Ecpqmc & Ecpsmc
Ecpqmc & Ecpsmc
00
       GARDNER-DENVER@                                             13-9-545
                                                              1st Edition
“ECP”
ELECTRA-SAVER II o
STATIONARY
BASE-MOUNTED
                   COMPRESSORS
                                 Models
                            100 HP
                       ECPQMC Air-Cooled-
                      ECPSMC Water-Cooled
13-9-545
              u
              A
              COOPER
              INDUSTRIES
                           INDUSTRIAL   MACHINERY
                                                                          TABLE       OF     CONTENTS
Matrix/Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3
OilReservoir/Separator&Discharge Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
                                                                               13-9-545        Page 1
CONTENTS      – This parts list manual contains repair parts                           Pressure Ratings (100, 125 or 150 PSIG ) – these dif-
for compressors shown on the cover.     Following is a list of                         ferences are reflected in the selection offered for Gear
comments    to guide you in the selection of pages that are                            Kits and Safety Valves.
applicable to your particular unit.
                                                                                       Fresh    Water   or Salt   Water     Service   with    Water-Cooled
MODEL      DESIGNATIONS         – The thirteen character model                         Units.
designations   wi II ref Iect the optional  or selective types of
construction   available on these units; however,        if an “8”                     Steel or Aluminum          Radiator     Modules       with     the    Air-
appears in any column, the original order and subsequent                               Cooled Units.
machine ticket must always be referred to when ordering
repair   parts for that option       (see ordering   instructions).                    Standard Control is referred to as Constant Speed. PC
                                                                                       Control   is also available. These cover both 60 Hz
The original    order and subsequent   machine ticket     must                         (Domestic)   and 50 Hz (International)   and NEMA   1
always be referred to when ordering repair parts (see ordering                         or NEMA 4 enclosures.
instructions).
When ordering parts, specify Compressor MODE L, Method                           on a basis of a charge for service and rehandling                  plus trans-
of Cooling,   HORSEPOWER         and SERIAL    NUMBER    (see                    portation charges.
nameplate   on unit).   Serial number is also stamped on top
of the cylinder    flange to the right of the inlet housing.                     Transportation   charges must be prepaid.     If it is necessary
                                                                                 to return a part to the factory for duplication or inspection,
Ail orders for parts should     be placed with        the nearest Sales          do not fail to do the following:
and Service Office.
                                                                                 1.    Write the nearest Sales and Service Office a letter                   ad-
Where NOT specified, quantity     of parts required per com-                           vising what material you wish to return and why.
pressor or unit is one (1); where more than one is required
per unit, quantity   is indicated  in parenthesis.  SPECIFY                      2.    After receiving permission to return the item or items,
EXACTLY     THE NUMBER         OF PARTS     REQUIRED.                                  obtain from the Sales and Service Office the correct
                                                                                       forms filled out by that office for the proper return
DO   NOT   ORDER      BY     SETS   OR     GROUPS.                                     of material.
To determine   the Right Hand and Left Hand side of com-                         3.    Place a tag      in the    package    showing     your       name     and
pressor, stand at the motor end and look toward compressor.                            address.
Right Hand and Left Hand are indicated        in parenthesis
following part name; i.e., (RH) & (LH).                                          4.    Tag each article in the box           or package       stating       what
                                                                                       and how many are returned.
                                                                    13-9-545    Page 2
                                                                                                                       MODELS            ECPQ_C              &     ECPS_C
                                                                                                            100 HP Air             or Water-Cooled                 Base-Mounted
                                                                                                                ELECTRA-SAVER                        ll@    COMPRESSORS
                                                                                                                                       MATRIX/MENU
FOLLOW           THE                 LINE       DOWN              AND            OVER              FROM          EACH          SPACE       THUS             FILLED        IN
TO      FIND        THE              APPROPRIATE                        CONSTRUCTION                              WITH         WHICH           YOUR          MACHINE
IS   EQUIPPED.                       THE        NUMBER                  “9”        IN     ANY              COLUMN             SPACE        INDICATES                 “NOT
APPLICABLE”.                         THE       NUMBER                  “8”        IN ANY             COLUMN             SPACE           INDICATES             SPECIAL
DESIGN          —       REFER                 TO         FACTORY                   ORDER                  TICKET.
                                                                                                                                                                                                         1
COLUMN              3 —             AIR       ENO
          P.    SSP             &     SSH      Air       Ends—             100     HP Units
COLUMN           4          —       CONSTRUCTION
          Q.    Air Cooled — Base Mounted   13(Std)
          S.    Water Cooled — Base Mounted    (Std)
COLUMN              5 —             HORSEPOWER
          M.    100             HP
          WATER                  COOLED:
          1.    Fresh            Water         w/o       Aftercooler                                                                                   U.    Salt Water         w/O Aftercooler
          K.    Fresh               Water      w/Aftercooler                                                                                           V.    Salt Water         w/Aftercooler
          M.    Fresh            Water         w/o       Aftercooler               w/Water               Temp        Regulator                         W.    Salt Water         w/o       Aftercooler                w/Water          Temp      Regulator
          O.    Fresh            Water         w/Aftercooler                     w/Water           Temp          Regulator                             X.    Salt Water         w/Aftercooler                      w/Water        Temp       Regulator
                                                                                                                                  13-9-545                 Page 3
13-9-545   Page 4
                                                        ORDER              BY      PART       NUMBER             AND      DESCRIPTION.               REFERENCE           NUMBERS              FOR   YOUR         CONVENIENCE         ONLY.
       t         PLUG-SQHD             PIPE,     Cover         Drain       . . . . . . . . . . . . . . . . . . . . .                             3               64AA6         (1)                  64AA6         (1)             64AA6         (1)             64AA6         (3)
       t         PLUG-SQHD             PIPE       . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                        1               None                               None                          None                          64A25
       t         PLUG-HEX            HEAD         PIPE,        Bottom           of Cylinder          . . . . . . . . . . . .                See ( )              64T53      (2)                     64T53        (2)              64T53      (2)                64T53       (1)
       t         GASKET-ELI           MI NATO          R*....                . . . . . . . . . . . . . . . . . . . .                             1               25 BC256                           25 BC256                      25 BC256                      25BC22
        t        GASKET          &    SHIM       KIT.....                    . . . . . . . . . . . . . . . . . . . .                             1               SSP77956                           SSP77956                      SSP77956                      ECH76365
                                                   64D5G ELBOW-PIPE S1
                                             r
                                                            ~    ~AR324               VALVE-AIR            CONTROL
                                         /
                                                 \.       I
                                                                                                                                                            27A114 GAuGE-PRESSURE
~86E64 ELBOW-TUBE k \\
                                                                                                                                                                                                    w
                                                  &d
200 ECM814    ORIFICE
    43C6     MUFFLER
                        4
                                                                  .,              /
                                                                                       s:::\Eo
                                                                                                 ~
                                                                                                     Io
                                                                                                          63GIG
                                                                                                                      86E 199 ELBOW-TUBE
                                                                                                                   NIPPLE-PIPE
                                                                                                                                                                                 ‘“’;:
                                                                                                                                                                                   ‘AL<I
                                                                                                                                                    \
                                A
                                                                       “\                                     64E5    BUSHING-PIPE
                                                                                  %
                                                                                                                                                                       ,
                                                                                                                                                                                          -64A25               PLUG-PIPE
                                    EEZ::V>7.)..                                                                                                                Y                 /                      .
63 GIG NIPPLE-
                                                                                                                                                                                                              AN IFOLO-OISCH
                                                                                               64AC3        PLUG- PIPE J
248 ECM810
                            ul~
                                                        63 DIG    NIPPLE-PIPE                                                                                                                           —:7A,     ,4   GA”&c.PREssLRE
                                                   m..,
  43E4   MuFFLER    b
                            @
63G!G
                                                           64E9
                                                                       NIPPLE-PIPE
                                                                        12uSHING- PIPE
                                                                                          /
                                                                                                 /
                                                                                                                                                                             .
                                                                                                                                                                                 4    L    21D81 PRO BE- TEMP SV, ITCH
                                                                                                                                                                                          (FOQ RE?AIR OfiOER :sQ73540                 *IT I
                                                                 86E’3     CONNECTOR-TUBE                                    /“
                                                                                                        >
                                                                                               PR ES SUT~E GAUGE
                                                                                                    BUTTON
249 ECM810
                                                                                              13-9-545                Page 11
                                                               MINIMUM       PRESSURE      VALVE
                                                                                                                 Q
                                                          ~
                                                                                         VALVE-
                                                                                                                           <RETAINING
                                 ADJUSTING                                                                                      RING
                                   SCREW
                                                                                                  B
                                              y           *Y.                                 &
                                                                                                            O-RING
NG
                          FINAL
                           *,R         v                                                                                        C75812
                       EISCHARGE
ASM    MINIMUM       PRESSURE          VALVE,       Includes     Following      Items   ................................           200 ESM527A
      HOUSING       ...................................................................................                            201 ESM182
      SPRING      .....................................................................................                            78W6
      O-RING      .....................................................................................                            2009222
      VALVE-MI    NIMUM          PRESSURE         ..............................................................                   200 ESM527
      RING-RETAINING             ...........................................................................                       74D7
      Adjusting       SCREW         ........................................................................                       200ESM        1 ?6
      ADAPTOR,      Adjusting       Screw    ................................................................                      200ESM170
      GASKET-RI     NG, Adjusting       Screw        ...........................................................                   25F29
      LOCKNUT,      Adjusting       Screw    ................................................................                      50AW17
                                                                     13-9-545       Page 12
                          o
                \
                     ‘/
13-9-545   Page 13
      OIL     FILTER
            26C24
HEAD
Z//d/[&
ELEMENT
13-9-545      Page 14
13-9-545   Page 15
           m
           In
           m
                0
                m
0               0
0               0
N
    13-9-545        Page 16
13-9-545   Page 17
13-9-545   Page 18
u
    \
        d
        z
        —
        +
        3
        z
                                                   CONTROL        PANEL
                        I
                       —.
FRONT   VIEW-CONTROL   CABINET     REAR   VIEW-COVER   (doR)              FRONT   VIEW-COVER   (d00R)
D77109
                                                 13-9-545      Page 20
Ref.                                                                                                                               Qty. Req.
No.                                         Name of Part                                                                           Per Comp.   Part No.     Control
                                                                            13-9-545    Page 33
                                                                    MOTOR                   GROUP
                                                               (Main            Drive               Motors)
Column
Code                                                        Name of Part                                                                                                                  Part No.
                                                                13-9-545                        Page34
                                                                                                     * WIRING                        OL     HTRS             OL     HTRS                 FUSES                 ———————                FUSE     DECALS   ———————
                           COLUMN                                                                        HARNESS                     (COMPR)                 (FAN)                       (FAN)                FAN                       STR    BOX        STR    BOX
     VOLTAGE               CODE                  C/S   STR    BOX              PC STR    BOX             GROUP                       (3)                     (3)                         (3)                  MTR                       SEC   FUSE        PRI    FUSE
     230    V               8&9                  222 ECM466                    223 ECM466                EAP80312                    24CA1784                24 CA2488                   24 CA2478            244 AUX077              245 AUX077          206 AUX077
     46o    V               8&9                  200 ECM466                    201 ECM466                EAP80315                    24 CA1789               24 CA2486                   24 CA2477            243 AUX077              245 AUX077          246 AUX077
     575    v               8&9                  202 ECM466                    203 ECM466                ECM80314                    24 CA971                24 CA2486                   24 CA2477            243 AUX077              245 AUX077          246 AUX077
     230   V                8&9                  222 ECM466                    223 ECM466                EAP80325                    24 CA1784               24 CA2482                   24 CA2476            242AUX077               245 AUX077          206 AUX077
     46o   V                8&9                  200 ECM466                 201 ECM466                   EAP80329                    24 CA1789               24 CA2480                   24 CA2475            241 AUX077              245 AUX077          246 AUX077
     575   v                8&9                  202 ECM466                 203 ECM466                   ECM80328                    24 CA971                24 CA248O                   24 CA2475            241 AUX077              245 AUX077          246 AUX077
                                           100     HP AIR          COOLED       –    FAN      MOTOR        STARTER           (COOLING              MODULE)         ONLY        –       WITHOUT       COMPRESSOR             STARTER
@
+    230   V                8&9                  21 OECM466                 211 ECM466                 ECM80319                      24 CA2488               24 CA2478                   244 AUX077           245 AUX077              206 AUX077          24 CA617
tn   460   V                8&9                  21 OECM466                 211 ECM466                 ECM80320                      24 CA2486               24 CA2477                   243 AUX077           245 AUX077              246 AUX077          ————
%    575   v                8&9                  214 ECM466                 215 ECM466                 ECM80320                      24 CA2486               24 CA2477                   243 AUX077           245 AUX077              246 AUX077          ————
-0
~                                             100      HP WATER            COOLED        –     FAN     MOTOR        STARTER                (VENT     FAN)     ONLY         -    WITHOUT          COMPRESSOR           STARTER
ru
m    230   V                8&9                  21 OECM466                 211 ECM466                 ECM80332                      24 CA2482               24 CA2476                   242 AUX077           245 AUX077              206 AUX077          24 CA617
(n
     46o   V                8&9                  21 OECM466                 211 ECM466                 ECM80333                      24 CA2480               24 CA2475                   241 AUX077           245 AUX077              246 AUX077         ————
     575   v                8&9                  214 ECM466                 215 EcM466                 ECM80333                      24 CA2480               24 CA2475                   241AUX077            245 AUX077              246 AUX077         ————
     230   V               8&9                         228 ECM466                            229 ECM466                            EAP80338                        245 AUX077                         206 AUX077                  24 CA1784              ————
     460   V               8&9                         204 ECM466                            205 ECM466                            EAP80368                        245 AUX077                         246 AUX077                  24 CA1789              ————
     575   v               8&9                         208 ECM466                          209 ECM466                              ECM80367                        245 AUX077                        246 AUX077                   24 CA971               ————
100 HP WATER COOLED – RELAY ONLY – WITHOUT ENCLOSURE & COMPRESSOR MOTOR STARTER
     230   V               8&9                         216 ECM466                          217 ECM466                              EcM80371                        245 AUX077                        206 AUX077                   ————                   24 CA617
     46o   V               8&9                         216 ECM466                          217 ECM466                              ECM80372                        245 AUX077                        246 AUX077                   ————                   ————
     575   v               8&9                         220 ECM466                          221 ECM466                              ECM80372                        245 AUX077                        246 AUX077                   ————                   ————
     *   Wiring   Harness/Fuse    Group   contains     overload     heaters,    fuses and     decals where       applicable.
                                                                                                                                                                                                                                                                                                                Model
                                                                Name                  of Part                                                                                                                                                                                                      Quantity,    ECP_MC
 Routine Maintenance Kit (3000 Hours) STAN DAR DFILTER,                includes following items . .
       ELEMENT,   Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                                                                                                                                                                                  2     2010486
      ELEMENT,    Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                                                                                                                                                                                  3
 Routine Maintenance Kit (3000 Hours) HEAVY            DUTY     FILTER,     Inciudes following items
      ELEMENT,Air     Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                                                                                                                                                                                  2     2008944
      ELEMENT,    Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                                                                                                                                                                                  3
Pneumatic     Control&Gauges       Kit (18000        Hours)    CONSTANT                             SPEED                       CONTROL,                                            lncludes following                                                       items                     . .                     ECM80299
        GAUGE, Air Pressure . . . . . . . . . . .           . . . . . . .                  . . .        .                                                                                                                                                                                              1       2009562
        THERMOMETER,       Compressor Discharge             Temperature.                       .        .                                                                                                                                                                                              1       93F2
        VALVE-AIR    CONTROL,       BlowdownValve               .   . . .                  . .          .                                                                                                                                                                                              1       90AR399
        VALVE-SUBTRACTIVE          PILOT     . . . .        . . . .   . .                  . . .        .                                                                                                                                                                                              2       2009398
        KNOB . . . . . . . . . . . . . . . . . . . .        . . . . . . .                  . . .        .                                                                                                                                                                                              1       90AR400
Electrical Control Kit (18000Hours)      CONSTANT                     SPEED                     CONTROL,                                lncludesfollowing                                                                   items                        .   .        .    .       .       .                   ECM80301
      .SWITCH-TEMEPATUR          E.....    . . . . . .          .    . . . . .                 . . . . . . .                        .    . . . . . . . . .                                                  .       .        . . .              .    .   .   .   .    .    .       .       .           ‘1      21 D80
      SWITCH-TEMPERATURE,          Probe . . . . . .            .    . . . . .                 . . . . . . .                        .    . . . . . . . . .                                                  .       .        . . .              .    .   .   .   .    .    .       .       .           2       21 D81
      VALVE-SOLENOID       . . . . . . . . . . . . . .          .    . . . . .                 . . . . . . .                        .    . . . . . . . . .                                                  .       .        . . .              .    .   .   .   .    .    .       .       .           1       91B70
      SWITCH-PRESSURE,      Reservoir Pressure . .              .    . . . . .                 . . . . . . .                        .    . . . . . . . . .                                                  .       .        . . .              .    .   .   .   .    .    .       .       .           1       88H99
                                                                                                   13-9-545                                 Page36
                               1800 GARDNER
                                                   c1
                                                   A
                                                   COOPER
                                                   INDUSTRIES
                                                     EXPRESSWAY
                                                                 INDUSTRIAL
                                                                       ●    QUINCY,      ILLINOIS
                                                                                                  MACHINERY
Specifications subject to change without notice. COPYRIGHT @ 1986 Cooper Industries, Inc. Litho in USA