Accumulators
Accumulators
Accumulators
Cliente
Customer NUOVO PIGNONE SRL
Numero d'ordine
Purchase Order 440116532
Line
1, 2, 3, 4, 5, 6, 7, 8
Numero di serie
Serial Number BS6011 thru BS6026
Quantità
Q.ty 16
Disegno
Drawing 81112970 rev. 00
Cliente
Customer DANGOTE OIL REFINING COMPANY LIMITED
Impianto
Plant NIGERIA
COD:
Emesso da / Issued by: Data / Date
C.Lazzarotto 09/09/2016
Catalogue HY10-4012-INST/EU Maintenance / Installation
Catalogue HY10-4012-INST/EU Maintenance / Installation Parker Worldwide Dismantling/Reassembly EHV
Installation EHV
Europe, Middle East, Africa HU – Hungary, Budaoers North America
Installation
AE – United Arab Emirates,
Dubai
Tel: +971 4 8127100
Tel: +36 23 885 470
parker.hungary@parker.com
IE – Ireland, Dublin
CA – Canada, Milton, Ontario
Tel: +1 905 693 3000 Dismantling/Reassembly
Caution ! You are about to work with an accumulator designed to contain
Tel: +353 (0)1 466 6370 US – USA, Cleveland
parker.me@parker.com gas and fluid under high pressure. Make sure that the accumulator is CLEANING AND INSPECTION
parker.ireland@parker.com (industrial)
AT – Austria, Wiener Neustadt Tel: +1 216 896 3000 compliant with the rules existing in the country of use and that you have the Carefully clean all the metallic parts of the accumulator with an organic
Tel: +43 (0)2622 23501-0 IT – Italy, Corsico (MI) following elements: solvent. Visually check the condition of the components installed inside the
Tel: +39 02 45 19 21 US – USA, Elk Grove Village • documents delivered with the accumulator. fluid port (poppet, spring, nut and dash pot). Push the poppet head to check
parker.austria@parker.com
Only for EHV 480 & 690 bar parker.italy@parker.com (mobile) • equipment necessary for the maintenance of accumulators. that it slides freely. Clean the bladder with a fluid compatible with the type of
AT – Eastern Europe, Wiener Tel: +1 847 258 6200 In case of difficulty, immediately contact Parker Olaer. Any improvised rubber, (for example, isopropyl alcohol).
Neustadt KZ – Kazakhstan, Almaty action can be the source of a potential danger. The equipment must only be Check that the surface of the bladder is not damaged.
Tel: +43 (0)2622 23501 900 Tel: +7 7273 561 000 commissioned by qualified technicians (contact Parker Olaer or its Check that there is no corrosion, or foreign bodies inside the
parker.easteurope@parker.com parker.easteurope@parker.com Asia Pacific approved network). accumulator shell.
AZ – Azerbaijan, Baku NL – The Netherlands, Oldenzaal AU – Australia, Castle Hill
If the inside of the accumulator shell is protected, check the condition of the
Tel: +994 50 22 33 458 Tel: +31 (0)541 585 000 Tel: +61 (0)2-9634 7777
DISMANTLING OF ACCUMULATORS protection. For any statutory inspection, refer to the existing regulations.
parker.azerbaijan@parker.com parker.nl@parker.com Before removing the hydraulic system, the hydraulic pressure must be Replace all parts considered to be defective. The seals must be replaced (see
CN – China, Shanghai released from the system. Make sure that there is no residual hydraulic exploded view photo).
BE/LU – Belgium, Nivelles NO – Norway, Asker Tel: +86 21 2899 5000 pressure in the accumulator.
Tel: +32 (0)67 280 900 Tel: +47 66 75 34 00 A. Isolate the accumulator and depressurize the hydraulic system using REASSEMBLY OF ACCUMULATORS
parker.belgium@parker.com parker.norway@parker.com HK – Hong Kong
7 the Parker Olaer DI depressurizing or isolating block or depressurize the N. Squeeze the bladder to discharge the air from it (photo 13).
Tel: +852 2428 8008
BG – Bulgaria, Sofia PL – Poland, Warsaw hydraulic system. O. Lubricate the inside of the shell copiously by turning it around its axis.
Tel: +359 2 980 1344 Tel: +48 (0)22 573 24 00 IN – India, Mumbai B. Remove the accumulator and fix it horizontally in a vice or another Use either the medium used in the circuit or a similar liquid (approximately
parker.bulgaria@parker.com parker.poland@parker.com Tel: +91 22 6513 7081-85 securing device. Protect the shell so as not to damage it. Delimit a security 10% of the accumulator volume for capacities up to 5 litres or 5% for higher
area outside the alignment of openings. capacities). If the liquid is low in viscosity (lower than 5 cSt), consult PARKER
BY – Belarus, Minsk PT – Portugal, Leca da Palmeira JP – Japan, Fujisawa
C. Unscrew the guard cap from the charging valve (photo 1). OLAER. Lubricate the bladder and insert it into the accumulator shell
Spare parts Pièces de Recharge Ersatzteile Pezzi di ricambio Tel: +375 17 209 9399 Tel: +351 22 999 7360 Tel: +81 (0)4 6635 3050
D. Unscrew the charging valve plug (photo 2). (photo 14). Check that the bladder is not folded or twisted. For large capacity
parker.belarus@parker.com parker.portugal@parker.com KR – South Korea, Seoul
1 Spare part kit Kit de rechange Reparatursatz Kit di ricambio E. Discharge the gas contained in the bladder using a charging and gauge accumulators use appropriate tools (bladder extractor).
CH – Switzerland, Etoy RO – Romania, Bucharest Tel: +82 2 559 0400 assembly until 0 is shown in the manometer (photo 3). Make sure that the P. Reinstall the name plate and the lock nut. Do not tighten the lock nut
2* Bladder assembly Vessie Complète Komplette Speicherblase Sacca completa Tel: +41 (0)21 821 87 00 Tel: +40 21 252 1382 bladder is not charged with nitrogen by checking that the valve is open. (photo 15).
MY – Malaysia, Shah Alam
3* Gas valve assembly Valve de Gonflage Gasventil Valvola di gonfiaggio parker.switzerland@parker.com parker.romania@parker.com Tel: +60 3 7849 0800 Block the hydraulic opening before complete discharge to avoid any risk of Q. Check that the charging valve slides freely. Then insert the fluid port and the
projection of liquid during the opening of the valve at the end of anti extrusion ring in the accumulator shell (photo 16).
4 Gas valve cap Bouchon de Valve Hutmutter Tappo della valvola CZ – Czech Republic, Klecany RU – Russia, Moscow NZ – New Zealand, Mt Wellington the discharge. R. Install the fluid port assembly on the anti extrusion ring.
Tel: +420 284 083 111 Tel: +7 495 645-2156 Tel: +64 9 574 1744
5 Fluid port assembly Bouche Complète Flüssigkeitsventil komplett Bocca completa parker.czechrepublic@parker.com parker.russia@parker.com
S. Install the washer (A), the back up ring (B) and the spacer (C) in that order
SG – Singapore IMPORTANT ! (photo 17).
6* Anti extrusion ring Bague Caoutchoutée Gummiring Anello gommato DE – Germany, Kaarst SE – Sweden, Spånga If the bladder remains in contact with the valve (see diagram), it means T. Tighten the lock nut and make sure that the components are centered by
Tel: +65 6887 6300
7* Seal kit Pochette de Joints Dichtungssatz Astuccio giunti Tel: +49 (0)2131 4016 0 Tel: +46 (0)8 59 79 50 00 that there is residual pressure. In this case: lightly striking the fluid port body at various angles using a plastic mallet
parker.germany@parker.com parker.sweden@parker.com TH – Thailand, Bangkok - stop all operation (photo 18).
(1)
For accumulators 10 to 50 litres before May 2009 / * These parts are supplied as a kit with instructions.
Tel: +662 717 8140 - secure the area U. Tighten the lock nut (photo 19).
DK – Denmark, Ballerup SK – Slovakia, Banská Bystrica
(1)
Pour les accumulateurs de capacité de 10 à 50 litres avant Mai 2009. / * Ces pièces sont livrées sous fore de kit de rechange avec notice explicative. TW – Taiwan, Taipei - contact Parker Olaer immediately V. If the model is equiped with the bleeder, carefully reinstall the venting screw
Tel: +45 43 56 04 00 Tel: +421 484 162 252
(1)
Für Speicher mit Kapazitäten von 10 bis 50 Liter vor Mai 2009. / * Diese Teile werden in Form von Reparatursätzen mit Anleitung geliefert. and its new gasket, taking care to install it properly (photo 20).
(1)
Per gli accumulatori con capacità da 10 a 50 litri prima di maggio 2009. / * Questi pezzi sono consegnati sotto forma di kit di ricambio con istruzioni esplicative. parker.denmark@parker.com parker.slovakia@parker.com Tel: +886 2 2298 8987
W. Nitrogen side, screw the valve shell nut in position using the correct
ES – Spain, Madrid SL – Slovenia, Novo Mesto F. Remove the single piece charging valve (photo 4) or the integrated valve horizontal bars and tighten it (photo 21).
Tel: +34 902 330 001 Tel: +386 7 337 6650 mechanism or the valve core (photo 5) according to the models. X. Install the single-piece charging valve, tightening it to a torque of 1.5 mda.N
parker.spain@parker.com parker.slovenia@parker.com South America G. Remove the lock nut from the valve body and the name plate (photo 6). or the integrated valve or the valve body tightening it to a torque of 0.03 mda.N
Charging Process / Processus de gonflage / Befüllungsvorgang /Processo di gonfiare
TR – Turkey, Istanbul AR – Argentina, Buenos Aires (photo 22).
FI – Finland, Vantaa
Volume of accumulator in litres Pre-charging time 0 to 1.5 bar in seconds Tel: +358 (0)20 753 2500 Tel: +90 216 4997081 Tel: +54 3327 44 4129 By pressing on the valve body, manually push back the bladder inside the
body. There must be no resistance. Y. For reasons of safety it is mandatory to install a reducing valve
Volume de l’accumulateur en litres Temps de précharge de 0 à 1.5 bar en secondes parker.finland@parker.com parker.turkey@parker.com BR – Brazil, Cachoeirinha RS
IMPORTANT ! between the bottle and the charging and gauge assembly.
Speichervolumen in Liter Vorfüllzeit von 0 bis 1,5 bar in Sekunden UA – Ukraine, Kiev Tel: +55 51 3470 9144
FR – France, Contamine s/Arve If it is not possible to push back the bladder inside, it means that there Before charging the accumulator with nitrogen, turn the accumulator shell to