Manual-Servicio-Sharp R430EK EW

R - 430EK
R-430EW
SERVICE MANUAL
S51M165R430EE
MICROWAVE OVEN
MODELS
R-430EK
R-430EW
R-430EW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY .................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ............................................................................................................... 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................. 3
PRODUCT SPECIFICATIONS ............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................. 4
OPERATION ........................................................................................................................................................ 6
TROUBLESHOOTING GUIDE ........................................................................................................................... 10
TEST PROCEDURE .......................................................................................................................................... 12
TOUCH CONTROL PANEL ............................................................................................................................... 21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................... 27
PICTORIAL DIAGRAM ....................................................................................................................................... 33
POWER UNIT CIRCUIT ..................................................................................................................................... 34
LSI UNIT CIRCUIT ............................................................................................................................................. 35
PRINTED WIRING BOARD ................................................................................................................................ 36
PARTS LIST ....................................................................................................................................................... 37
PACKING AND ACCESSORIES ........................................................................................................................ 41
This document has been published to be used for after

sales service only.
SHARP ELECTRONICS CORPORATION
The contents are subject to change without notice.
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135

R-430EK
R-430EW
PRECAUTIONS TO BE OBSERVED BEFORE AND

DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.
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WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts may result in a severe, possibly
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem-
bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions. Don't Touch !
Danger High Voltage
Before Servicing When the testing is completed,

1. Disconnect the power supply cord, and then remove
outer case.
1. Disconnect the power supply cord , and then 2. Open the door and block it open.
remove outer case. 3. Discharge high voltage capacitor.
2. Open the door and block it open. 4. Reconnect the leads to the primary of the power
3. Discharge high voltage capacitor. transformer.
5. Reinstall the outer case (cabinet).
WARNING:RISK OF ELECTRIC SHOCK. 6. Reconnect the power supply cord after the outer case is
DISCHARGE THE HIGH-VOLTAGE installed.
CAPACITOR BEFORE SERVICING. 7. Run the oven and check all functions.
The high-voltage capacitor remains charged about 60 After repairing

seconds after the oven has been switched off. Wait for 60
1. Reconnect all leads removed from components during
seconds and then short-circuit the connection of the high-
testing.
voltage capacitor (that is the connecting lead of the high-
voltage rectifier) against the chassis with the use of an
3. Reconnect the power supply cord after the outer case is
insulated screwdriver.
installed.
4. Run the oven and check all functions.
Whenever troubleshooting is performed the power supply
must be disconnected. It may in, some cases, be necessary Microwave ovens should not be run empty. To test for the
to connect the power supply after the outer case has been presence of microwave energy within a cavity, place a cup
removed, in this event, of cold water on the oven turntable, close the door and set
1. Disconnect the power supply cord, and then remove the power to HIGH and set the microwave timer for two (2)
outer case. minutes. When the two minutes has elapsed (timer at zero)
2. Open the door and block it open. carefully check that the water is now hot. If the water remains
3. Discharge high voltage capacitor. cold carry out Before Servicing procedure and re-examine
4. Disconnect the leads to the primary of the power the connections to the component being tested.
transformer.
5. Ensure that the leads remain isolated from other When all service work is completed and the oven is fully
components and oven chassis by using insulation tape. assembled, the microwave power output should be checked
6. After that procedure, reconnect the power supply cord. and a microwave leakage test should be carried out.
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MICROWAVE MEASUREMENT PROCEDURE

A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:

Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.

3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5oC (68oF) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and
made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace
it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)

1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the
meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
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SERVICE MANUAL
PRODUCT DESCRIPTION
MICROWAVE OVEN
R-430EK/EW
GENERAL INFORMATION
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service OPERATION
Personnel with Operation and Service Information for the SHARP MICRO-
WAVE OVENS, R-430EK & R-430EW.
It is recommended that service personnel carefully study the entire text of TROUBLESHOOTING GUIDE AND
this manual so that they will be qualified to render satisfactory customer TEST PROCEDURE
service.
Check the interlock switches and the door seal carefully. Special attention
should be given to avoid electrical shock and microwave radiation hazard. TOUCH CONTROL PANEL
WARNING
Never operate the oven until the following points are ensured:
(A) The door is tightly closed. COMPONENT REPLACEMENT
(B) The door brackets and hinges are not defective. AND ADJUSTMENT PROCEDURE
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
WIRING DIAGRAM
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of PARTS LIST
electrical shock only during servicing. Service personnel - Do not
contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage
Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than
250V.
Removal of the outer wrap gives access to voltage above 250V.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,

NEW JERSEY 07430-2135
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SPECIFICATION
ITEM DESCRIPTION
Power Requirements 120 Volts / 13.8 Amperes/1650Watts
60 Hertz
Single phase, 3 wire grounded
Power Output 1200 watts (IEC-705 TEST PROCEDURE)
Operating frequency of 2450MHz
Case Dimensions Width 21-21/32"
Height 12-3/8"
Depth 18-7/16"
Cooking Cavity Dimensions Width 15-23/32"
1.6 Cubic Feet Height 9-21/32"
Depth 17-7/8"
Tray Size 14-1/8"
Control Complement Touch Control System
Clock ( 1:00 - 12:59 )
Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI ................................................. Full power throughout the cooking time
P-90 .................................................................... approx. 90% of Full Power
P-0 ..................................................... No power throughout the cooking time
R-430EK Sensor Cooking Pads, Breakfast Bar pads, Lunch pad, MINUTE PLUS
R-430EW pad, Frozen food pad, Beverage Center Pad, Number Selection Pad,
Kitchen Timer Pad, Clock pad, Power Level Pad, Stop/Clear Pad,
Start Touch Pad.
Cavity Light Yes

Safety Standard UL Listed FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric
current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements
The electrical requirements are a 120 volt 60 Hz, AC only,
15 or 20 amp. fused electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When
installing this appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to contact
a qualified electrician and have it replaced with a properly grounded three-pronged wall receptacle or have a grounding
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adapter properly grounded and polarized. If the extension cord must be

used, it should be a 3-wire, 15 amp. or higher rated cord. Do not drape
over a countertop or table where it can be pulled on by children or tripped
over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR RE-

MOVE THE ROUND GROUNDING PRONG FROM THIS
PLUG.
1. One touch door open button. OVEN DIAGRAM

Push to open door. 6 5
2. Door latches. 7
12
The oven will not operate unless the 9
door is securely closed. 11
3. Removable turntable support. 8
2 10
4. Removable turntable.
The turntable will rotate clockwise or 1
counterclockwise.
5. Oven lamp. 4
It will light when oven is operating or
door is opened. 3
6. Oven door with see-through window.
7. Ventilation openings. (Rear)
8. Auto-Touch control panel. 10. Coupling.
9. Time display: Digital display, 99 11. Wave guide cover.
minutes 99 seconds. 12. Power supply cord
TOUCH CONTROL PANEL
R-430EK/EW
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OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions during the secondary interlock switch and primary interlock
oven operation. relay and is mechanically associated with the door so that
it will function in the following sequence.
OFF CONDITION (1) When the door opens from the closed position, the
Closing the door activates the door sensing switch and primary interlock relay (RY2) and secondary interlock
secondary interlock switch. (In this condition, the monitor switch open their contacts. And contacts of the relay
switch contacts are opened.) (RY1) remains closed. Then the monitor switch contacts
When oven is plugged in, 120 volts A.C. is supplied to the close.
control unit. (Figure O-1). (2) When the door is closed from the open position, the
1. The display will show flashing"SHARP SIMPLY PRESS monitor switch contacts open first. Then the contacts of
CLEAR AND PRESS CLOCK" the secondary interlock switch and door sensing switch
To set any program or set the clock, you must first touch close. And contacts of the relay (RY1) open.
the STOP/CLEAR pad. The display will clear, and " : " If the secondary interlock switch and primary interlock relay
will appear. (RY2) fail with the contacts closed when the door is opened,
the closing of the monitor switch contacts will form a short
COOKING CONDITION circuit through the monitor fuse, secondary interlock switch,
relay (RY1) and primary interlock relay (RY2), causing the
Program desired cooking time by touching the NUMBER
monitor fuse to blow.
pads. Program the power level by touching the POWER
LEVEL pad and then a Number pad.
POWER LEVEL P-0 TO P-90 COOKING
When the START pad is touched, the following operations
occur: When Variable Cooking Power is programmed, the 120 volts
A.C. is supplied to the power transformer intermittently
1. The contacts of relays are closed and components through the contacts of relay (RY-2) which is operated by the
connected to the relays are turned on as follows. control unit within a 32 second time base. Microwave power
(For details, refer to Figure O-2) operation is as follows:
RELAY CONNECTED COMPONENTS VARI-MODE ON TIME OFF TIME

RY-1 oven lamp/turntable motor/fan motor Power 10(P-HI) 32 sec. 0 sec.
(100% power)
RY-2 power transformer
Power 9(P-90) 30 sec. 2 sec.
(approx. 90% power)
2. 120 volts A.C. is supplied to the primary winding of the Power 8(P-80) 26 sec. 6 sec.
power transformer and is converted to about 3.3 volts (approx. 80% power)
A.C. output on the filament winding, and approximately Power 7(P-70) 24 sec. 8 sec.
2370 volts A.C. on the high voltage winding. (approx. 70% power)
3. The filament winding voltage heats the magnetron filament Power 6(P-60) 22 sec. 10 sec.
and the H.V. winding voltage is sent to a voltage doubler (approx. 60% power)
circuit. Power 5(P-50) 18 sec. 14 sec.
4. The microwave energy produced by the magnetron is (approx. 50% power)
channelled through the waveguide into the cavity feed- Power 4(P-40) 16 sec. 16 sec.
box, and then into the cavity where the food is placed to (approx. 40% power)
be cooked. Power 3(P-30) 12 sec. 20 sec.
5. Upon completion of the cooking time, the power (approx. 30% power)
transformer, oven lamp, etc. are turned off, and the Power 2(P-20) 8 sec. 24 sec.
generation of microwave energy is stopped. The oven (approx. 20% power)
will revert to the OFF condition. Power 1(P-10) 6 sec. 26 sec.
6. When the door is opened during a cook cycle, the monitor (approx. 10% power)
switch, door sensing switch, secondary interlock switch, Power 0(P-0) 0 sec. 32 sec.
(0% power)
relay (RY1) and primary interlock relay are activated with
the following results. The circuits to the turntable motor,
Note: The ON/OFF time ratio does not correspond with the
the cooling fan motor, and the high voltage components
percentage of microwave power, because approx. 2
are de-energized, the oven lamp remains on, and the
seconds are needed for heating of the magnetron
digital read-out displays the time still remaining in the
filament.
cook cycle when the door was opened.
7. The monitor switch electrically monitors the operation of
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2. The coil of shut-off relay (RY-1) is energized, the

turntable motor are turned on, but the power transformer
SENSOR COOKING CONDITION is not turned on.
Using the SENSOR function, food is cooked without figuring 3. After about 16 seconds, the cook relay (RY-2) is
time, power level or quantity. When the oven senses enough energized. The power transformer is turned on,
steam from the food, it relays the information to its microwave energy is produced and first stage is started.
microprocessor which will calculate the remaining cooking The 16 seconds is the cooling time required to remove
time and power level needed for best results. When the food any vapor from the oven cavity and sensor.
is cooked, water vapor is developed. the sensor "senses"
the vapor and its resistance increase gradually. When the NOTE: During this first stage, do not open the door or touch
resistance reaches the value set according to the menu, STOP/CLEAR pad.
supplementary cooking is started. 4. When the sensor detects the vapor emitted from the
The time of supplementary cooking is determined by experi- food, the display switches over to the remaining cooking
ment with each food category and inputted into the LSI. An time and the timer counts down to zero.
example of how sensor works: (Potatoes) At this time, the door may be opened to stir, turn or
season food.
5. When the timer reaches zero, an audible signal sounds.
The shut-off relay and cook relay are de-energized and
the power transformer, oven lamp, etc. are turned off.
6. Opening the door or touching the STOP/CLEAR pad,
the time of the day will reappear on the display and the
oven will revert to an OFF condition. When the timer
reaches zero, an audible signal sounds.
1. Potatoes at room temperature. Vapor is emitted very
slowly.
2.Heat Potatoes. Moisture and humidity is emitted very

rapidly. You can smell the aroma as it cooks.
3.Sensor detects moisture and humidity and calculates

cooking time and variable power.
Cooking Sequence.
1. Touch one of the SENSOR pads.
NOTE: The oven should not be operated on sensor

immediately after plugging in the unit. Wait two
minutes before cooking on SENSOR.
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SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
MAGNETRON
TEMP. MONITOR
FUSE FUSE 20A
COM. N.O.
A2
CAPACITOR 1.0µF
AH SENSOR AC 2300V
(RY-1) (RY-2)
A1 PRIMARY
INTERLOCK
RELAY
GRN
CONTROL UNIT N.O. COM.
120V AC POWER
60 Hz B1 B2 TRANSFORMER
N.C.
DOOR
CAVITY SENSING MONITOR
TEMP. SWITCH SWITCH
FUSE
OL TTM FM COM.
H.V. RECTIFIER
TURN- MAGNETRON
OVEN FAN
LAMP TABLE MOTOR
MOTOR
SECONDARY
INTERLOCK
SWITCH
Figure O-1 Oven Schematic - Off Condition
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. VARIABLE COOKING CONTROL "HIGH"
4. "START" PAD TOUCHED
MAGNETRON
TEMP. MONITOR
FUSE FUSE 20A
COM. N.O.
A2
CAPACITOR 1.0µF
AH SENSOR AC 2300V
(RY-1) (RY-2)
A1 PRIMARY
INTERLOCK
RELAY
GRN
CONTROL UNIT N.O. COM.
120V AC POWER
60 Hz B1 B2 TRANSFORMER
N.C.
DOOR
CAVITY SENSING MONITOR
TEMP. SWITCH SWITCH
FUSE
OL TTM FM COM.
H.V. RECTIFIER
TURN- MAGNETRON
OVEN FAN
LAMP TABLE MOTOR
MOTOR
SECONDARY
INTERLOCK
SWITCH
Figure O-2 Oven Schematic - Cooking Condition
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DESCRIPTION AND FUNCTION OF COMPONENTS
DOOR OPEN MECHANISM open, the monitor fuse blows simultaneously with closing
The door is opened by pushing the open button on the control of the monitor switch contacts.
panel, refer to the Figure D-1. When the open button is CAUTION: BEFORE REPLACING A BLOWN MONITOR
pushed, the open button pushes up the switch lever, and FUSE TEST THE DOOR SENSING SWITCH,
then the switch lever pushes up the latch head. The latch PRIMARY INTERLOCK RELAY (RY2), RELAY
heads are moved upward and released from latch hook. (RY1), SECONDARY INTERLOCK SWITCH
Now the door will open. AND MONITOR SWITCH FOR PROPER OP-
ERATION. (REFER TO CHAPTER "TEST PRO-
CEDURE").
Latch Heads NOTE: MONITOR FUSE AND MONITOR SWITCH ARE
REPLACED AS AN ASSEMBLY.
TURNTABLE MOTOR
Door Sensing
Door
Switch The turntable motor rotates the turntable located on the
bottom of the oven cavity, so that the foods on the turntable
cook evenly during cooking. The turntable may turn in either
Monitor Switch direction.
Switch Lever COOLING FAN MOTOR
The cooling fan motor drives a blade which draws external cool
Secondary Interlock air. This cool air is directed through the air vanes surrounding
Switch
the magnetron and cools the magnetron. This air is channelled
Figure D-1. Door Open Mechanism through the oven cavity to remove steam and vapors given off
from the heating foods. It is then exhausted through the
DOOR SENSING AND SECONDARY INTERLOCK exhausting air vents at the oven cavity.
SWITCHES
MONITOR FUSE
The secondary interlock switch is mounted in the lower
1. The monitor fuse blows when the contacts (COM-NO) of
position of the latch hook and the door sensing switch in the
the primary interlock relay (RY2) and secondary interlock
primary interlock system is mounted in the upper position of
switch remain closed with the oven door open and when
the latch hook. They are activated by the latch heads on the
the monitor switch closes.
door. When the door is opened, the switches interrupt the
2. If the wire harness or electrical components are short-
power to all high voltage components. A cook cycle cannot
circuited, this monitor fuse blows to prevent an electric
take place until the door is firmly closed thereby activating
shock or fire hazard.
both interlock switches. The primary interlock system con-
sists of the door sensing switch and primary interlock relay CAVITY TEMPERATURE FUSE
located on the control circuit board.
The cavity temperature fuse located on the top of the oven
cavity, is designed to prevent damage to the oven by fire. If the
MONITOR SWITCH food load is overcooked, by either error in cook time or defect
The monitor switch is activated (the contacts opened) by the in the control unit, the cavity temperature fuse will open.
latch head on the door while the door is closed. The switch Under normal operation, the cavity temperature fuse remains
is intended to render the oven inoperative, by means of closed. However, when abnormally high temperatures are
blowing the monitor fuse, when the contacts of the primary reached within the oven cavity, the cavity temperature fuse will
interlock relay (RY2) and secondary interlock switch fail to open at 302oF(150oC) causing the oven to shut down.
open when the door is opened. NOTE: This is fuse. It does not reset.
Functions: MAGNETRON TEMPERATURE FUSE

1. When the door is opened, the monitor switch contact close The magnetron temperature fuse located near the magnetron
(to the ON condition) due to their being normally closed. At is designed to prevent damage to the magnetron if an over
this time the primary interlock relay (RY2) and secondary heated condition develops in the tube due to cooling fan failure,
interlock switch are in the OFF condition (contacts open) obstructed air guide, dirty or blocked air intake, etc.
due to their being normally open contact switches. Under normal operation, the magnetron temperature fuse
2. As the door goes to a closed position, the monitor switch remains closed. However, when abnormally high tempera-
contacts are first opened and then the door sensing switch tures are reached within the magnetron, the magnetron tem-
and the secondary interlock switch contacts close. (On perature fuse will open at 302oF(150oC) causing the oven to
opening the door, each of these switches operate inversely.) shut down.
3. If the door is opened, and the primary interlock relay NOTE: This is fuse. It does not reset.
(RY2) and secondary interlock switch contacts fail to
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TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which
will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown monitor fuse, check the monitor switch, relay (RY1)
primary interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the
monitor fuse. If the monitor fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA016/
KIT as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases, be
necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed
4. Reconnect the leads to the primary of the power transformer.
6. Reconnect the power supply cord after the outer case is installed.
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CK = Check / RE = Replace
TEST PROCEDURE RE RE A B C D E E F F G H RE RE CK I CK CK CK J K L M N
MAGNETRON TEMPERATURE FUSE
SECONDARY INTERLOCK SWITCH

PRIMARY INTERLOCK SYSTEM
CAVITY TEMPERATURE FUSE
SHORT OR OPENED WIRING
HIGH VOLTAGE CAPACITOR

H.V. RECTIFIER ASSEMBLY
TOUCH CONTROL PANEL

SHORT IN POWER CORD
OVEN LAMP OR SOCKET
FOIL PATTERN ON PWB.

POWER TRANSFORMER
COOLING FAN MOTOR
WRONG OPERATION
DIRTY OVEN CAVITY

POSSIBLE CAUSE
TURNTABLE MOTOR
MONITOR SWITCH
COMPU DEFROST
AND
MONITOR FUSE
DEFECTIVE PARTS
LOW VOLTAGE
MAGNETRON
RELAY (RY1)
AH SENSOR
KEY UNIT
CONDITION PROBLEM
Home fuse or circuit breaker blows
when power cord is plugged into
wall receptacle
Monitor fuse blows when power
cord is plugged into wall receptacle.
OFF
CONDITION All letters and indicators do not
appear in display when power cord
is first plugged into wall outlet.
Display does not operate properly
when STOP/CLEAR key is
touched. (Buzzer should sound and
":" or time of day should appear in
display.)
Oven lamp does not light when door
is opened.
Oven lamp does not go out when
door is closed.
Oven lamp lights but fan motor
and turntable motor do not operate.
Oven does not go into cook cycle
when START pad is touched
Oven seems to be operating but
little or no heat is produced in oven
load. (Food incompletely cooked or
not cooked at all at end of cook
cycle.)
COOKING Oven goes into a cook cycle but
CONDITION extremely uneven heating is
produced in oven load (food).
Oven does not cook properly when
programmed for Cooking Power 5
mode. (Operates properly on
Cooking Power 10 (HIGH) mode.)
Oven goes into COMPU DEFROST
but food is not defrosted well.
AH sensor does not end during
SENSOR sensor cooking condition. (Oven
COOKING does not shut off after a cup of
CONDITION water is boiling by sensor cooking)
Oven stops at 16 sec. after starting.
TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
A MAGNETRON ASSEMBLY TEST
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TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check
across the magnetron filament leads should indicate less than 1 ohm.
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance
the magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled condition
(outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD
BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require
a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type
temperature tester. For accurate results, the following procedure must be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the
water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60
seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand
of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the
thermometer or thermocouple through the water until the maximum temperature is recorded.
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 38
to 78oF(21 to 42.6oC) rise in temperature. If the water temperatures are accurately measured and
tested for the required time period the test results will indicate if the magnetron tube has low power
output (low rise in water temperature) which would extend cooking time or high power output (high rise
in water temperature) which would reduce cooking time. Because cooking time can be adjusted to
compensate for power output, the magnetron tube assembly should be replaced only if the water
temperature rise test indicates a power output well beyond the normal limits. The test is only accurate
if the power supply line voltage is 120 volts and the oven cavity is clean.
B POWER TRANSFORMER TEST

4. Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 90 ohms; the resistance of the filament coil should be less than 1 ohm.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
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TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
C HIGH VOLTAGE RECTIFIER TEST
4. Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance
across the terminals and observe, reverse the leads to the rectifier terminals and observe meter
reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions,
the rectifier is probably defective and should be replaced.
NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.
D HIGH VOLTAGE CAPACITOR TEST

4. If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and
check for short or open between the terminals using an ohmmeter.
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate continuity
for a short time and should indicate an open circuit once the capacitor is charged. If the above is not
the case, check the capacitor with an ohmmeter to see if it is shorted between either of the terminals
and case. If it is shorted, replace the capacitor.
E CAVITY TEMPERATURE FUSE TEST
4. A continuity check across the cavity temperature fuse terminals should indicate a closed circuit unless
the temperature of the cavity temperature fuse reaches approximately 302oF(150oC). An open cavity
temperature fuse indicates overheating of the oven, exchange the cavity temperature fuse and check
inside of oven cavity and for improper setting of cooking time or operation of control unit. Check for
restricted air flow through the vent holes of the oven cavity, especially the cooling fan and air guide.
MAGNETRON TEMPERATURE FUSE TEST
4. A continuity check across the magnetron temperature fuse terminals should indicate a closed circuit
unless the temperature of the magnetron temperature fuse reaches approximately 302oF(150oC). An
open magnetron temperature fuse indicates overheating of the magnetron. Check for restricted air
flow to the magnetron, especially the cooling fan air guide.
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TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
CAUTION: IF THE TEMPERATURE FUSE INDICATES AN OPEN CIRCUIT AT ROOM TEMPERA-
TURE, REPLACE TEMPERATURE FUSE.
F SECONDARY INTERLOCK SWITCH TEST

4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the secondary interlock switch.
PRIMARY INTERLOCK SYSTEM TEST
DOOR SENSING SWITCH
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the door sensing switch.
NOTE: If the door sensing switch contacts fail in the open position and the door is closed, the cooling fan,
turntable and oven light will be activated by RY1.
PRIMARY INTERLOCK RELAY (RY2)
4. Disconnect two (2) wire leads from the male tab terminals of the Primary Interlock Relay. Check the
state of the relay contacts using a ohmmeter. The relay contacts should be open. If the relay contacts
are closed, replace the circuit board entirely or the relay itself.
G MONITOR SWITCH TEST
4. Before performing this test, make sure that the secondary interlock switch and the primary interlock
relay are operating properly, according to the above Switch Test Procedure. Disconnect the wire lead
from the monitor switch (COM) terminal. Check the monitor switch operation by using the ohmmeter
as follows. When the door is open, the meter should indicate a closed circuit. When the monitor switch
actuator is pushed by a screw driver through the lower latch hole on the front plate of the oven cavity
with the door opened (in this condition the plunger of the monitor switch is pushed in), the meter should
indicate an open circuit. If improper operation is indicated, the switch may be defective. After testing
the monitor switch, reconnect the wire lead to the monitor switch (COM) terminal and check the
continuity of the monitor circuit.
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TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
8. Run the oven and check all
Screw Driver
functions.
RED WHT/WHT
Monitor
Switch
Ohmmeter
Secondary Interlock Switch
H BLOWN MONITOR FUSE TEST

4. If the monitor fuse is blown when the door is opened, check the primary interlock relay, secondary
interlock switch and monitor switch according to the "TEST PROCEDURE" for those switches before
replacing the blown monitor fuse.
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE, TEST THE PRIMARY INTERLOCK
RELAY, SECONDARY INTERLOCK SWITCH, DOOR SENSING SWITCH AND MONITOR
SWITCH FOR PROPER OPERATION.
If the monitor fuse is blown by improper switch operation, the monitor fuse and monitor switch must
be replaced with "monitor fuse and monitor switch assembly" part number FFS-BA016/KIT, even if the
monitor switch operates normally. The monitor fuse and monitor switch assembly is comprised of a
20 ampere fuse and switch.
I TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter. In this service manual, the touch control panel assembly is divided into two units, Control
Unit and Key Unit, and also the Control Unit is divided into two units, LSI Unit and Power Unit, and
troubleshooting by unit replacement is described according to the symptoms indicated.
Before testing,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
6) After that procedure, re-connect the power supply cord.
1. Key Unit.
NOTE ;
4) Check Key unit ribbon connection before replacement.
5) Reconnect all leads removed from components during testing.
6) Re-install the outer case (cabinet).
7) Reconnect the power supply cord after the outer case is installed.
8) Run the oven and check all functions.
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TEST PROCEDURES
PROCEDURE LETTER COMPONENT TEST
The following symptoms indicate a defective key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
If the Key unit is defective.
4) Replace the Key unit.
2. Control Unit
The following symptoms indicate a defective control unit. Before replacing the control unit, perform the
Key unit test (Procedure J) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
h) The following symptoms indicate a defective LSI unit.
• When touching the keys on the touch screen, a certain key produces no signal at all.
• When touching a number key on the touch screen, two figures or more are displayed.
• When touching the keys on the touch screen, sometimes a key produces no signal.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
When testing is completed,
7) Run the oven and check all functions..
J KEY UNIT TEST
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing switch
(stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and
make sure the door sensing switch is closed (either close the door or short the door sensing switch
connecter). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire
between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control
unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does
not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method
may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.
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TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
6. Re-install the outer case (cabinet).
G1 G2 G3 G4 G5 G6 G7 G8
Beverage
Center 1 2 3 4 5 G9
Fresh From the
vegetables Rice Pantry 6 7 8 9 0 G10
Ground Start Timer Keep Minute
meat Poultry
Touch On Clock
Warm
Plus
Snacks
Plus G11
Fish Power Stop 15
Entrees Vegetables Seafood Breakfast Level Lunch
Clear
Minute
Recipes
G12
Defrost Custom Baked Sensor
Center Help potatoes reheat Popcorn G13
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K RELAY TEST
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between Pin No. 1 of the 2 pin connector (A) and the
common terminal of the relay RY1 on the control unit with an A.C. voltmeter.
The meter should indicate 120 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............. Defective relay.
DC. voltage not indicated ........ Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS
RY1 Approx. 24.0V D.C. Oven lamp / Turntable motor / Cooling fan motor
RY2 Approx. 23.0V D.C. Power transformer
12. Re-install the outer case (cabinet).
L COMPU DEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the Defrost Center pad and touch the number pad 5. And then touch the start
pad.
(3) The oven is in Compu Defrost cooking condition.

(4) The oven will operate as follows
1ST STAGE 2ND STAGE
WEIGHT
LEVEL TIME LEVEL TIME
0.5lb 70% 30sec. 40% 15sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
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TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
M FOIL PATTERN ON THE PRINTED WIRING BOARD TEST
To protect the electronic circuits, this model is provided with a fine foil pattern added
to the primary on the PWB, this foil pattern acts as a fuse.
1. Foil pattern check and repairs.
4) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION
1 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.
2 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
5) Make a visual inspection of the varistor.

Check for burned damage and
VH
examine the transformer with a tester
1
T1
VRS1
AC
for the presence of layer short-circuit
2
(check the primary coil resistance which
XA
CN - A
is approximately 210 ohm ± 15%). If any d (J1)
abnormal condition is detected, replace b c
a
the defective parts.
D U
OMIF
2. Follow the troubleshooting guide given below, if indicator does not light up after above check and repairs
are finished.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
6) After that procedure, re-connect the power supply cord.
7) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION
The rated AC voltage is not present between
1 Pin No. 1 of the 2-pin connector (A) and the Check supply voltage and oven power cord.
common terminal of the relay RY1.
The rated AC voltage is present at primary Low voltage transformer or secondary circuit defective.
2
side of low voltage transformer. Check and repair.
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TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
N AH SENSOR TEST
Checking the initial sensor cooking condition
Warning: The oven should be fully assembled before following procedure.
1) The oven should be plugged in at least two minutes before sensor cooking.
o o
2) Room temperature should not exceed 95 F(35 C).
3) The unit should not be installed in any area where heat and steam are generated. The unit should not
be installed for example, next to conventional surface unit. Refer to the "INSTALLATION
INSTRUCTIONS" of the operational manual.
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To permit
adequate ventilation, be sure to install so as not to block these vents. There should be some space
for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be
at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapor given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapor of the food, ERROR will apear and the oven will shut off.
Water load cooking test
Warning: The oven should be fully assembled before following procedure.
Make sure the oven the oven has been plugged in at least two minutes before checking sensor cook
operation . the cabinet should be installed and screws tightened.
(1) The oven should be plugged in at least two minutes before sensor cooking
(2) Fill approximately 200 milliliters (7.2 oz) of tap water in 1000 milliliters measuring cup.
(3) Place the container on the center of tray in the oven cavity.
(4) Close the door.
(5) Touch the Timer/Clock pad once, the Power Level pad twice, the Start pad once and the number pad
once. Now, the oven is in the sensor cooking condition and "TEST", "SENSOR" and "COOK" will appear
in the display.
(6) The oven will operate for the first 16 seconds, without generating microwave energy.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during the first stage
of sensor cooking.
(7) After approximately 16 seconds, microwave energy is produced.
If ERROR is displayed, replace the AH sensor or check the control unit, refer to explaination below. If the
oven stops after 5 minutes and ERROR is displayed, check the parts except for the AH sensor.
TESTING METHOD FOR AH SENSOR AND /OR CONTROL UNIT

To determine if the sensor is defective, the simplest method is to replace it with a new replacement sensor.
(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4)Remove the AH sensor.
(5)Install the new AH sensor.
(6)Reconnect all leads removed from components during testing.
(7)Re-install the outer case (cabinet)
(8) Reconnect the power supply cord after the outer case is installed.
(9)Reconnect the oven to the power supply and check the sensor cook operation as follows:
9-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
9-2. Place the container on the center of tray in the oven cavity.
9-3. Close the door.
9-4. Touch the Timer/Clock pad once, the Power Level pad once and the number pad once.
9-5. The control panel is in automatic sensor operation.
9-6. The display will start to count down the remaining cooking time, and the oven will turn off automatically
after the water is boiling (bubbling).
If new sensor does not operate properly, the problem is with the control unit, and refer to explanation below.
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TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
CHECKING CONTROL UNIT

(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4) Disconnect the sensor connector that is mounted to control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6) Disconnect the leads to the primary of power transformer.
(7) Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
(8) After that procedure, re-connect the power supply cord.
(9) Check the sensor cook operation proceed as follows:
9-1 Touch Timer/Clock pad once, the Power Level pad twice, the Start pad once and the number pad
once.
9-2 The control panel is in the sensor cooking operation.
9-3 After approximately 25 seconds, push plunger of select switch for more than 3 seconds.
This condition is same as judgement by AH sensor.
9-4 After approximately 3 seconds, the display shows "xx.xx" which is remaining cooking time, and
the display count down.
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective.
(10)Disconnect the power supply cord, and then remove outer case.
(11)Open the door and block it open.
(12)Discharge high voltage capacitor.
(13)Reconnect the sensor connector that is mounted to control panel.
(14)Carry out the necessary repair.
(15)Reconnect all leads removed from components during testing and repairing.
(16)Re-install the outer case (cabinet)
(17)Reconnect the power supply cord after the outer case is installed. Run the oven and check all
functions
(18)Carry out the "water load cooking test" again and ensure that the oven work properly.
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TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units. 4) Relay Circuit
A circuit to drive the magnetron, fan motor, turntable
(1) Key Unit motor and light the oven lamp.
(2) Control Unit (The Control Unit consists of Power Unit
and LSI Unit). 5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
The principal functions of these units and the signals com- audible sounds (key touch sound and completion sound).
municated among them are explained below.
6) Synchronizing Signal Circuit
Key Unit The power source synchronizing signal is available in
The key unit is composed of a matrix, signals generated in order to compose a basic standard time in the clock
the LSI are sent to the key unit through P110-P117. circuit.
When a key pad is touched, a signal is completed through It accompanies a very small error because it works on
the key unit and passed back to the LSI through P100, P101, commercial frequency.
P102, P103, ANI6 and ANI7 to perform the function that was
requested. 7) Door Sensing Switch
A switch to “tell” the LSI if the door is open or closed.
Control Unit
Control unit consists of LSI, ACL circuit, indicator circuit, 8) Back Light Circuit
power source circuit, relay circuit, buzzer circuit, synchro- A circuit to drive the back light (Light emitting diodes
nizing signal circuit, absolute humidity sensor circuit and LD10- LD15).
back light circuit.
9) Absolute Humidity Sensor Circuit
1) ACL This circuit detects moisture of the cooking food to allow
This circuit generates a signal which resets the LSI to the its automatic cooking.
initial state when power is supplied.
2) Indicator Circuit
This circuit consists of 40 segments and 16 common
electrodes using a Liquid Crystal Display. The Liquid
Crystal Display (LCD) is drived by LCD driver IC3.
3) Power Source Circuit

This circuit generates voltages necessary in the control
unit from the AC line voltage.
In addition, the synchronizing signal is available in order
to compose a basic standard time in the clock circuit.
Symbol Voltage Application
VC -5V LSI(IC1)
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LSI(IXA098DR)
The I/O signal of the LSI(IXA098DR) is detailed in the following table.
Pin No. Signal I/O Description
1 COM5 OUT Common data signal : COM11.
Connected to LCD signal COM11.
7-10 VL1-VL4 IN Power source voltage input terminal.
Standard voltage for LCD.
11 VL5 IN Power source voltage input terminal.
Standard voltage for LCD. Connected to GND.
12-14 C3-C1 IN Terminal not used.
15 VLIN IN Terminal not used.
16 VREG OUT Terminal not used.
17 NC _ Terminal not used.
18 VSS IN Power source voltage : -5.0V.
The power source voltage to the LSI is input to VSS terminal. Connected to VC.
19-21 P27-P25 OUT Terminal not used.
22-26 P24-P20 IN Used for initial balancing of the bridge circuit (absolute humidity sensor).
27 P47 IN To input signal which communicates the door open/close information to LSI.
Door close "H" level signal (0V). Door open "L" level signal (-5V).
28 P46 OUT Terminal not used.
29 P45 OUT Oven lamp, fan motor and turntable motor driving signal.
16.7 msec.
To turn on and off shut off relay (RY1). The H : GND
square waveform voltage is delivered to the
RY1 driving circuit and RY2 control circuit. L : -5V
During cooking
30 P44 OUT Magnetron high-voltage circuit driving signal.

OFF
To turn on and off the cook relay (RY2). The H : GND
signals holds "L" level during microwave cook- 100 %
ON
ing and "H" level while not cooking. In other L : -5V
cooking modes (variable cooking) the signal OFF
24 sec.
OFF
H : GND
turns to "H" level and "L" level in repetition 70 % 8 sec.
ON
according to the power level. L : -5V
(ON and OFF times for other power level.)

32 CNTR0 OUT Signal to sound buzzer (2.0 kHz). 0.1 sec.
H : GND
A: key touch sound. A
B: Completion sound. 2.0 sec.
L : -5V
H : GND
B
L : -5V
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34 INT0 IN Signal synchronized with commercial power source frequency.
This is the basic timing for time processing of LSI. H : GND
L : -5V
16.7 msec.
35 P07 OUT Key strobe signal.

Signal applied to touch-key section. A pulse signal is input to AIN7, P14, P15, P16 and
P17 terminal while one of G1 line keys on key matrix is touched.
Signal applied to touch-key section. A pulse signal is input to AIN6, AIN7, P14, P15, P16
and P17 terminal while one of G6 line keys on key matrix is touched.
43 P17 OUT Signal coming from touch key.
When either G9 line on key matrix is touched, a corresponding signal out of P00-P07 will
be input into P17. When no key is touched, the signal is held at "H" level.
44 P16 IN Signal similar to P17.
When either G10 line on key matrix is touched, a corresponding signal will be input into P16.
47 AIN7 IN Signal similar to P17.
When either G13 line on key matrix is touched, a corresponding signal will be input into AIN7.
48 AIN6 IN Input terminal to judge the model.
The signal out of P02 will be input into AIN6 through G6 line on key matrix. The LSI will
judge the model by this signal.
49 AIN5 IN AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the A/
D converter built into the LSI.
50 AIN4 IN Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is an
analog input terminal from the AH sensor circuit, and connected to the A/D converter built
into the LSI.
51 RESET IN Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily set
"L" level the moment power is applied, at this time the LSI is reset. Thereafter set at "H"
level
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53 XCOUT OUT Terminal not used.
54 XCIN IN Connected to VC.
56 VCC IN Power source voltage: GND(0V).
The power source voltage to drive LSI is input to VCC terminal.
57 OSCSEL IN Connected to VC(-5V).
58 XOUT OUT Internal clock oscillation output.
Output to control oscillation input of XIN.
59 VSS IN Power source voltage: -5.0V.
The power source voltage to the LSI is input to VSS terminal. Connected to VC.
60 NC Terminal not used.
61 XIN IN Internal clock oscillation frequency control input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to XOUT terminal.
63-66 AIN3-AIN0 IN Terminal to change cooking input according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the Model
in operation is applied to set up its cooking constant.
67 COM8 OUT Common data signal : COM8. Connected to LCD signal COM8.
75-102 SEG67-SEG40 OUT Terminal not used.
103-142 SEG39-SEG0 OUT Segment data signal.
Connected to LCD.
The relation between signals and LCD are as follows:
LSI signal (Pin No.) LCD segment LSI signal (Pin No.) LCD segment
SEG 39 (103) .......................... SEG 1 SEG 19 (123) ......................... SEG 21
SEG 38 (104) .......................... SEG 2 SEG 18 (124) ......................... SEG 22
SEG 37 (105) .......................... SEG 3 SEG 17 (125) ......................... SEG 23
SEG 36 (106) .......................... SEG 4 SEG 16 (126) ......................... SEG 24
SEG 35 (107) .......................... SEG 5 SEG 15 (127) ......................... SEG 25
SEG 34 (108) .......................... SEG 6 SEG 14 (128) ......................... SEG 26
SEG 33 (109) .......................... SEG 7 SEG 13 (129) ......................... SEG 27
SEG 32 (110) .......................... SEG 8 SEG 12 (130) ......................... SEG 28

SEG 31 (111) .......................... SEG 9 SEG 11 (131) ......................... SEG 29
SEG 30 (112) .......................... SEG 10 SEG 10 (132) ......................... SEG 30
SEG 29 (113) .......................... SEG 11 SEG 9 (133) ......................... SEG 31
SEG 28 (114) .......................... SEG 12 SEG 8 (134) ......................... SEG 32
SEG 27 (115) .......................... SEG 13 SEG 7 (135) ......................... SEG 33
SEG 26 (116) .......................... SEG 14 SEG 6 (136) ......................... SEG 34
SEG 25 (117) .......................... SEG 15 SEG 5 (137) ......................... SEG 35
SEG 24 (118) .......................... SEG 16 SEG 4 (138) ......................... SEG 36
SEG 23 (119) .......................... SEG 17 SEG 3 (139) ......................... SEG 37
SEG 22 (120) .......................... SEG 18 SEG 2 (140) ......................... SEG 38
SEG 21 (121) .......................... SEG 19 SEG 1 (141) ......................... SEG 39
SEG 20 (122) .......................... SEG 20 SEG 0 (142) ......................... SEG 40
24
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ABSOLUTE HUMIDITY SENSOR CIRCUIT
(1) Structure of Absolute Humidity Sensor With this voltage given, the switches SW1 to SW5 in the
The absolute humidity sensor includes two thermistors LSI are turned on in such a way as to change the
as shown in the illustration. One thermistor is housed in resistance values in parallel with R107 ~ R111 of IC2 .
the closed vessel filled with dry air while another in the Changing the resistance value results in that there is the
open vessel. Each sensor is provided with the protective same potential at both F-3 terminal of the absolute
cover made of metal mesh to be protected from the humidity sensor and AN0 terminal of the LSI. The voltage
external airflow. of AN1 terminal will indicat about 16 seconds about -2.50
Thermistors
ventilation opening for sensing V. This initial balancing is set up about 16 seconds after
Sensing part Sensing part
(Open vessel) (Closed vessel)
the unit is put in the Sensor Cooking mode. As the sensor
cooking proceeds, the food is heated to generate moisture
by which the resistance balance of the bridge circuit is
deviated to increase the voltage available at AN1 terminal
of the LSI.
Then the LSI observes that the voltage at AN1 terminal
and compares it with its initial value, and when the
(2) Operational Principle of Absolute Humidity Sensor comparison rate reaches the preset value (fixed for each
The figure below shows the basic structure of an absolute menu to be cooked), the LSI causes the unit to stop
humidity sensor. A bridge circuit is formed by two sensor cooking; thereafter, the unit goes in the next
thermistors and two resistors(R1 and R2). The output of operation automatically. When the LSI starts to detect
the bridge circuit is to be amplified by the operational the initial voltage at AN1 terminal 16 seconds after the
amplifier. unit has been put in the Sensor Cooking mode, if it is not
Each thermistor is supplied with a current to keep it possible to balance of the bridge circuit due to
heated at about 150oC (302oF), the resultant heat is disconnection of the absolute humidity sensor, ERROR
dissipated in the air and if the two thermistors are placed will appear on the display and the cooking is stopped.
in different degrees of heat conductivity leading to a
potential difference between them causing an output 1) Absolute humidity sensor circuit
voltage from the bridge circuit, the intensity of which is
increased as the absolute humidity of the air inceases.
Since the output is very minute, it is amplified by the
operational amplifier.
SW1
R98 620k 26
P20
R99 300k 25 SW2
P21
R100 150k 24 SW3
P22
Absolute humidity vs, R101 75k 23 SW4
output voltage characteristic P23
Operational R102 37.4k SW5
C R1 C. Thermistor in 22
amplifier P24
Output voltage
Output closed vessel

+ voltage S. Thermistor in
open vessel R97 50
AIN4
0.015uF
0.01uF
47k
0.01uF
S R2
C93
S : Thermistor
open vessel F-1
LSI
R3 C : Thermistor C R96
(IC1)
C91
C92
closed vessel F-3 3.57k

Absolute humidity (g/m 2 ) R94 R95 49
0.1
C90
8 7 6 5
uF
AIN5
1 2 3 4 10k
S R91 47k
3.32k R92 R93
F-2 1.8k IC2 360k D91
R90
D90
(3) Detector circuit of Absolute Humidity Sensor circuit VA : -15V VA : -15V VC : -5V
This detector circuit is used to detect the output voltage
of the absolute humidity circuit to allow the LSI to control
sensor cooking of the unit. When the unit is set in the
sensor cooking mode, 16 seconds clearing cycle occurs
then the detector circuit starts to function and the LSI
observes the initial voltage available at its AN1 terminal.
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TOUCH CONTROL PANEL SERVICING

1. Precautions for Handling Electronic Components 5) Re-connect the power supply cord after the outer
This unit uses CMOS LSI in the integral part of the case is installed.
circuits. When handling these parts, the following 6) Run the oven and check all functions.
precautions should be strictly followed. CMOS LSI have A. On some models, the power supply cord between the
extremely high impedance at its input and output terminals. touch control panel and the oven itself is so short that the
For this reason, it is easily influenced by the surrounding two can’t be separated. For those models, check and
high voltage power source, static electricity charge in repair all the controls (sensor-related ones included) of
clothes, etc. and sometimes it is not fully protected by the the touch control panel while keeping it connected to the
built-in protection circuit. oven.
In order to protect CMOS LSI. B. On some models, the power supply cord between the
1) When storing and transporting, thoroughly wrap them in touch control panel and the oven proper is long enough
aluminium foil. Also wrap all PW boards containing them that they may be separated from each other. For those
in aluminium foil. models, it is possible to check and repair the controls of
2) When soldering, ground the technician as shown in the the touch control panel while keeping it apart from the
figure and use grounded soldering iron and work table oven proper; in this case you must short both ends of the
approx. 1M ohm
door sensing switch (on PWB) of the touch control panel
with a jumper, which activates an operational state that is
equivalent to the oven door being closed. As for the
sensor-related controls of the touch control panel,
2. Shapes of Electronic Components checking them is possible if dummy resistor(s) with
resistance equal to that of the controls are used.
(2) Servicing the touch control panel with power supply
from an external power source:
Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing
switch (on PWB) of the touch control panel, which activates
2. Servicing of Touch Control Panel an operational state that is equivalent to the oven door
We describe the procedures to permit servicing of the being closed. Connect an external power source to the
touch control panel of the microwave oven and the power input terminal of the touch control panel, then it is
precautions you must take when doing so. To perform the possible to check and repair the controls of the touch
servicing, power to the touch control panel is available control panel it is also possible to check the sensor-
either from the power line of the oven itself or from an related controls of the touch control panel by using the
external power source. dummy resistor(s).
(1) Servicing the touch control panel with power supply
of the oven:
3. Servicing Tools
CAUTION: Tools required to service the touch control panel assembly.
THE HIGH VOLTAGE TRANSFORMER OF THE 1) Soldering iron: 30W
MICROWAVE OVEN IS STILL LIVE DURING (It is recommended to use a soldering iron with a grounding
terminal.)
SERVICING AND PRESENTS A HAZARD.
2) Oscilloscope: Single beam, frequency range: DC-10MHz
Therefore, before checking the performance of the touch
type or more advanced model.
control panel,
3) Others: Hand tools
1) Disconnect the power supply cord, and then remove
outer case.
4. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
4) Disconnect the leads to the primary of the power
electricity.
transformer.
2) Connect the connectors of the key unit to the control unit
5) Ensure that these leads remain isolated from other
being sure that the lead wires are not twisted.
components and oven chassis by using insulation
3) After aluminium foil is removed, be careful that abnormal
tape.
voltage due to static electricity etc. is not applied to the
6) After that procedure, re-connect the power supply
input or output terminals.
cord.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
After checking the performance of the touch control panel,
making sure that all connections are tight.
1) Disconnect the power supply cord.
5) Be sure to use specified components where high precision
is required.
3) Re-connect the leads to the primary of the power
transformer.
26
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COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING AGAINST HIGH VOLTAGE:

Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may
result in severe, possibly fatal, electric shock.
(Example)
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Avoid possible exposure to microwave energy. Please follow the instructions below before operating
WARNING:
the oven.
1. Disconnect the power supply cord. 1. Door does not close firmly.
2. Make sure that a definite” click” can be heard when the 2. Door hinge, support or latch hook is damaged.
microwave oven door is unlatched. (Hold the door in a 3. The door gasket or seal is damaged.
closed position with one hand, then push the door open 4. The door is bent or warped.
button with the other, this causes the latch leads to rise, 5. There are defective parts in the door interlock system.
it is then possible to hear a “click’ as the door switches 6. There are defective parts in the microwave generating
operate.) and transmission assembly.
3. Visually check the door and cavity face plate for damage 7. There is visible damage to the oven.
(dents, cracks, signs of arcing etc.).
Do not operate the oven:
Carry out any remedial work that is necessary before 1. Without the RF gasket (Magnetron).
operating the oven. 2. If the wave guide or oven cavity are not intact.
Do not operate the oven if any of the following conditions 3. If the door is not closed.
exist; 4. If the outer case (cabinet) is not fitted.
WARNING FOR WIRING

To prevent an electric shock, take the following pre- 3) Sharp edge:
cautions. Bottom plate, Oven cavity, Waveguide flange,
1. Before wiring, Chassis support and other metallic plate.
1) Disconnect the power supply cord. 4) Movable parts (to prevent a fault)
2) Open the door block it open. Fan blade, Fan motor, Switch, Switch lever, Open
3) Discharge the high voltage capacitor and wait for 60 button.
seconds. 3. Do not catch the wire leads in the outer case cabinet.
2. Don’t let the wire leads touch to the following parts; 4. Insert the positive lock connector until its pin is locked
1) High voltage parts: and make sure that the wire leads do not come off even
Magnetron, High voltage transformer, High voltage if the wire leads are pulled.
capacitor and High voltage rectifier assembly. 5. To prevent an error function, connect the wire leads
2) Hot parts: correctly, referring to the Pictorial Diagram.
Oven lamp, Magnetron, High voltage transformer and
Oven cavity.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any of
the following removal procedures:
OUTER CASE REMOVAL

To remove the outer case, proceed as follows. 4. Remove the remaining two (2) screws from rear and four
1. Disconnect the power supply cord. (4) screws along the right side of outer case.
2. Open the oven door and block it open. 5. Slide the entire outer case back out about 1 inch (3 cm)
3. Remove the two (2) screws from the lower portion of the to free it from retaining clips on the cavity face plate.
rear cabinet using a T20H Torx type or GTXH20-100 6. Lift entire outer case from the unit.
screw driver.
27
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CAUTION: 1. DISCONNECT OVEN FROM POWER SUP

PLY BEFORE REMOVING OUTER CASE.
2. DISCHARGE THE HIGH VOLTAGE CA-
PACITOR BEFORE TOUCHING ANY OVEN
COMPONENTS OR WIRING. Special screw
NOTE: When replacing the outer case, the 2 special
Torx screws must be reinstalled in the same
locations.
Screw Driver
(Type: TORX T20 H or
GTXH20-100)
POWER TRANSFORMER REMOVAL

1. Disconnect the power supply cord and then remove outer Re-install
case. 1. Rest transformer on the bottom plate with its primary
2. Open the oven door and block it open. terminals toward the oven face plate.
3. Discharge high voltage capacitor. 2. Secure transformer with four screws to bottom plate.
4. Disconnect wire leads (primary and high voltage) from 3. Re-connect wire leads (primary and high voltage) to
power transformer and the filament leads from the power transformer and filament leads of transformer to
magnetron and capacitor terminals. magnetron and high voltage capacitor. Refer to
5. Remove four (4) screws holding transformer to bottom "PICTORIAL DIAGRAM" on page 33.
plate. 4. Re-install outer case and check that oven is operating
6. Remove transformer from bottom plate. properly.
HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR REMOVAL
1. Disconnect the power supply cord and then remove outer 7. Remove one (1) screw holding capacitor holder with the
case. high voltage rectifier to the base plate.
2. Open the door and block it open. 8. Disconnect rectifier terminal from capacitor.
3. Discharge high voltage capacitor. High voltage rectifier assembly is now free.
4. Disconnect the high voltage wire A from the high voltage 9. Remove capacitor holder. Capacitor is now free.
capacitor. CAUTION: WHEN REPLACING HIGH VOLTAGE RECTI-
5. Disconnect the high voltage wire of high voltage rectifier FIER AND HIGH VOLTAGE CAPACITOR,
assembly from the magnetron. GROUND SIDE TERMINAL OF THE HIGH
6. Disconnect the filament lead (short one) of the power VOLTAGE RECTIFIER MUST BE SECURED
transformer from the high voltage capacitor. FIRMLY WITH A GROUNDING SCREW.
MAGNETRON REMOVAL
Removal
1. Disconnect the power supply cord and then remove outer Re-install
case. 1. Re-install the magnetron to waveguide flange with care
2. Open the door and block it open. to prevent damage to the magnetron antenna.
3. Discharge high voltage capacitor. 2. Secure the magnetron with the four (4) screws.
4. Disconnect wire leads from magnetron. 3. Hold the chassis support to the oven cavity front plate and
5. Remove the two (2) screws holding the chassis support the magnetron with the two (2) screws.
to the magnetron and the oven cavity front flange. 4. Reconnect the wire leads to the magnetron. Refer to
6. Slide the magnetron duct slightly so that the two (2) "PICTORIAL DIAGRAM" on page 33.
screws at left hand side of the magnetron appear. 5. Re-install outer case and check that the oven is operating
7. Carefully remove the four (4) screws holding magnetron properly.
to waveguide flange. CAUTION: WHEN REPLACING MAGNETRON, BE SURE
8. Remove the magnetron with care so that the magnetron THE R.F. GASKET IS IN PLACE AND MOUNT-
antenna is not hit by any metal object around the antenna. ING SCREWS ARE TIGHTENED SECURELY
9. Now, the magnetron is free.
28
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OVEN LAMP AND LAMP SOCKET REMOVAL

1. Disconnect the power supply cord and remove outer case.
4. Remove the oven lamp from the oven lamp socket.
5. Pull the wire leads from the oven lamp socket by pushing
the terminal hole of the oven lamp socket with the small
flat type screw driver.
6. Remove the oven lamp socket from the magnetron duct
by turning the socket counterclockwise.
7. Remove the oven lamp from the socket by turning the
oven lamp.
8. Now, the oven lamp and the oven lamp socket are free.
Figure C-1. Oven lamp socket
POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL

outer case.
4. Push the lever of positive lock® connector.
5. Pull down on the positive lock® connector.
CAUTION: WHEN CONNECTING THE POSITIVE LOCK®

CONNECTORS TO THE TERMINALS, CON-
NECT THE POSITIVE LOCK® SO THAT THE
LEVER FACES YOU.
Figure C-2. Positive lock® connector
CONTROL PANEL ASSEMBLY REMOVAL
1. Disconnect the power supply cord and then remove outer 3. Stick the key unit firmly to the control panel frame
case. by rubbing with soft cloth not to scratch.
2. Open the door and block it open. LSI UNIT
3. Discharge high voltage capacitor. NOTE: Handle the LSI unit carefully so that there is no
4. Disconnect the wire leads from panel components. excessive force applied to the ribbon connection.
5. Remove the one (1) screw holding the control panel
assembly to the oven cavity front plate. Ribbon cable
6. Slide the control panel assembly upward and remove it.
Printed wiring board
7. Now, individual components can be removed.

Display (LCD)
Liquid Crystal
of LSI unit
NOTE: 1. Before attaching a new key unit, wipe off remaining

adhesive on the control panel frame surfaces
completely with a soft cloth soaked in alcohol.
2. When attaching the key unit to the control panel
frame, adjust the upper edge and right edge of the
key unit to the correct position of control panel
frame.
LSI unit
TURNTABLE MOTOR REMOVAL
1. Disconnect the power supply cord. 5. Disconnect wire leads from turntable motor.
2. Remove turntable and turntable support from oven cavity. (See "Positive lock connector removal")
3. Lay the oven on it's backside. Remove the turntable 6. Remove one (1) screw holding turntable motor to oven
motor cover by snipping off the material in four corners. cavity.
4. Where the corners have been snipped off bend corner 7. Now the turntable motor is free.
areas flat. No sharp edges must be evident after removal 8. After replacement use the one (1) screw to fit the turntable
of the turntable motor cover. motor cover.
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COOLING FAN MOTOR REMOVAL

REMOVAL CAUTION:
1. Disconnect the power supply cord and then remove outer * Do not reuse the removed fan blade because the hole
case. (for shaft) may be larger than normal.
3. Discharge high voltage capacitor. INSTALLATION
4. Disconnect the wire leads from the fan motor. 1. Install the fan blade to the fan motor shaft according to the
5. Remove the two (2) screws holding the fan motor to the following procedure.
oven cavity back plate. 2. Hold the center of the bracket which supports the shaft of
6. Remove the fan blade from the fan motor shaft according the fan motor on the flat table.
to the following procedure. 3. Apply the screw lock tight into the hole (for shaft) of the
7. Hold the edge of the rotor of the fan motor by using a pair fan blade.
of groove joint pliers. 4. Install the fan blade to the shaft of fan motor by pushing
CAUTION: the fan blade with a small, light weight, ball peen hammer
* Make sure that no metal pieces enter the gap between or rubber mallet.
the rotor and the stator of the fan motor because the CAUTION:
rotor is easily shaven by pliers and metal pieces may * Do not hit the fan blade strongly when installed
be produced. because the bracket may be disfigured.
* Do not touch the pliers to the coil of the fan motor * Make sure that the fan blade rotates smooth after
because the coil may be cut or injured. installation.
* Do not disfigure the bracket by touching with the * Make sure that the axis of the shaft is not slanted.
pliers. 5. Install the fan motor to the the oven cavity back plate with
8. Remove the fan blade from the shaft of the fan motor by the two (2) screws.
pulling and rotating the fan blade with your hand. 6. Connect the wire leads to the fan motor, referring to the
9. Now, the fan blade and the fan motor will be free. pictorial diagram.
Rear View Side View

AH SENSOR REPLACEMENT
REMOVAL RE-INSTALL
1. Disconnect the power supply cord and remove outer case. 1. Insert the new AH sensor into the sensor duct.
2. Open the door and block it open. 2. Install two (2) screws to secure the AH sensor.
3. Discharge high voltage capacitor. 3. Route the AH sensor harness across the oven cavity top
4. Remove the two (2) screws holding the AH sensor to the plate and through the large opening.
sensor duct. 4. Connect the AH sensor harness to CN-F on control unit.
5. Disconnect the AH sensor harness from the connector 5. Re-install the outer case cabinet and check for proper
CN-F on control unit. operation.
6. AH sensor is now free
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL

8. Switch is now free.
1. Disconnect the power supply cord and remove outer case. At this time switch lever will be free, do not lose it.
2. Open the door and block it open. Re-install
3. Discharge high voltage capacitor. 1. Re-install each switch in its place. The secondary interlock/
4. Disconnect wire leads from the switches. monitor switches are in the lower position and the door
5. Remove two (2) screws holding latch hook to oven flange. sensing switch is in the upper position.
6. Remove latch hook assembly from oven flange. 2. Re-connect wire leads to each switch.
7. Push outward on the two (2) retaining tabs holding switch Refer to pictorial diagram.
in place.
30
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3. Secure latch hook (with two (2) mounting screws) to oven and check continuity of the monitor circuit. Refer to chapter
flange. "Test Procedure" and Adjustment procedure.
4. Make sure that the monitor switch is operating properly
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT

outer case. hook, pushing and pulling upper portion of door toward
2. Open the door and block it open. the oven face. Both results (play in the door) should be
3. Discharge high voltage capacitor. less than 0.5mm.
2. The door sensing switch and secondary interlock switch
If the door sensing switch, secondary interlock switch and
interrupt the circuit before the door can be opened.
monitor switch do not operate properly due to a 3. Monitor switch contacts close when door is opened.
misadjustment, the following adjustment should be made. 4. Re-install outer case and check for microwave leakage
4. Loosen the two (2) screws holding latch hook to the oven around door with an approved microwave survey meter.
cavity front flange. (Refer to Microwave Measurement Procedure.)
5. With door closed, adjust latch hook by moving it back and
forth, and up and down. In and out play of the door allowed
by the upper and lower position of the latch hook should
be less than 0.5mm. The vertical position of the latch Latch Heads
hook should be adjusted so that the door sensing switch
and secondary interlock switch are activated with the
door closed. The horizontal position of the latch hook
should be adjusted so that the plunger of the monitor Door Sensing
Door
switch is pressed with the door closed. Switch
6. Secure the screws with washers firmly.
7. Check the operation of all switches. If each switch has not
Monitor Switch
activated with the door closed, loosen screw and adjust
the latch hook position. Switch Lever
After adjustment, check the following.

Secondary Interlock
1. In and out play of door remains less than 0.5mm when in Switch
the latched position. First check upper position of latch
hook, pushing and pulling upper portion of door toward
the oven face. Then check lower portion of the latch Figure C-3. Latch Switch Adjustments
DOOR REPLACEMENT
REMOVAL
9. Release the door panel from twelve (12) tabs of door
1. Disconnect the power supply cord.
frame.
2. Push the open button and open the door slightly.
3. Insert a putty knife (thickness of about 0.5mm) into the 10.Remove the door panel from the door frame.
gap between the choke cover and door frame as shown 11.Now, door panel with sealer film is free.
in Figure C-4 to free engaging parts. 12.Tear sealer film from door panel.
4. Pry the choke cover by inserting a putty knife as shown 13.Now, door panel is free.
Figure C-4. 14.Slide latch head upward and remove it from door frame
5. Release choke cover from door panel. with releasing latch spring from door frame and latch
6. Now choke cover is free. head.
7. Release two (2) pins of door panel from two (2) holes of 15.Now, latch head and latch spring are free.
upper and lower oven hinges by lifting up. 16.Remove door screen from door frame
8. Now, door panel with door frame is free from oven cavity. 17.Now, door frame is free.
RE-INSTALL
Choke Cover 1. Re-install door screen to door frame.
2. Re-install the latch spring to the latch head. Re-install the
latch spring to the door frame. Re-install latch head to
door frame.
Door Frame 3. Re-install door panel to door frame by fitting twelve (12)
Putty Knife
tabs of door frame to twelve (12) holes of door panel.
4. Put sealer film on door panel. Refer to “Sealer Film” about
how to handle new one.
Figure C-4. Door Disassembly 5. Catch two (2) pins of door panel on two (2) hole of upper
and lower oven hinges.
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6. Re-install choke cover to door panel by pushing. SEALER FILM

Note: After any service to the door; Installation
1. Put the adhesive tape on the backing film of the sealer
(A) Make sure that door sensing switch and secondary film as shown in Fig. C-6.
interlock switch are operating properly. (Refer to 2. Tear the backing film by pulling the adhesive tape.
chapter “Test Procedures”.). 3. Put the pasted side of the sealer film on the door panel
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of
latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity
face plate.
4. Check for microwave leakage around door with an
approved microwave survey meter. (Refer to Microwave
Measurement Procedure.)
Note: The door on a microwave oven is designed to act as
an electronic seal preventing the leakage of Figure C-6. Sealer film
microwave energy from oven cavity during cook
cycle. This function does not require that door be air-
tight, moisture (condensation)-tight or light-tight.
Therefore, occasional appearance of moisture, light
or sensing of gentle warm air movement around
oven door is not abnormal and do not of themselves
indicate a leakage of microwave energy from oven
cavity.
Figure C-5. Door Replacement
32
F
C
H
A
NOTE:
The grounding conductor of
the power supply cord has
been grounded by power
supply cord fixing screw.
1
1
CAVITY TEMP. FUSE MAGNETRON TEMP. FUSE The screw must always be
kept tight. H N
WHT RED RED
WHT RED
CN-F WHT
AH SENSOR
1 BLK
GRY
2 RED
3 WHT
POWER SUPPLY
CORD 120V 60Hz
2
2
DOOR
CONTROL PANEL SENSING
N.O.
SWITCH PNK
NOTE:
COM. GRN The neutral (WHT/GRY) wire must
be connected to the terminal with
"N" mark on the power supply
(LSI UNIT) to Oven cavity cord.
CN-G CN-F GRN
CN-C WHT
GRN ORG
WHT ORG ORG

3
3
OVEN LAMP
AND SOCKET
(POWER UNIT) BLUE MARK
RY2 2 GRN
PRIMARY 1 2
INTERLOCK 1 PNK
BRN RELAY NOTE:
CN-B
FAN MOTOR
33
CN-B Hot (ORG) wire must be

BLU connected to the terminal
COM.
1 WHT with blue mark on the oven
RED N.O. light socket.
T1 CN-A
1
RED CN-A
2
HIGH VOLTAGE COMPONENTS
4
4
N.O. ORG
BLK
WHT
B LU RED
WHT
N.C.
RED
COM.
MONITOR
FUSE
&
HOLDER TURNTABLE
MONITOR MAGNETRON HIGH VOLTAGE
MOTOR WIRE A
SWITCH
5
5
BLK
HIGH
WHT BRN RED VOLTAGE
SECONDARY NO CAPACITOR
INTERLOCK WHT WHT WHT
SWITCH
GRY WHT
COM. POWER
TRANSFORMER H.V. RECTIFIER
WHT
6
6
Figure S-1. Pictorial Diagram
R-430EW
R-430EK
F
C
H
A
R-430EK
R- 430EW
1 2 3 4 5 6
A A
B B
CN-C
C 12PIN LEAD C
Q2 2SB1238 WIRE HARNESS
R4 27
C10 LED
D1-D4 D5 D6 R5 4.7k
T1
11ES1
1 4
CN-A AC A1 D1 1SS270A 1SS270A
D3
10G471K
VRS1
C2 GND
HZ16-1
A2
C2 1000µ/35v
C1 0.1µ/50v
C3 0.1µ/50v
C4 10µ/35v
ZD1
D d 3 6 D4
D2 + + D
–
R1 2.4k
a b
–
C3 VC
Q1 2SB1238 R3 510 1/2w
(J1)
C1 VA
R2 680 1/2w
C4 INT
c VR
E C9 E
SP1 PKM22EPT
RY1
AC COM
1SS270A
D7
Q3 KRC243M C5 BUZZER
OVEN LAMP R6 3.3k
TURNTABLE NO
MOTOR C6 OVEN LAMP
C5 10µ/35v
FAN MOTOR + TURNTABLE

F MOTOR F
– FAN MOTOR
RY2
MICRO NO C7 MICRO
1SS270A
D8
C8 NC
COM
DOOR B2 C11 NC
G SENSING G
SWITCH DOOR
B2 C12 SENSING
SWITCH
H H
Figure S-2 Power Unit Circuit

1 2 3 4 5 6
34
F
C
H
A
CN-C
GND C-2
0.1µ/50v
2SA1037AK
C14 0.01µ/25v
4.7k
R15
Q11
R10 1k
(J10)
(J12)
(J14)
(J16)
1
1
DTA143EAK
C12
VL4
4.7k 4.7k 4.7k

Q10
R18 R17 R16

C-4 C15
INT 0.1µ/50v
AIN0
AIN1
AIN2
AIN3
VL3
C11 0.1µ/50v
C10 47µ/16v
C16
0.1µ/50v
C13 0.01µ/25v
+ VL2
(J11) 4.7k
(J13) 4.7k
(J15) 4.7k
(J17) 4.7k
UDZ4.3B
R12 15k
R11 15k
C17
–
0.1µ/50v VL1
SENSOR DEFROST TURNTABLE OFF COOK HELP
ZD10
COM16
COM15
COM14
COM13
COM12
COM11
COM10
SEG40
SEG39
SEG38
SEG37
SEG36
SEG35
SEG34
SEG33
SEG32
SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
COM9
COM1
COM2
COM3
COM4
COM5
COM6
COM7
COM8
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
4.7k
R19
C18
0.1µ/50v
VC C-3
LD10 LD11 LD12 LD13
COM0
LED C-10
LD15 LD14
2
2
SEG34
SEG39
COM15
COM5
COM8
D90 1SS355
3.57kD
D91
VR C-9 1SS355
R96
C-1 R94 144 109
SEG10
SEG11
SEG12
SEG13
SEG14
SEG15
SEG16
SEG17
SEG18
SEG19
SEG20
SEG21
SEG22
SEG23
SEG24
SEG25
SEG26
SEG27
SEG28
SEG29
SEG30
SEG31
SEG32
SEG33
COM6
COM7
VA
SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
4.7k
R95
R90 R91
15k
1 108
Q20 330 1w 3.32kD COM5 SEG34
C91 0.1µ/50v
DTA143EAK COM4 SEG35
8
7
6
5
COM3 SEG36
COM2 SEG37
P45
AIN5
COM1 SEG38
C90 0.1µ/50v
OVEN LAMP IC-2 C92 COM0 SEG39
TURNTABLE BA4558 0.01µ/25v VL1 SEG40

C-6 C20 VL2 SEG41
MOTOR 0.1µ/50v
VL3 SEG42
1
2
3
4
VL4 SEG43
AIN4
FAN MOTOR VL5 SEG44
C3 SEG45
CNTRO C2 SEG46
C1 SEG47
3
3
BUZZERR C-5 Q30 C93 VLIN SEG48
DTA143EAK R92 1.8kF R93 360kF 0.01µ/25v

VREG
NC
VSS
IC-1 SEG49
SEG50
SEG51
P44 P27
P26 IXA098DR SEG52
SEG53
37.4kF
150kF
SEG54
R97 P25
R100
R101
R102
620k
300k
75kF
R98
R99
P24 SEG55
MICRO C-7 Q21 15k P23 SEG56
P22 SEG57
DTA123JKA P21 SEG58
D20 1SS355
35
P20 SEG59
P47 SEG60
P20 P21 P22 P23 P24 P46 SEG61
P45 SEG62
P44 SEG63
P43 SEG64
CNTR0 SEG65
NC C-8 P41 SEG66
INT0 SEG67
DOOR P07
P06
COM15
COM14
SENSING C-12
OSCSEL
XCOUT
COM10
COM11
COM12
COM13
RESET
36 73
COM8
COM9
XOUT
XCIN
AIN7
AIN6
AIN5
AIN4
AIN3
AIN2
AIN1
AIN0
VCC
VSS
P05
P04
P03
P02
P01
P00
P17
P16
P15
P14
XIN
NC
NC
NC
NC
SWITCH R41 15k
4
D40 1SS355 37 72
C-11
4
C40 0.01µ/25v
NC
F-1
4.7k
AH SENSOR F-2 R40
F-3
CN-F CF1
P07 P06 P05 P04 P03 P02 P01 P00 CST4.00MGW
R60 15k
R61 15k
R62 15k
R63 15k
R64 15k
R65 15k
R66 15k
R67 15k
NOTE : IF NOT SPECIFIED 1/10W ± 5%

C60 330p/50v
C61 330p/50v
C62 330p/50v
C63 330p/50v
C64 330p/50v
C65 330p/50v
R74 270k
R75 270k
R76 270k
R77 270k
R78 270k
R79 270k
G1 G2 G3 G4 G5 G6 G7 G8
5
5
Beverage
R68 15k P17
Center 1 2 3 4 5 G9
Fresh
R69 15k P16
From the
vegetables Rice Pantry 6 7 8 9 0 G10
Ground Start Timer Keep Minute
R70 15k P15
meat Poultry
Touch On Clock
Warm
Plus
Snacks
Plus G11
Fish Power Stop 15 R71 15k P14
Entrees Vegetables
Seafood
Breakfast
Level
Lunch
Clear
Minute
Recipes
G12
Defrost Custom Baked Sensor R72 15k AIN7
Center Help potatoes reheat Popcorn G13
R73 15k AIN6
G14
CN-G
6
R-430EW
R-430EK
Figure S-3 CPU Unit Circuit
F
C
H
A
R-430EK
R- 430EW
1 2 3 4 5 6
A A
B B
1 (CN - C) 9 1
C3 12
WH - 1
C4 1 CN - C
R4
3 R5
2
R3
E Q1 B
1 2
C C
C5
D5
Q2
D6
R2
SH - A
ZD1 4
6
5
SH - B
E Q3
R1
D8 R6 SP1 1 2
D U
9
8
7
D7
D VRB CN - B D
C2
RY2
C1
E E
10
11
D4
S
D2
VH
1
T1
D1
VRS1
AC
F
D3
2
XA
F CN - A F
(J1)
D9
(CN - D)
D U
OMIF
(D10)
G G
AC
RY1 OL FM RY3
TTM
H H
Figure S-5 Printed Wiring Board of Power Unit

1 2 3 4 5 6
36
R-430EK
R-430EW
PARTS LIST
Note: The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V. "§" MARK: PARTS DELIVERY SECTION.
REF. NO. PART NO. § DESCRIPTION Q'TY CODE

ELECTRIC PARTS
* 1- 1 RC-QZB018MRE0 M High voltage capacitor 1 AQ
* 1- 2 FH-DZB008MRY0 M High voltage rectifier assembly 1 AM
1- 3 QSOCLB006MRE0 M Oven lamp socket 1 AE
1- 4 RLMPTA068WRE0 M Oven lamp 1 AE
1- 5 RMOTEA346WRE0 M Fan motor 1 AR
1- 6 QFSHDB003MRE0 M Fuse holder 1 AD
1- 7 FFS-BA016/KIT M Monitor switch (V-16G-2C25) and fuse assembly (20A 250V AC) 1 AF
1- 8 QSW-MA085WRE0 M Secondary interlock switch and door sensing switch (V-16G-3C25) 2 AE
1- 9 QFS-TA013WRE0 M Magnetron temperature fuse 150oC 1 AE
1- 10 QFS-TA014WRE0 M Cavity temperature fuse 150oC 1 AF
1- 11 RV-MZA303WRE0 M Magnetron 1 BE
*∆ 1- 12 RMOTDA211/KIT M Turntable motor 1 AL
1- 13 RTRN-B064MRE0 M Power transformer 1 BD
* 1- 14 FACCDB003WRE0 M Power supply cord 1 AM
1- 15 FDTCTA198WRK0 M AH sensor 1 AN
CABINET PARTS
2- 1 GDAI-B057MRP0 M Base plate 1 AR
2- 2 GLEGPB004MRF0 M Foot 4 AB
2- 3 GCABUB092MRP0 M Outer case cabinet [R-430EK] 1 AV
2- 3 GCABUB093MRP0 M Outer case cabinet [R-430EW] 1 AV
CONTROL PANEL PARTS

3- 1 DPWBFB100MRU0 M Power supply 1 BM
3- 1A QCNCMA275DRE0 J 2-pin connector (CN-A) 1 AB
3- 1B QCNCMA275DRE0 J 2-pin connector (CN-B) 1 AB
3- 1C FW-VZB146MRE0 J 12P wire harness (CN-C) 1 AG
C1 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AA
C2 VCEAB31VW108M J Capacitor 1000 uF 35V 1 AF
C3 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AA
C4-5 VCEAB31VW106M J Capacitor 10 uF 35V 2 AA
D1 RSRCDA013DRE0 J Diode Bridge (S1NB10) 1 AB
D1-4 VHD11ES1///-1 J Diode (11ES1) 4 AB
D5-8 VHD1SS270A/-1 J Diode (1SS270ATA) 4 AA
Q1 VS2SB1859//-3 J Transistor (2SD1859R) 1 AA
Q3 VSKRC243M//-3 J Transistor (KRC243M) 1 AB
R1 VRD-B12EF242J J Resistor 2.4k ohm 1/4W 1 AA
R2 VRD-B12HF681J J Resistor 680 ohm 1/2W 1 AA
R2-3 VRD-B13AA910J J Resistor 91 ohm 1 W 2 AA
R3 VRD-B12HF511J J Resistor 510 ohm 1/2W 1 AB
R4 VRD-B12EF270J J Resistor 27 ohm 1/4W 1 AA
RY1-2 RRLY-A113DRE0 J Relay (DU24D1-1PR(M)) 2 AG
SP1 RALM-A014DRE0 J Buzzer (PKM22EPT) 1 AG
T1 RTRNPB009MRE0 J Transformer 1 AM
VRS1 RH-VZA032DRE0 J Varistor (10G471K) 1 AE
ZD1 VHEHZ161///-1 J Zener diode (HZ16-1) 1 AA
3- 2 DPWBFC167WRKZ M LSI unit 1 AB
3- 3 FPNLCB350/KIT M Control panel frame with key unit [R-430EK] 1 AX
3- 3 FPNLCB351/KIT M Control panel frame with key unit [R-430EW] 1 AX
3- 4 FUNTKB293/KIT M Key unit [R-430EK] 1 AW
3- 4 FUNTKB294/KIT M Key unit [R-430EW] 1 AW
3- 5 JBTN-B103MRF0 M Open button [R-430EK] 1 AE
3- 5 JBTN-B102MRF0 M Open button [R-430EW] 1 AE
3- 6 MSPRTA050WRE0 M Open button spring 1 AA
3- 7 LHLD-B010MRF0 M LCD holder 1 AF
3- 8 PSHEPB027MRE0 M LED sheet 1 AF
3- 9 XEPSD30P10XS0 J Screw; 3mm x 10mm 3 AA
OVEN PARTS
4- 1 LBNDKB007MRP0 M H.V. Capacitor band 1 AB
4- 2 LANGTB048MRP0 M Chassis support 1 AE
37
R-430EK
R- 430EW
REF. NO. PART NO. § DESCRIPTION Q'TY CODE
∆ 4- 3 PHOK-B018MRF0 M Latch hook 1 AF

4- 4 MLEVPB016MRF0 M Switch lever 1 AD
4- 5 PDUC-B104MRF0 M Magnetron duct 1 AF
4- 6 NFANPB006MRE0 M Fan blade 1 AC
4- 7 PDUC-B088MRF0 M Fan duct 1 AC
4- 8 ------------ M Oven cavity (Not a replaceable part) 1 --
∆ 4- 9 PCOVPB085MRP0 M Waveguide cover 1 AD
4- 10 PPACGB014MRF0 M Turntable motor packing 1 AA
4- 11 PDUC-B106MRP0 M AH sensor duct 1 AG
4- 12 PCUSGB033MRP0 M Cushion 1 AA
DOOR PARTS
5- 1 FCOV-B182MRK0 M Door frame assembly [R-430EK] 1 AQ
∆ 5- 1 FCOV-B183MRK0 M Door frame assembly [R-430EW] 1 AQ
∆ 5- 2 LSTPPB021MRF0 M Latch head 1 AE
∆ 5- 3 MSPRTA046WRE0 M Latch spring 1 AB
∆ 5- 4 FDORFB062MRT0 M Door panel 1 AW
5- 5 PSHEPB021MRE0 M Sealer film 1 AE
∆ 5- 6 GCOVHB042MRF0 M Choke cover 1 AG
5- 7 LSTPPB036MRF0 M Door Glass Stopper 1 AC
5- 8 PGLSPB026MRE0 M Door Glass [R-430EK] 1 AQ
5- 8 PGLSPB027MRE0 M Door Glass [R-430EW] 1 AQ
5- 9 XEPSD30P06XS0 M Screw; 3mm X 6mm 1 AA
MISCELLANEOUS
6- 1 FW-VZB125MRE0 M Stop switch harnnes 1 AF
6- 2 FW-VZB168MRE0 M Main wire harnnes 1 AU
6- 3 QW-QZB016MRE0 M High voltage wire A 1 AC
6- 4 FROLPB025MRK0 M Turntable support 1 AN
6- 5 NTNT-A095WRE0 M Turntable tray 1 AM
6- 6 TCAUAB037MRR0 M Monitor caution label 1 AA
6- 7 TCAUAB038MRR0 M DHHS/Screw caution label 1 AB
6- 8 TINSEB267MRR0 M Operation manual 1 AD
6- 9 TCADUB006MRP0 M RECIPE CARD 1 AC
6- 10 TLABBB007MRE0 M Cavity hole cover 1 AA
6- 11 TLAB-B040MRR0 M Menu Label 1 AD
SCREWS,NUTS AND WASHERS
7- 1 LX-BZA041WRE0 M Special screw 1 AA
7- 2 LX-CZ0052WRE0 M Special screw 3 AA
7- 3 XHTSD40P12RV0 M Screw : 4mm x 12mm 1 AA
7- 4 LX-BZA041WRE0 M Special screw 4 AA
7- 5 XOTSD40P12000 M Screw : 4mm x 12mm 8 AA
7- 6 XCBSD30P08000 M Screw : 3mm x 8mm 2 AA
7- 7 LX-CZA038WRE0 M Special screw 2 AA
7- 8 XHTSD40P08RV0 M Screw : 4mm x 8mm 3 AA
7- 9 LX-CZA070WRE0 M Special screw (Torx tamper proof screw) 2 AB
7- 10 XCPSD30P08000 M Screw : 3mm x 8mm 2 AA
HOW TO ORDER REPLACEMENT PARTS

To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
38
R-430EK
R-430EW
1 2 3 4 5 6
OVEN AND CABINET PARTS

7-9
A A
7-9
7-7
2-3
B B
4-7 7-7
7-2
1-15 4-11
6-7
7-10
C C
7-6
1-5
1-10
4-6
7-3
1-14 7-6
D D
7-8
1-9
4-8 7-8
4-2
E
7-5
E
1-11
4-9 6-6 1-3
6-11
6-10 7-2
1-4
7-2
6-5
7-4 4-5
1-8
4-10 4-3
F F
1-12
1-13
7-10
1-7
2-1 1-8
6-4
7-1 4-4 1-6
4-1
G G
1-1
1-2
7-5
2-2
2-2
H H
7-5 4-12
2-2
7-5
2-2
1 2 3 4 5 6
39
R-430EK
R- 430EW
1 2 3 4 5 6
CONTROL PANEL PARTS
A A
3-2
3-3
B 3-9 B
3-9
3-9
3-7
3-8
3-1
C 3-4 C
3-5
3-6
D D
5-5
5-4
5-6
DOOR PARTS
5-8 5-9
E E
5-7
5-1
F F
MISCELLANEOUS
6-1
5-2
G G
6-2
5-3
6-3
Actual wire harness may be different from illustration.
H H
1 2 3 4 5 6
40
R-430EK
R-430EW
PACKING AND ACCESSORIES
TOP PAD ASSEMBLY
DOOR PROTECTION SHEET
PLASTIC BAG
TRAY HOLDER
6-5 TURNTABLE TRAY
6-8 OPERATION MANUAL

ITY
AV
NC
VE
6-9 RECIPE CARD EO
TH
TO
IN
BOTTOM PAD ASSEMBLY
6-4 TURNTABLE SUPPORT
TRAY PACK
PACKING CASE
Non-replaceable items.
41
R-430EK
R- 430EW
COPYRIGHT © 2001 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be repro-

duced, stored in retrieval systems, or trans-
mitted in any form or by any means, elec-
tronic, mechanical, photocopying, recording,
or otherwise, without prior written permission
of the publisher.
'01 SHARP CORP. (5M2.60E) Printed in U.S.A
42

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R - 430EK

This document has been published to be used for after

Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135

PRECAUTIONS TO BE OBSERVED BEFORE AND

WARNING TO SERVICE PERSONNEL

Before Servicing When the testing is completed,

The high-voltage capacitor remains charged about 60 After repairing

MICROWAVE MEASUREMENT PROCEDURE

B. Preparation for testing:

2) Place the oven tray in the oven cavity.

Closed-door leakage test (microwave measurement)

Removal of the outer wrap gives access to voltage above 250V.

SHARP ELECTRONICS CORPORATION

SHARP PLAZA, MAHWAH,

Cavity Light Yes

adapter properly grounded and polarized. If the extension cord must be

CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR RE-

1. One touch door open button. OVEN DIAGRAM

TOUCH CONTROL PANEL

RELAY CONNECTED COMPONENTS VARI-MODE ON TIME OFF TIME

2. The coil of shut-off relay (RY-1) is energized, the

2.Heat Potatoes. Moisture and humidity is emitted very

3.Sensor detects moisture and humidity and calculates

NOTE: The oven should not be operated on sensor

Figure O-1 Oven Schematic - Off Condition

Figure O-2 Oven Schematic - Cooking Condition

DESCRIPTION AND FUNCTION OF COMPONENTS

Functions: MAGNETRON TEMPERATURE FUSE

MAGNETRON TEMPERATURE FUSE

SECONDARY INTERLOCK SWITCH

HIGH VOLTAGE CAPACITOR

TOUCH CONTROL PANEL

OVEN LAMP OR SOCKET

FOIL PATTERN ON PWB.

COOLING FAN MOTOR

DIRTY OVEN CAVITY

B POWER TRANSFORMER TEST

D HIGH VOLTAGE CAPACITOR TEST

E CAVITY TEMPERATURE FUSE TEST

F SECONDARY INTERLOCK SWITCH TEST

G MONITOR SWITCH TEST

H BLOWN MONITOR FUSE TEST

I TOUCH CONTROL PANEL ASSEMBLY TEST

(3) The oven is in Compu Defrost cooking condition.

5) Make a visual inspection of the varistor.

TESTING METHOD FOR AH SENSOR AND /OR CONTROL UNIT

CHECKING CONTROL UNIT

TOUCH CONTROL PANEL ASSEMBLY

3) Power Source Circuit

30 P44 OUT Magnetron high-voltage circuit driving signal.

(ON and OFF times for other power level.)

Pin No. Signal I/O Description

35 P07 OUT Key strobe signal.

Pin No. Signal I/O Description

SEG 32 (110) .......................... SEG 8 SEG 12 (130) ......................... SEG 28

Pin No. Signal I/O Description

ABSOLUTE HUMIDITY SENSOR CIRCUIT

Output closed vessel