Engine Parts Manual

Models
TH414C GC
TH417C GC
SN KRF00150 to Present
SN LYN00150 to Present
SN NAB00150 to Present
SN NMM00150 to Present

Engine
458-0043 & 458-0044

31211007

Revised
July 8, 2014
 EFFECTIVITY PAGE

June 10, 2014 - A - Original Release of Manual

June 23, 2014 - B - Revised Manual
July 8, 2014 - C - Revised Manual

31211007 TH414C GC, TH417C GC i

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ii TH414C GC, TH417C GC 31211007

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FIGURE NO. TITLE PAGE NO.

SECTION 1 –
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Sealing Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 Blanking Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-4 Breather Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-5 Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-6 Blanking Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-7 Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-8 V-Grooved Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-9 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-10 V-Ribbed Belt Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-11 Valve Mechanical Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
1-12 Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1-13 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
1-14 Lubricating Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
1-15 Oil Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
1-16 Bracket, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
1-17 Transfer Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-18 Lubricating Oil Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
1-19 Oil Return Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
1-20 Fuel Injector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
1-21 Injector Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1-22 Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
1-23 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
1-24 Fuel Prefilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
1-25 Fuel Supply Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50
1-26 Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52
1-27 Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54
1-28 Charge Air Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56
1-29 Charge Air Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58
1-30 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
1-31 V-Ribbed Belt Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-62
1-32 V-Ribbed Belt Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-64
1-33 Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-66
1-34 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68
1-35 Cooling Water Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70
1-36 Coolant Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72
1-37 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-74
1-38 EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76
1-39 Hose Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78
1-40 Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80
1-41 Bellow Expansion Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82
1-42 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84
1-43 Cooling Water Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86

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1-44 Cooling Water Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88

1-45 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90
1-46 Exhaust Gas Bend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-92
1-47 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94
1-48 Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96
1-49 Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-98
1-50 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100
1-51 Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102
1-52 Generator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-104
1-53 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-106
1-54 Plug-in Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-108
1-55 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-110
1-56 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112
1-57 Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-114
1-58 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-116
1-59 Electric Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-118
1-60 Protecting Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-120
1-61 Tacho-Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-122
1-62 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-124
1-63 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-126
1-64 Spacer Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-128
1-65 Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130
1-66 Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-132
1-67 Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134
1-68 Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-136
1-69 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-138
1-70 Mounting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-140
1-71 Returns Elevator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-142
1-72 Transmitter Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-144
1-73 Screw Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

SECTION 2 – MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

SECTION 3 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

iv TH414C GC, TH417C GC 31211007

 SECTION 1
ENGINE

31211007 TH414C GC, TH417C GC

 ENGINE

Figure 1-1 Sealing Housing

1-2 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-1 Sealing Housing

Item Part Number Qty. Description Rev.
1 459-3293 1 REAR END COVER, (includes item 2)
2 459-2809 1 ROTATING SHAFT LIP SEAL
3 447-2152 8 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)
234 1 PACKING COMPOUND

31211007 TH414C GC, TH417C GC 1-3

 ENGINE

Figure 1-2 Dipstick

1-4 TH414C GC, TH417C GC 31211007

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Figure 1-2 Dipstick

Item Part Number Qty. Description Rev.
1 459-4179 1 DIPSTICK, (includes item 5)
2 459-2681 1 BALL
3 459-3278 1 PLUG
4 459-4187 1 GUIDE TUBE
5 459-2779 2 O-SEAL

31211007 TH414C GC, TH417C GC 1-5

 ENGINE

Figure 1-3 Blanking Parts

1-6 TH414C GC, TH417C GC 31211007

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Figure 1-3 Blanking Parts

Item Part Number Qty. Description Rev.
1 459-2675 1 SCREW PLUG, (torque to 13 Nm/10 lb-ft)
2 459-3351 1 SEALING RING

31211007 TH414C GC, TH417C GC 1-7

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Figure 1-4 Breather Line

1-8 TH414C GC, TH417C GC 31211007

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Figure 1-4 Breather Line

Item Part Number Qty. Description Rev.
1 459-4206 1 BREATHER LINE, (includes items 2 thru 6)
2 447-2144 1 PIPE CLAMP
3 449-2405 3 SPRING BAND CLAMP
4 449-2407 1 RUBBER SLEEVE
5 459-4204 1 INTAKE PIPE
6 459-3271 1 SPRING BAND CLAMP
7 447-2155 1 HEXAGON BOLT, (torque to 8 Nm/6 lb-ft)

31211007 TH414C GC, TH417C GC 1-9

 ENGINE

Figure 1-5 Oil Filler

1-10 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-5 Oil Filler

Item Part Number Qty. Description Rev.
1 459-3334 2 SCREW PLUG, (torque to 95 Nm/70 lb-ft)

31211007 TH414C GC, TH417C GC 1-11

 ENGINE

Figure 1-6 Blanking Parts

1-12 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-6 Blanking Parts

Item Part Number Qty. Description Rev.
1 447-2120 1 SCREW PLUG, (torque to 55 Nm/41 lb-ft)
2 459-2905 1 JOINT WASHER

31211007 TH414C GC, TH417C GC 1-13

 ENGINE

Figure 1-7 Oil Pan

1-14 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-7 Oil Pan

Item Part Number Qty. Description Rev.
1 459-3320 1 OIL PAN
3 447-2150 24 TORX HEAD BOLT, (torque to 20 Nm/15 lb-ft)
291 AR LOCTITE® 5900TM

31211007 TH414C GC, TH417C GC 1-15

 ENGINE

Figure 1-8 V-Grooved Pulley

1-16 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-8 V-Grooved Pulley

Item Part Number Qty. Description Rev.
1 459-3308 1 V-GROOVED PULLEY
2 459-2662 6 HEXAGON BOLT, (torque to 60 Nm/44 lb-ft)

31211007 TH414C GC, TH417C GC 1-17

 ENGINE

Figure 1-9 Flywheel

1-18 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-9 Flywheel

Item Part Number Qty. Description Rev.
1 459-3314 1 FLYWHEEL, (includes item 2)
2 459-2805 1 GEAR RIM
3 447-2162 8 SCREW/BOLT

31211007 TH414C GC, TH417C GC 1-19

 ENGINE

Figure 1-10 V-Ribbed Belt Pulley

1-20 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-10 V-Ribbed Belt Pulley

Item Part Number Qty. Description Rev.
1 459-4178 1 WHEEL SENSOR
2 447-2101 3 HEXAGON BOLT, (torque to 13 Nm/10 lb-ft)
3 459-3274 1 STRAIGHT PIN
4 459-3307 1 V-RIBBED BELT PULLEY
5 459-3323 1 HEXAGON BOLT, (torque to 100 Nm/74 lb-ft)
6 459-3261 1 STRAIGHT PIN
7 459-3287 1 PLAIN WASHER

31211007 TH414C GC, TH417C GC 1-21

 ENGINE

Figure 1-11 Valve Mechanical Cover

1-22 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-11 Valve Mechanical Cover

Item Part Number Qty. Description Rev.
1 459-3310 1 COVER, (includes items 2 thru 4)
2 459-2648 1 GASKET
3 459-4176 10 SCREW/BOLT, (torque to 8.5 Nm/6 lb-ft)
4 447-2192 1 FILLER CAP
5 459-2672 1 PLUG

31211007 TH414C GC, TH417C GC 1-23

 ENGINE

Figure 1-12 Idler Gear

1-24 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-12 Idler Gear

Item Part Number Qty. Description Rev.
1 459-3304 1 IDLER GEAR
2 459-3305 1 SHAFT
3 447-2154 3 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

31211007 TH414C GC, TH417C GC 1-25

 ENGINE

Figure 1-13 Fastenings

1-26 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-13 Fastenings

Item Part Number Qty. Description Rev.
1 459-2667 10 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)
2 459-2655 7 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)
3 459-3285 5 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)
4 459-2676 1 SCREW PLUG, (torque to 55 Nm/41 lb-ft)
5 459-3315 1 CONNECTOR
6 459-3286 1 HALF-MOON RING
7 459-2807 1 SEALING RING
8 459-2815 1 ROTATING SHAFT LIP SEAL
234 1 PACKING COMPOUND

31211007 TH414C GC, TH417C GC 1-27

 ENGINE

Figure 1-14 Lubricating Oil Pump

1-28 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-14 Lubricating Oil Pump

Item Part Number Qty. Description Rev.
1 459-3318 1 OIL PUMP, (includes items 2 thru 4)
2 459-3295 1 TOOTHED GEAR
3 459-4170 2 ADAPTER TUBE
4 459-2782 4 O-RING
7 459-3292 2 DOWEL BUSH
8 459-2661 5 HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft)

31211007 TH414C GC, TH417C GC 1-29

 ENGINE

Figure 1-15 Oil Cooler Assembly

1-30 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-15 Oil Cooler Assembly

Item Part Number Qty. Description Rev.
1 459-2814 1 OIL COOLER
2 459-2650 1 GASKET
3 447-2152 4 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

31211007 TH414C GC, TH417C GC 1-31

 ENGINE

Figure 1-16 Bracket, Oil Filter

1-32 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-16 Bracket, Oil Filter

Item Part Number Qty. Description Rev.
1 440-6232 1 SPIN-ON OIL FILTER, (torque to 12 Nm/9 lb-ft)
2 447-2161 1 SCREWED BUSH, (torque to 40 Nm/30 lb-ft)
3 459-3297 1 COVER
4 459-2778 1 O-SEAL
5 447-2149 2 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

31211007 TH414C GC, TH417C GC 1-33

 ENGINE

Figure 1-17 Transfer Pipe

1-34 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-17 Transfer Pipe

Item Part Number Qty. Description Rev.
1 459-4177 1 TRANSFER PIPE
2 459-2666 2 TORX HEAD BOLT, (torque to 20 Nm/15 lb-ft)
3 459-3279 1 SCREW PLUG, (torque to 35 Nm/26 lb-ft)
291 AR LOCTITE® 5900TM

31211007 TH414C GC, TH417C GC 1-35

 ENGINE

Figure 1-18 Lubricating Oil Line

1-36 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-18 Lubricating Oil Line

Item Part Number Qty. Description Rev.
1 459-4174 1 LUBRICATING OIL LINE, (includes items 2 & 3)
2 447-2117 2 HOLLOW SCREW
3 447-2136 4 SEALING RING

31211007 TH414C GC, TH417C GC 1-37

 ENGINE

Figure 1-19 Oil Return Line

1-38 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-19 Oil Return Line

Item Part Number Qty. Description Rev.
1 459-3335 1 ATTACHMENT FLANGE
2 447-2190 1 O-SEAL
3 459-4175 1 OIL RETURN LINE, (includes item 4)
4 447-2158 1 O-SEAL
5 459-2665 1 HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft)
6 447-2127 2 HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft)
7 447-2104 1 GASKET

31211007 TH414C GC, TH417C GC 1-39

 ENGINE

Figure 1-20 Fuel Injector Pump

1-40 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-20 Fuel Injector Pump

Item Part Number Qty. Description Rev.
1 459-2819 1 FUEL INJECTOR PUMP, (includes item 7)
2 449-2344 1 DISTANCE PIECE
3 447-2135 3 HEXAGON NUT, (torque to 20 Nm/15 lb-ft)
4 459-3312 1 PLAIN WASHER
5 447-2105 1 O-SEAL
6 447-2119 1 HEXAGON NUT, (torque to 80 Nm/59 lb-ft)
7 447-2167 1 O-RING
293 AR MULTIPURPOSE GREASE

31211007 TH414C GC, TH417C GC 1-41

 ENGINE

Figure 1-21 Injector Pump Drive

1-42 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-21 Injector Pump Drive

Item Part Number Qty. Description Rev.
1 459-3296 1 TOOTHED GEAR

31211007 TH414C GC, TH417C GC 1-43

 ENGINE

Figure 1-22 Fuel Injector

1-44 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-22 Fuel Injector

Item Part Number Qty. Description Rev.
1 459-2671 4 INJECTOR, (includes items 2, 5 & 6)
2 447-2163 4 SEALING WASHER
3 449-2418 4 CLAMPING PAD/SHOE
4 449-2413 4 TORX HEAD BOLT, (torque to 30 Nm/22 lb-ft)
5 447-2165 4 CLAMP
6 449-2412 4 O-SEAL

31211007 TH414C GC, TH417C GC 1-45

 ENGINE

Figure 1-23 Fuel Filter

1-46 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-23 Fuel Filter

Item Part Number Qty. Description Rev.
1 440-6213 1 FUEL FILTER ELEMENT
3 449-2348 1 PRESSURE SENSOR, (includes item 6), (torque to 25 Nm/18 lb-ft)
4 447-2148 2 HEXAGON BOLT, (torque to 42 Nm/31 lb-ft)
6 447-2110 1 O-SEAL
10 460-1004 1 FUEL FILTER, (includes item 1)

31211007 TH414C GC, TH417C GC 1-47

 ENGINE

Figure 1-24 Fuel Prefilter

1-48 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-24 Fuel Prefilter

Item Part Number Qty. Description Rev.
1 449-2417 1 PRE FILTER ELEMENT
3 449-2350 1 SENSOR CABLE, (includes item 4)
4 447-2187 1 SEALING RING
10 460-1003 1 FUEL FILTER, (includes items 1, 3 & 4)

31211007 TH414C GC, TH417C GC 1-49

 ENGINE

Figure 1-25 Fuel Supply Pump

1-50 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-25 Fuel Supply Pump

Item Part Number Qty. Description Rev.
1 449-2343 1 FUEL SUPPLY PUMP, (12 Volt), (includes item 2)
2 449-2411 2 CLIP

31211007 TH414C GC, TH417C GC 1-51

 ENGINE

Figure 1-26 Rail

1-52 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-26 Rail

Item Part Number Qty. Description Rev.
1 449-2416 1 RAIL, (includes items 7 & 11)
2 459-4168 1 HIGH PRESSURE PIPE
3 459-4165 1 HIGH PRESSURE PIPE
4 459-4166 1 HIGH PRESSURE PIPE
5 459-2658 2 TORX HEAD BOLT, (torque to 30 Nm/22 lb-ft)
6 459-4171 2 DISTANCE PIECE
7 449-2468 1 REPAIR KIT, (includes item 11)
11 447-2188 1 O-RING
259 AR MULTIPURPOSE GREASE

31211007 TH414C GC, TH417C GC 1-53

 ENGINE

Figure 1-27 Fuel Line

1-54 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-27 Fuel Line

Item Part Number Qty. Description Rev.
1 459-4167 1 FUEL LINE, (includes items 5 thru 7)
2 459-4202 1 FUEL LEAKAGE PIPE
3 459-3313 2 HOSE RETAINER
5 449-2404 2 SPRING BAND CLAMP
6 459-3282 1 HOSE ASSEMBLY
7 459-3276 3 PIPE CLAMP
8 447-2153 3 HEXAGON BOLT

31211007 TH414C GC, TH417C GC 1-55

 ENGINE

Figure 1-28 Charge Air Pipe

1-56 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-28 Charge Air Pipe

Item Part Number Qty. Description Rev.
1 459-4172 1 HOSE
2 459-2682 1 SPRING BAND CLAMP
3 459-3272 1 SPRING BAND CLAMP
4 459-3294 1 GASKET
5 459-4181 1 CHARGE AIR PIPE
6 447-2149 4 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

31211007 TH414C GC, TH417C GC 1-57

 ENGINE

Figure 1-29 Charge Air Pipe

1-58 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-29 Charge Air Pipe

Item Part Number Qty. Description Rev.
1 459-4205 1 CHARGE AIR PIPE
2 459-2817 1 INTAKE PIPE GASKET
3 459-2664 8 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)
4 1 RETAINING PLATE

31211007 TH414C GC, TH417C GC 1-59

 ENGINE

Figure 1-30 Control Unit

1-60 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-30 Control Unit

Item Part Number Qty. Description Rev.
1 449-2456 1 CONTROL UNIT
950 449-2456 1 CONTROL UNIT

N1 Note Ref Control unit with engine specification record, without data record see item 950.

31211007 TH414C GC, TH417C GC 1-61

 ENGINE

Figure 1-31 V-Ribbed Belt Pulley

IF EQUIPPED WITH ENGINE 1001141035

1-62 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-31 V-Ribbed Belt Pulley

Item Part Number Qty. Description Rev.
1 459-3325 1 V-RIBBED BELT PULLEY

31211007 TH414C GC, TH417C GC 1-63

 ENGINE

Figure 1-32 V-Ribbed Belt Pulley

IF EQUIPPED WITH ENGINE 1001158033

1-64 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-32 V-Ribbed Belt Pulley

Item Part Number Qty. Description Rev.
1 459-3325 1 V-RIBBED BELT PULLEY
2 447-2153 4 HEXAGON BOLT (torque to 30 Nm/22 lb-ft)

31211007 TH414C GC, TH417C GC 1-65

 ENGINE

Figure 1-33 Coolant Pump

1-66 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-33 Coolant Pump

Item Part Number Qty. Description Rev.
1 459-2904 1 WATER PUMP, (includes items 2 thru 7)
2 459-3291 1 SEAL
3 459-3332 1 HOSE CONNECTOR, (torque to 35 Nm/26 lb-ft)
4 459-2677 1 SCREW PLUG, (torque to 35 Nm/26 lb-ft)
5 447-2116 1 SCREW PLUG, (torque to 60 Nm/42 lb-ft)
6 459-3352 2 SEALING RING
7 459-2804 1 SEALING RING
10 447-2151 3 HEXAGON BOLT, (torque to 14 Nm/10 lb-ft)

31211007 TH414C GC, TH417C GC 1-67

 ENGINE

Figure 1-34 Housing

1-68 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-34 Housing

Item Part Number Qty. Description Rev.
1 459-3306 1 HOUSING, (includes items 2 thru 5)
2 449-2342 1 THERMOSTAT
4 459-2804 1 SEALING RING
5 459-2673 1 SCREW PLUG, (torque to 65 Nm/48 lb-ft)
6 459-2649 1 GASKET
7 447-2154 4 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)
8 449-2393 1 TEMPERATURE TRANSMITTER, (torque to 30 Nm/22 lb-ft)

31211007 TH414C GC, TH417C GC 1-69

 ENGINE

Figure 1-35 Cooling Water Line

1-70 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-35 Cooling Water Line

Item Part Number Qty. Description Rev.
1 459-4201 1 COOLING WATER LINE
10 447-2151 1 HEXAGON BOLT, (torque to 14 Nm/10 lb-ft)
11 459-2653 2 FITTING BOLT, (torque to 14 Nm/10 lb-ft)
12 459-3260 2 SHIM RING

31211007 TH414C GC, TH417C GC 1-71

 ENGINE

Figure 1-36 Coolant Pipe

1-72 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-36 Coolant Pipe

Item Part Number Qty. Description Rev.
1 459-3311 1 MANIFOLD
2 449-2405 4 SPRING BAND CLAMP
3 459-4183 1 COOLING WATER LINE
4 459-3281 1 PIPE CLAMP
5 459-4182 1 HOSE
6 447-2153 2 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)
7 459-3319 1 SUPPORT PLATE
8 447-2155 1 HEXAGON BOLT, (torque to 13 Nm/10 lb-ft)

31211007 TH414C GC, TH417C GC 1-73

 ENGINE

Figure 1-37 Adapter

IF EQUIPPED WITH ENGINE 1001141035

1-74 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-37 Adapter

Item Part Number Qty. Description Rev.
1 459-3340 1 ADAPTER
2 447-2151 4 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)
3 447-2152 4 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

31211007 TH414C GC, TH417C GC 1-75

 ENGINE

Figure 1-38 EGR Cooler

1-76 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-38 EGR Cooler

Item Part Number Qty. Description Rev.
1 459-4173 1 EGR MODULE, (includes items 2 thru 8)
2 459-3289 1 CONTROL VALVE, (includes items 6 & 7)
6 459-2781 1 O-SEAL
7 459-2780 1 O-SEAL
8 459-3322 1 SHUTTLE VALVE

31211007 TH414C GC, TH417C GC 1-77

 ENGINE

Figure 1-39 Hose Connector

1-78 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-39 Hose Connector

Item Part Number Qty. Description Rev.
1 459-3309 1 HOSE NIPPLE
2 459-2777 1 O-SEAL
3 459-2660 1 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

31211007 TH414C GC, TH417C GC 1-79

 ENGINE

Figure 1-40 Exhaust Manifold

1-80 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-40 Exhaust Manifold

Item Part Number Qty. Description Rev.
1 1 EXHAUST MANIFOLD
2 461-1698 1 GASKET
3 8 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

31211007 TH414C GC, TH417C GC 1-81

 ENGINE

Figure 1-41 Bellow Expansion Joint

1-82 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-41 Bellow Expansion Joint

Item Part Number Qty. Description Rev.
1 459-3301 1 COMPENSATOR
2 459-2651 2 GASKET
3 459-2659 4 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

31211007 TH414C GC, TH417C GC 1-83

 ENGINE

Figure 1-42 Bracket

1-84 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-42 Bracket

Item Part Number Qty. Description Rev.
1 459-3316 1 BRACKET
2 447-2140 4 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

31211007 TH414C GC, TH417C GC 1-85

 ENGINE

Figure 1-43 Cooling Water Line

1-86 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-43 Cooling Water Line

Item Part Number Qty. Description Rev.
1 459-4164 1 COOLING WATER LINE, (includes items 8 & 9)
2 459-2663 2 TORX HEAD BOLT, (torque to 10 Nm/7 lb-ft)
3 447-2155 1 HEXAGON BOLT, (torque to 8 Nm/6 lb-ft)
4 459-3281 1 PIPE CLAMP
5 459-2645 1 GASKET
6 459-3283 1 RUBBER SLEEVE
7 459-3277 2 SPRING BAND CLAMP
8 447-2193 1 SEALING RING
9 447-2116 1 SCREW PLUG, (torque to 80 Nm/59 lb-ft)

31211007 TH414C GC, TH417C GC 1-87

 ENGINE

Figure 1-44 Cooling Water Line

1-88 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-44 Cooling Water Line

Item Part Number Qty. Description Rev.
1 459-2647 1 HOSE
2 459-3277 1 SPRING BAND CLAMP
3 459-3324 1 HOSE CLIP

31211007 TH414C GC, TH417C GC 1-89

 ENGINE

Figure 1-45 Bracket

1-90 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-45 Bracket

Item Part Number Qty. Description Rev.
1 459-3300 1 BRACKET, (torque to 20 Nm/15 lb-ft)
2 447-2140 2 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

31211007 TH414C GC, TH417C GC 1-91

 ENGINE

Figure 1-46 Exhaust Gas Bend

1-92 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-46 Exhaust Gas Bend

Item Part Number Qty. Description Rev.
1 459-4185 1 EXHAUST GAS BEND
2 459-2678 1 CLIP
3 459-3336 1 NUT, (torque to 10 Nm/7 lb-ft)

31211007 TH414C GC, TH417C GC 1-93

 ENGINE

Figure 1-47 Turbocharger

1-94 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-47 Turbocharger

Item Part Number Qty. Description Rev.
1 459-3298 1 TURBOCHARGER
2 459-2652 1 GASKET
3 459-2659 3 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

31211007 TH414C GC, TH417C GC 1-95

 ENGINE

Figure 1-48 Manifold

1-96 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-48 Manifold

Item Part Number Qty. Description Rev.
1 459-2683 1 MANIFOLD

31211007 TH414C GC, TH417C GC 1-97

 ENGINE

Figure 1-49 Belt Tensioner

1-98 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-49 Belt Tensioner

Item Part Number Qty. Description Rev.
1 459-2871 1 BELT TENSIONER
2 459-2818 1 IDLER ROLLER, (torque to 55 Nm/41 lb-ft)
3 459-2872 1 V-RIBBED BELT
4 459-2873 1 CHEESE HEAD SCREW, (torque to 55 Nm/41 lb-ft)

31211007 TH414C GC, TH417C GC 1-99

 ENGINE

Figure 1-50 Fastenings

1-100 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-50 Fastenings

Item Part Number Qty. Description Rev.
1 459-2656 1 HEXAGON BOLT, (torque to 42 Nm/31 lb-ft)
2 459-3273 1 HEXAGON BOLT, (torque to 42 Nm/31 lb-ft)

31211007 TH414C GC, TH417C GC 1-101

 ENGINE

Figure 1-51 Generator

1-102 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-51 Generator

Item Part Number Qty. Description Rev.
1 459-2679 1 GENERATOR, (includes items 2, 3 & 8)
2 449-2414 1 CONTROLLER
3 449-2408 1 FAN
7 459-3299 1 V-RIBBED BELT PULLEY
8 449-2409 1 FASTENINGS, (torque to 90 Nm/66 lb-ft)

31211007 TH414C GC, TH417C GC 1-103

 ENGINE

Figure 1-52 Generator Mounting

1-104 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-52 Generator Mounting

Item Part Number Qty. Description Rev.
1 459-3302 1 BRACKET
2 459-3326 1 ADAPTER SLEEVE
3 459-2654 1 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)
4 459-3262 2 STRAIGHT PIN
5 459-2669 5 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)
234 1 PACKING COMPOUND

31211007 TH414C GC, TH417C GC 1-105

 ENGINE

Figure 1-53 Starter

1-106 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-53 Starter

Item Part Number Qty. Description Rev.
1 459-2680 1 STARTER
2 447-2131 3 HEXAGON BOLT, (torque to 60 Nm/44 lb-ft)

31211007 TH414C GC, TH417C GC 1-107

 ENGINE

Figure 1-54 Plug-in Connector

1-108 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-54 Plug-in Connector

Item Part Number Qty. Description Rev.
1 449-2461 1 PLUG-IN CONNECTOR
2 459-3330 1 PLUG-IN CONNECTOR
3 459-3328 1 FASTENING RING

31211007 TH414C GC, TH417C GC 1-109

 ENGINE

Figure 1-55 Fastenings

1-110 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-55 Fastenings

Item Part Number Qty. Description Rev.
2 447-2133 2 HEXAGON BOLT, (torque to 42 Nm/31 lb-ft)

31211007 TH414C GC, TH417C GC 1-111

 ENGINE

Figure 1-56 Relay

1-112 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-56 Relay

Item Part Number Qty. Description Rev.
1 459-3321 1 RETAINING PLATE
2 447-2101 2 HEXAGON BOLT, (torque to 13 Nm/10 lb-ft)
3 459-3329 1 RELAY

31211007 TH414C GC, TH417C GC 1-113

 ENGINE

Figure 1-57 Cable Harness

1-114 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-57 Cable Harness

Item Part Number Qty. Description Rev.
1 459-4208 1 CABLE HARNESS, (includes items 2 thru 8 & 44 thru 47)
2 459-3331 1 PLUG-IN CONNECTOR, (X17)
3 449-2462 3 PLUG-IN CONNECTOR, (B 40.1/B 40.2/B 43)
4 449-2460 5 PLUG-IN CONNECTOR, (Y15.1/Y15.2/Y15.3/Y)
5 449-2463 1 PLUG-IN CONNECTOR, (B49)
6 449-2459 1 PLUG-IN CONNECTOR, (B48)
7 449-2469 1 PLUG-IN CONNECTOR, (Y20)
8 449-2461 2 PLUG-IN CONNECTOR, (B6/B 51)
44 447-2180 6 CLAMPING BAND
45 447-2179 13 CLAMPING BAND
46 459-3327 1 CLAMPING BAND
47 450-0127 3 CLAMPING BAND

31211007 TH414C GC, TH417C GC 1-115

 ENGINE

Figure 1-58 Fastenings

1-116 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-58 Fastenings

Item Part Number Qty. Description Rev.
1 447-2152 1 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)
2 450-0127 1 CLAMPING BAND

31211007 TH414C GC, TH417C GC 1-117

 ENGINE

Figure 1-59 Electric Line

1-118 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-59 Electric Line

Item Part Number Qty. Description Rev.
1 459-4207 1 ELECTRIC LINE

31211007 TH414C GC, TH417C GC 1-119

 ENGINE

Figure 1-60 Protecting Cap

1-120 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-60 Protecting Cap

Item Part Number Qty. Description Rev.
1 459-3280 2 PROTECTING CAP
2 459-3282 1 PROTECTING CAP
3 459-3275 1 CLAMPING BAND

31211007 TH414C GC, TH417C GC 1-121

 ENGINE

Figure 1-61 Tacho-Generator

1-122 TH414C GC, TH417C GC 31211007

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Figure 1-61 Tacho-Generator

Item Part Number Qty. Description Rev.
1 459-3303 1 BRACKET
2 449-2347 1 TACHO-GENERATOR, (includes item 5)
3 459-2670 1 HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft)
4 459-2657 1 HEXAGON BOLT, (torque to 5 Nm/4 lb-ft)
5 449-2392 1 O-SEAL

31211007 TH414C GC, TH417C GC 1-123

 ENGINE

Figure 1-62 Sensor

1-124 TH414C GC, TH417C GC 31211007

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Figure 1-62 Sensor

Item Part Number Qty. Description Rev.
1 449-2347 1 TACHO-GENERATOR, (includes item 3)
2 447-2155 1 HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft)
3 449-2392 1 O-SEAL, (not shown)

31211007 TH414C GC, TH417C GC 1-125

 ENGINE

Figure 1-63 Fastenings

1-126 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-63 Fastenings

Item Part Number Qty. Description Rev.
1 459-3290 6 HEXAGON BOLT, (torque to 170 Nm/125 lb-ft)
2 459-3288 2 CLAMPING BUSH

31211007 TH414C GC, TH417C GC 1-127

 ENGINE

Figure 1-64 Spacer Ring

IF EQUIPPED WITH ENGINE 1001141035

1-128 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-64 Spacer Ring

Item Part Number Qty. Description Rev.
1 459-4209 1 SPACER RING

31211007 TH414C GC, TH417C GC 1-129

 ENGINE

Figure 1-65 Flywheel Housing

1-130 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-65 Flywheel Housing

Item Part Number Qty. Description Rev.
1 459-3317 1 CONNECTION HOUSING, (includes items 2 thru 5)
2 447-2101 4 HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft)
3 459-3333 1 COVER PLATE
4 447-2116 1 SCREW PLUG, (torque to 80 Nm/59 lb-ft)
5 447-2193 1 SCREW PLUG

31211007 TH414C GC, TH417C GC 1-131

 ENGINE

Figure 1-66 Glow Plug

1-132 TH414C GC, TH417C GC 31211007

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Figure 1-66 Glow Plug

Item Part Number Qty. Description Rev.
1 459-2816 4 GLOW PLUG, (torque to 13.5 Nm/10 lb-ft)
2 459-4200 1 CONNECTING RAIL

31211007 TH414C GC, TH417C GC 1-133

 ENGINE

Figure 1-67 Inlet

IF EQUIPPED WITH ENGINE 1001141035

1-134 TH414C GC, TH417C GC 31211007

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Figure 1-67 Inlet

Item Part Number Qty. Description Rev.
1 459-4212 1 INLET, (includes items 2 thru 4)
2 459-3342 1 CLIP
3 459-3343 1 GASKET
4 449-2472 2 LOCK

31211007 TH414C GC, TH417C GC 1-135

 ENGINE

Figure 1-68 Compensator

IF EQUIPPED WITH ENGINE 1001141035

1-136 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-68 Compensator

Item Part Number Qty. Description Rev.
1 459-3339 1 COMPENSATOR

31211007 TH414C GC, TH417C GC 1-137

 ENGINE

Figure 1-69 Bracket

IF EQUIPPED WITH ENGINE 1001141035

1-138 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-69 Bracket

Item Part Number Qty. Description Rev.
1 449-2473 2 BRACKET

31211007 TH414C GC, TH417C GC 1-139

 ENGINE

Figure 1-70 Mounting Material

IF EQUIPPED WITH ENGINE 1001141035

1-140 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-70 Mounting Material

Item Part Number Qty. Description Rev.
1 449-2470 1 CLIP
2 449-2471 1 GASKET

31211007 TH414C GC, TH417C GC 1-141

 ENGINE

Figure 1-71 Returns Elevator

IF EQUIPPED WITH ENGINE 1001141035

1-142 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-71 Returns Elevator

Item Part Number Qty. Description Rev.
1 459-3344 1 RETURNS ELEVATOR

31211007 TH414C GC, TH417C GC 1-143

 ENGINE

Figure 1-72 Transmitter Mount

IF EQUIPPED WITH ENGINE 1001141035

1-144 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-72 Transmitter Mount

Item Part Number Qty. Description Rev.
1 459-3341 1 PRESSURE SENSOR
2 1 PRESSURE SENSOR
3 459-4211 1 PIPE/LINE/LEAD
4 459-3337 2 HOSE CLIP
5 459-3338 2 HOSE CLIP

31211007 TH414C GC, TH417C GC 1-145

 ENGINE

Figure 1-73 Screw Plug

IF EQUIPPED WITH ENGINE 1001158033

1-146 TH414C GC, TH417C GC 31211007

 ENGINE

Figure 1-73 Screw Plug

Item Part Number Qty. Description Rev.
1 447-2116 1 SCREW PLUG, (torque to 80 Nm/59 lb-ft)
2 447-2193 1 SEALING RING

31211007 TH414C GC, TH417C GC 1-147

 ENGINE

This Page Intentionally Left Blank

1-148 TH414C GC, TH417C GC 31211007

SECTION 2 MAINTENANCE PARTS LIST

MAINTENANCE PARTS LIST

Part Number Description Qty./Machine

ENGINE
459-2779 O-seal 2
447-2120 Screw Plug 1
459-2905 Joint Washer 1
440-6232 Spin-on Oil Filter 1
440-6213 Fuel Filter Element 1
449-2417 Pre Filter Element 1
459-2871 Belt Tensioner 1
459-2872 V-ribbed Belt 1
459-2809 Rotating Shaft Lip Seal 1
459-4204 Intake Pipe 1
459-2648 Gasket 1
459-2672 Plug 1
459-2815 Rotating Shaft Lip Seal 1
459-2814 Oil Cooler 1
459-2650 Gasket 1
459-2778 O-seal 1
459-4174 Lubrication Oil Line 1
459-3335 Attachment Flange 1
459-4175 Oil Return Line 1
447-2104 Gasket 1
449-2344 Distance Piece 1
447-2105 O-seal 1
459-2671 Injector 4
449-2348 Pressure Sensor 1
449-2350 Sensor Cable 1
449-2343 Fuel Supply Pump 1
449-2416 Rail 1
459-4168 High Pressure Pipe 1
459-4165 High Pressure Pipe 1
459-4166 High Pressure Pipe 1
459-4202 Fuel Leakage Pipe 1
459-4167 Fuel Line 1
459-2817 Intake Pipe Gasket 1
459-3294 Gasket 1
449-2456 Control Unit 1
459-2904 Water Pump 1
449-2342 Thermostat 1
459-2649 Gasket 1
459-4183 Cooling Water Line 1
459-3311 Manifold 1
459-4182 Hose 1
459-4173 EGR Module 1
459-2647 Hose 1
459-4164 Cooling Water Line 1
459-2645 Gasket 1
459-2777 O-seal 1

31211007 TH414C GC, TH417C GC 2-1

 MAINTENANCE PARTS LIST

Part Number Description Qty./Machine

459-2651 Gasket 2
459-2652 Gasket 1
459-2678 Clip 1
459-2680 Starter 1
459-2679 Generator 1
459-2818 Idler Roller 1
449-2347 Tacho Generator 1
449-2348 Pressure Sensor 1
459-2816 Glow Plug 4
459-4212 Inlet 1
459-3343 Gasket 1
459-3342 Clamp 1

2-2 TH414C GC, TH417C GC 31211007

SECTION 3 PART NUMBER INDEX

PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
440 .............................................. 1-33 449-2459 ................................ 1-115 459-2815 ................................... 1-27 459-3319................................... 1-73
440-6213................................... 1-47 449-2460 ................................ 1-115 459-2816 .................................1-133 459-3320................................... 1-15
447 ................................... 1-33, 1-49 449-2461 ...................1-109, 1-115 459-2817 ................................... 1-59 459-3321.................................1-113
447-2101........ 1-21, 1-113, 1-131 449-2462 ................................ 1-115 459-2818 ................................... 1-99 459-3322................................... 1-77
447-2104................................... 1-39 449-2463 ................................ 1-115 459-2819 ................................... 1-41 459-3323................................... 1-21
447-2105................................... 1-41 449-2468 ...................................1-53 459-2871 ................................... 1-99 459-3324................................... 1-89
447-2110................................... 1-47 449-2469 ................................ 1-115 459-2872 ................................... 1-99 459-3325.........................1-63, 1-65
447-2116..........1-67, 1-87, 1-131, 449-2470 ................................ 1-141 459-2873 ................................... 1-99 459-3326.................................1-105
1-147 449-2471 ................................ 1-141 459-2904 ................................... 1-67 459-3327.................................1-115
447-2117................................... 1-37 449-2472 ................................ 1-135 459-2905 ................................... 1-13 459-3328.................................1-109
447-2119................................... 1-41 449-2473 ................................ 1-139 459-3260 ................................... 1-71 459-3329.................................1-113
447-2120................................... 1-13 450-0127 ...................1-115, 1-117 459-3261 ................................... 1-21 459-3330.................................1-109
447-2127................................... 1-39 459...............................................1-33 459-3262 .................................1-105 459-3331.................................1-115
447-2131.................................1-107 459-2645 ...................................1-87 459-3271 ......................................1-9 459-3332................................... 1-67
447-2133.................................1-111 459-2647 ...................................1-89 459-3272 ................................... 1-57 459-3333.................................1-131
447-2135................................... 1-41 459-2648 ...................................1-23 459-3273 .................................1-101 459-3334................................... 1-11
447-2136................................... 1-37 459-2649 ...................................1-69 459-3274 ................................... 1-21 459-3335................................... 1-39
447-2140........................ 1-85, 1-91 459-2650 ...................................1-31 459-3275 .................................1-121 459-3336................................... 1-93
447-2144......................................1-9 459-2651 ...................................1-83 459-3276 ................................... 1-55 459-3337.................................1-145
447-2148................................... 1-47 459-2652 ...................................1-95 459-3277 ........................ 1-87, 1-89 459-3338.................................1-145
447-2149................................... 1-57 459-2653 ...................................1-71 459-3278 ......................................1-5 459-3339.................................1-137
447-2150................................... 1-15 459-2654 ................................ 1-105 459-3279 ................................... 1-35 459-3340................................... 1-75
447-2151............. 1-67, 1-71, 1-75 459-2655 ...................................1-27 459-3280 .................................1-121 459-3341.................................1-145
447-2152.. 1-3, 1-31, 1-75, 1-117 459-2656 ................................ 1-101 459-3281 ........................ 1-73, 1-87 459-3342.................................1-135
447-2153............. 1-55, 1-65, 1-73 459-2657 ................................ 1-123 459-3282 ......................1-55, 1-121 459-3343.................................1-135
447-2154........................ 1-25, 1-69 459-2658 ...................................1-53 459-3283 ................................... 1-87 459-3344.................................1-143
447-2155.. 1-9, 1-73, 1-87, 1-125 459-2659 ........................1-83, 1-95 459-3285 ................................... 1-27 459-3351......................................1-7
447-2158................................... 1-39 459-2660 ...................................1-79 459-3286 ................................... 1-27 459-3352................................... 1-67
447-2162................................... 1-19 459-2661 ...................................1-29 459-3287 ................................... 1-21 459-4164................................... 1-87
447-2163................................... 1-45 459-2662 ...................................1-17 459-3288 .................................1-127 459-4165................................... 1-53
447-2165................................... 1-45 459-2663 ...................................1-87 459-3289 ................................... 1-77 459-4166................................... 1-53
447-2167................................... 1-41 459-2664 ...................................1-59 459-3290 .................................1-127 459-4167................................... 1-55
447-2179.................................1-115 459-2665 ...................................1-39 459-3291 ................................... 1-67 459-4168................................... 1-53
447-2180.................................1-115 459-2666 ...................................1-35 459-3292 ................................... 1-29 459-4170................................... 1-29
447-2188................................... 1-53 459-2667 ...................................1-27 459-3293 ......................................1-3 459-4171................................... 1-53
447-2190................................... 1-39 459-2669 ................................ 1-105 459-3294 ................................... 1-57 459-4172................................... 1-57
447-2192................................... 1-23 459-2670 ................................ 1-123 459-3295 ................................... 1-29 459-4173................................... 1-77
447-2193........ 1-87, 1-131, 1-147 459-2671 ...................................1-45 459-3296 ................................... 1-43 459-4174................................... 1-37
449 .............................................. 1-49 459-2672 ...................................1-23 459-3298 ................................... 1-95 459-4175................................... 1-39
449-2342................................... 1-69 459-2673 ...................................1-69 459-3299 .................................1-103 459-4176................................... 1-23
449-2343................................... 1-51 459-2675 ..................................... 1-7 459-3300 ................................... 1-91 459-4177................................... 1-35
449-2344................................... 1-41 459-2676 ...................................1-27 459-3301 ................................... 1-83 459-4178................................... 1-21
449-2347................... 1-123, 1-125 459-2677 ...................................1-67 459-3302 .................................1-105 459-4179......................................1-5
449-2348................................... 1-47 459-2678 ...................................1-93 459-3303 .................................1-123 459-4181................................... 1-57
449-2392................... 1-123, 1-125 459-2679 ................................ 1-103 459-3304 ................................... 1-25 459-4182................................... 1-73
449-2393................................... 1-69 459-2680 ................................ 1-107 459-3305 ................................... 1-25 459-4183................................... 1-73
449-2404................................... 1-55 459-2681 ..................................... 1-5 459-3306 ................................... 1-69 459-4185................................... 1-93
449-2405...........................1-9, 1-73 459-2682 ...................................1-57 459-3307 ................................... 1-21 459-4187......................................1-5
449-2407......................................1-9 459-2683 ...................................1-97 459-3308 ................................... 1-17 459-4200.................................1-133
449-2408.................................1-103 459-2777 ...................................1-79 459-3309 ................................... 1-79 459-4201................................... 1-71
449-2409.................................1-103 459-2779 ..................................... 1-5 459-3310 ................................... 1-23 459-4202................................... 1-55
449-2411................................... 1-51 459-2780 ...................................1-77 459-3311 ................................... 1-73 459-4204......................................1-9
449-2412................................... 1-45 459-2781 ...................................1-77 459-3312 ................................... 1-41 459-4205................................... 1-59
449-2413................................... 1-45 459-2782 ...................................1-29 459-3313 ................................... 1-55 459-4206......................................1-9
449-2414.................................1-103 459-2804 ........................1-67, 1-69 459-3314 ................................... 1-19 459-4207.................................1-119
449-2416................................... 1-53 459-2805 ...................................1-19 459-3315 ................................... 1-27 459-4208.................................1-115
449-2417................................... 1-49 459-2807 ...................................1-27 459-3316 ................................... 1-85 459-4209.................................1-129
449-2418................................... 1-45 459-2809 ..................................... 1-3 459-3317 .................................1-131 459-4211.................................1-145
449-2456................................... 1-61 459-2814 ...................................1-31 459-3318 ................................... 1-29 459-4212.................................1-135

31211007 TH414C GC, TH417C GC 3-1

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
460-1003 ...................................1-49
460-1004 ...................................1-47
461-1698 ...................................1-81

3-2 TH414C GC, TH417C GC 31211007

31211007