Manual

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REAR SUSPENSION

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 603109 LEAF SPRING SET (CONTAINS 2 SPRINGS) .................................................. 1

2 72028-G02 ISOMOUNT BASE PLATE .................................................................................. 2
3 72117-G01 ISOMOUNT BUSHING........................................................................................ 2
4 72037-G01 ISOMOUNT CAP................................................................................................. 2
5 72618-G01 'U' BOLT, 3/8 - 16 X 2" X 2 1/2" LG..................................................................... 4
6 00560-G1 WASHER, 3/8" .................................................................................................... 8
7 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 8
8
9 70291-G01 FLANGED BUSHING .......................................................................................... 4
10 14158-G1 SHOULDER BOLT, 3/8 - 16 x 3 1/4" LG ............................................................. 2
11 12262-G1 LOCK NUT, 3/8 - 16 ............................................................................................ 2
12
13 00665-G9 BOLT, 3/8 - 16 X 3 1/2" LG (STAINLESS STEEL).............................................. 4
14 70290-G02 SHACKLE PLATE ............................................................................................... 4
15 70291-G01 FLANGED BUSHING .......................................................................................... 8
16 70289-G02 SPACER.............................................................................................................. 4
17 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 4
18
19 76418-G01 SHOCK ABSORBER........................................................................................... 2
20 10435-G1 SHOCK ABSORBER WASHER .......................................................................... 8
21 10194-G1 RUBBER BUSHING ............................................................................................ 8
22 00532-G6 NUT, 3/8 - 24....................................................................................................... 4
23 10044-G01 VINYL CAP.......................................................................................................... 4
24
25 74207-G03 LEAF SPRING SET, (USE ON SHUTTLE 2+2 AND CONVERTIBLE
CARRIER ONLY) (CONTAINS 2 SPRINGS) ...................................................... 1

Service Parts Manual Page P-2

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SEATING AND BAG HOLDER - GOLF CAR

14
15

24 25

19 28

21
20

27
29
Front of Vehicle
22 26

Part of
Frame

1 - Includes Items 2 -4

2 6
7

4
8
3
10
11
Ref Sgc 1

Page Q-1 Service Parts Manual

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SEATING AND BAG HOLDER - GOLF CAR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 71611-G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 2 - 4) .................................... 1

2 71602-G** VINYL SEAT BOTTOM COVER ................................................................... 1
3 71012-G01 VINYL TRIM (SEAT BOTTOM)..................................................................... 1
4 17074-G1 RUBBER PAD............................................................................................... 2
5
6 71701-G01 HIP RESTRAINT (PASSENGER SIDE) .............................................................. 1
7 71702-G01 HIP RESTRAINT (DRIVER SIDE)....................................................................... 1
8 71204-G01 BOLT, 1/4 - 20 X 7/8" LG .................................................................................... 8
9
10 71610-G01 SEAT HINGE....................................................................................................... 2
11 00720-G08 SCREW, #12 - 14 X 1" LG (STAINLESS STEEL)............................................... 4
12
13 71751-G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 14 - 16) ...................................... 1
14 71753-G** VINYL SEAT BACK COVER ........................................................................ 1
15 71752-G01 PLASTIC SEAT BACK COVER .................................................................... 1
16 01107-G01 SCREW, #8 X 5/8" LG (STAINLESS STEEL) .............................................. 4
17
18
19 71811-G03 SEAT SUPPORT BRACKET............................................................................... 2
20 00661-G8 BOLT, 1/4 - 20 X 1" LG (STAINLESS STEEL).................................................... 4
21 00664-G7 LOCK WASHER, 1/4" (STAINLESS STEEL) ...................................................... 4
22 01075-G01 BOLT, 3/8 - 16 X 2 1/2" LG ................................................................................. 4
23
24 71851-G01 BAG HOLDER BRACKET................................................................................... 1
25 71856-G01 BAG RETAINER CLAMP .................................................................................... 2
26 71853-G01 BAG RETAINER STRAP..................................................................................... 1
27 16816-G1 RATCHET FASTENER, 1/4" X 9/16" LG ............................................................ 2
28 01102-G01 CARRIAGE BOLT, 1/4 - 20 X 1 1/2" LG (STAINLESS STEEL) .......................... 2
29 11027-G2 LOCK NUT, 1/4 - 20 ............................................................................................ 2

Service Parts Manual Page Q-2

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SEATING - SHUTTLE 2+2

16 - Includes Items 17 - 19 17
18

27 26

26
30
29 27

28
23 24
Front of Vehicle 25 24
25

1 - Includes Items 2 - 4

2 7
8

3
12 4
13

Ref Ssh 1-1

Page Q-3 Service Parts Manual

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SEATING - SHUTTLE 2+2

34 - Includes Items 35 - 37
49 45 - Includes Items 17 - 19

36 37

40
42

51
49

53
54
55

Ref Ssh 1-2

Service Parts Manual Page Q-4

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SEATING - SHUTTLE 2+2

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 71611-G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 2 -4) ..................................... 1

2 71602-G** VINYL SEAT BOTTOM COVER ................................................................... 1
3 71012-G01 VINYL TRIM (SEAT BOTTOM)..................................................................... 1
4 17074-G1 RUBBER PAD............................................................................................... 2
5
6
7 71701-G01 HIP RESTRAINT (PASSENGER SIDE) .............................................................. 1
8 71702-G01 HIP RESTRAINT (DRIVER SIDE)....................................................................... 1
9 00661-G8 BOLT, 1/4 - 20 X 1" LG (STAINLESS STEEL).................................................... 8
10
11
12 71610-G01 SEAT HINGE....................................................................................................... 2
13 00720-G08 SCREW, #12 - 14 X 1" LG (STAINLESS STEEL)............................................... 6
14
15
16 71751-G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 17 - 19) ...................................... 1
17 71753-G** VINYL SEAT BACK COVER ........................................................................ 1
18 71752-G01 PLASTIC SEAT BACK COVER .................................................................... 1
19 01107-G01 SCREW, #8 X 5/8" LG (STAINLESS STEEL) .............................................. 4
20
21
22 70364-G01 SPACER.............................................................................................................. 2
23 74111-G01 SEAT BACK SUPPORT ..................................................................................... 2
24 01006-G02 BOLT, 3/8 - 16 X 1 1/2" LG ................................................................................. 4
25 00560-G1 WASHER, 3/8" .................................................................................................... 4
26 70113-G01 ADJUSTABLE BUMPER ..................................................................................... 4
27 11027-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 6
28 74508-G02 LATCH BRACKET - LEFT................................................................................... 1
29 00661-G8 BOLT, 1/4 - 20 X 1" LG (STAINLESS STEEL).................................................... 4
30 00664-G7 LOCK WASHER, 1/4" (STAINLESS STEEL) ...................................................... 4

Page Q-5 Service Parts Manual

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SEATING - SHUTTLE 2+2

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31
32
33
34 74139-G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 42 - 44) ................................ 1
35 71602-G** VINYL COVER (SEAT BOTTOM)................................................................. 1
36 74140-G01 TRIM ............................................................................................................. 1
37 71012-G01 TRIM ............................................................................................................. 1
38
39
40 71702-G01 HIP RESTRAINT (DRIVER SIDE)....................................................................... 1
41 71701-G01 HIP RESTRAINT (PASSENGER SIDE) .............................................................. 1
42 00661-G8 BOLT, 1/4 - 20 X 1" LG (STAINLESS STEEL).................................................... 8
43
44
45 71751-G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 17 - 19) ...................................... 1
46
47
48 72918-G01 SEAT SUPPORT BRACKET............................................................................... 2
49 71204-G01 BOLT, 1/4 - 20 X 1" LG (STAINLESS STEEL).................................................... 12
50
51 17838-G1 NYLON BUSHING............................................................................................... 4
52
53 00440-G4 BOLT, 5/16 - 18 X 2 1/4" LG ............................................................................... 2
54 00559-G8 WASHER, 5/16" .................................................................................................. 2
55 11098-G6 LOCK NUT, 5/16 - 18 .......................................................................................... 2

Service Parts Manual Page Q-6

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SEATING - CONVERTIBLE CARRIER

16 - Includes Items 17 - 19 17
18

27 26

26
30
29 27

23 24
Front of Vehicle 25 24
25

1 - Includes Items 2 - 4

2 7
8

3
12 4
13

Ref Scc 1-1

Page Q-7 Service Parts Manual

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SEATING - CONVERTIBLE CARRIER

33 - Includes Items 17 - 19

36
35 34 33

Front of Vehicle

38
70
39
Handrail

37
47

69 41
46

SIDE BASKET 45

48
42 42 - Includes Item 43
43 - Includes Item 44

55
56
54
62 53 52

64 63
65 57
59

66
60 61
58

Ref Scc 1-2

Service Parts Manual Page Q-8

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SEATING - CONVERTIBLE CARRIER

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 71611-G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 2 - 4) .................................... 1

2 71602-G** VINYL SEAT BOTTOM COVER ................................................................... 1
3 71012-G01 VINYL TRIM (SEAT BOTTOM)..................................................................... 1
4 17074-G1 RUBBER PAD............................................................................................... 2
5
6
7 71701-G01 HIP RESTRAINT (PASSENGER SIDE) .............................................................. 1
8 71702-G01 HIP RESTRAINT (DRIVER SIDE)....................................................................... 1
9 71204-G01 BOLT, 1/4 - 20 X 1" LG (STAINLESS STEEL).................................................... 8
10
11
12 71610-G01 SEAT HINGE....................................................................................................... 2
13 00720-G08 SCREW, #12 - 14 X 1" LG (STAINLESS STEEL)............................................... 4
14
15
16 71751-G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 17 - 19) ...................................... 1
17 71753-G** VINYL SEAT BACK COVER ........................................................................ 1
18 71752-G01 PLASTIC SEAT BACK COVER .................................................................... 1
19 01107-G01 SCREW, #8 X 5/8" LG (STAINLESS STEEL) .............................................. 4
20
21
22 70364-G01 SPACER.............................................................................................................. 2
23 74111-G01 SEAT BACK SUPPORT ...................................................................................... 2
24 01006-G02 BOLT, 3/8 - 16 X 1 1/2" LG ................................................................................. 4
25 00560-G1 WASHER, 3/8" .................................................................................................... 4
26 70113-G01 ADJUSTABLE BUMPER ..................................................................................... 2
27 11027-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 2
28 74508-G02 LATCH BRACKET - LEFT................................................................................... 1
29 00661-G8 BOLT, 1/4 - 20 X 1" LG (STAINLESS STEEL).................................................... 4
30 00664-G7 LOCK WASHER, 1/4" (STAINLESS STEEL) ...................................................... 4

Page Q-9 Service Parts Manual

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SEATING - CONVERTIBLE CARRIER

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31
32
33 71751-G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 17 - 19) ...................................... 1
34 75258-G01 SEAT BACK SUPPORT ...................................................................................... 1
35 00661-G8 BOLT, 1/4 - 20 X 1" LG (STAINLESS STEEL).................................................... 4
36 00664-G6 LOCK WASHER, 1/4" (STAINLESS STEEL) ...................................................... 4
37 16705-G6 SCREW, 1/4 - 20 X 1 3/4" LG (STAINLESS STEEL).......................................... 2
38 00520-G1 ACORN NUT, 1/4 - 20 (STAINLESS STEEL) ..................................................... 2
39 75261-G01 END CAP, 3/4" .................................................................................................... 2
40
41 71062-G01 BED ..................................................................................................................... 1
42 71063-G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEM 43) .......................................... 1
43 75197-G** SEAT BOTTOM (INCLUDES ITEM 44) ........................................................ 1
44 75252-G** VINYL SEAT BOTTOM COVER ............................................................ 1
45 00762-G2 SCREW, 5/16 - 18 X 1 1/2" LG (STAINLESS STEEL)........................................ 2
46 00664-G8 LOCK WASHER, 5/16" (STAINLESS STEEL) .................................................... 4
47 00520-G3 ACORN NUT, 5/16 - 18 (STAINLESS STEEL) ................................................... 2
48 75261-G01 END CAP, 3/4" .................................................................................................... 4
49
50
51 71060-G01 BED FRONT (INCLUDES MAT) ......................................................................... 1
52 00661-G6 BOLT, 1/4 - 20 X 3/4" LG (STAINLESS STEEL)................................................. 4
53 00664-G7 LOCK WASHER, 1/4" (STAINLESS STEEL) ...................................................... 4
54 75193-G01 SUPPORT FRAME ............................................................................................. 1
55 00438-G8 BOLT, 5/16 - 18 X 1" LG ..................................................................................... 2
56 00559-G8 WASHER, 5/16" .................................................................................................. 2
57 75279-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 2
58 00440-G4 BOLT, 5/16 - 18 X 2 1/2" LG ............................................................................... 2
59 17838-G1 NYLON BUSHING............................................................................................... 4
60 00559-G8 WASHER, 5/16" .................................................................................................. 2

Service Parts Manual Page Q-10

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SEATING - CONVERTIBLE CARRIER

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

61 11098-G6 LOCK NUT, 5/16 - 18 (STAINLESS STEEL) ...................................................... 2

62 75196-G01 HANDRAIL .......................................................................................................... 2
63 00762-G2 SCREW, 5/16 - 18 X 1 1/4" LG (STAINLESS STEEL)........................................ 2
64 00664-G8 LOCK WASHER, 5/16" (STAINLESS STEEL) .................................................... 2
65 00520-G3 ACORN NUT, 5/16 - 18 (STAINLESS STEEL) ................................................... 2
66 75261-G02 END CAP, 1" ....................................................................................................... 4
67
68
69 75460-G01 SIDE BASKET (BLACK)...................................................................................... 2
70 00106-G6 SELF THREADING SCREW, #12 - 24 X 3/4" LG ............................................... 4

Page Q-11 Service Parts Manual

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SEATING - CONVERTIBLE CARRIER

Service Parts Manual Page Q-12

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STARTER / GENERATOR

22 1 - Includes Items 2 - 27
2 - Includes Items 3 - 5
16 17
16 - Includes Items 17 - 19

3
13

24
19

26
11
12 27

9
4

5
8
STARTER/GENERATOR MOUNTING
37
10
1
38
34 39
33
40

31
Ref Stg 2

Page R-1 Service Parts Manual

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STARTER / GENERATOR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 27065-G01 STARTER / GENERATOR (INCLUDES ITEMS 2 - 27) ...................................... 1

2 26870-G01 ARMATURE ................................................................................................. 1
3 26871-G01 REAR BALL BEARING ................................................................................. 1
4 26872-G01 FRONT BALL BEARING............................................................................... 1
5 26873-G01 BEARING HOLDER...................................................................................... 1
6
7
8 26875-G01 FIELD COIL .................................................................................................. 1
9 26876-G01 INSULATING BRUSH ASSEMBLY (‘F’) ....................................................... 2
10 26877-G01 POLE CORE SETSCREW............................................................................ 4
11 26878-G01 FRONT COVER............................................................................................ 1
12 27879-G01 REAR COVER .............................................................................................. 1
13 26880-G01 TERMINAL ASSEMBLY (‘A’) ........................................................................ 2
14
15
16 26881-G01 BRUSH HOLDER ASSEMBLY (INCLUDES ITEMS 17 - 19) ....................... 1
17 26658-G01 BRUSH ................................................................................................... 4
18 26882-G01 BRUSH SPRING .................................................................................... 4
19 26883-G01 BRUSH CONNECTOR........................................................................... 2
20
21
22 26884-G01 KEY............................................................................................................... 1
23 26885-G01 PULLEY ........................................................................................................ 1
24 26886-G01 BRUSH AND PULLEY HARDWARE KIT ..................................................... 1
25 26887-G01 BRUSH 1 COVER......................................................................................... 3
26 26888-G01 BRUSH 2 COVER......................................................................................... 2
27 26889-G01 HOUSING HARDWARE KIT......................................................................... 2
28
29
30

Service Parts Manual Page R-2

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STARTER / GENERATOR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31 00938-G4 BOLT, 1/2 - 13 X 8" LG ....................................................................................... 1

32 00560-G3 WASHER, 1/2" .................................................................................................... 2
33 00566-G3 LOCK WASHER, 1/2".......................................................................................... 1
34 00533-G1 NUT, 1/2 - 13....................................................................................................... 1
35
36
37 28617-G01 STARTER / GENERATOR ADJUSTER .............................................................. 1
38 00544-G5 JAM NUT, 3/8 - 16............................................................................................... 1
39 00532-G5 NUT, 3/8 - 16....................................................................................................... 1
40 00560-G1 WASHER, 3/8" .................................................................................................... 1
41 12064-G4 PUSH NUT, 5/16"................................................................................................ 1
42
43
44 26414-G01 STARTER / GENERATOR BELT........................................................................ 1

Page R-3 Service Parts Manual

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STARTER / GENERATOR

Service Parts Manual Page R-4

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TOW BAR - PERMANENT

5
3

2
27
25 29
9 28
26 21
12 24

23
20
19 13 22
18 17
14

15
16 8 - Includes Items 9 - 29

Page S-1 Service Parts Manual

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TOW BAR - PERMANENT

31 - Includes Items 32 - 49
40
42 - Includes Items 43 - 49

39
48
49 34

47
46

43 38

45
34
44

Service Parts Manual Page S-2

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TOW BAR - PERMANENT

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 75318-G01 MOUNTING PLATE ............................................................................................ 1

2 75319-G01 STOP MOUNT PLATE ........................................................................................ 1
3 16705-G1 SCREW, 1/4 - 20 X 1" LG (STAINLESS STEEL)................................................ 3
4 00891-G2 LOCK NUT, 1/4 - 20 (STAINLESS STEEL) ........................................................ 3
5 75338-G02 FEMALE STOP ................................................................................................... 1
6
7
8 75304-G01 TOW BAR ASSEMBLY (TOWING VEHICLE) (INCLUDES ITEMS 9 - 29) ......... 1
9 75299-G01 TOW BAR ..................................................................................................... 1
10 75302-G01 UPPER PIVOT ............................................................................................. 1
11 75291-G01 LOWER PIVOT ............................................................................................ 1
12 00410-G8 BOLT, 1/2 - 20 X 3" LG. ................................................................................ 1
13 00675-G3 WASHER, 1/2" (STAINLESS STEEL) .......................................................... 1
14 75339-G01 SPRING WASHER ....................................................................................... 1
15 00571-G5 WASHER, 1/2" .............................................................................................. 1
16 11098-G8 LOCK NUT, 1/2 - 20...................................................................................... 1
17 75362-G01 LATCH STOP ............................................................................................... 1
18 75340-G01 WASHER, 3/8" .............................................................................................. 2
19 75360-G01 PIVOT PIN .................................................................................................... 1
20 13571-G7 SPRING PIN ................................................................................................. 1
21 75303-G01 LATCH .......................................................................................................... 1
22 20852-G2 COMPRESSION SPRING ........................................................................... 1
23 25661-G02 CUP WASHER.............................................................................................. 1
24 13005-G4 SHOULDER BOLT, 5/16 - 18 X 2" LG .......................................................... 1
25 75370-G01 LABEL (WARNING) ...................................................................................... 1
26 75338-G03 MALE STOP ................................................................................................. 1
27 12547-G4 BOLT, 6MM X 1 X 30 MM LG ...................................................................... 1
28 00565-G8 LOCK WASHER, 5/16" ................................................................................. 1
29 00520-G3 ACORN NUT, 5/16 - 18 (STAINLESS STEEL)............................................. 1
30

Page S-3 Service Parts Manual

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TOW BAR - PERMANENT

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

31 75308-G01 TOW BAR HITCH ASSEMBLY (TOWED VEHICLE)

(INCLUDES ITEMS 32 - 48)................................................................................ 1
32 75305-G01 HITCH ........................................................................................................... 1
33 75292-G01 PIVOT BOLT................................................................................................. 1
34 75309-G01 THRUST WASHER....................................................................................... 2
35 75342-G01 WASHER, 3/4" .............................................................................................. 1
36 00518-G8 CASTELLATED NUT, 3/4 - 16...................................................................... 1
37 10387-G1 COTTER PIN, 1/8" X 1 1/2" LG .................................................................... 2
38 75307-G01 BEARING...................................................................................................... 1
39 00566-G6 LOCK WASHER, 3/4" ................................................................................... 1
40 00533-G8 NUT, 3/4 - 16 ................................................................................................ 1
41
42 602981 TIE ROD ASSEMBLY (INCLUDES ITEMS 43 - 48) ..................................... 1
43 603089 THREADED ROD................................................................................... 1
44 27205-G01 TIE ROD END (LEFT HAND THREADS)............................................... 1
45 18434-G3 JAM NUT, M12 X 1.25-05 (LEFT HAND THREADS)............................. 1
46 27205-G02 TIE ROD END (RIGHT HAND THREADS) ............................................ 1
47 18434-G4 JAM NUT, M12 X 1.25-05 (RIGHT HAND THREADS) .......................... 1
48 10387-G2 COTTER PIN.......................................................................................... 2
49 00734-G3 LOCK NUT, 7/16 - 14.................................................................................... 2

Service Parts Manual Page S-4

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TOW BAR - CASUAL

1 - Includes Items 2 - 15

11
3
10

14
9

13
4 2
15

7
6 8

Ref Tbc 1

Page S-5 Service Parts Manual

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TOW BAR - CASUAL

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 75033-G01 CASUAL TOW BAR (INCLUDES ITEMS 2 - 15) ................................................ 1

2 * TOW BAR ..................................................................................................... 1
3 75034-G01 TIE ROD (INCLUDES NUT AND COTTER PIN) .......................................... 1
4 75060-G01 COUPLING .................................................................................................. 1
5 * LOCK PIN ..................................................................................................... 1
6 75065-G01 COMPRESSION SPRING ............................................................................ 1
7 00922-G2 WASHER, 3/8" .............................................................................................. 1
8 10387-G2 COTTER PIN, 3/32" X 1" LG ........................................................................ 1
9 75068-G01 SAFETY PIN ................................................................................................. 1
10 14869-G5 WIRE ROPE ................................................................................................. 1
11 16783-G1 FERRULE ..................................................................................................... 3
12 75067-G01 FERRULE ..................................................................................................... 1
13 75035-G02 HEX HEAD PLUG......................................................................................... 1
14 14869-G3 WIRE ROPE ................................................................................................. 1
15 75091-G01 LABEL (WARNING) ...................................................................................... 1

Service Parts Manual Page S-6

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WEATHER PROTECTION - GOLF CAR

1 - Includes items 2 - 19

C
SUN TOP B

A
14

15 2

16 Front of Vehicle 17

3
2
16
18
Rear of Vehicle
17
DETAIL C
19 (FRONT)

8
16 Driver Side
18

DETAIL D 8
(REAR)

3
6
5
4

11
7 10

Ref Wgc 1-1 DETAIL A DETAIL B

Page T-1 Service Parts Manual

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WEATHER PROTECTION - GOLF CAR

24
Front Top 23
Strut
22
REAR VIEW MIRROR
21 - Includes Items 22 - 24
Setscrew

Strut
27
33
28

31 32

Front of
Vehicle
30
29

FULL WINDSHIELD
26 - Includes Items 27 - 33

Strut
42

43
44

FOLD DOWN WINDSHIELD

Front of 35 - Includes Items 36 - 45
Vehicle

Front of
Vehicle
37

41
40 Strut
42
45
39
38
Ref Wgc 1-2

Service Parts Manual Page T-2

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WEATHER PROTECTION - GOLF CAR

WEATHER ENCLOSURE

46
47

BAG AND RAIN CURTAIN

Ref Wgc 1-3

Page T-3 Service Parts Manual

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WEATHER PROTECTION - GOLF CAR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

For service or replacement parts, contact:

Eagle Parts, Inc.
1411 Marvin Griffin Rd.
Augusta, GA 30906
Telephone (706) 790-6687 or FAX (706) 790-6066

1 75040-G** SUN TOP KIT (GOLF CAR) (INCLUDES ITEMS 2 - 19) .................................... 1
2 27069-G** SUN TOP ...................................................................................................... 1
3 75045-G01 FRONT STRUT............................................................................................. 1
4 00440-G2 BOLT, 5/16 - 18 X 2 1/4" LG ......................................................................... 4
5 00559-G8 WASHER, 5/16" ............................................................................................ 4
6 75048-G01 SPACER, 1/2" ............................................................................................... 2
7 00570-G2 WASHER, 5/16" ............................................................................................ 6
8 75046-G02 REAR STRUT ............................................................................................... 2
9
10 00685-G7 BOLT, 5/16 - 18 X 1 3/4" LG (STAINLESS STEEL) ..................................... 4
11 01110-G03 WASHER, 5/16" (STAINLESS STEEL) ........................................................ 8
12
13 11098-G6 LOCK NUT, 5/16 - 18 (STAINLESS STEEL) ................................................ 4
14 00753-G5 SCREW, 1/4 - 20 X 2" LG (STAINLESS STEEL) ......................................... 2
15 00753-G6 SCREW, 1/4 - 20 X 2 1/4" LG (STAINLESS STEEL) ................................... 2
16 01110-G01 WASHER, 1/4" (STAINLESS STEEL) .......................................................... 8
17 75051-G01 SPACER ....................................................................................................... 4
18 00891-G2 LOCK NUT, 1/4 - 20 (STAINLESS STEEL) .................................................. 4
19 19853-G1 END CAP, 1"................................................................................................. 2
20
21 19528-G2 REAR VIEW MIRROR KIT (INCLUDES ITEMS 22 - 24) .................................... 1
22 19496-G1 REAR VIEW MIRROR .................................................................................. 1
23 19502-G3 SUPPORT BRACKET................................................................................... 1
24 19527-G1 SCREW, #8 - 32 X 5/8" LG (STAINLESS STEEL) ....................................... 1
25

Service Parts Manual Page T-4

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WEATHER PROTECTION - GOLF CAR

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

26 75524-G01 WINDSHIELD KIT (GOLF CAR) (INCLUDES ITEMS 27 - 33)............................ 1

27 * WINDSHIELD ............................................................................................... 1
28 EGWHC12 SASH, 26" LG ............................................................................................... 2
29 EGWHS12 SCREW, 1/4 - 20 X 1 3/4" LG (STAINLESS STEEL) ................................... 2
30 EGWHW12 WASHER, 1/4" (STAINLESS STEEL) .......................................................... 4
31 EGWHG13 RUBBER GROMMET ................................................................................... 2
32 EGWHN12 LOCK NUT, 1/4 - 20 (STAINLESS STEEL) .................................................. 2
33 EGWHL14 LABEL (SAFETY) ......................................................................................... 1
34
35 74910-G01 FOLD DOWN WINDSHIELD KIT (GOLF CAR) (INCLUDES ITEMS 36 - 45)... 1
36 * WINDSHIELD ............................................................................................... 1
37 110-032A SASH, 12" LG ............................................................................................... 2
38 EGWHS12 SCREW, 1/4 - 20 X 1 3/4" LG (STAINLESS STEEL) ................................... 2
39 EGWHW12 WASHER, 1/4" (STAINLESS STEEL) .......................................................... 4
40 EGWHG13 RUBBER GROMMET ................................................................................... 2
41 EGWHN12 LOCK NUT, 1/4 - 20 (STAINLESS STEEL) .................................................. 2
42 110-055C TOP GRIP, 3/4" X 2"..................................................................................... 2
43 136-008 TOP GRIP FASTENER................................................................................. 2
44 EGWHL14 LABEL (SAFETY) ......................................................................................... 1
45 110-056C BOTTOM GRIP............................................................................................. 2
46 75078-G01 WEATHER ENCLOSURE (3 SIDED)
RECOMMENDED FOR VEHICLES WITH WINDSHIELDS ................................ 1
47 75079-G01 WEATHER ENCLOSURE (4 SIDED)
RECOMMENDED FOR VEHICLES WITHOUT WINDSHIELDS ........................ 1
48
49 75191-G01 BAG COVER AND RAIN CURTAIN KIT ............................................................. 1

Page T-5 Service Parts Manual

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WEATHER PROTECTION - GOLF CAR

Service Parts Manual Page T-6

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WEATHER PROTECTION - SHUTTLE 2+2

SUNTOP

19 18
5
D C
20
A

B
8 5 5
7 7
Rear of Vehicle
2, 3
(Passenger
Side Shown)
DETAIL D
(REAR)

1 - Includes items 2 - 20

11
10 Front of Vehicle
4
5
6
7 5

2, 3
(Driver Side Shown)
13
DETAIL A
DETAIL B
14
(Outside Tubing
15 On Sun Top)
5

16
17 7
Front of Vehicle
9

DETAIL C
(FRONT)
Ref Wsh 1-1

Page T-7 Service Parts Manual

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WEATHER PROTECTION - SHUTTLE 2+2

26
Front Top 25
Strut
24
REAR VIEW MIRROR
23 - Includes Items 24 - 26
Setscrew

Strut
29
35
30

33 34

Front of
Vehicle
32
31

FULL WINDSHIELD
28 - Includes Items 29 - 35

Strut
44

45
48

FOLD DOWN WINDSHIELD

Front of 37 - Includes Items 38 - 48
Vehicle

Front of
Vehicle
39

43
42 Strut
44
47
41
40
Ref Wsh 1-2

Service Parts Manual Page T-8

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WEATHER PROTECTION - SHUTTLE 2+2

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

For service or replacement parts, contact:

Eagle Parts, Inc.
1411 Marvin Griffin Rd.
Augusta, GA 30906
Telephone (706) 790-6687 or FAX (706) 790-6066

1 75123-G01 SUN TOP (SHUTTLE 2+2) (INCLUDES ITEMS 2 - 20)...................................... 1

2 75074-G01 REAR STRUT (DRIVER SIDE)..................................................................... 1
3 75074-G02 REAR STRUT (PASSENGER SIDE)............................................................ 1
4 00665-G5 BOLT, 3/8 - 16 X 1 3/4" LG (STAINLESS STEEL) ....................................... 4
5 00679-G1 WASHER, 3/8 (STAINLESS STEEL)............................................................ 18
6 00771-G5 WASHER, 3/8 ............................................................................................... 4
7 00891-G5 LOCK NUT, 3/8 - 16...................................................................................... 10
8 19853-G1 END CAP, 1"................................................................................................. 2
9 75125-G01 FRONT STRUT............................................................................................. 1
10 00440-G2 BOLT, 5/16 - 18 X 2 1/4" LG. ........................................................................ 4
11 00905-G8 LOCK WASHER, 5/16" ................................................................................. 4
12 75048-G01 SPACER, 1/2" ............................................................................................... 2
13 00879-G1 LOCK WASHER, 3/8" ................................................................................... 4
14 27604-G01 SUN TOP ...................................................................................................... 1
15 00674-G8 BOLT, 3/8 - 16 X 5" LG (STAINLESS STEEL) ............................................. 2
16 18716-G1 SPACER ....................................................................................................... 2
17 00653-G1 WASHER, 3/8" (STAINLESS STEEL) .......................................................... 2
18 00665-G3 BOLT, 3/8 - 16 X 2 1/2" LG (STAINLESS STEEL) ....................................... 2
19 00665-G6 BOLT, 3/8 - 16 X 2" LG (STAINLESS STEEL) ............................................. 2
20 24647-G1 SPACER, 1/4" ............................................................................................... 2
21
22
23 19528-G2 REAR VIEW MIRROR KIT (INCLUDES ITEMS 24 - 26) .................................... 1
24 19496-G1 REAR VIEW MIRROR .................................................................................. 1
25 19502-G02 SUPPORT BRACKET................................................................................... 1
26 19527-G1 SCREW, #8 - 32 X 5/8" LG (STAINLESS STEEL) ....................................... 1

Page T-9 Service Parts Manual

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WEATHER PROTECTION - SHUTTLE 2+2

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

27
28 75524-G02 WINDSHIELD KIT (SHUTTLE 2+2) (INCLUDES ITEMS 29 - 35)....................... 1
29 * WINDSHIELD ............................................................................................... 1
30 EGWHC12 SASH, 26" LG ............................................................................................... 2
31 EGWHS12 SCREW, 1/4 - 20 X 1 3/4" LG (STAINLESS STEEL) ................................... 2
32 EGWHW12 WASHER, 1/4" (STAINLESS STEEL) .......................................................... 4
33 EGWHG13 RUBBER GROMMET ................................................................................... 2
34 EGWHN12 LOCK NUT, 1/4 - 20 (STAINLESS STEEL) .................................................. 2
35 EGWHL14 LABEL (SAFETY) ......................................................................................... 1
36
37 74910-G02 FOLD DOWN WINDSHIELD KIT (SHUTTLE 2+2)
(INCLUDES ITEMS 38 - 48)................................................................................ 1
38 * WINDSHIELD ............................................................................................... 1
39 110-032A SASH, 12" LG ............................................................................................... 2
40 EGWHS12 SCREW, 1/4 - 20 X 1 3/4" LG (STAINLESS STEEL) ................................... 2
41 EGWHW12 WASHER, 1/4" (STAINLESS STEEL) .......................................................... 4
42 EGWHG13 RUBBER GROMMET ................................................................................... 2
43 EGWHN12 LOCK NUT, 1/4 - 20 (STAINLESS STEEL) .................................................. 2
44 110-055C TOP GRIP, 3/4" X 2"..................................................................................... 2
45 136-008 TOP GRIP FASTENER................................................................................. 2
46
47 110-056C BOTTOM GRIP............................................................................................. 2
48 EGWHL14 LABEL (SAFETY) ......................................................................................... 1

Service Parts Manual Page T-10

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WHEELS AND TIRES

1 - Includes Items 2 - 4
6 - Includes Items 7 - 9
11 - Includes Items 12 - 14
16 - Includes Items 17 - 19
21 - Includes Items 22 - 24
38 - Includes Items 39 - 42

4
9
14 42
19
24

3 41
8 44
13 2 39
18 7
23 12
17
22

6" CHROME HUBCAP 8" CHROME HUBCAP SILVER / GOLD SPOKE HUBCAP
28 30 32 34
Ref Whl 1

Page U-1 Service Parts Manual

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WHEELS AND TIRES

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

1 28757-G01 TIRE AND WHEEL ASSEMBLY (LINKS 18 X 8.50 - 8)

(INCLUDES ITEMS 2 - 4).................................................................................... 4
2 28764-G01 TIRE (LINKS 18 X 8.50 - 8) .......................................................................... 1
3 28759-G01 WHEEL RIM (4 LUG).................................................................................... 1
4 11657-G2 VALVE STEM ............................................................................................... 1
5
6 28757-G03 WHEEL AND TIRE ASSEMBLY (TURF SAVER 18 X 8.50 - 8)
(INCLUDES ITEMS 7 - 9)................................................................................... 4
7 28764-G03 TIRE (TURF-SAVER 18 X 8.50 - 8).............................................................. 1
8 28759-G01 WHEEL RIM (4 LUG).................................................................................... 1
9 11657-G2 VALVE STEM ............................................................................................... 1
10
11 28842-G01 WHEEL AND TIRE ASSEMBLY (SURE TRAIL 18.5 X 8.50 - 8 LOAD
RANGE C) (INCLUDES ITEMS 12 - 14) ............................................................. 4
12 28764-G08 TIRE (SURE TRAIL 18.5 X 8.50 - 8 LOAD RANGE C) ................................ 1
13 28759-G01 WHEEL RIM (4 LUG).................................................................................... 1
14 11657-G2 VALVE STEM ............................................................................................... 1
15
16 28757-G02 WHEEL AND TIRE ASSEMBLY (TURF GLIDE 18 X 8.5 - 8)
(INCLUDES ITEMS 17 - 1 9)............................................................................... 4
17 28764-G02 TIRE (TURF-GLIDE 18 X 8.5 - 8) ................................................................. 1
18 28759-G01 WHEEL RIM (4 LUG).................................................................................... 1
19 11657-G2 VALVE STEM ............................................................................................... 1
20
21 28757-G04 WHEEL AND TIRE ASSEMBLY (FAIRWAY 18 X 8.5 - 8)
(INCLUDES ITEMS 22 - 24)................................................................................ 4
22 28764-G04 TIRE (FAIRWAY 18 X 8.5 - 8) ...................................................................... 1
23 28759-G01 WHEEL RIM (4 LUG).................................................................................... 1
24 11657-G2 VALVE STEM ............................................................................................... 1
25
26 14723-G1 LUG NUT, 1/2 - 20 .............................................................................................. 16
27

Service Parts Manual Page U-2

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WHEELS AND TIRES

ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.

28 16042-G01 6" CHROME HUBCAP ........................................................................................ 4

29 16042-G02 6" CHROME HUBCAP (SET OF FOUR)............................................................. 1
30 14913-G01 8" CHROME HUBCAP ........................................................................................ 4
31 14913-G02 8" CHROME HUBCAP (SET OF FOUR)............................................................. 1
32 19241-G02 GOLD SPOKE HUBCAP..................................................................................... 4
33 19241-G04 GOLD SPOKE HUBCAP (SET OF FOUR) ......................................................... 1
34 19241-G01 SILVER SPOKE HUBCAP .................................................................................. 4
35 19241-G03 SILVER SPOKE HUBCAP (SET OF FOUR)....................................................... 1
36
37
38 600599 ALLOY WHEEL AND TIRE ASSEMBLY(INCLUDES ITEMS 39 - 42) ................ 4
39 601768 TIRE.............................................................................................................. 1
40 601766 ALLOY WHEEL............................................................................................. 1
41 601353 ALLOY WHEEL CAP .................................................................................... 1
42 601767 VALVE STEM (CHROME) ............................................................................ 1
43
44 601354 ALLOY WHEEL LUG NUT .................................................................................. 16

Page U-3 Service Parts Manual

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WHEELS AND TIRES

Service Parts Manual Page U-4

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WHEELS AND TIRES

Notes:

Page U-5 Service Parts Manual

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OPTIONS/ACCESSORIES

Service Parts Manual Appendix A-1

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OPTIONS/ACCESSORIES
ITEM KIT NO. SECTION
2 BAG ATTACHMENT. . . . . . . . . . . . . . . . . . . . . . . . . 75183-G01 . . . . . . . . . . Body - Footrest
4 BAG ATTACHMENT. . . . . . . . . . . . . . . . . . . . . . . . . 75335-G01 . . . . . . . . . . Body - Accessories Continued
ALLOY WHEEL AND TIRE ASSEMBLY . . . . . . . . . . . 600599 . . . . . . . . . . . . . Wheels And Tires
ALLOY WHEEL CAP . . . . . . . . . . . . . . . . . . . . . . . . . . 601353 . . . . . . . . . . . . . Wheels And Tires
ALLOY WHEEL LUG NUT. . . . . . . . . . . . . . . . . . . . . . 601354 . . . . . . . . . . . . . Wheels And Tires
8" CHROME HUBCAP. . . . . . . . . . . . . . . . . . . . . . . . . 14913-G* . . . . . . . . . . . Wheels And Tires
6" CHROME HUBCAP. . . . . . . . . . . . . . . . . . . . . . . . . 16042-G* . . . . . . . . . . . Wheels And Tires
GOLD SPOKE HUBCAP . . . . . . . . . . . . . . . . . . . . . . . 19241-G* . . . . . . . . . . . Wheels And Tires
SILVER SPOKE HUBCAP. . . . . . . . . . . . . . . . . . . . . . 19241-G* . . . . . . . . . . . Wheels And Tires
ASHTRAY KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75109-G02 . . . . . . . . . . Body - Accessories Continued
BAG COVER / RAIN CURTAIN KIT . . . . . . . . . . . . . . 75191-G01 . . . . . . . . . . Weather Protection - Golf Car
CONVERTIBLE CARRIER KIT . . . . . . . . . . . . . . . . . . 75179-G* . . . . . . . . . . . Body, Seating - Convertible Carrier
CENTER BASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75003-G01 . . . . . . . . . . Body - Accessories
COOLER JUG AND BRACKET KIT . . . . . . . . . . . . . . 75495-G01 . . . . . . . . . . Body - Accessories Continued
COOLER BOX AND BRACKET KIT . . . . . . . . . . . . . . 75344-G01 . . . . . . . . . . Body - Accessories Continued
DIVOT REPAIR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 23300-G1 . . . . . . . . . . . Body - Accessories
HIGH ALTITUDE CONVERSION KIT (3-6K FEET). . . 72754-G02 . . . . . . . . . . Carburetor and Choke
HIGH ALTITUDE CONVERSION KIT (6-10K FEET). . 72754-G01 . . . . . . . . . . Carburetor and Choke
HOUR METER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75114-G02 . . . . . . . . . . Electrical System
MESSAGE HOLDER KIT (REQUIRES SUN TOP) . . . 75509-G01 . . . . . . . . . . Body - Accessories Continued
MESSAGE HOLDER KIT (REQUIRES SUN TOP) . . . 75496-G01 . . . . . . . . . . Body - Accessories Continued
REAR VIEW MIRROR (REQUIRES SUN TOP) . . . . . 19528-G2 . . . . . . . . . . . Weather Protection - Golf Car
SAND BOTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28661-G01 . . . . . . . . . . Body - Accessories
SAND RAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14735-G1 . . . . . . . . . . . Body - Accessories Continued
SAND RAKE HOLDER . . . . . . . . . . . . . . . . . . . . . . . . 75006-G01 . . . . . . . . . . Body - Accessories Continued
SHUTTLE 2+2 KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74150-G** . . . . . . . . . . Body, Seating - Shuttle 2+2
SIDE BASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75007-G** . . . . . . . . . . Body - Accessories
SUN TOP KIT, GOLF CAR . . . . . . . . . . . . . . . . . . . . . 75040-G** . . . . . . . . . . Weather Protection - Golf Car
SUN TOP KIT, SHUTTLE 2+2 . . . . . . . . . . . . . . . . . . . 75123-G01 . . . . . . . . . . Weather Protection - Shuttle 2+2
TOW BAR KIT (CASUAL) . . . . . . . . . . . . . . . . . . . . . . 75033-G01 . . . . . . . . . . Tow Bar - Casual
TOW BAR KIT (PERMANENT) . . . . . . . . . . . . . . . . . . 75310-G01 . . . . . . . . . . Tow Bar - Permanent
TURN SIGNAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 75107-G02 . . . . . . . . . . Electrical System

Appendix A-2 Service Parts Manual

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OPTIONS/ACCESSORIES
ITEM KIT NO. SECTION
WEATHER ENCLOSURE (3 SIDED) . . . . . . . . . . . . . 75078-G01 . . . . . . . . . . Weather Protection - Golf Car
WEATHER ENCLOSURE (3 SIDED) . . . . . . . . . . . . . 75492-G01 . . . . . . . . . . Weather Protection - Shuttle 2+2
WEATHER ENCLOSURE (4 SIDED) . . . . . . . . . . . . . 75079-G01 . . . . . . . . . . Weather Protection - Golf Car
WINDSHIELD KIT, GOLF CAR . . . . . . . . . . . . . . . . . . 75524-G01 . . . . . . . . . . Weather Protection - Golf Car
WINDSHIELD KIT, SHUTTLE 2+2 . . . . . . . . . . . . . . . 75524-G02 . . . . . . . . . . Weather Protection - Shuttle 2+2
WINDSHIELD KIT, FOLD DOWN, GOLF CAR . . . . . . 75525-G01 . . . . . . . . . . Weather Protection - Golf Car
WINDSHIELD KIT, FOLD DOWN, SHUTTLE 2+2 . . . 75525-G02 . . . . . . . . . . Weather Protection - Shuttle 2+2

Service Parts Manual Appendix A-3

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OPTIONS/ACCESSORIES

Notes:

Appendix A-4 Service Parts Manual

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SPECIALTY PRODUCTS

Service Parts Manual Appendix B-1

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SPECIALTY PRODUCTS
SPECIAL TOOLS PART NO.
HIGH RESISTANCE SPARK PLUG WIRE SET............................................................................................... 26733-G02
CLUTCH PULLER (DRIVE) ................................................................................................................................ 19779-G2
FLYWHEEL PULLER........................................................................................................................................ 27111-G01
CURRENT INDICATOR...................................................................................................................................... 16489-G2
DIGITAL MULTI-METER .................................................................................................................................. 27481-G01
SLIDE HAMMER (AXLE/HUB REMOVAL)......................................................................................................... 15947-G1
SLIDE HAMMER (AXLE REMOVAL ONLY)....................................................................................................... 18753-G1
COMPRESSION TESTER................................................................................................................................ 72524-G01
FEELER GAUGE .............................................................................................................................................. 72525-G01
TACHOMETER................................................................................................................................................. 72526-G01

ENGINE OIL PART NO.

4 CYCLE ENGINE OIL, 5 GALLON (19 LITER) ............................................................................................... 25730-G03
4 CYCLE ENGINE OIL, 12 QUART CASE ....................................................................................................... 25730-G04
4 CYCLE ENGINE OIL, 1 QUART BOTTLE (950 ML) ..................................................................................... 25730-G06

TOUCH UP PAINT PART NO.

PEN 3 OUNCE (89 ML) - HUNTER GREEN .................................................................................................... 28432-G02
PEN 3 OUNCE (89 ML) - CHAMPAGNE BEIGE.............................................................................................. 28432-G01
PEN 3 OUNCE (89 ML) - WHITE ..................................................................................................................... 28432-G05
PEN 3 OUNCE (89 ML) - INDUSTRIAL YELLOW............................................................................................ 28432-G03
PEN 3 OUNCE (89 ML) - ORANGE ................................................................................................................. 28432-G04
PEN 3 OUNCE (89 ML) - STEEL BLUE PEARL .............................................................................................. 28432-G24
PEN 3 OUNCE (89 ML) - OLIVE GREEN.......................................................................................................... 28432-G**
PEN 3 OUNCE (89 ML) - CAMOUFLAGE PAINT (THREE PENS) .................................................................. 75831-G01
AEROSOL 12 OUNCE (360 ML) - HUNTER GREEN ...................................................................................... 28140-G09
AEROSOL 12 OUNCE (360 ML) - CHAMPAGNE BEIGE................................................................................ 28140-G15
AEROSOL 12 OUNCE (360 ML) - WHITE ....................................................................................................... 28140-G03
AEROSOL 12 OUNCE (360 ML) - INDUSTRIAL YELLOW.............................................................................. 28140-G14
AEROSOL 12 OUNCE (360 ML) - ORANGE ................................................................................................... 28140-G13
AEROSOL 12 OUNCE (360 ML) - STEEL BLUE PEARL ................................................................................. 28140-G**
AEROSOL 12 OUNCE (360 ML) - OLIVE GREEN............................................................................................ 28140-G**

Appendix B-2 Service Parts Manual

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SPECIALTY PRODUCTS
MAINTENANCE PRODUCTS PART NO.
FORMULA 40 VINYL-COAT® - WHITE ............................................................................................................ 28166-G01
PLEXUS® CLEANER, 7 OUNCE (210 ML) (FOR WINDSHIELDS) ................................................................. 28433-G01
PLEXUS® CLEANER, 13 OUNCE (380 ML) (FOR WINDSHIELDS) ............................................................... 28433-G02
BATTERY PROTECTOR, 14 OUNCE (410 ML) SPRAY ................................................................................. 75500-G01
CARBURETOR & CHOKE CLEANER, 15 OUNCE (440 ML) SPRAY ............................................................. 75501-G01
WHITE LITHIUM GREASE, 14 OUNCE (410 ML) SPRAY............................................................................... 75502-G01
PENETRANT/LUBRICANT, 15 OUNCE (440 ML) SPRAY .............................................................................. 75503-G01
MULTI-PURPOSE CLEANER & DEGREASER, 14 OUNCE (410 ML) SPRAY ............................................... 75504-G01
MULTI-PURPOSE HAND CLEANER, 32 OUNCE (950 ML) LIQUID ............................................................... 75505-G01
BATTERY CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER ...................................................... 75506-G01
BIO-DEGRADEABLE CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER..................................... 75507-G01
MULTI-PURPOSE VALUE PACK ..................................................................................................................... 75508-G01
• BATTERY PROTECTOR, 4 OUNCE (120 ML) SPRAY
• PENETRANT/LUBRICANT, 4 OUNCE (120 ML) SPRAY
• WHITE LITHIUM GREASE, 4 OUNCE (120 ML) SPRAY
• CARBURETOR & CHOKE CLEANER, 4 OUNCE (120 ML) SPRAY

Service Parts Manual Appendix B-3

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SPECIALTY PRODUCTS

Notes:

Appendix B-4 Service Parts Manual

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INDEX OF MAJOR COMPONENTS

A
ACCELERATOR CABLE ............................................................................................................................................................ A-5
ALLOY WHEEL ............................................................................................................................................................................ U-3
ARMATURE ..... ............................................................................................................................................................................ R-2
ASH TRAY ....... .......................................................................................................................................................................... C-18
AXLE SHAFT ... ............................................................................................................................................................................ N-2
AXLE SHAFT SEAL ..................................................................................................................................................................... N-2
AXLE TUBE ..... ............................................................................................................................................................................ N-2

B
BAG COVER .... .............................................................................................................................................................................T-5
BALL BEARING ............................................................................................................................................................................ N-2
BED ................... .......................................................................................................................................................................... Q-10
BOX COOLER . .......................................................................................................................................................................... C-16
BRAKE ADJUSTER ..................................................................................................................................................................... D-7
BRAKE ASSEMBLY .................................................................................................................................................................... D-6
BRAKE CABLE ............................................................................................................................................................................ D-4
BRAKE DRUM . ............................................................................................................................................................................ D-7
BRAKE SHOE . ............................................................................................................................................................................ D-6
BRAKE SPRING KIT ................................................................................................................................................................... D-6
BRUSH ASSEMBLY .................................................................................................................................................................... R-2
BUMPER PLUG ........................................................................................................................................................................... C-9
BUZZER ........... ............................................................................................................................................................................ G-2

C
CARBURETOR ............................................................................................................................................................................ E-3
CATCH BRACKET ....................................................................................................................................................................... D-5
CENTER BASKET ..................................................................................................................................................................... C-14
CHOKE CABLE ............................................................................................................................................................................ E-3
COMPENSATOR ASSEMBLY .................................................................................................................................................. D-4
COOLER JUG . .......................................................................................................................................................................... C-16
COWL ............... ............................................................................................................................................................................ C-2

D
DIRECTION SELECTOR HANDLE .......................................................................................................................................... G-3
DIVOT REPAIR KIT ................................................................................................................................................................... C-14
DRIVE BELT .... .............................................................................................................................................................................F-2
DRIVE CLUTCH ............................................................................................................................................................................F-2
DRIVEN CLUTCH .........................................................................................................................................................................F-2

E
ENGINE ............ ...................................................................................................................................................................... J-2, J-4
ENGINE GUARD.......................................................................................................................................................................... K-2
ENGINE MOUNT ......................................................................................................................................................................... K-2
EQUALIZER ..... ............................................................................................................................................................................ D-4

Service Parts Manual INDEX-1

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INDEX OF MAJOR COMPONENTS

EXHAUST GASKET .............................................................................................................................................................. J-2, J-4

F
FEMALE STOP ............................................................................................................................................................................ S-3
FENDER SCUFFGUARD ........................................................................................................................................................... C-8
FIELD COIL ...... ............................................................................................................................................................................ R-2
FLOORMAT ..... ............................................................................................................................................................................ C-6
FLOORMAT WITH HORN HOLE .............................................................................................................................................. C-6
FOOTREST ...... .......................................................................................................................................................................... C-12
FOUR BAG ATTACHMENT KIT .............................................................................................................................................. C-18
FRONT SHIELD ........................................................................................................................................................................... C-2
FRONT STRUT ..................................................................................................................................................................... T-4, T-9
FUEL GAUGE .. .......................................................................................................................................................................... H-11
FUEL TANK ..... ............................................................................................................................................................................M-2
FUSE ................. ............................................................................................................................................................................ H-9
FUSE BLOCK .. ............................................................................................................................................................................ H-9

G
GOVERNOR ARM ....................................................................................................................................................................... A-5

H
HEADLIGHT..... .......................................................................................................................................................................... H-10
HEADLIGHT BULB .................................................................................................................................................................... H-10
HIP RESTRAINT .......................................................................................................................................................................... Q-2
HORN SWITCH ............................................................................................................................................................................ H-9
HOUR METER. .......................................................................................................................................................................... H-12
HUBCAP ........... ............................................................................................................................................................................ U-3

I
IGNITION COIL ............................................................................................................................................................................ H-7
INDICATOR LIGHT.................................................................................................................................................................... H-11
IN-LINE FUSE HOLDER ............................................................................................................................................................. H-9
INPUT SHAFT SEAL ................................................................................................................................................................... N-2
INSTRUMENT PANEL WOODGRAIN APPLIQUE KIT ......................................................................................................... C-3
ISOLATION MOUNT ................................................................................................................................................................... K-2

K
KEY SWITCH... .......................................................................................................................................................................... H-11
KICK-OFF ......... ............................................................................................................................................................................ D-5

L
LEAF SPRING . ............................................................................................................................................................................ P-2

Service Parts Manual INDEX-2

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INDEX OF MAJOR COMPONENTS

LINKS 1 18 X 8.5 - 8 .................................................................................................................................................................... U-2

LUG NUT .......... .................................................................................................................................................................... U-2, U-3

M
MALE STOP..... ............................................................................................................................................................................ S-3
MARKER LIGHT BULB ............................................................................................................................................................. H-10
MESSAGE HOLDER ................................................................................................................................................................. C-16
MICRO SWITCH ...........................................................................................................................................................A-5, D-6, G-2
MUFFLER......... ...................................................................................................................................................................... J-2, J-4

O
OIL FILLER CAP .................................................................................................................................................................... J-2, J-4
OIL FILTER ...... ...................................................................................................................................................................... J-2, J-4
OIL FILTER 'O' RING ............................................................................................................................................................ J-2, J-4

P
PEDAL BOX ASSEMBLY ........................................................................................................................................................... A-4
PEDAL PIVOT COVER ............................................................................................................................................................... A-5
PULLEY ............ ............................................................................................................................................................................ R-2
PULSER COIL . ............................................................................................................................................................................ H-7

R
RAIN CURTAIN .............................................................................................................................................................................T-5
RAKE................. .......................................................................................................................................................................... C-16
REAR BODY (WITH TAILLIGHTS) ........................................................................................................................................... C-8
REAR BODY (WITHOUT TAILLIGHTS) .................................................................................................................................. C-8
REAR BUMPER ........................................................................................................................................................................... C-8
REAR STRUT .. .............................................................................................................................................................................T-4
REAR STRUT (DRIVER SIDE)...................................................................................................................................................T-9
REAR STRUT (PASSENGER SIDE) .........................................................................................................................................T-9
REAR VIEW MIRROR ..................................................................................................................................................................T-4
REVERSE WARNING BUZZER ................................................................................................................................................ G-2
ROCKER PANEL ......................................................................................................................................................................... C-9

S
SAND BOTTLE .......................................................................................................................................................................... C-14
SEAT ................. ............................................................................................................................................................ Q-2, Q-5, Q-9
SEAT BACK MOUNT ................................................................................................................................................................ Q-10
SEAT BACK SUPPORT ...................................................................................................................................................... Q-5, Q-9
SEAT HINGE ... ............................................................................................................................................................................ Q-2
SEAT SUPPORT BRACKET .............................................................................................................................................. Q-2, Q-6
SHIFTER CABLE ......................................................................................................................................................................... G-2
SHIFTER SHAFT SEAL .............................................................................................................................................................. N-2
SHOCK ABSORBER ................................................................................................................................................................... P-2

Service Parts Manual INDEX-3

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INDEX OF MAJOR COMPONENTS

SIDE BASKET . .......................................................................................................................................................................... C-14

SILL PLATE ..... ............................................................................................................................................................................ C-9
SPARK PLUG .. ...................................................................................................................................................................... J-2, J-4
STARTER / GENERATOR ADJUSTER ................................................................................................................................... R-3
STARTER / GENERATOR BELT .............................................................................................................................................. R-3
SUN TOP .......... .............................................................................................................................................................................T-4
SUN TOP (SHUTTLE 2+2) ..........................................................................................................................................................T-9

T
TAILLIGHT BULB ....................................................................................................................................................................... H-10
THROTTLE CABLE ..................................................................................................................................................................... A-6
TIE ROD ........... .....................................................................................................................................................................S-4, S-6
TIMING BELT .. ...................................................................................................................................................................... J-2, J-4
TOW BAR ......... .....................................................................................................................................................................S-3, S-6
TOW BAR HITCH ........................................................................................................................................................................ S-4
TURF SAVER 18 X 8.5 - 8 ......................................................................................................................................................... U-2
TURN SIGNAL. .......................................................................................................................................................................... H-10
TURN SIGNAL BULB ................................................................................................................................................................ H-10
TWO BAG ATTACHMENT KIT ................................................................................................................................................ C-12

U
USA TRAIL 6-PLY 18.5 X 8.5 - 8 .............................................................................................................................................. U-2

V
VALANCE PANEL...................................................................................................................................................................... C-12
VALVE COVER GASKET ..................................................................................................................................................... J-2, J-4

W
WEATHER ENCLOSURE (3 SIDED) ........................................................................................................................................T-5
WEATHER ENCLOSURE (4 SIDED) ........................................................................................................................................T-5
WINDSHIELD .. ................................................................................................................................................................... T-5, T-10
WIRE HARNESS (ACCESSORY) ........................................................................................................................................... H-11
WIRE HARNESS (BRAKE LIGHT) ........................................................................................................................................... D-6
WIRE HARNESS (HOUR METER) ......................................................................................................................................... H-12
WIRE HARNESS (KEY SWITCH) ........................................................................................................................................... H-11
WIRE HARNESS (OIL LIGHT/FUEL GAUGE)...................................................................................................................... H-11
WIRE HARNESS (OIL LIGHT/FUEL LIGHT) ........................................................................................................................ H-11
WIRE HARNESS (PEDAL BOX) ............................................................................................................................................... A-5

Service Parts Manual INDEX-4

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https://CartPros.com/f.html

E-Z-GO Division Of Textron, Inc.,

1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852

TO CONTACT US
North America:
Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124
Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175
International:
Phone: 001-706-798-4311, FAX: 001-706-771-4609

Copyrighted Material
This manual may not be reproduced in whole or
in part without the express permission of
E-Z-GO Division of Textron, Inc.
Technical Communications Department

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