RouterTable rt101 134 Eng
RouterTable rt101 134 Eng
ROUTER TABLE
                                    RT101 - DOUBLE INSULATED
For use only with the Ryobi R161 or R162 router (includes R1801M1 motor with R181FB1 base)
Your new router table has been engineered and manufactured to Ryobi's high standard for dependability, ease of
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
       WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual.
Thank you for buying a Ryobi router table.
                                                             INTRODUCTION
Your router table has many features for making the use
of a router more pleasant and enjoyable. Safety,                                                   WARNING:
performance, and dependability have been given top                                         Do not attempt to use this product until you have
priority in the design of this router table making it easy to                              read thoroughly and understand completely the
maintain and operate.                                                                      operator’s manual. Pay close attention to the safety
                                                                                           rules, including Dangers, Warnings, and Cautions. If
                                                                                           you use your router table properly and only for what
                                                                                           it is intended, you will enjoy years of safe, reliable
                                                                                           service.
      WEAR YOUR                  The operation of any power tool can result in foreign objects being thrown into your eyes,
      SAFETY     GLASSES         which can result in severe eye damage. Before beginning tool operation, always wear safety
                                 goggles or safety glasses with side shields and a full face shield when needed. We
                                 recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
    FORESIGHT IS BETTER          with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
      THAN NO SIGHT
                                                                                    2
                             RULES FOR SAFE OPERATION
Safe operation of this power tool requires that you read           Q Do not abuse cord. Never carry the tool by the
and understand this operator's manual and all labels                 cord or yank it to disconnect it from the recep-
affixed to the tool. Safety is a combination of common               tacle. Keep cord away from heat, oil, and sharp
sense, staying alert, and knowing how your tool works.               edges. Following this rule will reduce the risk of elec-
                                                                     tric shock or fire.
READ ALL INSTRUCTIONS
                                                                   Q Polarized plugs. To reduce the risk of electric shock,
Q Know your power tool. Read operator’s manual                       this equipment has a polarized plug (one blade is
  carefully. Learn its applications and limitations,                 wider than the other). This plug will fit in a polarized
  as well as the specific potential hazards related                  outlet only one way. If the plug does not fit fully in the
  to this tool. Following this rule will reduce the risk of          outlet, reverse the plug. If it still does not fit, contact a
  electric shock, fire, or serious injury.                           qualified electrician to install the proper outlet. Do not
Q Keep guards in place and in good working order.                    change the plug in any way.
Q Remove wrenches and adjusting keys. Form the                     Q Wear proper apparel. Do not wear loose clothing,
  habit of ensuring that hex keys and adjusting wrenches             gloves, neckties, rings, bracelets, or other jewelry
  are removed before turning on the tool.                            that can get caught in moving parts. Nonslip footwear
Q Keep the work area clean. Cluttered work areas and                 is recommended. Also wear protective hair covering
  work benches invite accidents.                                     to contain long hair.
Q Do not use in dangerous environments. Do not                     Q Always wear safety glasses. Everyday eyeglasses
  use power tools in damp or wet locations, or expose                have only impact-resistant lenses; they are NOT
  them to rain. Keep the work area well lit.                         safety glasses.
Q Keep children and visitors away. All visitors should             Q Protect your lungs. Wear a face or dust mask if
  be kept a safe distance from work area.                            the operation is dusty. Following this rule will re-
Q Make workshop childproof with padlocks and mas-                    duce the risk of serious personal injury.
  ter switches or by removing starter keys.                        Q Protect your hearing. Wear hearing protection
Q Do not force the tool. It will do the job better and               during extended periods of operation. Following
  safer at the rate for which it was designed.                       this rule will reduce the risk of serious personal in-
                                                                     jury.
Q Use the right tool. Do not force the tool or attach-
  ment to do a job for which it was not designed.                  Q Secure work. Use clamps or a vise to hold work
Q Use the proper extension cord. Make sure your                      when practical. It is safer than using your hand and
  extension cord is in good condition. Use only a cord               frees both hands to operate tool.
  heavy enough to carry the current your product will              Q Do not overreach. Keep proper footing and balance
  draw. An undersized cord will cause a drop in line                 at all times.
  voltage resulting in loss of power and overheating. A            Q Never stand on tool. Serious injury could occur if the
  wire gage size (A.W.G.) of at least 14 is recom-                   tool is tipped or if the cutting tool is unintentionally
  mended for an extension cord 25 feet or less in                    contacted.
  length. If in doubt, use the next heavier gage. The
  smaller the gage number, the heavier the cord.                   Q Maintain tools with care. Keep tools sharp and
                                                                     clean for better and safer performance. Follow in-
Q Inspect tool cords periodically and, if damaged,
                                                                     structions for lubricating and changing accessories.
  have repaired at your nearest authorized service
  center. Constantly stay aware of cord location.                  Q Avoid accidental starting. Make sure switch is in off
  Following this rule will reduce the risk of electric shock         position when plugging in tool.
  or fire.                                                         Q Disconnect tools before servicing, when not in
                                                                     use, or when changing attachments.
                                                                   Q Use recommended accessories. Consult the
                                                                     operator's manual for recommended accessories.
                                                                     The use of improper accessories may cause risk of
                                                                     injury.
                                                               3
                            RULES FOR SAFE OPERATION
Q Check damaged parts. Before using the tool, a
  guard or other part that is damaged should be care-                 WARNING:
  fully checked to determine that it will operate properly
                                                                 Some dust created by power sanding, sawing,
  and perform its intended function. Check for align-
                                                                 grinding, drilling, and other construction activities
  ment of moving parts, binding of moving parts, break-
                                                                 contains chemicals known to cause cancer, birth
  age of parts, mounting and any other conditions that
                                                                 defects or other reproductive harm. Some examples
  may affect its operation. A guard or other part that is
                                                                 of these chemicals are:
  damaged must be properly repaired or replaced.
Q Direction of feed. Feed work into a blade or cutter            • lead from lead-based paints,
  against the direction or rotation of the blade or cutter       • crystalline silica from bricks and cement
  only.                                                            and other masonry products, and
Q Keep hands away from cutting area. Do not reach                • arsenic and chromium from chemically-
  underneath the table or in the cutting path with your            treated lumber.
  hands or fingers at any time while the tool is con-            Your risk from these exposures varies, depending
  nected to a power source.                                      on how often you do this type of work. To reduce
Q Do not use awkward hand positions.                             your exposure to these chemicals: work in a well
Q Use overhead guard when adjustable fence is not                ventilated area, and work with approved safety
  in place.                                                      equipment, such as those dust masks that are
                                                                 specially designed to filter out microscopic particles.
Q Firmly clamp or bolt the router table to a work
  surface so that the router table surface is approxi-
  mately hip height.
Q Never leave tool running unattended. Turn the
  power off. Do not leave tool until it comes to a
  complete stop.
Q Inspect for and remove all nails from lumber be-
  fore routing. Following this rule will reduce the risk
  of serious personal injury.
Q Drugs, alcohol, medication. Do not operate tool
  while under the influence of drugs, alcohol, or any
  medication. Following this rule will reduce the risk of
  electric shock, fire, or serious personal injury.
Q Save these instructions. Refer to them frequently
  and use them to instruct others who may use this
  tool. If you loan someone this tool, loan them
  these instructions also.
                                                             4
                                                SYMBOLS
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL                  NAME                                                   DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
W Watt Power
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident
prevention measures.
SYMBOL MEANING
              DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
              follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
              WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.
              Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
              CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
              yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and
              personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
                                               UNPACKING
INFORMATION
Q Carefully remove the parts from the box. Make sure
                                                                        WARNING:
  that all items listed in the packing list are included.        If any parts are missing do not operate the product
Q Inspect the parts carefully to make sure no break-             until the missing parts are replaced. Failure to do so
  age or damage occurred during shipping.                        could result in serious personal injury.
Q Do not discard the packing material until you have
  carefully inspected and satisfactorily operated the
  product.
Q If any parts are damaged or missing, please call
  1-800-525-2579 for assistance.
                                                                        1                                         12
         2
                         4
                                 5                                                    13
                 3
                                                                      14
             6                           10                                                     17
                                                                                15
                     7                         11
                                                                                                                 18
                                                                                                       19
                             8                                   16
                                     9                                                         20
                                                                                                            21
                                                                  MITER GAUGE
       WARNING:
                                                                  A miter gauge is used for mitered routing and to help
 The double insulated system is intended to protect               support wider pieces.
 the user from shock resulting from a break in the
 tool's internal wiring. Observe all normal safety pre-           GUARDS
 cautions to avoid electrical shock.                              The undertable guard and rear safety guard ensure that
                                                                  your hand, loose clothing, and other objects do not come
Important: Servicing of a tool with double insulation
                                                                  in contact with the cutter or collet during operation.
requires extreme care and knowledge of the system and
should be performed only by a qualified service
technician. For service, we suggest you return the tool to               WARNING:
your nearest authorized service center for repair. Always          The undertable guard and rear safety guard must be
use original factory replacement parts when servicing.             securely in place before using the router table. Fail-
                                                                   ure to do so could result in serious personal injury.
SWITCH
The router table has a conveniently located toggle
                                                                  THROAT PLATES
switch. In addition, the router table is equipped with a
switch key. You must insert the key to turn the switch on.        Five throat plates are included with the router table. The
If you remove the key during operation, you can turn the          throat plate provides a stable surface around the cutter
switch off, but you may not turn it on again until you            and prevents objects from falling through the throat and
replace the key.                                                  damaging the spindle.
                                                              7
                                          FEATURES
                                              CUTTER GUARD/
                                                 VACUUM
                                               ATTACHMENT
FENCE
                                                              MITER
                                                              GAUGE
                                                           SWITCH KEY
                                                  SWITCH
FRONT VIEW
REAR VIEW
Fig. 1
     WARNING:
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such
alteration or modification is misuse and could result in a hazardous condition leading to possible serious
personal injury.
                                                    8
                                               ASSEMBLY
       WARNING:
 The router or router table should never be con-
 nected to a power supply when you are assembling
 parts, making adjustments, installing or removing
 cutters, cleaning, or when not in use. Disconnecting
 the router and router table will prevent accidental
 starting that could cause serious personal injury.
Fig. 7
                                                              10
                                                ASSEMBLY
ATTACHING THE REAR SAFETY GUARD
TO THE ROUTER
See Figure 8.
Follow these directions to attach the rear safety guard to
the router.
Q Place the rear safety guard on the back of the
   router.
Q Align the slots in the guard with the holes in the
   router.
Q Secure the rear safety guard to the router with the
   two machine screws.
Fig. 9
                                                             11
                                               ASSEMBLY
MOUNTING THE TABLE TO A WORK
SURFACE
See Figure 10a and 10b.
Follow these directions to mount the table to a work
surface.
Q Place the router table right side up on a sturdy work
   surface, e.g., work stand, workbench, counter top.
Q Mark the holes with a pencil.
Q Remove the router table.
Q Drill four holes through the work surface.
Q Place the router table back on the work surface,
   aligning the holes in the table legs with the holes in
   the work surface.
  NOTE: Position the router table surface at
  approximately hip height.
Q Insert four bolts (not included, 1/4-20 recommended)
  and tighten securely with lock washers and hex nuts
  (not included).                                                Fig. 10a
   NOTE: If you plan to transport the router table to
   different locations, we recommend that you attach it
   permanently to a mounting board that you can easily
   clamp to a work surface.
Fig. 10b
                                                            12
                                             ADJUSTMENTS
                                                                  ADJUSTING DEPTH OF CUT
      WARNING:                                                    See Figure 11.
 The router or router table should never be con-                  We recommend that cuts be made at a depth not
 nected to a power supply when you are assembling                 exceeding 1/8 in. (3.2 mm) and that several passes be
 parts, making adjustments, installing or removing                made to reach depths of cut greater than 1/8 in. (3.2
 cutters, cleaning, or when not in use. Disconnecting             mm).
 the router and router table will prevent accidental              Follow these directions to adjust depth of cut.
 starting that could cause serious personal injury.
                                                                  Q Unplug the router and the router table.
      WARNING:
 Use this router table only with a Ryobi router. Do not
 attempt to use any other router with this table. Fail-
 ure to heed this warning could result in improper
 operation of the tool and serious personal injury.
      WARNING:
 If you are changing a cutter immediately after use, be
 careful not to touch the cutter or collet with your hands
 or fingers. They will get burned because of the heat
 buildup from cutting. Always use the wrench provided.
                                                                                                                Fig. 11
                                                             13
                                             ADJUSTMENTS
INSERTING THROAT PLATES
See Figure 12.
The throat plate provides a stable surface around the
cutter and prevents objects from falling through the
throat and damaging the spindle.
The proper size throat plate depends on the size and
shape of the cutter. When inserted, the throat plate
opening should be within approximately 1/4 in.
(6.4 mm) of the outermost edge of the cutter.
Follow these directions to insert throat plates.
Q Position the throat plate over the throat opening in
   the router table.
Q Align the tab in the throat plate with the slot in the
   throat opening.
Q Snap throat plate down and into place as shown.
   NOTE: To remove throat plate, pull gently until the                                     Fig. 12
   throat plate snaps out.
       WARNING:
 Never attempt to operate router table without the
 throat plate in place. Failure to do so could result in
 the workpiece jamming or objects falling into the
 rotating spindle, which could cause serious personal
 injury.
Fig. 14
                                                              14
                                            ADJUSTMENTS
INSERTING THE STARTING PIN
Place the starting pin on the router table and use it as a
pivot point when cutting small, odd-shaped pieces.
NOTE: It is not necessary to use the fence when you are
using the starting pin. Additionally, only use piloted
cutters when using the starting pin.
See Figure 15.
Follow these directions to insert the starting pin.
Q Place the starting pin into the threaded hole to the
   right of the router table throat opening.
Q Turn the pin clockwise to secure.
OPERATION
       WARNING:
 Always wear safety goggles or safety glasses with
 side shields when operating this tool. Failure to do
 so could result in dust, shavings, or loose particles
 being thrown into your eyes, resulting in serious
 injury.
                                                             15
                                              OPERATION
PERFORMING A ROUTING OPERATION
See Figure 16.
                                                                        WARNING:
Follow these directions to perform a routing operation.           When operating the router with the router table, the
                                                                  router must only be plugged into and controlled by
Q Read the entire Operator’s Manual.
                                                                  the router table switched outlet. To reduce the risk of
Q Adjust the cutter guard so that it will not come in             serious personal injury, never connect the table
   contact with the workpiece or cutter during a cutting          mounted router into another power source.
   operation.
Q Adjust the infeed fence to support the uncut workpiece
   and adjust the outfeed fence to support the workpiece
   after the cut.
  NOTE: The workpiece must always be tight against
  the fence, unless you are using a ball-bearing piloted
  cutter. Additionally, it may be necessary to remove
  the center fence plate (with Ryobi logo) if using large
  cutters.
Q Reconfirm that all router adjustments are securely
  locked before connecting the router table to a power
  source.
Q Feed the workpiece from right to left with the cutter
  located in the fence opening.
       WARNING:
 The direction of feed for the workpiece is always
 against the sharp edges of the cutter and therefore
 into the rotation of the cutter. Failure to heed this
 warning can result in serious personal injury.
                                                                                                                   Fig. 17
MAINTENANCE
       WARNING:
 When servicing use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause
 product damage.
                                                            16
NOTES
  17
                                            OPERATOR'S MANUAL
                                            ROUTER TABLE
                                            RT101 - DOUBLE INSULATED
    • SERVICE
    Now that you have purchased your tool, should a need ever exist for repair parts or
    service, simply contact your nearest Authorized Service Center. Be sure to provide all
    pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest
    Authorized Service Center. You can also check our Web site at www.ryobitools.com
    for a complete list of Authorized Service Centers.
• SERIAL NUMBER