Climatemaster Tch060afc30clss Article 1399042103489 en II
Climatemaster Tch060afc30clss Article 1399042103489 en II
2                                 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                             THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                                                            Tranquility ® Compact (TC) Series
                                                                                                                                                                                        R e v. : 0 5 / 1 2 / 1 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
                       TC             V           036              A             G        C          3          0          C            L           T            S
                                                                                                                                                                        S = STANDARD
   MODEL TYPE
   TC = TRANQUILITY ® COMPACT HFC-410A                                                                                                                      SUPPLY AIR OPTIONS
                                                                                                                                                            B = BACK DISCHARGE, HORIZONTAL ONLY
                                                                                                                                                            Y = BACK DISCHARGE, HIGH STATIC HORIZONTAL
                                                                                                                                                            T = TOP DISCHARGE, VERTICAL ONLY
              CONFIGURATION                                                                                                                                 V = TOP DISCHARGE, HIGH STATIC VERTICAL
              H = HORIZONTAL                                                                                                                                S = STRAIGHT DISCHARGE, HORIZONTAL ONLY
              V = VERTICAL                                                                                                                                  Z = STRAIGHT DISCHARGE, HIGH STATIC HORIZONTAL
                           UNIT SIZE
                           006 - E,G
                           009 - E,G
                           012 - E,G
                                                                                                                                               RETURN AIR OPTIONS
                           015 - E,G                                                                                                           L = LEFT RETURN
                           018 - E,G                                                                                                           R = RIGHT RETURN
                                                                                                                                               V = LEFT RETURN S.S. DRAIN PAN
                           024 - E,G,H,F
                                                         AVAILABLE                                                                             W = RIGHT RETURN S.S. DRAIN PAN
                           030 - E,G,H,F                 VOLTAGES                                                                              F = FRONT RETURN, TCV009-030, and 041 ONLY
                           036 - E,G,H,F
                                                                                                                                               Z = FRONT RETURN, S.S. DRAIN PAN, TCV009-030, and 041 ONLY
                           041 - G,H,F,N (TCV only)
                           042 - G,H,F,N
                           048 - G,H,F,N                                                                                           HEAT EXCHANGER OPTIONS
                           060 - G,H,F,N                                                                                           A = Copper Water Coil w/ Tin-Plated Air Coil
                                                                                                                                   C = Copper Water Coil w/Non-Coated Air Coil
                                                                                                                                   J = Cupro-nickel Water Coil w/ Tin-Plated Air Coil
                                                                                                                                   N = Cupro-nickel Water Coil w/Non-Coated Air Coil
                                       REVISION LEVEL
                                       A = CURRENT REVISION
                                                                                                                        FUTURE USE
                                                                                                                        0 = NONE
                                                              VOLTAGE
                                                              G = 208-230/60/1
                                                              E = 265/60/1
                                                              H = 208-230/60/3                            CABINET INSULATION
                                                              F = 460/60/3                                 1 = EXTENDED RANGE
                                                              N = 575/60/3                                 2 = EXTENDED RANGE w/ULTRA QUIET
                                                                                                           3 = STANDARD RANGE
                                                                                                           4 = STANDARD RANGE w/ULTRA QUIET
                                                                                                CONTROLS
                                                                                                C = CXM
                                                                                                D = DXM
                                                                                                L = CXM w/LON
                                                                                                M = DXM w/LON
                                                                                                N = CXM w/MPC
                                                                                                P = DXM w/MPC
Note: Above model nomenclature is a general reference. Consult individual engineering guides for detailed information.
                                                                                     c l i m a t e m a s t e r. c o m                                                                                              3
    CLIMATEMASTER WATER-SOURCE HEAT PUMPS
    Tranquility ® Compact (TC) Series                                                                    Storage
    R e v. : 0 5 / 1 2 / 1 4
                                                                                                         Pre-Installation
General Information
    Safety
    Warnings, cautions, and notices appear throughout this                                                     WARNING!
    manual. Read these items carefully before attempting any                       WARNING! All refrigerant discharged from this unit must
    installation, service, or troubleshooting of the equipment.                    be recovered WITHOUT EXCEPTION. Technicians must
                                                                                   follow industry accepted guidelines and all local, state, and
    DANGER: Indicates an immediate hazardous situation,                            federal statutes for the recovery and disposal of refrigerants.
    which if not avoided will result in death or serious injury.                   If a compressor is removed from this unit, refrigerant circuit
    DANGER labels on unit access panels must be observed.                          oil will remain in the compressor. To avoid leakage of
                                                                                   compressor oil, refrigerant lines of the compressor must be
                                                                                   sealed after it is removed.
    WARNING: Indicates a potentially hazardous situation,
    which if not avoided could result in death or serious injury.
                                                                                  Inspection - Upon receipt of the equipment, carefully
    CAUTION: Indicates a potentially hazardous situation or                       check the shipment against the bill of lading. Make sure
    an unsafe practice, which if not avoided could result in                      all units have been received. Inspect the packaging of
    minor or moderate injury or product or property damage.                       each unit, and inspect each unit for damage. Ensure that
                                                                                  the carrier makes proper notation of any shortages or
    NOTICE: Notification of installation, operation, or                           damage on all copies of the freight bill and completes a
    maintenance information, which is important, but which is                     common carrier inspection report. Concealed damage
    not hazard-related.                                                           not discovered during unloading must be reported to the
                                                                                  carrier within 15 days of receipt of shipment. If not filed
                                                                                  within 15 days, the freight company can deny the claim
                               WARNING!                                           without recourse.
      WARNING! The EarthPure® Application and Service Manual
      should be read and understood before attempting to service                  Note: It is the responsibility of the purchaser to file all
      refrigerant circuits with HFC-410A.                                         necessary claims with the carrier. Notify your equipment
                                                                                  supplier of all damage within fifteen (15) days of
                               WARNING!                                           shipment.
      WARNING! To avoid the release of refrigerant into the
      atmosphere, the refrigerant circuit of this unit must be                    Storage - Equipment should be stored in its original
      serviced only by technicians who meet local, state, and                     packaging in a clean, dry area. Store units in an upright
      federal proficiency requirements.                                           position at all times. Stack units a maximum of 3 units
                                                                                  high.
                               CAUTION!
                                                                                  Unit Protection - Cover units on the job site with either
      CAUTION! To avoid equipment damage, DO NOT use
      these units as a source of heating or cooling during the
                                                                                  the original packaging or an equivalent protective
      construction process. The mechanical components and filters                 covering. Cap the open ends of pipes stored on the
      will quickly become clogged with construction dirt and debris,              job site. In areas where painting, plastering, and/or
      which may cause system damage.                                              spraying has not been completed, all due precautions
                                                                                  must be taken to avoid physical damage to the units
                               WARNING!                                           and contamination by foreign material. Physical damage
                                                                                  and contamination may prevent proper start-up and may
      WARNING! The installation of water-source heat pumps and
      all associated components, parts, and accessories which                     result in costly equipment clean-up.
      make up the installation shall be in accordance with the
      regulations of ALL authorities having jurisdiction and MUST
      conform to all applicable codes. It is the responsibility of
      the installing contractor to determine and comply with ALL
      applicable codes and regulations.
4                                              C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                          THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                     Tranquility ® Compact (TC) Series
                                                                                                                          R e v. : 0 5 / 1 2 / 1 4
                                                  c l i m a t e m a s t e r. c o m                                                                   5
    CLIMATEMASTER WATER-SOURCE HEAT PUMPS
    Tranquility ® Compact (TC) Series
    R e v. : 0 5 / 1 2 / 1 4
    Notes:
    All units have TXV expansion device, and 1/2” & 3/4” electrical knockouts.
    FPT = Female Pipe Thread
    Condensate Drain Connection is 3/4” FPT.
    575 volt fan motors are two speed.
6                                                            C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                             THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                         Tranquility ® Compact (TC) Series
                                                                                                                        R e v. : 0 5 / 1 2 / 1 4
Horizontal Installation
Horizontal Installation
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    Air Coil - To obtain maximum performance, the air coil                                        Notice! Installation Note - Ducted Return: Many
    should be cleaned before start-up. A 10% solution of                                          horizontal WSHPs are installed in a return air ceiling
    dishwasher detergent and water is recommended for                                             plenum application (above ceiling). Vertical WSHPs are
    both sides of the coil. A thorough water rinse should                                         commonly installed in a mechanical room with free return
    follow. UV based anti-bacterial systems may damage                                            (e.g. louvered door). Therefore, filter rails are the industry
    e-coated air coils.                                                                           standard and are included on ClimateMaster commercial
                                                                                                  heat pumps for the purposes of holding the filter only.
                                                                                                  For ducted return applications, the filter rail must be
                                                                                                  removed and replaced with a duct flange or filter rack.
                                                                                                  Canvas or flexible connectors should also be used to
                                                                                                  minimize vibration between the unit and ductwork.
8                                                            C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                            THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                           Tranquility ® Compact (TC) Series
                                                                                                                                                      R e v. : 0 5 / 1 2 / 1 4
Overview - Horizontal units can be field converted                    Figure 4: Left Return Side to Back
between side (straight) and back (end) discharge using                    Water                          Remove Screws
                                                                      Connection End
the instructions below.
back to side discharge for either right or left return Return Air
that rotating the unit will move the piping to the other
end of the unit.
                                                                                                             Side Discharge                Water
                                                                                                                                       Connection End
Return Air
Drain
                                                                       Discharge Air
                                                                                                             Back Discharge
                                                    c l i m a t e m a s t e r. c o m                                                                                             9
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
     Condensate Piping
     Duct System Installation
     Horizontal Installation
     Condensate Piping - Horizontal Units - A condensate                          Duct System Installation - Proper duct sizing and design
     drain line must be installed and pitched away for the unit                   is critical to the performance of the unit. The duct system
     to allow for proper drainage. This connection must meet                      should be designed to allow adequate and even airflow
     all local plumbing/building codes.                                           through the unit during operation. Air flow through
                                                                                  the unit MUST be at or above the minimum stated
     Pitch the unit toward the drain as shown in Figure 2 to                      airflow for the unit to avoid equipment damage. Duct
     improve the condensate drainage. On small units (less                        systems should be designed for quiet operation. Refer
     than 2.5 tons/8.8 kW), ensure that unit pitch does not                       to Figure 3 for horizontal duct system details or Figure
     cause condensate leaks inside the cabinet.                                   8 for vertical duct system details. A flexible connector
                                                                                  is recommended for both discharge and return air duct
     Install condensate trap at each unit with the top of                         connections on metal duct systems to eliminate the
     the trap positioned below the unit condensate drain                          transfer of vibration to the duct system. To maximize
     connection as shown in Figure 6. Design the depth of                         sound attenuation of the unit blower, the supply and
     the trap (water-seal) based upon the amount of ESP                           return plenums should include internal fiberglass duct
     capability of the blower (where 2 inches [51mm] of ESP                       liner or be constructed from ductboard for the first few
     capability requires 2 inches [51mm] of trap depth).                          feet. Application of the unit to uninsulated ductwork in
     As a general rule, 1-1/2 inch [38mm] trap depth is the                       an unconditioned space is not recommended, as the
     minimum.                                                                     unit’s performance may be adversely affected.
     Each unit must be installed with its own individual trap                     At least one 90° elbow should be included in the supply
     and connection to the condensate line (main) or riser.                       duct to reduce air noise. If air noise or excessive air flow
     Provide a means to flush or blow out the condensate line.                    is a problem, the blower speed can be changed. For
     DO NOT install units with a common trap and/or vent.                         airflow charts, consult submittal data for the series and
                                                                                  model of the specific unit.
     Always vent the condensate line when dirt or air
     can collect in the line or a long horizontal drain line
                                                                                  If the unit is connected to existing ductwork, a previous
     is required. Also vent when large units are working
                                                                                  check should have been made to ensure that the
     against higher external static pressure than other units
                                                                                  ductwork has the capacity to handle the airflow required
     connected to the same condensate main since this may
                                                                                  for the unit. If ducting is too small, as in the replacement
     cause poor drainage for all units on the line. WHEN A
                                                                                  of a heating only system, larger ductwork should be
     VENT IS INSTALLED IN THE DRAIN LINE, IT MUST BE
                                                                                  installed. All existing ductwork should be checked for
     LOCATED AFTER THE TRAP IN THE DIRECTION OF
                                                                                  leaks and repaired as necessary.
     THE CONDENSATE FLOW.
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                                CAUTION!
      CAUTION! Ensure condensate line is pitched toward drain
      1/8 inch per ft [11mm per m] of run.
10                                             C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                            THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                Tranquility ® Compact (TC) Series
                                                                                                        R e v. : 0 5 / 1 2 / 1 4
                                                                      Vertical Unit Location
Vertical Installation
Vertical Unit Location - Units are not designed for                   Figure 7: Vertical Unit Mounting
outdoor installation. Locate the unit in an INDOOR
area that allows enough space for service personnel to
perform typical maintenance or repairs without removing
unit from the mechanical room/closet. Vertical units
are typically installed in a mechanical room or closet.
Never install units in areas subject to freezing or where
humidity levels could cause cabinet condensation (such
as unconditioned spaces subject to 100% outside air).
Consideration should be given to access for easy removal
of the filter and access panels. Provide sufficient room to
make water, electrical, and duct connection(s).
   the unit.
                                                                                                                         Flexible canvas duct
2. Provide adequate clearance for filter replacement                                                                     connector to reduce
   and drain pan cleaning. Do not block filter access                                                                    noise and vibration
                                                    c l i m a t e m a s t e r. c o m                                                                      11
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
Vertical Installation
     Sound Attenuation for Vertical Units - Sound                                Figure 10a: Vertical Condensate Drain
     attenuation is achieved by enclosing the unit within a
     small mechanical room or a closet. Additional measures                                               *3/4" FPT
     for sound control include the following:                                                                                     Vent
     1. Mount the unit so that the return air inlet is 90° to                                                                      3/4" PVC
          the return air grille. Refer to Figure 9. Install a sound
                                                                                                                                            1/8" per foot
          baffle as illustrated to reduce line-of sight sound                                                                              slope to drain
          transmitted through return air grilles.
     2. Mount the unit on a rubber or neoprene isolation
          pad to minimize vibration transmission to the
          building structure.                                                          Water                                Alternate
                                                                                     Connections                           Condensate
                                                                                                                            Location
     Figure 9: Vertical Sound Attenuation
                                                        Return
                                                        Air Inlet
                                                                                 Figure 10b: Vertical Internal Condensate Trap
12                                            C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                           THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                          Tranquility ® Compact (TC) Series
                                                                                                                                            R e v. : 0 5 / 1 2 / 1 4
Piping Installation
Installation of Supply and Return Piping                              Refer to Figure 11 for an illustration of a typical supply/
Follow these piping guidelines.                                       return hose kit. Adapters secure hose assemblies to the
1. Install a drain valve at the base of each supply and               unit and risers. Install hose assemblies properly and check
   return riser to facilitate system flushing.                        regularly to avoid system failure and reduced service life.
2. Install shut-off / balancing valves and unions at each
   unit to permit unit removal for servicing.                         A backup wrench is required when tightening water
3. Place strainers at the inlet of each system circulating            connections on TC Series units to prevent water line
   pump.                                                              damage.
4. Select the proper hose length to allow slack between
   connection points. Hoses may vary in length by +2%
   to -4% under pressure.
5. Refer to Table 1. Do not exceed the minimum bend
                                                                                                    WARNING!
   radius for the hose selected. Exceeding the minimum                  WARNING! Polyolester Oil, commonly known as POE oil, is
   bend radius may cause the hose to collapse, which                    a synthetic oil used in many refrigeration systems including
                                                                        those with HFC-410A refrigerant. POE oil, if it ever comes
   reduces water flow rate. Install an angle adapter to
                                                                        in contact with PVC or CPVC piping, may cause failure of
   avoid sharp bends in the hose when the radius falls                  the PVC/CPVC. PVC/CPVC piping should never be used
   below the required minimum.                                          as supply or return water piping with water source heat
                                                                        pump products containing HFC-410A as system failures and
Insulation is not required on loop water piping except                  property damage may result.
where the piping runs through unheated areas, outside
the building or when the loop water temperature is                                                    CAUTION!
below the minimum expected dew point of the pipe
                                                                        CAUTION! Corrosive system water requires corrosion
ambient conditions. Insulation is required if loop water                resistant fittings and hoses, and may require water treatment.
temperature drops below the dew point (insulation is
required for ground loop applications in most climates).                                              CAUTION!
                                                                        CAUTION! Do not bend or kink supply lines or hoses.
Pipe joint compound is not necessary when Teflon®
thread tape is pre-applied to hose assemblies or when
flared-end connections are used. If pipe joint compound                                               CAUTION!
is preferred, use compound only in small amounts on                     CAUTION! Piping must comply with all applicable codes.
the external pipe threads of the fitting adapters. Prevent
sealant from reaching the flared surfaces of the joint.
                                                                      Table 1: Metal Hose Minimum Bend Radii
Note: When antifreeze is used in the loop, ensure that                                 Hose Diameter                            Minimum Bend Radii
it is compatible with the Teflon® tape or pipe joint com-                              1/2" [12.7mm]                               2-1/2" [6.4cm]
pound that is applied.                                                                 3/4" [19.1mm]                                 4" [10.2cm]
                                                                                        1" [25.4mm]                                 5-1/2" [14cm]
Maximum allowable torque for brass fittings is 30 ft-lbs                               1-1/4" [31.8mm]                             6-3/4" [17.1cm]
[41 N-m]. If a torque wrench is not available, tighten
finger-tight plus one quarter turn. Tighten steel fittings
as necessary.                                                         NOTICE! Do not allow hoses to rest against structural
                                                                      building components. Compressor vibration may
Optional pressure-rated hose assemblies designed                      be transmitted through the hoses to the structure,
specifically for use with ClimateMaster units are available.          causing unnecessary noise complaints.
Similar hoses can be obtained from alternate suppliers.
Supply and return hoses are fitted with swivel-joint fittings         Figure 11: Supply/Return Hose Kit
at one end to prevent kinking during installation.                                                                                Swivel
                                                                                                                                  Brass       Brass
                                                                                                      Rib Crimped                 Fitting     Fitting
                                                                                                          Length
                                                                                                (2 ft [0.6m] Length Standard)
                                                                      MPT                                                                               MPT
                                                    c l i m a t e m a s t e r. c o m                                                                                   13
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
     Commercial Water Loop Applications                                          down valve, and/or “J” type swivel connection. Balancing
     Commercial systems typically include a number of                            valves and an external low pressure drop solenoid valve
     units connected to a common piping system. Any unit                         for use in variable speed pumping systems may also be
     plumbing maintenance work can introduce air into the                        included in the hose kit.
     piping system; therefore air elimination equipment
     is a major portion of the mechanical room plumbing.                         The piping system should be flushed to remove dirt,
     Consideration should be given to insulating the                             piping chips, and other foreign material prior to
     piping surfaces to avoid condensation. ClimateMaster                        operation (see “Piping System Cleaning and Flushing
     recommends unit insulation any time the water                               Procedures” in this manual). The flow rate is usually set
     temperature is expected to be below 60ºF (15.6ºC). Metal                    between 2.25 and 3.5 gpm per ton [2.9 and 4.5 l/m per
     to plastic threaded joints should never be used due to                      kW] of cooling capacity. ClimateMaster recommends 3
     their tendency to leak over time.                                           gpm per ton [3.9 l/m per kW] for most applications of
                                                                                 water loop heat pumps. To ensure proper maintenance
     Teflon® tape thread sealant is recommended to                               and servicing, P/T ports are imperative for temperature
     minimize internal fouling of the heat exchanger. Do                         and flow verification, as well as performance checks.
     not over tighten connections and route piping so as
     not to interfere with service or maintenance access.                        Water loop heat pump (cooling tower/boiler) systems
     Hose kits are available from ClimateMaster in different                     typically utilize a common loop, maintained between
     configurations as shown in Figure 12 for connection                         60 - 90°F [16 - 32°C]. The use of a closed circuit evaporative
     between the unit and the piping system. Depending                           cooling tower with a secondary heat exchanger between
     upon selection, hose kits may include shut off valves,                      the tower and the water loop is recommended. If an
     P/T plugs for performance measurement, high pressure                        open type cooling tower is used continuously, chemical
     stainless steel braided hose, “Y” type strainer with blow                   treatment and filtering will be necessary.
14                                         C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                   THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                                     Tranquility ® Compact (TC) Series
                                                                                                                                    R e v. : 0 5 / 1 2 / 1 4
                          CAUTION!                                                 Antifreeze
                                                                                   In areas where minimum entering loop temperatures
 CAUTION! Ground loop applications require extended range                          drop below 40°F [5°C] or where piping will be routed
 equipment and optional refrigerant/water circuit insulation.
                                                                                   through areas subject to freezing, antifreeze is required.
                                                                                   Alcohols and glycols are commonly used as antifreeze;
Pre-Installation                                                                   however your local sales office should be consulted to
Prior to installation, locate and mark all existing                                determine the antifreeze best suited to your area. Freeze
underground utilities, piping, etc. Install loops for new                          protection should be maintained to 15°F [9°C] below
construction before sidewalks, patios, driveways, and other                        the lowest expected entering loop temperature. For
construction has begun. During construction, accurately                            example, if 30°F [-1°C] is the minimum expected entering
mark all ground loop piping on the plot plan as an aid in                          loop temperature, the leaving loop temperature would
avoiding potential future damage to the installation.                              be 22 to 25°F [-6 to -4°C] and freeze protection should be
                                                                                   at 15°F [-10°C]. Calculation is as follows:
Piping Installation                                                                30°F - 15°F = 15°F [-1°C - 9°C = -10°C].
The typical closed loop ground source system is shown in
Figure 13. All earth loop piping materials should be limited                       All alcohols should be premixed and pumped from
to polyethylene fusion only for in-ground sections of the                          a reservoir outside of the building when possible or
loop. Galvanized or steel fittings should not be used at any                       introduced under the water level to prevent fumes.
time due to their tendency to corrode. All plastic to metal                        Calculate the total volume of fluid in the piping system.
threaded fittings should be avoided due to their potential                         Then use the percentage by volume shown in table
to leak in earth coupled applications. A flanged fitting                           2 for the amount of antifreeze needed. Antifreeze
should be substituted. P/T plugs should be used so that                            concentration should be checked from a well mixed
flow can be measured using the pressure drop of the unit                           sample using a hydrometer to measure specific gravity.
heat exchanger.                                                                    Low Water Temperature Cutout Setting - CXM Control
                                                                                   When antifreeze is selected, the LT1 jumper (JW3) should
Earth loop temperatures can range between 25 and 110°F                             be clipped to select the low temperature (antifreeze
[-4 to 43°C]. Flow rates between 2.25 and 3 gpm [2.41 to                           10.0°F [-12.2°C]) setpoint and avoid nuisance faults (see
3.23 l/m per kW] of cooling capacity is recommended in                             “Low Water Temperature Cutout Selection” in this
these applications.                                                                manual). Note: Low water temperature operation
                                                                                   requires extended range equipment.
                                                                 c l i m a t e m a s t e r. c o m                                                              15
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
To Thermostat
                                High and
                                Low Voltage
                                Knockouts
16                                            C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                            THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                         Tranquility ® Compact (TC) Series
                                                                                                                      R e v. : 0 5 / 1 2 / 1 4
Open Loop - Ground Water Systems - Typical open                         Water Quality Standards - Table 3 should be consulted
loop piping is shown in Figure 14. Shut off valves should               for water quality requirements. Scaling potential should
be included for ease of servicing. Boiler drains or other               be assessed using the pH/Calcium hardness method.
valves should be “tee’d” into the lines to allow acid                   If the pH <7.5 and the calcium hardness is less than
flushing of the heat exchanger. Shut off valves should be               100 ppm, scaling potential is low. If this method yields
positioned to allow flow through the coax via the boiler                numbers out of range of those listed, the Ryznar Stability
drains without allowing flow into the piping system.                    and Langelier Saturation indecies should be calculated.
P/T plugs should be used so that pressure drop and                      Use the appropriate scaling surface temperature for
temperature can be measured. Supply and return water                    the application, 150°F [66°C] for direct use (well water/
piping materials should be limited to copper, PE, or similar            open loop); 90°F [32°F] for indirect use. A monitoring
material. PVC or CPVC should never be used as they are                  plan should be implemented in these probable scaling
incompatible with the POE oils used in HFC-410A products                situations. Other water quality issues such as iron fouling,
and piping system failure and property damage may result.               corrosion prevention and erosion and clogging should be
                                                                        referenced in Table 3.
                                                      c l i m a t e m a s t e r. c o m                                                           17
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
     Flow Regulation - Flow regulation can be accomplished                      occasion, flow control devices may produce velocity noise
     by two methods. One method of flow regulation involves                     that can be reduced by applying some back pressure
     simply adjusting the ball valve or water control valve on                  from the ball valve located on the discharge line. Slightly
     the discharge line. Measure the pressure drop through                      closing the valve will spread the pressure drop over both
     the unit heat exchanger, and determine flow rate from                      devices, lessening the velocity noise.
     Tables 8a through 8e. Since the pressure is constantly
     varying, two pressure gauges may be needed. Adjust the                     Note: When EWT is below 50°F [10°C], 2 gpm per ton
     valve until the desired flow of 1.5 to 2 gpm per ton [2.0                  (2.6 l/m per kW) is required.
     to 2.6 l/m per kW] is achieved. A second method of flow                    Water Coil Low Temperature Limit Setting - For all
     control requires a flow control device mounted on the                      open loop systems the 30°F [-1.1°C] FP1 setting (factory
     outlet of the water control valve. The device is typically                 setting-water) should be used to avoid freeze damage to
     a brass fitting with an orifice of rubber or plastic material              the unit. See “Low Water Temperature Cutout Selection”
     that is designed to allow a specified flow rate. On                        in this manual for details on the low limit setting.
                                  Water     Flow
                                  Control Regulator               Pressure
                                   Valve                            Tank
                                                                      Water Out
                                                                                                   Water In
                                                                                Shut-Off
                                                                                 Valve
                                                              Optional
                                                               Filter
                                                Boiler
                                P/T Plugs       Drains
18                                           C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                          THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                                                    Tranquility ® Compact (TC) Series
                                                                                                                                                                        R e v. : 0 5 / 1 2 / 1 4
The ClimateMaster Water Quality Table provides water quality requirements for ClimateMaster coaxial heat exchangers. The water should be evaluated by an              Rev.: 5/6/2014 S
independent testing facility comparing to this Table and when properties are outside of these requirements, an external secondary heat exchanger must be used to
isolate the heat pump heat exchanger from the unsuitable water. Failure to do so will void the warranty for the coaxial heat exchanger and any other components
damaged by a leak.
Notes:
• Closed Recirculating system is identified by a closed pressurized piping system.
• Recirculating open wells should observe the open recirculating design considerations.
• NR - Application not recommended.
• "-" No design Maximum.
                                                                                c l i m a t e m a s t e r. c o m                                                                                   19
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
20                                          C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                      THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                                    Tranquility ® Compact (TC) Series
                                                                                                                                    R e v. : 0 5 / 1 2 / 1 4
                                                                 c l i m a t e m a s t e r. c o m                                                              21
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
Capacitor
Contactor -CC
                                          L2   L1   Grnd
      Unit Power Supply
     See electrical table for
         breaker size
BR
                                                              CXM
                                                             Control
                                    CB
                                                           Low
                                Transformer                Voltage
                                                           Connector
22                                                         C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                          THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                     Tranquility ® Compact (TC) Series
                                                                                                                  R e v. : 0 5 / 1 2 / 1 4
Special Note for AHRI Testing: To achieve rated                     Low Water Temperature Cutout Selection - The CXM/
airflow for AHRI testing purposes on all PSC products,              DXM control allows the field selection of low water (or
it is necessary to change the fan speed to “HI” speed.              water-antifreeze solution) temperature limit by clipping
When the heat pump has experienced less than 100                    jumper JW3, which changes the sensing temperature
operational hours and the coil has not had sufficient time          associated with thermistor LT1. Note that the LT1
to be “seasoned”, it is necessary to clean the coil with a          thermistor is located on the refrigerant line between
mild surfactant such as Calgon to remove the oils left by           the coaxial heat exchanger and expansion device (TXV).
manufacturing processes and enable the condensate to                Therefore, LT1 is sensing refrigerant temperature, not
properly “sheet” off of the coil.                                   water temperature, which is a better indication of how
                                                                    water flow rate/temperature is affecting the refrigeration
Figure 16: PSC Motor Speed Selection                                circuit.
                   Connect the blue wire to:
                   H for High speed fan                             The factory setting for LT1 is for systems using water
                   M for Medium speed fan                           (30°F [-1.1°C] refrigerant temperature). In low water
                   L for Low speed fan                              temperature (extended range) applications with
                   Medium is factory setting
                                                                    antifreeze (most ground loops), jumper JW3 should be
                                                                    clipped as shown in Figure 18 to change the setting to
                                                                    10°F [-12.2°C] refrigerant temperature, a more suitable
            Fan Motor                                               temperature when using an antifreeze solution. All
                                                                    ClimateMaster units operating with entering water
                                                                    temperatures below 60°F [15.6°C] must include the
ELECTRICAL - LOW VOLTAGE WIRING                                     optional water/refrigerant circuit insulation package to
                                                                    prevent internal condensation.
Thermostat Connections - The thermostat should be
wired directly to the CXM or DXM board. Figure 19
shows wiring. See “Electrical – Thermostat” for specific            Figure 17: Low Voltage Field Wiring
terminal connections. Review the appropriate AOM
(Application, Operation and Maintenance) manual for
units with DDC controls.
                                                  c l i m a t e m a s t e r. c o m                                                           23
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
     Figure 18: LT1 Limit Setting                                                      Water Solenoid Valves - An external solenoid valve(s)
                                                                                       should be used on ground water installations to shut off
                                                                                       flow to the unit when the compressor is not operating.
                                                                                       A slow closing valve may be required to help reduce
                                                                                       water hammer. Figure 19 shows typical wiring for a 24VAC
                                                                                       external solenoid valve. Figures 20 and 21 illustrate
                                                                                       typical slow closing water control valve wiring for Taco
                                                                                       500 series (ClimateMaster P/N AVM) and Taco SBV
                                                      JW3-LT1 jumper                   series valves. Slow closing valves take approximately
                                                      should be clipped                60 seconds to open (very little water will flow before 45
                                      LT1             for low tempera-
                                                                                       seconds). Once fully open, an end switch allows the
                                      LT2             ture operation
                                                                                       compressor to be energized. Only relay or triac based
     CXM PCB                                                                           electronic thermostats should be used with slow closing
                                                                                       valves. When wired as shown, the slow closing valve will
     Accessory Connections                                                             operate properly with the following notations:
     A terminal paralleling the compressor contactor coil                              1. The valve will remain open during a unit lockout.
     has been provided on the CXM/DXM control. Terminal                                2. The valve will draw approximately 25-35 VA through
     “A” is designed to control accessory devices, such as                                  the “Y” signal of the thermostat.
     water valves. Note: This terminal should be used only                             Note: This valve can overheat the anticipator of an
     with 24 Volt signals and not line voltage. Terminal “A” is                        electromechanical thermostat. Therefore, only relay or
     energized with the compressor contactor. See Figure 19                            triac based thermostats should be used.
     or the specific unit wiring diagram for details.
                                                                                       Figure 20: AVM Valve Wiring
     Low Voltage VA Ratings
                                                                                                                  Y1
      Component                                               VA
                                                                                               C
24                                                  C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                            THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                      Tranquility ® Compact (TC) Series
                                                                                                                R e v. : 0 5 / 1 2 / 1 4
Thermostat Installation - The thermostat should be                  mounting holes and drill holes with a 3/16” (5mm) bit.
located on an interior wall in a larger room, away from             Install supplied anchors and secure plate to the wall.
supply duct drafts. DO NOT locate the thermostat in                 Thermostat wire must be 18 AWG wire. Representative
areas subject to sunlight, drafts or on external walls.             thermostat wiring is shown in Figures 22 however, actual
The wire access hole behind the thermostat may in                   wiring connections should be determined from the
certain cases need to be sealed to prevent erroneous                thermostat IOM and or unit wiring diagram. Practically
temperature measurement. Position the thermostat                    any heat pump thermostat will work with ClimateMaster
back plate against the wall so that it appears level and            units, provided it has the correct number of heating and
so the thermostat wires protrude through the middle                 cooling stages.
of the back plate. Mark the position of the back plate
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 Field Wiring
 Factory Wiring
                                                   c l i m a t e m a s t e r. c o m                                                        25
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
26                                                          C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
        THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                             Tranquility ® Compact (TC) Series
                                                                                    R e v. : 0 5 / 1 2 / 1 4
Typical Wiring Diagram - Units with DXM Board and PSC Fan Motor (Three Phase)
                          c l i m a t e m a s t e r. c o m                                                     27
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
Typical Wiring Diagram - Units with CXM Board and PSC Fan Motor (Single Phase)
28                               C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                           THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                          Tranquility ® Compact (TC) Series
                                                                                                                                  R e v. : 0 5 / 1 2 / 1 4
CXM Controls
CXM Control - For detailed control information, see                   provides field selection to disable the UPS feature.
CXM Application, Operation and Maintenance (AOM)                      On = Enabled. Off = Disabled.
manual (part # 97B0003N12).                                           DIP switch 2: Stage 2 Selection - provides selection of
                                                                      whether compressor has an “on” delay. If set to stage
Field Selectable Inputs - Test mode: Test mode allows                 2, the compressor will have a 3 second delay before
the service technician to check the operation of the                  energizing. Also, if set for stage 2, the alarm relay will
control in a timely manner. At board, momentarily                     NOT cycle during test mode.
shorting the test terminals or externally, momentarily                On = Stage 1. Off = Stage 2
push test button (See Fig 10), the CXM control enters a               DIP switch 3: Not Used.
20 minute test mode period in which all time delays are               DIP switch 4: DDC Output at EH2 - provides selection for
sped up 15 times. Upon entering test mode, the status                 DDC operation. If set to “DDC Output at EH2,” the EH2
LED will flash a code representing the last fault. For                terminal will continuously output the last fault code of
diagnostic ease at the thermostat, the alarm relay will               the controller. If set to “EH2 normal,” EH2 will operate as
also cycle during test mode. The alarm relay will cycle               standard electric heat output.
on and off similar to the status LED to indicate a code               On = EH2 Normal. Off = DDC Output at EH2.
representing the last fault, at the thermostat. Test mode             Note: Some CXM controls only have a 2 position DIP
can be exited by shorting the test terminals or holding               switch package. If this is the case, this option can be
button for 3 seconds.                                                 selected by clipping the jumper which is in position 4
Retry Mode: If the control is attempting a retry of a fault,          of SW1.
the status LED will slow flash (slow flash = one flash every          Jumper not clipped = EH2 Normal. Jumper clipped =
2 seconds) to indicate the control is in the process of               DDC Output at EH2.
retrying.                                                             DIP switch 5: Factory Setting - Normal position is “On.”
Field Configuration Options - Note: In the following                  Table 4: LED And Alarm Relay Operations
field configuration options, jumper wires should be                          Description of Operation         LED                   Alarm
clipped ONLY when power is removed from the CXM                                        Normal Mode            ON                    Open
control.                                                                  Normal Mode w/UPS Warning           ON
                                                                                                                           Cycle (Closed 5 seconds,
                                                                                                                              Open 25 seconds)
                                                                              CXM is non-functional           OFF                    Open
Water coil low temperature limit setting: Jumper 3 (JW3-                           Fault Retry             Slow Flash                Open
LT1 Low Temp) provides field selection of temperature                               Lockout                Fast Flash               Closed
limit setting for LT1 of 30°F or 10°F [-1°F or -12°C]                    Over/Under Voltage Shutdown       Slow Flash
                                                                                                                            Open (Closed after 15
                                                                                                                                   Minutes)
(refrigerant temperature).                                              Test Mode - No Fault in Memory   Flashing Code 1        Cycling Code 1
Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].                      Test Mode - HP Fault in Memory   Flashing Code 2        Cycling Code 2
Air coil low temperature limit setting: Jumper 2 (JW2-                  Test Mode - LP Fault in Memory   Flashing Code 3        Cycling Code 3
                                                                       Test Mode - LT1 Fault in Memory   Flashing Code 4        Cycling Code 4
LT2 Low Temp) provides field selection of temperature
                                                                       Test Mode - LT2 Fault in Memory   Flashing Code 5        Cycling Code 5
limit setting for LT2 of 30°F or 10°F [-1°F or -12°C]                  Test Mode - CO Fault in Memory    Flashing Code 6        Cycling Code 6
(refrigerant temperature). Note: This jumper should                         Test Mode - Over/Under
                                                                                                         Flashing Code 7       Cycling Code 7
only be clipped under extenuating circumstances, as                          Shutdown in Memory
                                                                          Test Mode - UPS in Memory      Flashing Code 8       Cycling Code 8
recommended by the factory.                                            Test Mode - Swapped Thermistor    Flashing Code 9       Cycling Code 9
Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].
Alarm relay setting: Jumper 1 (JW1-AL2 Dry) provides                  Do not change selection unless instructed to do so by
field selection of the alarm relay terminal AL2 to                    the factory.
be jumpered to 24VAC or to be a dry contact (no                       -Slow Flash = 1 flash every 2 seconds
connection).                                                          -Fast Flash = 2 flashes every 1 second
Not Clipped = AL2 connected to R. Clipped = AL2 dry                   -Flash code 2 = 2 quick flashes, 10 second pause, 2 quick
contact (no connection).                                              flashes, 10 second pause, etc.
                                                                      -On pulse 1/3 second; off pulse 1/3 second
DIP Switches - Note: In the following field configuration
options, DIP switches should only be changed when
power is removed from the CXM control.                                                               CAUTION!
                                                                        CAUTION! Do not restart units without inspection and
DIP switch 1: Unit Performance Sentinel Disable -                       remedy of faulting condition. Equipment damage may occur.
                                                    c l i m a t e m a s t e r. c o m                                                                         29
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
DXM Controls
     DXM Control - For detailed control information, see                            Water coil low temperature limit setting: Jumper 3 (JW3-
     CXM AOM (part # 97B0003N12), DXM AOM (part                                     FP1 Low Temp) provides field selection of temperature
     #97B0003N13), Lon controller AOM (part #97B0013N01)                            limit setting for FP1 of 30°F or 10°F [-1°F or -12°C]
     or MPC AOM (part # 97B0031N01).                                                (refrigerant temperature).
     Table 5: DXM LED And Alarm Relay Operations                                    Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].
                                                                                                 Air coil low temperature limit setting: Jumper
       Description of         Status LED     Test LED      Fault LED
                                                                             Alarm Relay
                                                                                                 2 (JW2-FP2 Low Temp) provides field selection
       Operation                 (green)      (yellow)        (red)
                                                                                                 of temperature limit setting for FP2 of 30°F or
       Normal mode                  On             -           Off                 Open          10°F [-1°F or -12°C] (refrigerant temperature).
                                                                           Cycle (closed 5 sec,
       Normal mode with UPS         On             -    Flashing Code 8
                                                                              open 25 sec)       Note: This jumper should only be clipped
       DXM is non-functional        Off          Off           Off                 Open          under extenuating circumstances, as
       Fault Retry              Slow Flash         -   Flashing fault code         Open
                                                                                                 recommended by ClimateMaster technical
       Lockout                  Fast Flash         -   Flashing fault code        Closed
       Test Mode                     -           On              -                   -           services.
       Night Setback         Flashing Code 2       -            -                    -           Not Clipped = 30°F [-1°C]. Clipped = 10°F
       ESD                   Flashing Code 3       -            -                    -
       Invalid T-stat Inputs Flashing Code 4       -            -                    -
                                                                                                 [-12°C].
       HP Fault                 Slow Flash         -    Flashing Code 2            Open          Alarm relay setting: Jumper 4 (JW4-AL2 Dry)
       LP Fault                 Slow Flash         -    Flashing Code 3            Open          provides field selection of the alarm relay
       LT1 Fault                Slow Flash         -    Flashing Code 4            Open
       LT2 Fault                Slow Flash         -    Flashing Code 5            Open
                                                                                                 terminal AL2 to be jumpered to 24VAC or to
       CO Fault                 Slow Flash         -    Flashing Code 6            Open          be a dry contact (no connection).
       Over/Under Voltages      Slow Flash         -    Flashing Code 7
                                                                           Open (closed after 15 Not Clipped = AL2 connected to R.
                                                                                 minutes)
                                                                                                 Clipped = AL2 dry contact (no connection).
     -Slow Flash = 1 flash every 2 seconds                                          Low pressure normally open: Jumper 1 (JW1-LP norm
     -Fast Flash = 2 flashes every 1 second                                         open) provides field selection for low pressure input to
     -Flash code 2 = 2 quick flashes, 10 second pause, 2 quick                      be normally closed or normally open.
     flashes, 10 second pause, etc.                                                 Not Clipped = LP normally closed. Clipped = LP normally
     -On pulse 1/3 second; off pulse 1/3 second                                     open.
     Field Selectable Inputs - Test mode: Test mode allows                          DIP Switches - Note: In the following field configuration
     the service technician to check the operation of the                           options, DIP switches should only be changed when
     control in a timely manner. By momentarily shorting the                        power is removed from the DXM control.
     test terminals, the DXM control enters a 20 minute test
     mode period in which all time delays are sped up 15                            DIP Package #1 (S1) - DIP Package #1 has 8 switches and
     times. Upon entering test mode, the status LED will flash                      provides the following setup selections:
     a code representing the last fault. For diagnostic ease at                     1.1 - Unit Performance Sentinel (UPS) disable: DIP Switch
     the thermostat, the alarm relay will also cycle during test                    1.1 provides field selection to disable the UPS feature.
     mode. The alarm relay will cycle on and off similar to the                     On = Enabled. Off = Disabled.
     status LED to indicate a code representing the last fault,                     1.2 - Compressor relay staging operation: DIP 1.2
     at the thermostat. Test mode can be exited by shorting                         provides selection of compressor relay staging operation.
     the test terminals for 3 seconds.                                              The compressor relay can be selected to turn on with
                                                                                    a stage 1 or stage 2 call from the thermostat. This
     Retry mode: If the control is attempting a retry of a fault,                   is used with dual stage units (2 compressors where
     the status LED will slow flash (slow flash = one flash every                   2 DXM controls are being used) or with master/
     2 seconds) to indicate the control is in the process of                        slave applications. In master/slave applications,
     retrying.                                                                      each compressor and fan will stage according to
                                                                                    its appropriate DIP 1.2 setting. If set to stage 2, the
     Field Configuration Options - Note: In the following                           compressor will have a 3 second on-delay before
     field configuration options, jumper wires should be                            energizing during a Stage 2 demand. Also, if set for stage
     clipped ONLY when power is removed from the                                    2, the alarm relay will NOT cycle during test mode.
     DXM control.                                                                   On = Stage 1. Off = Stage 2.
30                                               C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                           THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                      Tranquility ® Compact (TC) Series
                                                                                                                                    R e v. : 0 5 / 1 2 / 1 4
DXM Controls
1.3 - Thermostat type (heat pump or heat/cool): DIP 1.3              DIP Package #2 (S2) - DIP Package #2 has 8 switches and
provides selection of thermostat type. Heat pump or                  provides the following setup selections:
heat/cool thermostats can be selected. When in heat/                 2.1 - Accessory1 relay personality: DIP 2.1 provides
cool mode, Y1 is the input call for cooling stage 1; Y2 is           selection of ACC1 relay personality (relay operation/
the input call for cooling stage 2; W1 is the input call for         characteristics). See table 6 for description of
heating stage 1; and O/W2 is the input call for heating              functionality.
stage 2. In heat pump mode, Y1 is the input call for                 2.2 - Accessory1 relay personality: DIP 2.2 provides
compressor stage 1; Y2 is the input call for compressor              selection of ACC 1 relay personality (relay operation/
stage 2; W1 is the input call for heating stage 3 or                 characteristics). See table 6 for description of
emergency heat; and O/W2 is the input call for reversing             functionality.
valve (heating or cooling, depending upon DIP 1.4).                  2.3 - Accessory1 relay personality: DIP 2.3 provides
On = Heat Pump. Off = Heat/Cool.                                     selection of ACC 1 relay options. See table 6 for
1.4 - Thermostat type (O/B): DIP 1.4 provides selection of           description of functionality.
thermostat type for reversing valve activation. Heat pump            2.4 - Accessory2 relay personality: DIP 2.4 provides
thermostats with “O” output (reversing valve energized               selection of ACC 2 relay personality (relay operation/
for cooling) or “B” output (reversing valve energized for            characteristics). See table 6 for description of
heating) can be selected with DIP 1.4.                               functionality.
On = HP stat with “O” output for cooling. Off = HP stat              2.5 - Accessory2 relay personality: DIP 2.5 provides
with “B” output for heating.                                         selection of ACC 2 relay personality (relay operation/
1.5 - Dehumidification mode: DIP 1.5 provides                        characteristics). See table 6 for description of
selection of normal or dehumidification fan mode. In                 functionality.
dehumidification mode, the fan speed relay will remain               2.6 - Accessory2 relay personality: DIP 2.6 provides
off during cooling stage 2. In normal mode, the fan speed            selection of ACC 2 relay options. See table 6 for
relay will turn on during cooling stage 2.                           description of functionality.
On = Normal fan mode. Off = Dehumidification mode.                   2.7 - Auto dehumidification fan mode or high fan mode:
1.6 - DDC output at EH2: DIP 1.6 provides selection for              DIP 2.7 provides selection of auto dehumidification fan
DDC operation. If set to “DDC Output at EH2,” the EH2                mode or high fan mode. In auto dehumidification mode,
terminal will continuously output the last fault code of             the fan speed relay will remain off during cooling stage 2
the controller. If set to “EH2 normal,” EH2 will operate as          IF the H input is active. In high fan mode, the fan enable
standard electric heat output.                                       and fan speed relays will turn on when the H input is
On = EH2 Normal. Off = DDC Output at EH2.                            active.
1.7 - Boilerless operation: DIP 1.7 provides selection of            On = Auto dehumidification mode. Off = High fan mode.
boilerless operation. In boilerless mode, the compressor             2.8 - Special factory selection: DIP 2.8 provides special
is only used for heating when FP1 is above the                       factory selection. Normal position is “On”. Do not
temperature specified by the setting of DIP 1.8. Below               change selection unless instructed to do so by the
DIP 1.8 setting, the compressor is not used and the                  factory.
control goes into emergency heat mode, staging on EH1
and EH2 to provide heating.                                          Table 6: Accessory DIP Switch Settings
On = normal. Off = Boilerless operation.                                DIP 2.1       DIP 2.2    DIP 2.3          ACC1 Relay Option
1.8 - Boilerless changeover temperature: DIP 1.8 provides                  On           On         On                Cycle with fan
selection of boilerless changeover temperature setpoint.                   Off          On         On                 Digital NSB
Note that the FP1 thermistor is sensing refrigerant                        On           Off        On          Water Valve - slow opening
temperature between the coaxial heat exchanger and the                     On           On         Off                   OAD
expansion device (TXV). Therefore, the 50°F [10°C] setting                 Off          Off        Off         Reheat Option - Humidistat
is not 50°F [10°C] water, but approximately 60°F [16°C]                    Off          On         Off        Reheat Option - Dehumidistat
EWT.                                                                    DIP 2.4       DIP 2.5    DIP 2.6          ACC2 Relay Option
On = 50°F [10°C]. Off = 40°F [16°C].                                       On           On         On            Cycle with compressor
                                                                           Off          On         On                 Digital NSB
                                                                           On           Off        On          Water Valve - slow opening
                                                                           On           On         Off                   OAD
                                                                     All other DIP combinations are invalid
                                                   c l i m a t e m a s t e r. c o m                                                                            31
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
32                                             C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                            THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                       Tranquility ® Compact (TC) Series
                                                                                                                  R e v. : 0 5 / 1 2 / 1 4
If a UPS condition occurs, the control will immediately               CXM/DXM Control Start-up Operation
go to UPS warning. The status LED will remain on as if                The control will not operate until all inputs and safety
the control is in normal mode. Outputs of the control,                controls are checked for normal conditions. The com-
excluding LED and alarm relay, will NOT be affected                   pressor will have a 5 minute anti-short cycle delay at
by UPS. The UPS condition cannot occur during a                       power-up. The first time after power-up that there is a
compressor off cycle. During UPS warning, the alarm                   call for compressor, the compressor will follow a 5 to 80
relay will cycle on and off. The cycle rate will be “on” for          second random start delay. After the random start delay
5 seconds, “off” for 25 seconds, “on” for 5 seconds, “off”            and anti-short cycle delay, the compressor relay will be
for 25 seconds, etc.                                                  energized. On all subsequent compressor calls, the ran-
UPS warning code = 8                                                  dom start delay is omitted.
Swapped LT1/LT2 thermistors: During test mode, the
control monitors to see if the FP1 and FP2 thermistors are
in the appropriate places. If the control is in test mode,
the control will lockout with code 9 after 30 seconds if:
a. The compressor is on in the cooling mode and the LT1
   sensor is colder than the LT2 sensor, or:
b. The compressor is on in the heating mode and the LT2
   sensor is colder than the LT1 sensor.
Swapped LT1/LT2 thermistor code = 9.
ESD (DXM only): The ESD (Emergency Shut Down)
mode can be enabled from an external common signal
to terminal ESD to shut down the unit. The green status
light will flash code 3 when the unit is in ESD mode.
ESD mode = code 3 (green “status” LED)
Diagnostic Features
The LED on the CXM board advises the technician of the
current status of the CXM control. The LED can display
either the current CXM mode or the last fault in memory
if in test mode. If there is no fault in memory, the LED will
flash Code 1 (when in test mode).
The green status LED and red fault LED on the DXM
board advise the technician of the current status of the
DXM control. The status LED will indicate the current
mode that the DXM control is in. The fault LED will
ALWAYS flash a code representing the LAST fault in
memory. If there is no fault in memory, the fault LED will
flash Code 1. The yellow test LED will turn on when in
test mode. CAUTION: Do not restart units without
inspection and remedy of faulting condition. Damage
may occur.
                                                    c l i m a t e m a s t e r. c o m                                                         33
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
     Operating Limits
     Environment – Units are designed for indoor installation only. Never install units in areas subject to freezing or where
     humidity levels could cause cabinet condensation (such as unconditioned spaces subject to 100% outside air).
Power Supply – A voltage variation of +/– 10% of nameplate utilization voltage is acceptable.
     Determination of operating limits is dependent primarily upon three factors: 1) return air temperature. 2) water
     temperature, and 3) ambient temperature. When any one of these factors is at minimum or maximum levels, the
     other two factors should be at normal levels to ensure proper unit operation. Extreme variations in temperature and
     humidity and/or corrosive water or air will adversely affect unit performance, reliability, and service life. Consult Table
     7 for operating limits.
     Commissioning Conditions
     Consult Table 8 for the particular model. Starting conditions vary depending upon model and are based upon the
     following notes:
     Notes:
     1. Conditions in Table 8 are not normal or continuous operating conditions. Minimum/maximum limits are start-up
        conditions to bring the building space up to occupancy temperatures. Units are not designed to operate under
        these conditions on a regular basis.
     2. Voltage utilization range complies with AHRI Standard 110.
     Air Limits
     Min. ambient air, DB                45ºF [7ºC]                39ºF [4ºC]
     Rated ambient air, DB             80.6ºF [27ºC]              68ºF [20ºC]
     Max. ambient air, DB              130ºF [54.4ºC]             85ºF [29ºC]
     Min. entering air, DB/WB        *50/45ºF [10/7ºC]            40ºF [4.5ºC]
     Rated entering air, DB/WB     80.6/66.2ºF [27/19ºC]          68ºF [20ºC]
     Max. entering air, DB/WB       110/83ºF [43/28ºC]            80ºF [27ºC]
     Water Limits
     Min. entering water                30ºF [-1ºC]             20ºF [-6.7ºC]
     Normal entering water          50-110ºF [10-43ºC]       30-70ºF [-1 to 21ºC]
     Max. entering water               120ºF [49ºC]              90ºF [32ºC]
                                                 1.5 to 3.0 gpm / ton
     Normal Water Flow
                                               [1.6 to 3.2 l/m per kW]
                                      *If with ClimaDry® 65/55ºF (18/13ºC)
34                                                        C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                           THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                      Tranquility ® Compact (TC) Series
                                                                                                                         R e v. : 0 5 / 1 2 / 1 4
1. Ensure that electrical power to the unit is                       Note: The manufacturer strongly recommends all
    disconnected.                                                    piping connections, both internal and external to the
2. Install the system with the supply hose connected                 unit, be pressure tested by an appropriate method
    directly to the return riser valve. Use a single length          prior to any finishing of the interior space or before
    of flexible hose.                                                access to all connections is limited. Test pressure may
3. Open all air vents. Fill the system with water. DO                not exceed the maximum allowable pressure for the
    NOT allow system to overflow. Bleed all air from the             unit and all components within the water system.
    system. Pressurize and check the system for leaks                The manufacturer will not be responsible or liable
    and repair as appropriate.                                       for damages from water leaks due to inadequate or
4. Verify that all strainers are in place (ClimateMaster             lack of a pressurized leak test, or damages caused
    recommends a strainer with a #20 stainless steel                 by exceeding the maximum pressure rating during
    wire mesh). Start the pumps, and systematically                  installation.
    check each vent to ensure that all air is bled from
    the system.
5. Verify that make-up water is available. Adjust make-
    up water as required to replace the air which was
    bled from the system. Check and adjust the water/air
    level in the expansion tank.
6. Set the boiler to raise the loop temperature to
    approximately 85°F [29°C]. Open a drain at the
    lowest point in the system. Adjust the make-up water
    replacement rate to equal the rate of bleed.
7. Refill the system and add trisodium phosphate
    in a proportion of approximately one pound per
    150 gallons (.8 kg per 1000 l ) of water (or other
    equivalent approved cleaning agent). Reset the
    boiler to raise the loop temperature to 100°F [38°C].
    Circulate the solution for a minimum of 8 to 24 hours.
    At the end of this period, shut off the circulating
    pump and drain the solution. Repeat system
    cleaning if desired.
8. When the cleaning process is complete, remove the
    short-circuited hoses. Reconnect the hoses to the
    proper supply, and return the connections to each of
    the units. Refill the system and bleed off all air.
9. Test the system pH with litmus paper. The system
    water should be in the range of pH 6.0 - 8.5 (see
    table 3). Add chemicals, as appropriate to maintain
    neutral pH levels.
10. When the system is successfully cleaned, flushed,
    refilled and bled, check the main system panels,
    safety cutouts and alarms. Set the controls to
    properly maintain loop temperatures.
                                                   c l i m a t e m a s t e r. c o m                                                                 35
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
                                                                                     SYSTEM CHECKOUT
                                WARNING!                                                   System water temperature: Check water temperature
       WARNING! Polyolester Oil, commonly known as POE oil, is                             for proper range and also verify heating and cooling
       a synthetic oil used in many refrigeration systems including                        set points for proper operation.
       those with HFC-410A refrigerant. POE oil, if it ever comes                          System pH: Check and adjust water pH if necessary
       in contact with PVC or CPVC piping, may cause failure of                            to maintain a level between 6 and 8.5. Proper pH
       the PVC/CPVC. PVC/CPVC piping should never be used                                  promotes longevity of hoses and fittings (see table 3).
       as supply or return water piping with water source heat
                                                                                           System flushing: Verify that all hoses are connected
       pump products containing HFC-410A as system failures and
       property damage may result.                                                         end to end when flushing to ensure that debris
                                                                                           bypasses the unit heat exchanger, water valves and
                                                                                           other components. Water used in the system must be
     Unit and System Checkout                                                              potable quality initially and clean of dirt, piping slag,
     BEFORE POWERING SYSTEM, please check the following:                                   and strong chemical cleaning agents. Verify that all
                                                                                           air is purged from the system. Air in the system can
     UNIT CHECKOUT                                                                         cause poor operation or system corrosion.
                                                                                           Cooling tower/boiler: Check equipment for proper
             Balancing/shutoff valves: Ensure that all isolation                           setpoints and operation.
             valves are open and water control valves are wired.                           Standby pumps: Verify that the standby pump is
             Line voltage and wiring: Verify that voltage is within                        properly installed and in operating condition.
             an acceptable range for the unit and wiring and                               System controls: Verify that system controls function
             fuses/breakers are properly sized. Verify that low                            and operate in the proper sequence.
             voltage wiring is complete.                                                   Low water temperature cutout: Verify that low water
             Unit control transformer: Ensure that transformer                             temperature cut-out controls are provided for the
             has the properly selected voltage tap.                                        outdoor portion of the loop. Otherwise, operating
             Entering water and air: Ensure that entering water                            problems may occur.
             and air temperatures are within operating limits of                           System control center: Verify that the control center
             Table 8a-b.                                                                   and alarm panel have appropriate setpoints and are
             Low water temperature cutout: Verify that low water                           operating as designed.
             temperature cut-out on the CXM/DXM control is                                 Miscellaneous: Note any questionable aspects of the
             properly set.                                                                 installation.
             Unit fan: Manually rotate fan to verify free rotation
             and ensure that blower wheel is secured to the
             motor shaft. Be sure to remove any shipping                                                           CAUTION!
             supports if needed. DO NOT oil motors upon start-
             up. Fan motors are pre-oiled at the factory. Check                        CAUTION! Verify that ALL water control valves are open and
                                                                                       allow water flow prior to engaging the compressor. Freezing
             unit fan speed selection and compare to design
                                                                                       of the coax or water lines can permanently damage the heat
             requirements.                                                             pump.
             Condensate line: Verify that condensate line is
             open and properly pitched toward drain.
             Water flow balancing: Record inlet and outlet water
                                                                                                                   CAUTION!
             temperatures for each heat pump upon startup.                             CAUTION! To avoid equipment damage, DO NOT
                                                                                       leave system filled in a building without heat during the
             This check can eliminate nuisance trip outs and
                                                                                       winter unless antifreeze is added to the water loop. Heat
             high velocity water flow that could erode heat                            exchangers never fully drain by themselves and will freeze
             exchangers.                                                               unless winterized with antifreeze.
             Unit air coil and filters: Ensure that filter is clean and
             accessible. Clean air coil of all manufacturing oils.
             Unit controls: Verify that CXM or DXM field                             NOTICE! Failure to remove shipping brackets from
             selection options are properly set.                                     spring-mounted compressors will cause excessive
                                                                                     noise, and could cause component failure due to
                                                                                     added vibration.
36                                                C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                           THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                       Tranquility ® Compact (TC) Series
                                                                                                                      R e v. : 0 5 / 1 2 / 1 4
Unit Start-up Procedure                                               6. Allow five (5) minutes between tests for pressure to
1. Turn the thermostat fan position to “ON”. Blower                      equalize before beginning heating test.
    should start.                                                        a. Adjust the thermostat to the lowest setting. Place
2. Balance air flow at registers.                                             the thermostat mode switch in the “HEAT” position.
3. Adjust all valves to their full open positions. Turn on               b. Slowly raise the thermostat to a higher
    the line power to all heat pumps.                                         temperature until the compressor activates.
4. Room temperature should be within the minimum-                        c. Check for warm air delivery within a few minutes
    maximum ranges of table 7. During start-up checks,                        after the unit has begun to operate.
    loop water temperature entering the heat pump                        d. Refer to table 11. Check the temperature of both
    should be between 60°F [16°C] and 95°F [35°C].                            entering and leaving water. If temperature is within
5. Two factors determine the operating limits                                 range, proceed with the test. If temperature is
    of ClimateMaster heat pumps, (a) return air                               outside of the operating range, check refrigerant
    temperature, and (b) water temperature. When any                          pressures and compare to table 10. Verify correct
    one of these factors is at a minimum or maximum                           water flow by comparing unit pressure drop across
    level, the other factor must be at normal level to                        the heat exchanger versus the data in table 9.
    ensure proper unit operation.                                             Heat of extraction (HE) can be calculated and
   a. Adjust the unit thermostat to the warmest setting.                      compared to submittal data capacity pages. The
        Place the thermostat mode switch in the “COOL”                        formula for HE for systems with water is as follows:
        position. Slowly reduce thermostat setting until                      HE (kW) = TD xGPM x 500, where TD is the
        the compressor activates.                                             temperature difference between the entering
   b. Check for cool air delivery at the unit grille within a                 and leaving water, and l/s is the flow rate in U.S.
        few minutes after the unit has begun to operate.                      GPM, determined by comparing the pressure drop
        Note: Units have a five minute time delay in                          across the heat exchanger to tables 10a through
        the control circuit that can be eliminated on the                     10e. In S-I units, the formula is as follows: HE (kW)
        CXM/DXM control board as shown in Figure 23.                          = TD x l/s x 4.18.
        See controls description for details.                            e. Check air temperature rise across the air coil when
   c. Verify that the compressor is on and that the water                     compressor is operating. Air temperature rise
        flow rate is correct by measuring pressure drop                       should be between 20°F and 30°F [11°C and 17°C].
        through the heat exchanger using the P/T plugs                   f. Check for vibration, noise, and water leaks.
        and comparing to table 9.                                     7. If unit fails to operate, perform troubleshooting analysis
   d. Check the elevation and cleanliness of the                         (see troubleshooting section). If the check described fails
        condensate lines. Dripping may be a sign of a                    to reveal the problem and the unit still does not operate,
        blocked line. Check that the condensate trap is                  contact a trained service technician to ensure proper
        filled to provide a water seal.                                  diagnosis and repair of the equipment.
   e. Refer to table 11. Check the temperature of both                8. When testing is complete, set system to maintain
        entering and leaving water. If temperature is within             desired comfort level.
        range, proceed with the test. Verify correct water            9. BE CERTAIN TO FILL OUT AND FORWARD ALL WARRANTY
        flow by comparing unit pressure drop across the                  REGISTRATION PAPERS TO CLIMATEMASTER.
        heat exchanger versus the data in table 9. Heat of
        rejection (HR) can be calculated and compared to              Note: If performance during any mode appears
        submittal data capacity pages. The formula for HR             abnormal, refer to the CXM/DXM section or
        for systems with water is as follows:                         troubleshooting section of this manual. To obtain
        HR (Btuh) = TD x GPM x 500,where TD is the                    maximum performance, the air coil should be cleaned
        temperature difference between the entering and               before start-up. A 10% solution of dishwasher
        leaving water, and GPM is the flow rate in U.S.               detergent and water is recommended.
        GPM, determined by comparing the pressure drop
        across the heat exchanger to table 9. In S-I units,
        the formula is as follows: HR (kW) = TD x l/s x 4.18.
   f. Check air temperature drop across the air coil when
        compressor is operating. Air temperature drop
        should be between 15°F and 25°F [8°C and 14°C].
   g. Turn thermostat to “OFF” position. A hissing noise
        indicates proper functioning of the reversing valve.
                                                    c l i m a t e m a s t e r. c o m                                                             37
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
                                                                                                                  CAUTION!
                                LT1                                                   CAUTION! Verify that ALL water control valves are open and
                                LT2                                                   allow water flow prior to engaging the compressor. Freezing
                                                                                      of the coax or water lines can permanently damage the heat
                                                                                      pump.
38                                               C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                       THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                  Tranquility ® Compact (TC) Series
                                                                                                              R e v. : 0 5 / 1 2 / 1 4
                                               c l i m a t e m a s t e r. c o m                                                          39
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
                009                        Full Load Cooling - without HWG active                                       Full Load Heating - without HWG active
                                                                                      Water        Air                                                          Water        Air
       Entering      Water      Suction    Discharge                                                       Suction     Discharge
                                                                                      Temp       Temp                                                           Temp       Temp
        Water        Flow       Pressure   Pressure    Superheat      Subcooling                           Pressure    Pressure       Superheat   Subcooling
                                                                                      Rise        Drop                                                          Drop        Rise
       Temp °F      GPM/ton       PSIG       PSIG                                                            PSIG        PSIG
                                                                                       °F        °F DB                                                           °F        °F DB
                        1.5     113-123     160-180      22-27           13-18       19.5-21.5    17-23      69-79      331-351         11-16       20-25       7.3-9.3    17-23
          30*          2.25     110-120     147-167      25-30           11-16       14.2-16.2    17-23      72-82      335-355         11-16       20-25       5.4-7.4    18-24
                         3      108-118     135-155      28-33            9-14        8.9-10.9    16-21      75-85      339-359         11-16       21-26       3.5-5.5    19-25
                        1.5     124-134     211-231       9-14           10-15         18-20      17-23     101-111     360-380         9-14        20-25      9.8-11.8    23-29
          50           2.25     122-132     199-219      12-17            9-14       13.2-15.2    17-23     105-115     363-383         9-14        19-24      7.4-9.4     24-30
                         3      120-130     187-207      15-20            8-13        8.4-10.4    17-23     110-120     366-386         9-14        19-24      4.9-6.9     24-30
                        1.5     129-139     275-295      7-12             8-13       17.4-19.4    16-22    130-140      400-420         10-15       20-25      12.8-14.8   28-34
          70           2.25     128-138     261-281      8-13             7-12       12.8-14.8    16-22    137-147      407-427         10-15       19-24       9.6-11.6   29-35
                         3      127-137     247-267      8-13             6-11        8.2-10.2    16-22    144-154      414-434         10-15       18-23       6.4-8.4    30-36
                        1.5     136-146     364-384      7-12             3-8        15.7-17.7    15-21    170-180      449-469         13-18       17-22       16-18      34-40
          90           2.25     135-145     350-370      7-12             4-9        11.7-13.7    15-21    178-188      455-475         14-19       15-20       12-14      35-41
                         3      134-144     336-356      7-12             4-9         7.6-9.6     15-21    186-196      460-480         15-20       13-18       7.9-9.9    36-42
                        1.5     142-152     467-487      5-10             4-9        13.5-15.5    13-19
          110          2.25     141-151     451-471      5-10             4-9         9.9-11.9    13-19
                         3      140-150     435-455      5-10             3-8         6.3-8.3     13-19
                012                         Full Load Cooling - without HWG active                                      Full Load Heating - without HWG active
                                                                                       Water        Air                                                          Water       Air
       Entering      Water      Suction    Discharge                                                        Suction     Discharge
                                                                                       Temp       Temp                                                           Temp      Temp
        Water        Flow       Pressure   Pressure    Superheat      Subcooling                            Pressure    Pressure      Superheat   Subcooling
                                                                                       Rise        Drop                                                          Drop       Rise
       Temp °F      GPM/ton       PSIG       PSIG                                                             PSIG        PSIG
                                                                                        °F        °F DB                                                           °F       °F DB
                        1.5     116-126     155-175      14-19            9-14       19.4-21.4    18-24       70-80      311-331        8-13         8-13       6.9-8.9    18-24
          30*          2.25     113-123     144-164      15-20            8-13       14.3-16.3    18-24       72-82      315-335        8-13         8-13       5.1-7.1    19-25
                         3      111-121     132-152      17-22            6-11        9.1-11.1    18-24       75-85      319-339        8-13         8-13       3.2-5.2    19-25
                        1.5     123-133     208-228      8-13             9-14       18.1-20.1    17-23     102-112      354-364        8-13         9-14       9.3-11.3   25-31
          50           2.25     122-132     196-216      9-14             7-12       13.4-15.4    18-24     106-116      355-375        8-13         9-14         7-9      26-32
                         3      121-131     184-204      9-14             5-10        8.6-10.6    18-24     110-120      355-375        8-13         9-14       4.6-6.6    26-32
                        1.5     127-137     266-286      7-12             8-13       17.2-19.2    16-22     131-141      392-412        9-14         8-13        12-14     30-36
          70           2.25     126-136     255-275      8-13             7-12       12.7-14.7    16-22     137-147      395-415        9-14         8-13         9-11     31-37
                         3      126-136     244-264      8-13             5-10        8.2-10.2    16-22     144-154      398-418        9-14         7-12         6-8      32-38
                        1.5     133-143     362-382      6-11             7-12         16-18      15-21     175-185      443-463        10-15        3-8         15-17     36-42
          90           2.25     132-142     342-362      7-12             5-10       11.8-13.8    15-21     183-193      452-472        11-16        3-8       11.2-13.2   37-43
                         3      132-142     331-351      7-12              4-9        7.6-9.6     15-21     190-200      461-491        13-18        3-8        7.4-9.4    38-44
                        1.5     140-150     459-479       6-11            4-9        14.4-16.4    13-19
          110          2.25     140-150     441-461       6-11            4-9        10.6-12.6    13-19
                         3      139-149     431-451       6-11            3-8         6.9-8.9     13-19
40                                                               C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                     THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                                          Tranquility ® Compact (TC) Series
                                                                                                                                                           R e v. : 0 5 / 1 2 / 1 4
Table 10: TC Series Typical Unit Operating Pressures and Temperatures: Continued
          015                     Full Load Cooling - without HWG active                                  Full Load Heating - without HWG active
                                                                          Water        Air                                                      Water          Air
 Entering    Water     Suction    Discharge                                                    Suction    Discharge
                                                                          Temp       Temp                                                       Temp         Temp
  Water      Flow      Pressure   Pressure    Superheat   Subcooling                           Pressure   Pressure    Superheat   Subcooling
                                                                          Rise        Drop                                                      Drop          Rise
 Temp °F    GPM/ton      PSIG       PSIG                                                         PSIG       PSIG
                                                                           °F        °F DB                                                       °F          °F DB
                 1.5   116-126     167-187      15-20        9-14       18.3-20.3     18-24      70-80     279-299      6-11         1-5          7-8        16-22
    30*         2.25   116-126     154-174      15-20        7-12       13.9-15.9     19-25      73-83     281-301      7-12         1-5        5.1-7.1      17-23
                  3    116-126     140-160      15-20        7-12        9.5-11.5     19-25      75-85     284-304      7-12         1-5        3.3-5.3      17-23
                 1.5   128-138     194-214      11-14        9-14       17.9-19.9     18-24     102-112    312-332      10-15        2-6       9.9-11.9      22-28
    50          2.25   128-138     180-200      11-14        7-12       13.7-15.7     19-25     106-116    316-336      10-15        2-6       7.4-9.4       23-29
                  3    128-138     166-186      11-14        7-12        9.4-11.4     19-25     110-120    321-341      10-15        2-6       4.9-6.9       23-29
                 1.5   136-146     289-309      7-12         9-14       17.4-19.4     17-23     128-138    335-355      12-17        3-8       12.9-14.9     27-34
    70          2.25   136-146     275-295      7-12         7-12       15.3-17.3     18-24     134-144    340-360      12-17        3-8        9.7-11.7     28-35
                  3    136-146     261-281      7-12         6-11        8.8-10.8     18-24     141-151    346-366      12-17        3-8        6.5-8.5      28-35
                 1.5   139-149     386-406      6-11         9-14       16.8-18.8     16-22     160-170    373-393      15-20        3-8       15.8-17.8     30-38
    90          2.25   139-149     370-390      6-11         7-12       12.5-14.5     16-22     167-177    380-400      16-21        3-8         12-14       31-39
                  3    139-149     356-376      6-11         6-11        8.2-9.2      16-22     174-184    388-408      17-22        3-8        8.1-10.1     32-40
                 1.5   145-155     483-503      6-11         9-14       15.8-17.8     15-21
   110          2.25   144-154     466-486      6-11         7-12       11.7-13.7     15-21
                  3    143-153     449-469      6-11         6-11        7.5-9.5      15-21
          018                     Full Load Cooling - without HWG active                                  Full Load Heating - without HWG active
                                                                         Water         Air                                                      Water          Air
 Entering    Water     Suction    Discharge                                                    Suction    Discharge
                                                                         Temp        Temp                                                       Temp         Temp
  Water      Flow      Pressure   Pressure    Superheat   Subcooling                           Pressure   Pressure    Superheat   Subcooling
                                                                         Rise         Drop                                                      Drop          Rise
 Temp °F    GPM/ton      PSIG       PSIG                                                         PSIG       PSIG
                                                                          °F         °F DB                                                       °F          °F DB
                 1.5   122-132     171-191      15-20       14-19       22.5-24.5    20-28       70-80     272-292       4-9         2-6        7.4-9.4      18-24
    30*         2.25   122-132     157-177      15-20       13-18       16.8-19.8    20-28       73-83     275-295       4-9         2-6        5.5-7.5      19-25
                  3    122-132     145-165      15-20       13-18       11.2-13.2    20-28       77-87     278-298       4-9         2-6        3.5-5.5      19-25
                 1.5   136-146     198-218      10-15       14-19         22-24      19-25      101-111    302-322      8-13         3-7       10.3-12.3     23-29
    50          2.25   134-144     183-203      10-15       13-18       16.5-18.5    19-25      105-115    306-326      8-13         3-7        7.9-9.9      24-30
                  3    133-143     171-191      11-16       13-18         11-13      19-25      109-119    311-331      8-13         3-7        5.5-7.5      25-31
                 1.5   139-149     293-313      6-10        14-19         19-21      18-24      130-140    329-349      10-15        4-9       13.6-15.6     27-33
    70          2.25   138-148     280-300      6-10        13-18       14.4-16.4    18-24      137-147    337-357      10-15        4-9       10.4-12.4     29-35
                  3    137-147     267-287      7-11        13-18        9.8-11.7    18-24      139-149    342-362      10-15        4-9        7.2-9.2      30-36
                 1.5   142-152     389-409      5-10        17-22         16-18      17-23      160-170    360-380      13-18        5-10        17-19       33-41
    90          2.25   141-151     376-396      5-10        15-20       12.3-14.3    17-23      169-179    368-388      14-19        5-10      12.9-14.9     35-43
                  3    140-150     363-383      5-10        13-18        8.5-10.5    17-23      178-188    376-396      14-19         4-9       8.8-10.8     36-44
                 1.5   148-158     486-506      5-10        17-22       14.9-16.9    16-22
    110         2.25   147-157     472-492      5-10        15-20       11.4-13.4    16-22
                  3    146-156     458-478      5-10        13-18        7.8-9.8     16-22
          024                     Full Load Cooling - without HWG active                                  Full Load Heating - without HWG active
                                                                          Water        Air                                                      Water          Air
 Entering    Water     Suction    Discharge                                                    Suction    Discharge
                                                                          Temp       Temp                                                       Temp         Temp
  Water      Flow      Pressure   Pressure    Superheat   Subcooling                           Pressure   Pressure    Superheat   Subcooling
                                                                          Rise        Drop                                                      Drop          Rise
 Temp °F    GPM/ton      PSIG       PSIG                                                         PSIG       PSIG
                                                                           °F        °F DB                                                       °F          °F DB
                 1.5   121-131     174-194      13-18        6-11       19.3-21.3    20-28       65-75     287-307        4-9        3-8        6.8-8.8      17-23
    30*         2.25   120-130     165-185      13-18        5-10       14.5-16.5    20-28       68-78     290-310       5-10        3-8          5-7        18-24
                  3    120-130     155-175      13-18        5-10        9.6-11.6    20-28       71-81     292-312       5-10        3-8        3.2-5.2      18-24
                 1.5   127-137     245-265      8-13         6-11       18.3-20.3    19-27      96-106     318-338       6-11        3-8        9.8-11.8     22-28
    50          2.25   128-138     231-251      8-13         7-12       13.7-15.7    19-27      101-111    322-342       7-12        3-8        7.2-9.2      23-29
                  3    128-138     217-237      8-13         7-12        9.1-11.1    19-27      105-115    327-347       8-13        3-8        4.8-6.8      24-30
                 1.5   130-140     352-372      6-11         8-13       17.5-19.5    18-26      127-137    349-369       9-14        3-8       12.7-14.7     27-34
    70          2.25   130-140     334-354      6-11         9-14       26.2-28.2    18-26      132-142    353-373       9-14        3-8        9.5-11.5     28-35
                  3    130-140     306-326      6-11         9-14        8.7-10.7    18-26      137-147    358-378      10-15        3-8        6.3-8.3      29-36
                 1.5   134-144     439-459      5-10        11-16       16.7-18.7    17-23      159-169    379-399      13-18        3-8       15.6-17.6     32-40
    90          2.25   133-143     416-436      5-10        12-17       12.5-14.5    17-23      164-174    384-404      14-19        3-8       11.7-13.7     33-41
                  3    133-143     394-414      5-10        12-17        8.3-10.3    17-23      170-180    390-410      16-21        3-8        7.8-9.8      34-42
                 1.5   140-150     536-556       4-9        22-27       17.1-19.1    17-23
   110          2.25   139-149     512-532       4-9        19-23       12.6-14.6    17-23
                  3    138-148     488-508       4-9        17-22         8-10       17-23
                                                                       c l i m a t e m a s t e r. c o m                                                                               41
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
     Table 10: TC Series Typical Unit Operating Pressures and Temperatures: Continued
                030                       Full Load Cooling - without HWG active                                     Full Load Heating - without HWG active
                                                                                      Water        Air                                                                 Water         Air
       Entering      Water      Suction     Discharge                                                    Suction       Discharge
                                                                                      Temp       Temp                                                                  Temp        Temp
        Water        Flow       Pressure    Pressure     Superheat     Subcooling                        Pressure      Pressure    Superheat        Subcooling
                                                                                      Rise        Drop                                                                 Drop         Rise
       Temp °F      GPM/ton       PSIG        PSIG                                                         PSIG          PSIG
                                                                                       °F        °F DB                                                                  °F         °F DB
                        1.5     113-123      188-208       14-19          14-19      19.5-21.5   18-26     67-77        322-342         8-13             15-20         6.9-8.9     17-25
          30*          2.25     114-124      177-197       14-19          13-18      14.5-16.5   19-27     69-79        324-344         8-13             15-20         5.1-7.1     18-26
                         3      114-124      166-186       14-19          13-18       9.5-11.5   19-27     71-81        326-346         8-13             15-20         3.3-5.3     18-26
                        1.5     124-134      248-268       11-16          14-19      18.7-20.7   18-26    95-105        346-366         10-15            15-20        9.8-11.8     23-31
          50           2.25     124-134      233-253       11-16          13-18      13.9-15.9   19-27    99-109        350-370         10-15            15-20        7.3-9.3      24-32
                         3      124-134      218-238       11-16          13-18       9.1-11.1   19-27    103-113       355-375         11-16            15-20        4.8-6.8      25-33
                        1.5     132-142      333-353       9-14           13-18      17.5-19.5   18-26    125-135       376-396         13-18            14-19        12.7-14.7    27-35
          70           2.25     132-142      313-333       9-14           12-17        13-15     18-26    133-143       386-406         13-18            14-19         9.8-11.8    28-36
                         3      132-142      293-313       9-14           12-17       8.5-10.5   18-26    136-146       393-413         13-18            14-19         6.4-8.4     30-38
                        1.5     135-145      431-451       7-12           17-22      16.5-18.5   17-25    155-165       415-435         15-20            13-18        15.6-18.6    33-41
          90           2.25     135-145      411-431       7-12           15-20      12.3-14.3   17-25    167-177       422-442         16-21            13-18        11.8-13.8    34-42
                         3      135-145      391-411       7-12           13-18        8-10      17-25    170-180       430-450         17-22            13-18         7.9-9.9     36-44
                        1.5     140-150      528-548       6-11           17-22      16.2-18.2   16-24
          110          2.25     140-150      506-526       7-12           15-20      11.9-13.9   16-24
                         3      139-149      485-505       7-12           13-18       7.6-9.6    16-24
                036                         Full Load Cooling - without HWG active                                     Full Load Heating - without HWG active
                                                                                      Water       Air                                                                   Water        Air
      Entering       Water      Suction     Discharge                                                     Suction      Discharge
                                                                                      Temp       Temp                                                                   Temp       Temp
       Water         Flow       Pressure    Pressure     Superheat     Subcooling                         Pressure     Pressure    Superheat        Subcooling
                                                                                      Rise       Drop                                                                   Drop        Rise
      Temp °F       GPM/ton       PSIG        PSIG                                                          PSIG         PSIG
                                                                                       °F        °F DB                                                                   °F        °F DB
                        1.5     113-123      185-205       17-22           9-14      19.5-21.5   18-26      64-74       327-347          4-9             15-20          7.7-9.7    19-27
          30*          2.25     113-123      174-194       17-22           8-13      14.5-16.5   19-27      66-76       331-351          4-9             15-20          5.7-7.7    19-27
                         3      113-123      163-183       17-22           8-13       9.6-11.6   19-27      69-79       335-365          4-9             15-20          3.7-5.7    20-28
                        1.5     121-131      249-269       12-17           9-14      19.4-21.4   17-25     91-101       360-380         10-15            15-20        11.2-13.2    25-33
          50           2.25     120-130      231-251       12-17           8-13      14.4-16.4   18-26     96-106       370-390          9-14            16-21         8.2-10.2    26-34
                         3      120-130      214-234       12-17           8-13       9.4-11.4   18-26     102-112      380-400          8-13            16-21          5.2-7.2    27-35
                        1.5     128-138      327-347       9-14           13-18      19.1-21.1   16-24     125-135      402-422         10-15            14-19        14.7-16.7    32-40
          70           2.25     128-138      304-324       9-14           11-16      14.1-16.1   17-25     132-142      413-433         10-15            14-19          11-13      33-41
                         3      127-137      282-302       9-14           10-15       9.1-11.1   17-25     140-150      423-443         10-15            14-19         7.3-9.3     34-42
                        1.5     132-142      416-436       8-13           20-25      18.8-20.8   15-23     158-168      445-465         13-18            12-17        18.1-20.1    37-45
          90           2.25     132-142      396-416       8-13           18-23      13.9-15.9   16-24     167-177      456-476         13-18            11-16        13.8-15.8    38-46
                         3      131-141      376-396       8-13           16-21       8.9-10.9   16-24     177-187      467-487         14-19            11-16         9.4-11.4    40-48
                        1.5     138-148      550-570       8-13           20-25      18.5-20.5   15-23
          110          2.25     136-146      525-545       8-13           18-23      13.6-15.6   15-23
                         3      135-145      500-520       8-13           16-21       8.7-10.7   15-23
42                                                                 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                          THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                                                     Tranquility ® Compact (TC) Series
                                                                                                                                                                       R e v. : 0 5 / 1 2 / 1 4
Table 10: TC Series Typical Unit Operating Pressures and Temperatures: Continued
          042                            Full Load Cooling - without HWG active                                         Full Load Heating - without HWG active
          048                          Full Load Cooling - without HWG active                                          Full Load Heating - without HWG active
                                                                                           Air                                                                            Air
 Entering     Water       Suction     Discharge                                  Water                 Suction         Discharge                                Water
                                                                                          Temp                                                                           Temp
  Water       Flow        Pressure    Pressure      Superheat    Subcooling   Temp Rise                Pressure        Pressure     Superheat   Subcooling   Temp Drop
                                                                                         Drop °F                                                                        Rise °F
 Temp °F     GPM/ton        PSIG        PSIG                                       °F                    PSIG            PSIG                                     °F
                                                                                           DB                                                                             DB
                  1.5     119-129      190-210        15-20        10-15       19.3-21.3  18-26          63-73          284-304        5-10            3-8     6.9-8.9   17-25
   30*           2.25     119-129      179-199        15-20         9-14       14.6-16.6  19-27          66-76          288-308        6-10            3-8       5-7     18-26
                   3      119-129      158-178        15-20         9-14        9.8-11.8  19-27          69-79          292-312        6-11            3-8     3.1-5.1   18-26
                  1.5     124-134      248-268        10-15        10-15         19-21    18-26         92-102          309-329        8-13            3-8     9.5-11.5  23-31
    50           2.25     123-133      230-250        10-15         9-14       14.3-16.3  19-27         96-106          313-333        9-14            3-8       7-9     24-32
                   3      123-133      213-233        10-15         9-14        9.6-11.6  19-27        100-110          317-337        9-14            3-8     4.6-6.6   24-32
                  1.5     129-139      337-357         8-13        12-17       18.6-20.6  17-25        123-133          339-359       11-16            3-8    12.5-14.5  29-37
    70           2.25     129-139      328-348         8-13        11-16         14-16    18-26        128-138          344-364       11-16            3-8     9.3-11.3  29-37
                   3      129-139      300-320         8-13        11-16        9.4-11.4  18-26        133-143          350-370       12-17            3-8     6.2-8.2   30-38
                  1.5     134-144      426-446         6-11        15-20       18.2-20.2  16-24        153-163          369-389       14-19            1-6    15.4-17.4  33-41
    90           2.25     134-144      406-426         6-11        15-20       13.7-15.7  17-25        160-170          376-396       15-20            1-6    11.6-13.6  35-43
                   3      134-144      386-406         6-11        15-20        9.2-11.2  17-25        167-177          384-404       16-21            1-6     7.8-9.8   36-44
                  1.5     140-150      560-580         4-9         23-28       17.7-19.7  16-24
   110           2.25     140-150      536-556         4-9         20-25       13.4-15.4  16-24
                   3      139-149      511-531         4-9         18-22          9-11    16-24
*Based on 15% Methanol antifreeze solution
          060                        Full Load Cooling - without HWG active                                        Full Load Heating - without HWG active
                                                                                           Air                                                                            Air
 Entering     Water       Suction      Discharge                                 Water                Suction         Discharge                                 Water
                                                                                          Temp                                                                           Temp
  Water       Flow        Pressure     Pressure     Superheat    Subcooling   Temp Rise               Pressure        Pressure     Superheat    Subcooling   Temp Drop
                                                                                         Drop °F                                                                        Rise °F
 Temp °F     GPM/ton        PSIG         PSIG                                      °F                   PSIG            PSIG                                      °F
                                                                                           DB                                                                             DB
                  1.5     108-118       180-200       16-21        10-15          20.6    19-27         61-71          314-334         6-11        14-19        7.6-9.6  19-27
   30*           2.25     108-118       165-185       16-21         9-14       15.2-17.2  20-28         64-74          317-337         7-12        13-18        5.6-7.6  20-28
                   3      108-118       150-170       16-21         9-14        9.7-11.7  20-28         66-76          319-339         7-12        13-18        3.6-5.6  20-28
                  1.5     113-123       206-226       11-14        10-15       19.8-21.8  18-26         90-100         350-370        11-16        14-19      10.5-12.5  25-33
    50           2.25     113-123       190-210       11-14         9-14       14.5-16.5  19-27         95-105         357-377        11-16        14-19        7.9-9.9  27-35
                   3      113-123       173-193       11-14         9-14        9.3-11.3  19-27         99-109         364-384        10-15        14-19        5.2-7.2  28-36
                  1.5     119-129       305-325       9-14         12-17       18.8-20.8  17-25        123-133         391-411        12-17        14-19      13.7-15.7  33-41
    70           2.25     118-128       287-307       9-14         11-14       13.8-15.8  18-26        129-139         399-419        12-17        14-19      10.3-12.3  34-42
                   3      118-128       269-289       9-14         11-14        8.8-10.8  18-26        135-145         407-427        13-18        14-19        6.9-8.9  35-43
                  1.5     124-134       402-422       7-12         14-19       17.8-19.8  16-24        157-167         431-451        13-18        13-18      16.8-18.8  38-46
    90           2.25     124-134       382-402       7-12         13-18       13.1-15.1  17-25        164-184         440-460        14-19        13-18      12.7-14.7  39-47
                   3      123-133       363-383       7-12         13-18        8.3-10.3  17-25        172-182         450-470        16-21        12-17       8.6-10.6  41-49
                  1.5     130-140       500-520        7-12        20-25         17-19    16-24
   110           2.25     129-139       479-499        6-11        16-21       12.4-14.4  16-24
                   3      128-138       458-478        5-10        13-18         7.8-9.8  16-24
*Based on 15% Methanol antifreeze solution
                                                                              c l i m a t e m a s t e r. c o m                                                                                    43
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
Preventive Maintenance
     Water Coil Maintenance - (Direct ground water                               Condensate Drain - In areas where airborne bacteria
     applications only) If the system is installed in an area with               may produce a “slimy” substance in the drain pan, it may
     a known high mineral content (125 P.P.M. or greater) in                     be necessary to treat the drain pan chemically with an
     the water, it is best to establish a periodic maintenance                   algaecide approximately every three months to minimize
     schedule with the owner so the coil can be checked                          the problem. The condensate pan may also need to be
     regularly. Consult the well water applications section                      cleaned periodically to ensure indoor air quality. The
     of this manual for a more detailed water coil material                      condensate drain can pick up lint and dirt, especially with
     selection. Should periodic coil cleaning be necessary, use                  dirty filters. Inspect the drain twice a year to avoid the
     standard coil cleaning procedures, which are compatible                     possibility of plugging and eventual overflow.
     with the heat exchanger material and copper water
     lines. Generally, the more water flowing through the unit,                  Compressor - Conduct annual amperage checks to
     the less chance for scaling. Therefore, 1.5 gpm per ton                     ensure that amp draw is no more than 10% greater than
     [1.6 l/m per kW] is recommended as a minimum flow.                          indicated on the serial plate data.
     Minimum flow rate for entering water temperatures
     below 50°F [10°C] is 2.0 gpm per ton [2.2 l/m per kW].                      Fan Motors - All units have lubricated fan motors. Fan
                                                                                 motors should never be lubricated unless obvious, dry
     Water Coil Maintenance - (All other water loop                              operation is suspected. Periodic maintenance oiling is
     applications) Generally water coil maintenance is not                       not recommended, as it will result in dirt accumulating in
     needed for closed loop systems. However, if the piping                      the excess oil and cause eventual motor failure. Conduct
     is known to have high dirt or debris content, it is best                    annual dry operation check and amperage check to
     to establish a periodic maintenance schedule with the                       ensure amp draw is no more than 10% greater than
     owner so the water coil can be checked regularly. Dirty                     indicated on serial plate data.
     installations are typically the result of deterioration of iron
     or galvanized piping or components in the system. Open                      Air Coil - The air coil must be cleaned to obtain
     cooling towers requiring heavy chemical treatment and                       maximum performance. Check once a year under normal
     mineral buildup through water use can also contribute                       operating conditions and, if dirty, brush or vacuum clean.
     to higher maintenance. Should periodic coil cleaning be                     Care must be taken not to damage the aluminum fins
     necessary, use standard coil cleaning procedures, which                     while cleaning. CAUTION: Fin edges are sharp.
     are compatible with both the heat exchanger material
     and copper water lines. Generally, the more water flowing                   Cabinet - Do not allow water to stay in contact with the
     through the unit, the less chance for scaling. However,                     cabinet for long periods of time to prevent corrosion of
     flow rates over 3 gpm per ton (3.9 l/m per kW) can                          the cabinet sheet metal. Generally, vertical cabinets are
     produce water (or debris) velocities that can erode the                     set up from the floor a few inches [7 - 8 cm] to prevent
     heat exchanger wall and ultimately produce leaks.                           water from entering the cabinet. The cabinet can be
                                                                                 cleaned using a mild detergent.
     Filters - Filters must be clean to obtain maximum
     performance. Filters should be inspected every month                        Refrigerant System - To maintain sealed circuit integrity,
     under normal operating conditions and be replaced                           do not install service gauges unless unit operation
     when necessary. Units should never be operated without                      appears abnormal. Reference the operating charts for
     a filter.                                                                   pressures and temperatures. Verify that air and water
                                                                                 flow rates are at proper levels before servicing the
     Washable, high efficiency, electrostatic filters, when dirty,               refrigerant circuit.
     can exhibit a very high pressure drop for the fan motor
     and reduce air flow, resulting in poor performance. It is
     especially important to provide consistent washing of
     these filters (in the opposite direction of the normal air
     flow) once per month using a high pressure wash similar
     to those found at self-serve car washes.
44                                            C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                    THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                                                    Tranquility ® Compact (TC) Series
                                                                                                                                                                          R e v. : 0 5 / 1 2 / 1 4
                                                                                                                                          Functional Troubleshooting
Fault                           Htg Clg Possible Cause                                  Solution
                                                                                        Check line voltage circuit breaker and disconnect.
                                                                                        Check for line voltage between L1 and L2 on the contactor.
Main power problems             X    X   Green Status LED Off
                                                                                        Check for 24VAC between R and C on CXM/DXM'
                                                                                        Check primary/secondary voltage on transformer.
                                                                                        Check pump operation or valve operation/setting.
                                     X   Reduced or no water flow in cooling
                                                                                        Check water flow adjust to proper flow rate.
                                     X   Water Temperature out of range in cooling      Bring water temp within design parameters.
HP Fault                                                                                Check for dirty air filter and clean or replace.
Code 2                                                                                  Check fan motor operation and airflow restrictions.
                                X        Reduced or no air flow in heating
                                                                                        Dirty Air Coil- construction dust etc.
High Pressure                                                                           Too high of external static. Check static vs blower table.
                                X        Air temperature out of range in heating        Bring return air temp within design parameters.
                                X    X   Overcharged with refrigerant                   Check superheat/subcooling vs typical operating condition table.
                                X    X   Bad HP Switch                                  Check switch continuity and operation. Replace.
LP/LOC Fault                    X    X   Insufficient charge                            Check for refrigerant leaks
Code 3
                                X        Compressor pump down at start-up               Check charge and start-up water flow.
Low Pressure / Loss of Charge
                                                                                        Check pump operation or water valve operation/setting.
                                X        Reduced or no water flow in heating            Plugged strainer or filter. Clean or replace..
LT1 Fault                                                                               Check water flow adjust to proper flow rate.
Code 4
                                X        Inadequate antifreeze level                    Check antifreeze density with hydrometer.
                                         Improper temperature limit setting (30°F vs
Water coil low                  X                                                       Clip JW3 jumper for antifreeze (10°F [-12°C]) use.
                                         10°F [-1°C vs -2°C])
temperature limit
                                X        Water Temperature out of range                 Bring water temp within design parameters.
                                X    X   Bad thermistor                                 Check temp and impedance correlation per chart
                                                                                        Check for dirty air filter and clean or replace.
LT2 Fault                            X   Reduced or no air flow in cooling              Check fan motor operation and airflow restrictions.
Code 5                                                                                  Too high of external static. Check static vs blower table.
                                     X   Air Temperature out of range                   Too much cold vent air? Bring entering air temp within design parameters.
Air coil low                             Improper temperature limit setting (30°F vs
                                     X                                                  Normal airside applications will require 30°F [-1°C] only.
temperature limit                        10°F [-1°C vs -12°C])
                                X    X   Bad thermistor                                 Check temp and impedance correlation per chart.
                                X    X   Blocked drain                                  Check for blockage and clean drain.
                                X    X   Improper trap                                  Check trap dimensions and location ahead of vent.
                                                                                        Check for piping slope away from unit.
Condensate Fault                     X   Poor drainage                                  Check slope of unit toward outlet.
Code 6                                                                                  Poor venting. Check vent location.
                                     X   Moisture on sensor                             Check for moisture shorting to air coil.
                                X    X   Plugged air filter                             Replace air filter.
                                x    X   Restricted Return Air Flow                     Find and eliminate restriction. Increase return duct and/or grille size.
                                                                                        Check power supply and 24VAC voltage before and during operation.
Over/Under                                                                              Check power supply wire size.
                                X    X   Under Voltage
Voltage Code 7                                                                          Check compressor starting. Need hard start kit?
                                                                                        Check 24VAC and unit transformer tap for correct power supply voltage.
(Auto resetting)                                                                        Check power supply voltage and 24VAC before and during operation.
                                X    X   Over Voltage
                                                                                        Check 24VAC and unit transformer tap for correct power supply voltage.
                                X        Heating mode LT2>125°F [52°C]                  Check for poor air flow or overcharged unit.
Unit Performance Sentinel
                                         Cooling Mode LT1>125°F [52°C] OR LT2<
Code 8                               X                                                  Check for poor water flow, or air flow.
                                         40ºF [4ºC])
Swapped Thermistor
                                X    X   LT1 and LT2 swapped                            Reverse position of thermistors
Code 9
                                X    X   No compressor operation                        See "Only Fan Operates".
No Fault Code Shown             X    X   Compressor overload                            Check and replace if necessary.
                                X    X   Control board                                  Reset power and check operation.
                                X    X   Dirty air filter                               Check and clean air filter.
                                X    X   Unit in "test mode"                            Reset power or wait 20 minutes for auto exit.
Unit Short Cycles
                                X    X   Unit selection                                 Unit may be oversized for space. Check sizing for actual load of space.
                                X    X   Compressor overload                            Check and replace if necessary
                                X    X   Thermostat position                            Ensure thermostat set for heating or cooling operation.
                                X    X   Unit locked out                                Check for lockout codes. Reset power.
Only Fan Runs                   X    X   Compressor Overload                            Check compressor overload. Replace if necessary.
                                                                                        Check thermostat wiring at heat pump. Jumper Y and R for compressor operation
                                X    X   Thermostat wiring
                                                                                        in test mode.
X X Thermostat wiring Check G wiring at heat pump. Jumper G and R for fan operation
                                X    X                                                  Jumper G and R for fan operation. Check for Line voltage across BR contacts.
                                         Fan motor relay
Only Compressor Runs            X    X                                                  Check fan power enable relay operation (if present).
                                X    X   Fan motor                                      Check for line voltage at motor. Check capacitor.
                                                                                        Check thermostat wiring at heat pump. Jumper Y and R for compressor operation
                                X    X   Thermostat wiring
                                                                                        in test mode
                                                                                        Set for cooling demand and check 24VAC on RV coil and at CXM/DXM board.
                                     X   Reversing valve                                If RV is stuck, run high pressure up by reducing water flow and while operating
                                                                                        engage and disengage RV coil voltage to push valve.
                                     X   Thermostat setup                               Check for ‘O’ RV setup not ‘B’.
Unit Doesn’t Operate
                                     X   Thermostat wiring                              Check O wiring at heat pump. Jumper O and R for RV coil ‘click’.
in Cooling
                                                                                        Put thermostat in cooling mode. Check 24 VAC on O (check between C and
                                                                                        O); check for 24 VAC on W (check between W and C). There should be voltage
                                     X   Thermostat wiring
                                                                                        on O, but not on W. If voltage is present on W, thermostat may be bad or wired
                                                                                        incorrectly.
                                                                             c l i m a t e m a s t e r. c o m                                                                                        45
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
Performance Troubleshooting
       Low Discharge Air Temperature    X       Too high of air flow                             Check fan motor speed selection and air flow chart.
       in Heating                       X       Poor performance                                 See ‘Insufficient Capacity’
                                            X   Too high of air flow                             Check fan motor speed selection and airflow chart.
       High humidity
                                            X   Unit oversized                                   Recheck loads & sizing. Check sensible clg load and heat pump capacity.
46                                                     C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                     THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                                                                                        Tranquility ® Compact (TC) Series
                                                                                                                                                    R e v. : 0 5 / 1 2 / 1 4
Installer: Complete unit and system checkout and follow unit start-up procedures in the IOM. Use this form to record
unit information, temperatures and pressures during start-up. Keep this form for future reference.
In order to minimize troubleshooting and costly system failures, complete the following checks and data entries before
the system is put into full operation.
                                                                     c l i m a t e m a s t e r. c o m                                                                          47
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
Functional Troubleshooting
                                                $,5
                                                                                                                                                   68&7,21
                                         $)     &2,/          $)
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                                                                                                                                                 36,         6$7
                                         )3+($7,1*     )/$6+             )3                $)               $)
                                         /,48,'/,1(     *$6/,1(         6(1625
                                                                                              36,            36,
                                                                                        :$7(5,1       :$7(5287             Look up pressure drop in
                                                                                                                             I.O.M. or spec. catalog to
                                                                                                                             determine flow rate.
                           &22/,1*&<&/($1$/<6,6                                                                                         36,             6$7
                                                                                                                                            $)
         5HIULJHUDQW7\SH
         +)&$                               $,5
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                                         $)     &2,/          $)
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                                                  $)               $)              $)
         7RWDO$PSVBBBBBBBB                                                                                                                   36,         6$7
                                          )3)/$6+ 27+(56,'(          )3&/*              $)               $)
                                          *$6/,1(   2)),/75'5         /,4/,1(             36,            36,
                                                                                        :$7(5,1       :$7(5287
                                                                                                                             Look up pressure drop in
                                                                                                                             I.O.M. or spec. catalog to
                                                                                                                             determine flow rate.
     +HDWRI([WUDFWLRQ $EVRUSWLRQ RU+HDWRI5HMHFWLRQ
     ________ IORZUDWH JSP [BBBBBBBBWHPSGLII GHJ) [BBBBBBBBIOXLG IDFWRU  BBBBBBBBBBBBB
                                                                                                                                        %WXKU
     6XSHUKHDW                  6XFWLRQWHPSHUDWXUH VXFWLRQVDWXUDWLRQWHPS                                                  GHJ)
     6XEFRROLQJ                 'LVFKDUJHVDWXUDWLRQWHPS  OLTXLGOLQHWHPS                                                  GHJ)
 8VHIRUZDWHUIRUDQWLIUHH]H 5HY
     Note: Never connect refrigerant gauges during startup procedures. Conduct water-side analysis using P/T ports
     to determine water flow and temperature difference. If water-side analysis shows poor performance, refrigerant
     troubleshooting may be required. Connect refrigerant gauges as a last resort.
48                                                      C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                                                                       CLIMATE MASTER, INC.
                                                                                       LIMITED EXPRESS WARRANTY/ LIMITATION OF REMEDIES AND LIABILITY
                                   It is expressly understood that unless a statement is speciÀcally identiÀed as a warranty, statements made by Climate Master, Inc., a Delaware corporation, (“CM”) or its representatives, relating to CM’s products, whether oral,
                                   written or contained in any sales literature, catalog or any other agreement, are not express warranties and do not form a part of the basis of the bargain, but are merely CM’s opinion or commendation of CM’s products.
                                   EXCEPT AS SPECIFICALLY SET FORTH HEREIN, THERE IS NO EXPRESS WARRANTY AS TO ANY OF CM’S PRODUCTS. CM MAKES NO WARRANTY AGAINST LATENT DEFECTS. CM MAKES
                                   NO WARRANTY OF MERCHANTABILITY OF THE GOODS OR OF THE FITNESS OF THE GOODS FOR ANY PARTICULAR PURPOSE.
                                   This warranty does not cover and does not apply to: (1) Air Àlters, fuses, refrigerant, Áuids, oil; (2) Products relocated after initial installation; (3) Any portion or component of any system that is not supplied by CM, regardless
                                   of the cause of the failure of such portion or component; (4) Products on which the unit identiÀcation tags or labels have been removed or defaced; (5) Products on which payment to CM is or has been in default; (6) Products
                                   which have defects or damage which result from improper installation, wiring, electrical imbalance characteristics or maintenance; or are caused by accident, misuse or abuse, Àre, Áood, alteration or misapplication of the prod-
                                   uct; (7) Products which have defects or damage which result from a contaminated or corrosive air or liquid supply, operation at abnormal temperatures, or unauthorized opening of refrigerant circuit; (8) Mold, fungus or bacteria
                                   damages; (9) Products subjected to corrosion or abrasion; (10) Products manufactured or supplied by others; (11) Products which have been subjected to misuse, negligence or accidents; (12) Products which have been operated
                                   in a manner contrary to CM’s printed instructions; or (13) Products which have defects, damage or insufÀcient performance as a result of insufÀcient or incorrect system design or the improper application of CM’s products.
                                   CM is not responsible for: (1) The costs of any Áuids, refrigerant or other system components, or associated labor to repair or replace the same, which is incurred as a result of a defective part covered by CM’s Limited Express
                                   Warranty; (2) The costs of labor, refrigerant, materials or service incurred in removal of the defective part, or in obtaining and replacing the new or repaired part; or, (3) Transportation costs of the defective part from the installa-
                                   tion site to CM or of the return of any part not covered by CM’s Limited Express Warranty.
                                   Limitation: This Limited Express Warranty is given in lieu of all other warranties. If, notwithstanding the disclaimers contained herein, it is determined that other warranties exist, any such warranties, including without limita-
                                   tion any express warranties or any implied warranties of Àtness for particular purpose and merchantability, shall be limited to the duration of the Limited Express Warranty.
                                   LIMITATION OF REMEDIES
                                   In the event of a breach of the Limited Express Warranty, CM will only be obligated at CM’s option to repair the failed part or unit or to furnish a new or rebuilt part or unit in exchange for the part or unit which has failed. If
                                   after written notice to CM’s factory in Oklahoma City, Oklahoma of each defect, malfunction or other failure and a reasonable number of attempts by CM to correct the defect, malfunction or other failure and the remedy fails
                                   of its essential purpose, CM shall refund the purchase price paid to CM in exchange for the return of the sold good(s). Said refund shall be the maximum liability of CM. THIS REMEDY IS THE SOLE AND EXCLUSIVE
                                   REMEDY OF THE BUYER OR THEIR PURCHASER AGAINST CM FOR BREACH OF CONTRACT, FOR THE BREACH OF ANY WARRANTY OR FOR CM’S NEGLIGENCE OR IN STRICT LIABILITY.
                                   LIMITATION OF LIABILITY
                                   CM shall have no liability for any damages if CM’s performance is delayed for any reason or is prevented to any extent by any event such as, but not limited to: any war, civil unrest, government restrictions or restraints, strikes
                                   or work stoppages, Àre, Áood, accident, shortages of transportation, fuel, material, or labor, acts of God or any other reason beyond the sole control of CM. CM EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABIL-
c l i m a t e m a s t e r. c o m
                                   ITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGE IN CONTRACT, FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, OR IN TORT, WHETHER FOR CM’s NEGLIGENCE OR AS
                                   STRICT LIABILITY.
                                    OBTAINING WARRANTY PERFORMANCE
                                   Normally, the contractor or service organization who installed the products will provide warranty performance for the owner. Should the installer be unavailable, contact any CM recognized dealer, contractor or service organiza-
                                   tion. If assistance is required in obtaining warranty performance, write or call:
                                   Climate Master, Inc. • Customer Service • 7300 S.W. 44th Street • Oklahoma City, Oklahoma 73179 (405) 745-6000
                                   NOTE: Some states or Canadian provinces do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequential or incidental damages, so the foregoing exclusions and limitations may
                                   not apply to you. This warranty gives you speciÀc legal rights, and you may also have other rights which vary from state to state and from Canadian province to Canadian province.
Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions.
                                                                                                                                                                                                                            *LC083*
                                   Rev.: 11/09                                                                                                                                                                                               LC083
                                                                                                                                                                                                                                                                                                             R e v. : 0 5 / 1 2 / 1 4
                                                                                                                                                                                                                                                                                                                                        Tranquility ® Compact (TC) Series
                                                                                                                                                                                                                                                                                                                                                                            THE SMART SOLUTION FOR ENERGY EFFICIENCY
49
50
                                                                                                                                 CLIMATE MASTER, INC.
                                                                                                                                                                                                                                                                                                                                                                         R e v. : 0 5 / 1 2 / 1 4
not supplied under warranty, for ninety (90) days from date of shipment (from factory).
                                                                     Warranty parts shall be furnished by CM if ordered through an authorized sales representative of CM (“Representative”) within sixty (60) days after the failure of the part. If CM determines that a parts order qualifies for replacement under CM’s
                                                                     warranty, such parts shall be shipped freight prepaid to the Representative or the ultimate user, as requested by Representative. All duties, taxes and other fees shall be paid by the ultimate user through the Representative.
                                                                     If requested by CM, all defective parts shall be returned to CM’s factory in Oklahoma City, Oklahoma, U.S.A, freight and duty prepaid, not later than sixty (60) days after the date of the request. If the defective part is not timely returned or if CM
                                                                     determines the part to not be defective or otherwise not to qualify under CM’s Limited Express Warranty, CM shall invoice Customer the costs for the parts furnished, including freight. The warranty on any part repaired or replaced under warranty
                                                                     expires at the end of the original warranty period.
                                                                     This warranty does not cover and does not apply to: (1) Air filters, fuses, refrigerant, fluids, oil; (2) Products relocated after initial installation; (3) Any portion or component of any system that is not supplied by CM, regardless of the cause of the failure
                                                                     of such portion or component; (4) Products on which the unit identification tags or labels have been removed or defaced; (5) Products on which payment by Customer to CM or its distributors or Representatives, or the Customer’s seller is in default;
                                                                     (6) Products which have defects or damage which result from improper installation, wiring, electrical imbalance characteristics or maintenance; or from parts or components manufactured by others; or are caused by accident, misuse, negligence, abuse,
                                                                     fire, flood, lightning, alteration or misapplication of the product; (7) Products which have defects or damage which result from a contaminated or corrosive air or liquid supply, operation at abnormal temperatures or flow rates, or unauthorized opening
                                                                                                                                                                                                                                                                                                                                                                                                    Tranquility ® Compact (TC) Series
                                                                     of the refrigerant circuit; (8) Mold, fungus or bacteria damages; (9) Products subjected to corrosion or abrasion; (10) Products, parts or components manufactured or supplied by others; (11) Products which have been subjected to misuse, negligence
                                                                     or accidents; (12) Products which have been operated in a manner contrary to CM’s printed instructions; (13) Products which have defects, damage or insufficient performance as a result of insufficient or incorrect system design or the improper
                                                                     application, installation, or use of CM’s products; or (14) Electricity or fuel costs, or any increases or unrealized savings in same, for any reason.
                                                                     CM is not responsible for: (1) The cost of any fluids, refrigerant or other system components, or the associated labor to repair or replace the same, which is incurred as a result of a defective part covered by CM’s Limited Express Warranty; (2) The cost
                                                                     of labor, refrigerant, materials or service incurred in diagnosis and removal of the defective part, or in obtaining and replacing the new or repaired part; (3) Transportation costs of the defective part from the installation site to CM or of the return of any
                                                                     part not covered by CM’s Limited Express Warranty; or (4) The costs of normal maintenance.
                                                                     Limitation: This Limited Express Warranty is given in lieu of all other warranties. If, notwithstanding the disclaimers contained herein, it is determined by a court or other qualified judicial body that other warranties exist, any such warranty, including
                                                                     without limitation any express warranty or any implied warranty of fitness for particular purpose and merchantability, shall be limited to the duration of the Limited Express Warranty. This Limited Express Warranty does not exclude any warranty that is
                                                                     mandatory and that may not be excluded under applicable imperative law.
                                                                     LIMITATION OF REMEDIES
                                                                     In the event of a breach of this Limited Express Warranty or any warranty that is mandatory under applicable imperative law, CM will only be obligated at CM’s option to either repair the failed part or unit or to furnish a new or rebuilt part or unit in ex-
                                                                     change for the part or unit which has failed. If after written notice to CM’s factory in Oklahoma City, Oklahoma, U.S.A. of each defect, malfunction or other failure and a reasonable number of attempts by CM to correct the defect, malfunction or other
                                                                     failure and the remedy fails of its essential purpose, CM shall refund the purchase price paid to CM in exchange for the return of the sold good(s). Said refund shall be the maximum liability of CM. TO THE FULLEST EXTENT PERMITTED BY
                                                                     APPLICABLE LAW, THIS REMEDY IS THE SOLE AND EXCLUSIVE REMEDY OF THE CUSTOMER AGAINST CM FOR BREACH OF CONTRACT, FOR THE BREACH OF ANY WARRANTY OR FOR CM’S NEGLIGENCE
                                                                     OR IN STRICT LIABILITY.
                                                                     LIMITATION OF LIABILITY
                                                                     CM shall have no liability for any damages if CM’s performance is delayed for any reason or is prevented to any extent by any event such as, but not limited to: any war, civil unrest, government restrictions or restraints, strikes, or work stoppages,
                                                                     fire, flood, accident, allocation, shortages of transportation, fuel, materials, or labor, acts of God or any other reason beyond the sole control of CM. TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW AND SUBJECT TO
                                                                     THE NEXT SENTENCE, CM EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR LOSS OF PROFITS, LOSS OF BUSINESS OR GOODWILL, CONSEQUENTIAL, INCIDENTAL, SPECIAL, LIQUIDATED, OR
                                                                     PUNITIVE DAMAGE IN CONTRACT, FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, OR IN TORT, WHETHER FOR CM’s NEGLIGENCE OR AS STRICT LIABILITY. Nothing in this Agreement is intended to
                                                                     exclude CM’s liability for death, personal injury or fraud.
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s
                                                                     Normally, the contractor or service organization who installed the products will provide warranty performance for the owner. Should the installer be unavailable, contact any CM recognized Representative. If assistance is required in obtaining warranty
                                                                     performance, write or call:
Climate Master, Inc. • Customer Service • 7300 S.W. 44th Street • Oklahoma City, Oklahoma, U.S.A. 73179 • (405) 745-6000 • FAX (405) 745-6068
                                                                     NOTE: Some countries do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you. This warranty gives you
                                                                                                                                                                                                                                                                                                                                                                                                                                        CLIMATEMASTER WATER-SOURCE HEAT PUMPS
specific legal rights, and you may also have other rights which vary from state to state and country to country.
Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions.
                                                                     Rev.: 10/09
                                                                                                                                                                                                                                                                                               LC079
                                                                                                                                                                                                                                                                   *LC079*
THE SMART SOLUTION FOR ENERGY EFFICIENCY
                                             Tranquility ® Compact (TC) Series
                                                                    R e v. : 0 5 / 1 2 / 1 4
Notes:
          c l i m a t e m a s t e r. c o m                                                     51
     CLIMATEMASTER WATER-SOURCE HEAT PUMPS
     Tranquility ® Compact (TC) Series
     R e v. : 0 5 / 1 2 / 1 4
Revision History
                                                                                             ISO 9001:2008
                                                                                             Certified
                                                          Quality: First & Always
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     ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time for order may be changed
     without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000 for specific
     information on the current design and specifications. Statements and other information contained herein are not express warranties and do not form
     the basis of any bargain between the parties, but are merely ClimateMaster’s opinion or commendation of its products.
     The management system governing the manufacture of ClimateMaster’s products is ISO 9001:2008 certified.
     ClimateMaster is a proud supporter of the Geothermal Exchange Organization - GEO. For more information visit geoexchange.org.
52 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s